Machines milling wani tushe ne na masana'antar masana'antu, amma wanne nau'in ya dace da bukatunku? Shin ya kamata ka zabi injin din kwance ko na tsaye? Wadannan nau'ikan inji guda biyu suna da bambance bambance bambance bambance da wasan kwaikwayon da tsada. Zabi wanda ya dace na iya sa duk bambanci a cikin ingancin samarwa.
A cikin wannan post, zaku iya koyon abubuwan da keɓarorin biyu a kwance da injina masu tazara. Za mu bincika ribobi su riƙi, fursunoni, da aikace-aikace don taimaka muku ku yanke shawara game da bukatun da kuke buƙata.
Menene Masa?
Milling tsari tsari inda aka canza kayan aikin yankan kayan ciyarwa daga kayan aikin. Wannan hanyar tana da mahimmanci a cikin masana'antun masana'antu tare da siffofi daidai da girma dabam. Machines na Milling suna taimakawa masana'antu kamar mota, aerospace, da kayan aiki, da kayan aiki, suna samar da kayan aikin sosai yadda ya kamata. Milling ne m, wanda zai iya yankan ƙarfe, robobi, da sauran kayan.
Nau'in injunan milling
Injuna na kwance
A kwance milling Maching Murface Murfin su spindle daidaici ga aikin aiki. Wannan ƙirar yana ba su damar ɗaukar nauyi, abubuwa mafi girma da yin zurfin zurfin abinci sosai. Suna da kyau ga Masana'antu inda gudun hijira, ƙarfi, da samarwa babban girma suna da mahimmanci, kamar inadcive da Aerospace.
Madaidaiciya injunan miliyoyin
Murmushin milling na tsaye suna da asarar da aka yi amfani da shi a matsayin mai aiki. Sun fi dacewa da ingantaccen aikin, inticate ƙira, da ƙananan sassa. Ainihin da aka saba samu a cikin karfe da aka saba, waɗannan injunan suna da alaƙa sosai kuma mafi sauƙin aiki don ayyukan hadaddun ayyuka.
Sauran nau'ikan injunan milling
Akwai kuma wasu nau'ikan injina na matsakaici:
Injinan Masai na Universal : sanye take da a kwance da kuma a tsaye spindles, bayar da sassauƙa don ayyuka daban-daban.
Injiniyan injiniyoyi : Ba da damar ƙarin motsi a cikin hanyoyi daban-daban, dace da karami, ƙarin cikakken aiki.
Injin Masting : Kafaffen zane mai gyara, ana amfani dashi don mafi girma, aikin aiki mai nauyi.
Injuna na kwance
Ma'anar da fasali
A kwance milling milling mai amfani da spinle wanda aka sanya layi daya zuwa ga aikin aiki. Sun yi fice a cikin ayyukan yanke hukunci da kuma sarrafa manyan wuraren aiki. Tsarinsu na kwantar da hankali yana ba da damar:
Tushen hoto M
Spindle ayoyin da kuma abubuwan
A kwance spindle hangen nesa yana ba da fa'idodi da yawa:
Tebur da motsi na aiki
A kwance Mills yawanci yana aiki:
Tebur mai rauni don kusurwar kusurwa da yawa
Motar layi tare da X, Y, da Zxes
Tsallake tsarin matsakaitan tsarin don amintaccen aiki
Kayan kayan aiki da ayyukan
Fuskokin Mills
Mick mills
Gefe da face mils
Cire Chipal da sanyaya
A kwance Mills Excel a Gudanar da Chip:
Antuwa da saiti mai rikitarwa
Yayinda ke ba da babban aiki na hadaddun sassan, kwance a kwance sau da yawa suna buƙatar:
Ciyarwa
| Bayanin | Ciyarwa |
| Abinci atomatik | Madaidaici, daidaitaccen abu |
| Abincin abinci | Gudanar da aikinta na musamman |
Dacewa da tsarin atomatik
A kwance Mills hade da kyau tare da:
Samarwa da girma da girma
Mafi dacewa ga samar da karawa saboda:
Sassauci da sauƙi na daidaitawa
Duk da yake ƙasa da sassauƙa fiye da miliyoyin mil, suna bayarwa:
Bukatun Kwarewar Ma'aikata
Yin aiki a kwance Mills yana buƙatar:
Ingantaccen ilimin ƙa'idodin
Gwaninta cikin tsarin saiti
Muhimmancin shirye-shiryen CNC (don samfurin CNC)
Aikace-aikace da fa'idodi na Mills A kwance
Mani-mani
A kwance Mills Forvel a Masana'antu suna buƙatar ikon sarrafa kayan aiki:
Masana'antu
Tubalan injiniyoyi: madaidaicin milling na hadaddun tsarin ciki
Gidajen watsa gida: Ingantaccen cire manyan kayan aikin
Abubuwan Ka'idodin Chassis: Maraɗaɗawa da manyan-ƙarfi
Masana'antu na Aerospace
Fuka-fukai: Intrictate Compouring na manyan, tsarin nauyi
Speces: Babban-daidaitattun daidaitattun kayan haɗin-sa
Fuselage sassan: Ingantaccen yanki na wuraren fitowar wurare
Adadin kwanciyar hankali da daidaito
A kwance Mills yana ba da kwanciyar hankali, haɓaka daidaiton injin gaba ɗaya:
| Fasali | fa'ida |
| Tsarin Spindle Robusle | Rage ƙafar ruwa a lokacin yankan nauyi |
| Nauyi-mai taimakawa guntu fitarwa | Yana hana sake girbi, inganta ingancin ƙasa |
| Tallafin Gargajiya na Multi-maki | Yana tabbatar da daidaito a dukkanin manyan sassa |
Ingantaccen kayan aiki
Injin injunan ƙasa na kwance suna ba da gudummawa ga tsawaita rayuwar kayan aiki ta hanyar:
Ingantattun cire cutt, yana rage ginin zafi
Inganta isar da wuri mai shigowa zuwa yankan yankuna
Mafi kyau duka yankan kusurwoyi, rage yawan damuwa
Waɗannan abubuwan suna haifar da:
Rage kayan aikin kayan aikin
Kisan kayan aiki na kayan aiki, ƙara yawan aiki
Daidaitaccen abu mai inganci a tsawon lokaci
Madaidaiciya injunan miliyoyin
Injiniyan injiniyoyi suna nuna kayan da aka kirkira a ciki a matsayin aikin aiki. Wannan kayan haɗin yana inganta ma'ana, ganuwa, da daidaito don aiki mai dacewa. A tsaye spindle yana ba da damar canje-canje na kayan aiki mai sauƙi da ingantaccen abu, musamman fa'idodi don hakowa da kuma bincika ayyukan.
