Billy vs Cost Vs Yahimbye Aluminium: Itandukaniro ni iki

Aluminum ni ibintu bifatika bifatika munganda nka aerospace, imodoka, no gukora. Ariko ntabwo alumunum yose yakozwe ingana. Ukwiye guhitamo billet, guta, cyangwa guhinduranya aluminium kumushinga wawe utaha? Gusobanukirwa itandukaniro birashobora kugira ingaruka cyane kubikorwa, igiciro, no kuramba.

Muri iyi nyandiko, tuzasenya imbaraga nintege nke zubwoko bwa buri mwaka. Uziga uko bigometse, bajugunywe, kandi kugoreka alumunum biratandukanye, imashini, hamwe nibisabwa.

Aluminium alloys

Aluminum alloys yakozwe mugihe aluminiyumu ihujwe nibindi byuma cyangwa ibintu. Iyi nzira yongera ibintu bisanzwe bya Aluminium, bituma bikarushaho guhuza porogaramu zitandukanye. Imyitwarire ifasha kunoza imbaraga, kurwanya ruswa, no gutegekwa.

Niki gitera alumunum alloys idasanzwe?

Aluminim yemewe itanga ibintu byo kurwanya burundu no gutanga umusaruro woroshye. Ariko, ntigifite imbaraga zikenewe mugusaba ibyifuzo. Ongeraho ibintu byihariye bitera alloys hamwe nibintu byo hejuru:

• Kuzamura imbaraga zubukanishi zibereye ibice bya aerospace nibice byimodoka

• Imashini iyobowe ni ngombwa mugukora ibishushanyo mbonera nibisabwa bigoye

• Kurwanya ubushyuhe bwiza bunegura cyane kubisabwa byimisozi miremire hamwe no gutunganya ubushyuhe

• Kongera kuramba bikenewe mu mikorere miremare mubihe bitoroshye

Ibikoresho by'ingenzi hamwe n'ingaruka zabo

Ibintu Bitandukanye bitanga imitungo idasanzwe kuri Aluminium Alloys:

ibintu	byibanze	byunguka bisanzwe
Umuringa	Byongera imbaraga no gukomera	Ibice by'indege, ibice by'imodoka
Magnesium	Bitezimbere ihohoterwa rishingiye ku ruswa no gusudira	Ibikoresho byo mu nyanja, ibikoresho byigitutu
Silicon	Kuzamura imitungo yo guta no kugabanya ingingo yo gushonga	Castings zigoye, pistore yimodoka
Zinc	Kuzamura imbaraga no kurwanya stress	Imiterere ya aerospace, ibice byinshi

Urukurikirane rutandukanye rwa Aluminium hamwe nibiranga

Aluminum alloys ihujwe murukurikirane zishingiye kubintu byambere byambere. Buri ruhererekane rutanga imitungo itandukanye:

• 1000 Urukurikirane : igizwe na aluminiyumu yera, utanga ibitero byiza ariko imbaraga zo hasi.

• 2000 Urukurikirane : Umuringa nicyo kintu nyamukuru kivanze, gitanga imbaraga nyinshi ariko zigabanya ihohoterwa rishingiye ku birori.

• 3000 Urukurikirane : Manganese nigikorwa cyibanze cyambere, gitanga imbaraga ziciriritse hamwe nibikorwa byiza.

• 5000 Urukurikirane : Magnesium nikintu nyamukuru gifatika, kuzamura imbaraga nimbaraga zo kurwanya ruswa, akenshi bikoreshwa mubisabwa marine.

• 6000 Urukurikirane : Urukurikirane ruhuzagurika ruhuza magnesium na silicon kubwimbaraga nziza, imashini, no gusudira.

• 7000 Urukurikirane : zinc nicyo kintu cyibanze cyambere, gitanga imbaraga nyinshi, akenshi zikoreshwa muri aerospace.

Ni ubuhe bwoko butatu bwo gukora ibihurira?

