CNC imashini imashini kandi yajugunywe ni tekinike ebyiri zizwi cyane zikoreshwa mu mishinga ikoresha imuruhumu. Guhitamo inzira nziza hagati Kuzirika kwa CNC no guta ni icyemezo gikomeye. Mugihe utangiye umushinga wo gukora umwuga wa aluminium, ni ngombwa gusobanukirwa ibintu bidasanzwe, inyungu, na porogaramu ya buri buryo bwo gufata icyemezo kiboneye. Muri iyi blog, tuzasese isi ya CNC imashini irateganya kandi ikagereranya imitungo yabo, ibiciro, ibiciro, hamwe nubushobozi bwimishinga itandukanye yo guhimba ibyuma. Mugusobanukirwa itandukaniro riri hagati yibi bikorwa bibiri bya aluminium, urashobora guhitamo tekinike nziza ihuza nibisabwa byihariye byumushinga wawe, byemeza ko wazanyeho ibizavamo ibizaguha bya Aluminium ubutaha.
Niki CNC imashini imashini?
Gusobanukirwa inzira ya CNC
CNC (Igenzura ryumubare) Imashini ihindurwa bivuga inzira yo gushushanya aluminium aluminiyumu ukoresheje ibikoresho bigenzurwa na mudasobwa. Ubu buryo bwo gukora bwo gukora bukuraho ibikoresho kuva kumwanya ukomeye wa aluminiyumu kugirango ukore igice cyifuzwa geometrie. Igikorwa cyo gukora kizwi cyane kubwukuri, gusubiramo, nubushobozi bwo gutanga imiterere igoye hamwe nubwubatsi-intangarugero.
Aluminum aluminium alloys kuri snc
Alloys isanzwe alloys ikoreshwa mukora inganda zirimo:
6061: Azwi kumiterere yibintu byinshi, harimo nubusabane, kurwanya ruswa, hamwe nimbaraga nziza-ku buremere, bikabigira igisubizo kidasanzwe mu nganda zitandukanye.
7075: Gutanga ibintu byinshi biranga imbaraga nimbaraga zidasanzwe nimbaraga zidasanzwe, bigatuma ari byiza kubisabwa byubuhanga mubuhanga mu nzego za Aerospace ndetse no kwihagararira.
2024: Gutanga imikorere yoroshye hamwe nimbaraga zumubiri, kurwanya umunaniro, nubusabane, bikunze gukoreshwa mubwikorezi bwambere hamwe ninganda zindege.
Ibyingenzi byinganda
CNC imashini imashini ishakisha ibyifuzo byo mu nganda zinyuranye z'inganda, harimo:
Aerospace: Ibice byindege byateguwe neza, ibice byubaka, nibikoresho
Automotive: Ibice bigize moteri, sisitemu yo guhagarika, hamwe no mu buryo bworoshye bwa moteri
Ubuvuzi: Ibikoresho byemejwe-byemewe-bitangajwe, gushiramo, ibikoresho byo gusuzuma
Amashanyarazi: Ubushyuhe-bwerekeranye n'ubushyuhe bukabije, uruzitiro, n'abahuza
Alumunum yitwa iki?
Gusobanukirwa inzira
Cast Aluminum ikubiyemo gusuka molten aluminum alloy muburyo bukubiye mbere cyangwa bapfa, kubikemerera gukonja no gukomera muburyo bwifuzwa. Iyi mikorere yicyuma irakwiriye cyane cyane kubyara ibice byinshi hamwe nibipimo byiza byubusanzuye hamwe na geometries zidasanzwe.
Ubwoko bwuburyo bwo kwita
Uburyo butandukanye bwo Gutera bibaho, buri gitanga inyungu zihariye:
Gupfa kwita: Aluminum yashongeshejwe munsi yigitutu kinini mubyuma bipfa, Gukora ibicuruzwa bikora neza-bikora amajwi menshi, ibice nyabyo.
Umusenyi: Molten Aluminum yasutswe mu mucanga, atanga ibishushanyo byoroshye nibisubizo byihuse kumusaruro muto-uciriritse.
Gutambagiza bihamye: Molten Aluminum yasutswe ibyuma byongeye gukoreshwa, gutanga ibisubizo byuburikirwa nubuso bwiza burangiza kumusaruro wo hagati.