Aluminum irashobora gukorwa hakoreshejwe uburyo butatu bwingenzi: guta, guhita, no kubahiriza. Buri gikorwa cyo gukora gitanga imbaraga zidasanzwe nibiranga, bigatuma ari ngombwa guhitamo ubwoko bukwiye kubisabwa byihariye. Dore gusenyuka kwibintu bitatu:

Cast Alumunum yabisobanuye

Cast Aluminum igaragara kuva ibyuma byashongeshejwe byasutse muburyo bwateganijwe mbere. Inzira ya Votasile ituma imiterere igoye binyuze muri igenzurwa.

INTAMBWE

1. Gushyushya A380 Aluminium Adloy hakurya yacyo (1,100 ° F)

2. Gusuka icyuma cya liquefeide mubice byateguwe

3. Kwemerera ibyuma gukonja no gushimangira munsi yimiterere

4. Kuraho ibice bya bice mubikorwa byanyuma

A380 N'UMUNTU

EMETIVE	AGACIRO	UMUTUNGO	IHURIRO
Aluminium	80.3-89.5%	Imbaraga za Tensile	47.000 psi
Silicon	7.5-9.5%	Imbaraga Zitanga umusaruro	23,100 PSI
Umuringa	3.0-4.0%	Gukomera (brinell)	80
Zinc	Kugeza kuri 3.0%	Imbaraga zo Gukangurwa	26.800 PSI

Porogaramu

• Ibigize Imodoka bisaba geometlex imbere yimbere hamwe nigiciro cyiza

• Ibicuruzwa byabaguzi byungukirwa nibikorwa byo gukora byihuse kandi bishushanyije

• Ibikoresho byinganda bikenera umusaruro wubukungu mubintu byinshi

Billy Aluminium Bacs

Billy Aluminum atangira nkicyuma gikomeye cyicyuma gikozwe muburyo busobanutse. Gahunda ya CNC ihindura ibikoresho fatizo mubice byuzuye.

6061-T6

bigize	ijanisha	riranga	Ibice
Aluminium	95.8-98.6%	Imbaraga za Tensile	45,000 psi
Magnesium	0.8-1.2%	Imbaraga Zitanga umusaruro	40.000 psi
Silicon	0.4-0.8%	Gukomera (brinell)	95
Umuringa	0.15-0.4%	Imbaraga zo Gukangurwa	30.000 psi

Inzira yo gukora

1. Kuzimya aluminimu mubice bisanzwe

2. Imashini ya CNC ikuraho ibikoresho byo gukora geometrie yanyuma

3. Ubushyuhe bwo kuvura kugirango ugere kubisobanuro bya T6

4. Kurangiza kugaragara kubigaragara no kurinda

Porogaramu rusange

• Ibigize Aerospace bisaba gusobanuka neza kandi bihamye bifatika

• Ibikoresho byo mu nyanja bisaba kurwanya ibiryo byiza

• Ibikoresho byateganijwe bikeneye kwihanganira neza no kurangiza ubuziranenge

Guhindura Aluminium Incamake

Himbamo Aluminium ireba igitutu gikomeye. Iyi nzira ihuza imiterere yimbere yimbaraga zimbaraga ntarengwa.

-T6

Ibihimbano	Byiza	Ibintu	7075
Aluminium	87.1-91.4%	Imbaraga za Tensile	83,000 PSI
Zinc	5.1-6.1%	Imbaraga Zitanga umusaruro	73,000 PSI
Magnesium	2.1-2.9%	Gukomera (brinell)	150
Umuringa	1.2-2.0%	Imbaraga zo Gukangurwa	48.000 psi

Inganda

1. Gushyushya AluminiUm Ibibyimba bya Aluminium kugirango byiza kubahiriza ubushyuhe

2. Gushyira mu bikorwa igitutu cyagenzuwe binyuze muripfuye

3. Gushushanya icyuma mugihe ukomeje kugenzura ubushyuhe

4. Ubushyuhe bwo gufata imitungo

Ibyingenzi

• Ibigize Indege Ibikoresho bisaba imbaraga nimpumyi

• Ibice biremereye bikeneye kurwanya ingaruka zisumba izindi no kuramba

• Ibigize Imodoka Zihejuru Ibigize Gusaba imikorere yizewe munsi yumutwaro

Buri buryo bwo gukora butanga ibyiza bidasanzwe. Guhitamo biterwa nibisabwa bisabwa, inzitizi zingengo yimari, nibikenewe.

Kugereranya byuzuye: Billy vs Cost Vs Yahimbwe Aluminium

Biranga	Billy	Aluminium	Aluminium
Ibikoresho
Imbaraga za Tensile	45,000 psi	47.000 psi	83,000 PSI
Imbaraga Zitanga umusaruro	40.000 psi	23,100 PSI	73,000 PSI
Imbaraga zo Gukangurwa	30.000 psi	26.800 PSI	48.000 psi
Gukomera (brinell)	95	80	150
Inganda
Inzira	CNC ikozwe mububiko bukomeye	Ibyuma byashonze byasutse mububiko	Kugereranya munsi yigitutu kinini
Imyanda	Imyanda yo hejuru kuva kuri mashini	Imyanda mike	Imyanda isanzwe
Umuvuduko	Gahoro	Byihuse	Gushyira mu gaciro
Gushushanya	Ubushishozi buke bushoboka	Imiterere igoye ishoboka	Kugarukira mu kubahiriza apfuye
Imikorere
Imiterere y'ibinyampeke	Imyenda, ihamye	Irashobora kugira porositity	Guhuza, kwiyongera
Inenge z'imbere	Minimal	Birashoboka cyane	Byibuze
Kurwanya ingaruka	Byiza	Hasi	Hejuru
Kurwanya Umunaniro	Byiza	Gushyira mu gaciro	Byiza
Ibintu bifatika
Igiciro	Hejuru	Hasi	Hejuru
Imashini	Byiza	Byiza	Biragoye
Kurangiza	Byiza	Bisaba kurangiza	Byiza
Umusaruro	Hasi kugeza hagati	Hejuru	Hasi kugeza hagati
Porogaramu nziza
Ikoreshwa ryibanze	Ibice by'ukuri, ibikoresho byo mu nyanja	Imiterere igoye, ibice byinshi	Ibice byinshi
Inganda	Aerospace, marine	Imodoka, ibicuruzwa byabaguzi	Indege, imashini ziremereye
Ubwoko bw'ibigize	Ibice byihariye, ibikoresho byateganijwe	Moteri ya moteri, inzu igoye	Ibice byubaka

* Icyitonderwa: Indangagaciro hamwe nibiranga birashobora gutandukana ukurikije ibintu byihariye bya alloys hamwe nibikorwa byo gukora byakoreshejwe.

Gukora inzira yimbitse

Inganda za aluminium zirimo inzira zitandukanye, buriwese atanga ibyiza bidasanzwe bishingiye ku mbaraga, ibisobanuro, nibiciro. Dore reba ibisobanuro birambuye kubikorwa byo gukora, billet, hamwe na alumunum.

Inzira yo guta

Gutera nuburyo bukoreshwa cyane bukubiyemo gusuka molten aluminium muburyo bwo gukora imiterere igoye.

Intambwe zirambuye

1. Gushonga aluminium : Aluminium yuzuye mu itanura kugeza ihindutse.

2. Gusuka mububiko : Amazi aluminiyumu asukwamo ibibumba byabanjirije, byerekana imiterere yibicuruzwa byanyuma.

3. Gukonjesha no gukomera : Icyuma gikonje kandi gikomera, gufata imiterere yubutaka.

4. Kurangiza : Igiti gikomeye cyakuwe mubutaka hanyuma gisenyutse cyangwa gisukuye kugirango ugere ku kurangiza.

Ibikoresho bikenewe

• Itanura ryo gushonga.

• Ibibumba bikozwe mu mucanga, icyuma, cyangwa ibindi bikoresho.

• Kurangiza ibikoresho nka Sanders na Gusya kugirango byoroshye.

Ingamba zo kugenzura ubuziranenge

• Kugenzura porotionity : Menya imifuka ya gaze mu ishuri.

• Ubugenzuzi bwigice : Menya neza ko igice gihuye nibisobanuro bya mold.

• X-ray ibizamini : ikoreshwa mubice bikomeye kugirango urebe inenge.

Gukora Billet

Billy Aluminum yakozwe na Aluminimu cyangwa izunguruka mu bice bihamye, ikurikirwa na CNC imashini kugirango igere kuri precinsiya nyinshi.