Ibisanzwe Aluminum Alloys
Ibisanzwe Aluminum Alloys ikoreshwa mu nama yinganda harimo:
A380: Haratanga imitungo idasanzwe irimo guterana, gukomera kwikingurirwa, hamwe nubufatanye bwiza, bikoreshwa cyane muburyo bwimodoka nimodoka.
A383: Itanga imikorere yizewe hamwe nubukungu bwiza, kurwanya ruswa, nuburyo buciriritse, bukwiriye gusabana nubuhanga.
A360: Ibiranga ibintu byateye imbere harimo imbaraga nyinshi, ihohoterwa ryiza cyane, kandi rikaba rikoreshwa neza, akenshi rikoreshwa mubyerekana porogaramu ya aerospace.
Gusaba inganda no gukoresha
Cast Aluminum ikoreshwa mubikorwa bitandukanye byo gukora, nka:
Automotive: Moteri-Moteri Yimikorere, Indwara Zisumbabyo, nibikoresho byabiziga
Aerospace: Ibice byateguwe-Byukuri, Inzu, na Retket
Ibicuruzwa by'umuguzi: Gukora Amashanyarazi - Ibikoresho, ibikoresho, n'ibikoresho byo gushushanya
Ibikoresho by'inganda: Ubwubatsi-bwenge bwa pompe, imibiri ya valve, hamwe nibikoresho byimashini
Nigute CNC imashini imashini kandi yatangaga aluminiyumu?
Mugihe ugereranya CNC imashini imashini kandi ikajugunya Alumunum, ibintu byinshi byingenzi byo gukora itandukaniro rigaragara:
Ibikoresho bifatika no gukora ibikorwa
Imashini ya CNC ikoresha amanota menshi yamugaye aluminium, itanga ibintu byinshi byubuhanga birimo imbaraga, umucungamutungo, no kurwanya umunaniro ugereranije no gutakaza. Igikorwa cyo gukora neza nacyo cyemerera kugenzura cyane ibikorwa byumubiri, bikaviramo ibipimo byiza byinshi muribice.
Cast Aluminum Alloys irashingwa byumwihariko kugirango iterebye, itanga amazi meza, imikorere, no kurwanya ibiti bishyushye. Ariko, ibice birashobora kugira ibiranga ibindi bikoresho ugereranije nibice byafashwe bitewe no kubamo uburozi no gushiramo.
Ubushobozi bwo gushushanya no kugorana
Imashini za CNC ziteye imbere zitanga uburyo butagereranywa, bigatuma hashyirwaho geometries ikomeye cyane, inkuta nto, no kwihanganira neza. Igisubizo cyo gukora cyemerera gushiramo ibintu bigoye, nko kunywa, insanganyamatsiko, nimiyoboro yimbere, nta kikoresho cyinyongera.
Guta kw'inganda byemerera kandi umusaruro ushimishije, ariko urwego rwimikorere igerwaho muburyo bwihariye bwo gutunganya. Gupfa Gutera birashobora gutanga ibice bitandukanye nurukuta ruto nibisobanuro birambuye, mugihe amaranga arakwiriye kuri geometle nini, nkeya.
Imikorere yumusaruro no guhitamo
Gukora ibiciro-byiza byo gutunganya byombi biterwa nubunini bwumusaruro no gutandukana. Imashini za CNC ni nziza kubikorwa birambye mukora amajwi make-yo hagati, gutanga ibihe byihuse nibiciro byakazi. Ariko, mugihe igice kitoroshye cyongera, gushakira umwanya no gukoresha ibikoresho birayongereye.
Gutera imbere cyane, cyane cyane bapfa kwita, kuba indashyikirwa mubintu byinshi byo gukora. Mugihe ikiguzi cyambere cyo gutakaza gishobora kuba kidasanzwe, imikorere yimikorere yo gukora cyane ifite amajwi. Gutera kandi bitanga uburyo bwiza bwo kwemeza ugereranije no gufata.
Hejuru yo kugenzura no kugenzura ubuziranenge
Imashini ya CNC itanga ubwishingizi buhebuje hejuru yubuso bwibice bya aluminium. Muguhitamo ibipimo bikwiye byo gutunganya, abakora birashobora kugera ku butaka butandukanye burangiye, kuva Matte kugeza indorerwamo-nka. Byongeye kandi, ibice byafashwe birashobora gutungwa byisumbuye byo kwiteza imbere no kurwanya ruswa.