Inzira ya CNC

1. Ibikoresho bya aluminimu : Aluminium yuzuye kandi igakomeza kumpapuro zikomeye za billet.

2. Imashini : Imashini za CNC zikoreshwa mu kurwanya umugozi muburyo busobanutse.

3. Kurangiza : Gutunganya bike nyuma yo gutunganya birakenewe kubera ibisobanuro bya CNC.

Ibisabwa

• Imashini za CNC : Kugabanya neza no gushushanya.

• Ubuziranenge-ubuziranenge : kwemeza gukandagira kimwe.

• Gutema ibikoresho : byihariye gukorana na aluminium alloys, kugirango birangire.

Ibitekerezo by'ukuri

• Billy Aluminum yemerera kwihanganira cyane , bigatuma ari byiza kubice bihanitse.

• Inzego zihoraho : Kugabanya amahirwe yinenge yimbere, kubungabunga ubunyangamugayo.

Guhimbira Tekinike

Guhimbira Aluminiyumu bikubiyemo gutegangura amakuru akomeye binyuze mu gushyira mu bikorwa igitutu gikabije.

Guhimbira Uburyo

• Gufungura-Gupfa Guhimbaza : Bikubiyemo Gutegura Alumunum Hagati ya Flat Yapfuye, Bikwiriye Ibice binini.

• Gufunga-Gupfa Guhimbaza : Ikoresha gupfira gusohora ibyuma muburyo bwihariye, kugirango uburwenutsi.

• Kanda Guhimbaza : Gahoro gabanya umuvuduko, byiza kubice binini bya aluminium.

Ibisabwa Ibikoresho

• Guhimbira imashini : Birashoboka gushyira igitutu kinini kuri aluminium.

• Inkomoko yubushyuhe : Kuzana Aluminum kugeza ubushyuhe bwifuzwa.

• Precision irapfa : gushiraho ibyuma ukurikije ibisobanuro bisabwa.

Ubwishingizi bwiza

• Ibizamini byo guhuza ingano : Menya neza imiterere yimbere yicyuma ihamye.

• Kwipimisha ultrasonic : Byakoreshejwe mu kumenya amakosa yimbere cyangwa amadozi mubice byahinduwe.

• IBIKORWA BIKURIKIRA : Menya neza ko ibicuruzwa byanyuma byujuje ubuziranenge busabwa.

inzira	yimiterere yicyiciro	cyimiterere	yuburyo bwiza
Guta	Gushonga, gusuka mububiko, gukonjesha, kurangiza	Itanura, kubumba, kurangiza ibikoresho	Kugenzura Uburozi, Ubugenzuzi bugabanijwe
Billet	Kwiyongera, gushushanya cnc, kurangiza	Imashini za CNC, zirapfa, gutema ibikoresho	Kwihanganira cyane, gutunganya ibinyampeke
Kubahiriza	Gushyushya, kanda kubahiriza, guhuza ingano	Guhimbira Imashini, Amakuru yubushyuhe, Yapfuye	Ibizamini byo guhuza ingano, imbaraga za tensile

Mugusobanukirwa inzira yo gukora birambuye, urashobora guhitamo ubwoko bwiburyo bwa aluminium kubisabwa byihariye, kugirango bigerweho neza nibikorwa byiza.

Ibintu ugomba gusuzuma mugihe uhisemo ubwoko bwa aluminium

Guhitamo ubwoko bwiburyo busaba gusuzuma neza ibintu byinshi. Buri buryo bwo gukora butanga inyungu zitandukanye kubisabwa byihariye. Reka dusuzume ibitekerezo byingenzi byo gufata ibyemezo byuzuye.