SATERS GISTHING IBIKORWA BY'INGENZI BY'INGENZI BY'INGENZI KUBURYO BWO GUKORA AMASOKO BIKURIKIRA, harimo imirongo yo gutandukana, ibimenyetso by'irembo, no kurangiza. Ariko, kuvura bitandukanye nyuma yo kuvurwa, nko kurasa, umusenyi, no gusya, birashobora kunoza uburyo bwiza bwibicuruzwa.
Ubushobozi bwa precione nubushobozi bwo kwihanganira
Ikoranabuhanga rya CNC ryateye imbere rizwiho kugera ku nyito bukabije, akenshi mu ntera ± 0.025 MM (± 0.001 muri) cyangwa nziza, bitewe nubushobozi bwubushobozi bwumukozi. Uru rwego rwo kugenzura neza ni ngombwa mugukoresha imikorere myinshi.
Ikoranabuhanga rigezweho, mugihe rishobora kubyara ibice byukuri, mubisanzwe bifite ibisobanuro bitandukanye. Gupfa kwita ku rugero rw'inganda za interineti. Iterambere ryikoranabuhanga riheruka ryanoza cyane cyane gutera ubusobanuro.
Ni izihe nyungu zo gukoresha CNC imashini imashini?
CNC imashini ihindurwamo inyungu zifatika zifata neza zituma zihitamo zishimishije kubisabwa byinganda:
Bikwiranye nubunini buke, gakondo, cyangwa prototype umusaruro
Inganda za CNC ziteye imbere zitanga ibihe byihuse kandi ibisabwa byingenzi byabigenewe, bigatuma bitanga umusaruro mubice bito bya precion-Moteri. Iyi mikorere yoroheje yemerera uburyo bworoshye bwo guhitamo no kuzamuka bikaze, bituma ibisubizo byihuta byigihe cyo kwihuta kubicuruzwa bishya.
Ubushobozi bwo gukora geometries igoye no kwihanganira
Ubushobozi bwubuhanga buke kandi butandukanye bwikoranabuhanga rya CNC ba none bituma habaho ibiranga ibice bifite ibintu bifatika, inkuta zito, hamwe no kwihanganira neza byaba bitoroshye cyangwa bidashoboka kubigeraho. Iyi nyungu ya tekiniki ifite agaciro cyane kubisabwa byimikorere, nkibigize Aerospace ibice cyangwa ibice byimodoka.
Ibyiza bya imashini nuburambano
Imashini ya CNC ikoresha amanota menshi yamugaye aluminium, itanga ibiranga imashini irimo imbaraga, umucungamutungo, no kurwanya umunaniro ugereranije no gutakaza. Inzira igenzurwa ireme nayo yemerera kugenzura cyane ibikorwa byumubiri, bikavamo amahame menshi yo gukora muburyo buhoraho. Iyi mikorere yimikorere ikora ibice bya CNC imashini imaze gukwirakwira neza gusaba ibyifuzo byinganda.
Guhinduka muburyo bwo gushushanya no guhindura
Gutunganya CNC byateye imbere byemerera kubiryo byihuse kandi bifatika, nkuko igice cya geometrie kigenzurwa na kad / cam / cam ikoranabuhanga rya CNC na CNC. Iyi mikorere ihinduka ifasha ababikora kugirango bahindure vuba bitarenze umusaruro cyangwa gutinda bifitanye isano no guhinduranya ibikoresho.
Uburyo butandukanye bwo kuvura hejuru no kurangiza birahari
CNC imashini ihindagurika irashobora gukoreshwa muburyo bworoshye ubuziranenge bwo kuzamura ubuso bwabo burangiye, kurwanya ruswa, no kurohama. Ubushakashatsi busanzwe bwo hejuru burimo gusana, gushushanya, gushushanya, no gusya. Ibi bisubizo birangira kwemerera abakora kugirango bagere kubisabwa byihariye cyangwa ibisobanuro byabakiriya.
Ni izihe nyungu zo guhitamo Aluminium?
Cast Aluminum itanga inyungu nyinshi zikomeye zituma ihitamo ikunzwe kumishinga myinshi yo gukora:
Ibiciro-byiza kumusaruro mwinshi
Gutera, cyane cyane bapfa kwita, biratangaje cyane kumikorere nini ikora. Mugihe ikiguzi cyambere cyo gutakaza gishobora kuba kidasanzwe, ikiguzi kuri gahunda igabanuka cyane nkibinini byumusaruro biriyongera. Ubukungu bwigipimo butera amahitamo ashimishije kubisabwa bisaba umubare munini wibice bimwe bimwe, nkibigize ibinyabiziga cyangwa ibicuruzwa byabaguzi.
Ubushobozi bwo gukora imitekerereze ikomeye nibice bikikijwe
Inzira zikurikirana, cyane cyane zipfa, zishobora kubyara ibice hamwe na geometries igoye, amakuru akomeye, nurukuta ruto rwagorana cyangwa ukosore kugirango ubigereho. Ubu bushobozi bufasha abashushanya gukora udushya kandi tunoze igice cyimigambi ishobora kugabanya ibiro, kunoza imikorere, no kuzamura ibikorwa rusange.
Ubwiza buhebuje hamwe na porosity
Inzira zigezweho, hamwe niterambere ryiterambere mugushushanya no kugenzura inzira, birashobora kubyara ibice bifite ubuziranenge bwuzuye kandi buciriritse. Gupfa kwita cyane, byumwihariko, birashobora kugera kuri net-shusho ibice bifite ubuso bwiza hamwe no kwihanganira ibipimo binini, bigabanya ibikenewe kugirango bahoremo bikabije cyangwa kuvura hejuru.
Ibihe byihuse byo kutihuta ugereranije na CNC
Inzira zitunganya, cyane cyane igitutu kinini gipfa, gishobora kubyara ibice kurwego rwihuse ugereranije na CNC. Ifu rimaze gukorwa, ibice byinshi birashobora gukorwa muburyo bwihuse, hamwe nibihe byuzura akenshi bipimwa mumasegonda cyangwa iminota. Iki gipimo cyumusaruro mwinshi gituma guta neza kubisabwa bisaba ibice byinshi mugihe gito.
Ibishoboka kugirango uhuze nibiranga nkamamaderi nudusedodo mumutwe
Gutera bituma guhuza ibiranga imikorere, nkakazi, imbavu, hamwe nudusimba, mu buryo butaziguye. Ubu bushobozi burakuraho icyifuzo cyinyongera cyangwa intambwe yo guterana, kunoza inzira yo gukora no kugabanya ibiciro muri rusange. Muguhuriza hamwe ibice byinshi muburyo bumwe, ababikora barashobora kandi kunoza igice cyo kwizerwa no kugabanya ibintu byo gutsindwa.
Nigute wahitamo hagati ya CNC imashini imashini kandi ikajugunya umushinga wawe?
Guhitamo hagati ya CNC imashini irahindurwa kandi yataye kuri aluminiyumu biterwa nibintu byinshi byingenzi kumushinga wawe:
Reba ingano yumusaruro no gutukwa
Niba umushinga wawe usaba umusaruro muto-uciriritse cyangwa ufite ubushobozi bwo gushushanya, gushushanya cnc birashobora kuba uburyo bukwiye. Ariko, niba ukeneye byinshi mubice bimwe kandi bifite igishushanyo cyarangije, gutakaza birashobora gutanga ibihe byihutirwa byo kuzigama byihuse no mubihe byihuse.
Suzuma Urwego rusaba Precision
Niba porogaramu yawe isaba kwihanganira cyane kandi ikwiranye neza, imashini za CNC birashoboka ko ari amahitamo meza. Mugihe gahunda yo gutaka zateye imbere mubijyanye no gusobanura neza, barashobora kugira imbogamizi mugihe cyo kugera kurwego rumwe nkukuri nkamashini.
Gusuzuma igishushanyo mbonera no guhitamo
Imashini ya CNC itanga igishushanyo kinini cyo guhinduka nubushobozi bwo gukora geometries igoye nibiranga. Niba igice cyawe gisaba ibisobanuro birambuye, inkuta nto, cyangwa ibintu byihariye biranga, imashini birashobora kuba amahitamo akunzwe. Ariko, niba igice cyawe gifite geometry yoroshye kandi irashobora gukorwa hakoreshejwe uburyo busanzwe cyangwa upfira, guta bishobora kuba igisubizo cyiza.