Imbaraga n'ibisabwa kuramba

Imbaraga Zingana

Ubwoko	Tensile Imbaraga	Zitanga Imbaraga	Zisaba
Bahimbye	83,000 PSI	73,000 PSI	Nibyiza kubice byubatswe
Billet	45,000 psi	40.000 psi	Bikwiranye nibice byihariye
Bajugunywe	47.000 psi	23,100 PSI	Bihagije kuri porogaramu rusange

Impamvu

• Himbamo Aluminum itanga umunaniro wo kurwanya ibinanirana kubisabwa

• IMITERERE Y'INGENZI ZIDASANZWE ZIZERE Inyangamugayo

• Kurwanya ingaruka biba ingenzi mubihe bikomeye byo gupakira

• Ibintu byo guhanganya ibidukikije bigira ingaruka kumikorere miremire

Amahitamo ya Precision

Igishushanyo cyoroshye cya Matrix

Uburyo bwo Gukora Gukora	byateguwe	Ibishushanyo mbonera	hejuru yubuso bwuzuye
Billet	Hejuru	Gushyira mu gaciro	Byiza
Bajugunywe	Gushyira mu gaciro	Hejuru	Byiza
Bahimbye	Byiza	Bigarukira	Nibyiza cyane

Igishushanyo mbonera

• Imashini ya billet ishoboza kwihanganira gukomeye kubice byingenzi

• Geometries yimbere imbere ikunda inzira yo gushushanya

• Hejuru kurangiza ibisabwa birashobora gutegeka intambwe zinyongera

• Gutesha agaciro bigira ingaruka kumikorere miremire

Isesengura ry'ibiciro

Umusaruro wumusaruro uhindura

amajwi urwego	rwinshi-gukora uburyo bwiza	kuri buri gice
Umubumbe muto	Billet	Hejuru
Umubumbe wo hagati	Bahimbye	Gushyira mu gaciro
Umubumbe muremure	Bajugunywe	Hasi

Impamvu zubukungu

• Ibiciro byambere Ibikoresho bigira ingaruka ku buryo busanzwe

• Imyanda yibintu bigira ingaruka kuri rusange

• Igihe cyo gutunganya kigira ingaruka kubikorwa byo gutanga umusaruro

• Ibisabwa bisabwa byishoramari bitandukanye nuburyo bwo gukora

Ibirego

Ubucucike bwo Kugereranya

Ubwoko Ubucucike	bwibikoresho	Ibikorwa Byiza	Ibishushanyo mbonera
Billet	Bisanzwe	30-60% biremereye	Bisaba kugabanya ibikoresho
Bajugunywe	Hasi	Byiza	Gushoboza imigambi-ikora neza
Bahimbye	Hejuru	Biratandukanye	Yemerera imbaraga-kuri-ibiro

Ingamba zo gukunda ibiro

• Ahantu hateganijwe ibintu bigabanya uburemere rusange

• Igishushanyo mbonera cyimbere kirenze imbaraga mugihe ugabanya misa

• Urukuta rwuzuye uburyo bwo kuringaniza imbaraga nibisabwa ibiro

• Amahirwe yo guhuza ibice bigabanya uburemere

Gufata ibyemezo

Suzuma izi ngingo zingenzi mugihe uhisemo ubwoko bwa aluminium:

1. Suzuma urwego rwo guhangayikishwa nibikorwa byihariye

2. Kubara imimero yumusaruro igena neza uburyo bwo gukora

3. Gusesengura ibisabwa kugirango uhitemo gahunda yo Guhitamo

4. Kuringaniza Ibirego Kurwanya Ibisabwa

5. Tekereza ku bintu bidukikije bibangamira kuramba

Iri suzuma ryuzuye ryemeza guhitamo ibintu byiza kubisabwa byihariye.

Incamake

Mu gusoza, mugihe uhitamo hagati ya Billet, bajugunywe, kandi uhindure alumunum, gusobanukirwa imbaraga nimbogamizi za buri kimwe ni ngombwa. Billy Aluminum itanga imashini nziza no gusobanuka, bigatuma ari byiza kubishushanyo birambuye. Cast Aluminum irahenze-gukora neza kubisaruro binini ariko bifite imbaraga zo hasi. Himbamo Aluminum itanga imbaraga zisumba izindi no kuramba, bituma bitunganye kubisabwa byinshi.

Guhitamo ubwoko bwiburyo bushingiye kubyo umushinga ukeneye - waba ushyira imbere ubushishozi, igiciro, cyangwa imbaraga. Kuringaniza ibyo bintu byemeza ko umuhigi watoranijwe yujuje intego zikorwa ningengo yimari.

Inkomoko

Aluminium

Aluminium alloy