Gereranya igihe cyumushinga nimbogamizi zingengo yimari
Imashini za CNC zitanga ibihe byihuse kubikorwa bito-kuri-hagati kandi bifite ibiciro byo hasi. Niba umushinga wawe ufite igihe ntarengwa cyangwa ingengo yimari, imashini birashobora kuba uburyo bukwiye. Ariko, niba ufite igihe kirekire cyumushinga kandi ushobora gushora imari mugiciro cyambere cyibikoresho, gutakaza birashobora gutanga amafaranga yo kuzigama igihe kirekire kumusaruro mwinshi.
Baza abafatanyabikorwa b'inararibonye bashinzwe ubuyobozi
Gufatanya nabanyamwuga babizi bafite ubumenyi muri statukisi byombi no gutakaza birashobora kugufasha gufata icyemezo kiboneye. Izi mpuguke zirashobora gutanga ubushishozi bwingenzi kubishoboka, gukora neza-guciro byihuse, kandi biganisha kubihe byose, bihuza ibyifuzo byabyo kubisabwa byimishinga yihariye.
Umwanzuro
Guhitamo hagati ya CNC imashini imashini kandi yajugunywe ni icyemezo gikomeye gishobora kugira uruhare runini mumishinga yawe yo gukora. Mugusobanukirwa itandukaniro ryingenzi hagati yibi bintu byombi, harimo imbaraga zabo, imipaka, hamwe na porogaramu, urashobora guhitamo neza bihuza ibisabwa nintego zawe.
Kuri ikipe mfg, itsinda ryacu abanyamwuga babahanga bafite uburambe bwa CNC byombi na aluminium. Twumva ibintu bya buri nzira kandi turashobora gutanga ubuyobozi bwinzobere bwo kugufasha gufata icyemezo cyiza kumushinga wawe. Twandikire Muri iki gihe kugirango tuganire kubyo usabwa kandi tuga uburyo dushobora kugutera inkunga mukuzana ibice bya aluminiyumu mubuzima bubasiwe neza.
Ibibazo bijyanye na CNC imashini ya mashini na Aluminium
Ni ubuhe butumwa bushobora kugerwaho na CNC aluminiyumu yakoreshejwe?
Imashini ya CNC irashobora kugera ku nyimba zikabije, akenshi murwego rwa ± 0.025 mm (± 0.001 muri) cyangwa nziza, bitewe nubushobozi bwimashini hamwe nubuhanga bwabakoresha. Iyi precision ni ngombwa kubisabwa bisaba neza.
Nigute imbaraga zo guta ishuri zigereranya na CNC imashini imashini imashini?
CNC Ibice bya Aluminium bikunze kugira imbaraga nyinshi hamwe nubufatanye bwiza bwamashanyarazi ugereranije nibice bya aluminium. Ibi ni ukubera ko ibikorewe ibishushanyo bikoreshwa mu mashini ya CNC itanga imbaraga zisumba izindi, umujura, no kurwanya umunaniro.
Ni ubuhe burangira hejuru biboneka kuri CNC Ibice bya Aluminium byafashwe?
CNC imashini imaze gufunga irashobora kugera kumurongo munini urangiye, kuva matte kugeza indorerwamo-nka, bitewe nibikoresho byo gukata, umuvuduko, hamwe nibiciro byubusambanyi byakoreshejwe. Inzira ya kabiri nka Ameding, gushushanya, cyangwa kwipimisha, cyangwa gushushanya birashobora kuzamura isura hamwe nuburwayi bwa ruswa.
Ese geometries igoye irashobora kurema ukoresheje gupfa aluminium?
Nibyo, pfa casting irashobora kubyara ibice hamwe na geometries igoye, inkuta nto, nibisobanuro bifatika byaba bigoye cyangwa bihenze kugirango ugere kuri CNC. Ubu bushobozi butuma aremera udushya kandi tunoze igice.
Nubuhe buryo ntarengwa bwigice gishobora kuba CNC ikozwe muri aluminium?
Ingano ntarengwa ya CNC igice cyahinduwe gishingiye ku ibahasha ingufu zihariye. Imashini nini za CNC zirashobora kwakira ibice gupima metero nyinshi z'uburebure, mugihe imashini nto zishobora kugarukira kubice kugeza kuri milimetero magana.