Tebur da motsi na aiki
Wadannan guba suna bayarwa:
Kayan kayan aiki da ayyukan
Madancin Madara Hadauki Kayan kayan yankan yankuna daban-daban, kowannensu yana bautar da takamaiman dalilai:
Endarshen Mills: Matsayi don Fuskantar Mating, M, da kuma Ramin Slot
Drills: An yi amfani da don daidaitattun ayyukan-rami
Taps: sauƙaƙe ƙirƙirar halittar ciki, sau da yawa tare da hawan keke mai ta atomatik a cikin samfurin CNC
Tushen hoto M
Nau'in matsakaiciyar ƙasa
Turret Mills (Titin Bridgorpred ko gwiwa Mills)
Wadannan injunan sun fi dacewa su dace da sassa masu matsakaici. Sun kirkiri gwiwa gwiwa a gwiwa don daidaitawa a tsaye, sanannen a shagunan aiki da kuma mahalli.
Jirgin ruwa na gado
An tsara don manyan ma'aikata, suna da ƙayyadadden gado tare da kai mai saurin motsawa, samar da haɓaka haɓakawa don aikin daidaito.
Karfin abinci da karfin aiki na sarrafa kansa
Mills a tsaye suna ba da duka jagora da zaɓuɓɓukan abinci ta atomatik. Sun haɗu da hankali tare da tsarin sarrafa kansa, gami da masu canjin kayan aiki, tsarin pallet, da masu son robotic, inganta yawan aiki da kuma samar da haɓaka da ba a kula da su ba.
Samarwa da sassauci da sassauci
Ya dace sosai don ƙarancin ƙarfi na matsakaici, waɗannan injunan da suka fi kyau a cikin mahalli na buƙatar buƙatun sauyawa. Sun daidaita da sauki ga dabarun da suka shafi daban-daban, suna sa su zama da kyau na iyalai daban-daban.
Bukatun Kwarewar Ma'aikata
Masu aiki suna bukatar:
Na asali zuwa tsaka-tsakin tsarin ilimin
Sigogi tare da kayan yankan yankan da aikace-aikacen su
Dabarun shirye-shirye na CNC don tsarin sarrafa kansa
Aikace-aikace da fa'idodi na Mills
Orantility da daidaitawa
Mills Mills fice a cikin mahalli na masana'antu daban-daban. Suna sauƙin canjawa tsakanin ayyuka daban-daban, suna sa su zama da kyau don shagunan aiki da wuraren aiki tare da buƙatun samarwa.
Daidai da cikakken aiki
A tsaye spindle saiti zai ba da damar don kyakkyawan gani da sarrafawa. Wannan yana sa waɗannan injunan da suka dace musamman sassa na buƙatar babban daidaito.
Bayani da aikin al'ada
Sauyinsu da sauƙi na saiti suna da mutan mills cikakke don:
Sawun sawun da tsada-tsada
Mills Mills gabaɗaya zaune ƙasa da ƙasa ƙasa da takwarorinsu na kwance. Wannan, a haɗe shi da ƙananan farashinsu na farko, yana sa su zaɓi mai kyau don:
Ƙananan shagunan da iyaka
Kasuwanci kawai na farawa
Kayan aiki suna neman fadada iyawarsu ta ci gaba
| ta fasali | fa'ida |
| A tsaye spindle | Ingantaccen Ganuwa da Gudanarwa |
| Kayan aikin aiki | Daidaitawa ga ayyuka daban-daban |
| Tsarin aiki | Ingantaccen amfani da sararin shagon |
| Ƙananan farashi | Samun dama ga ƙananan kasuwancin |
MISTIGSANGIJI MAI TAMBAYAR DA A CIKIN SAUKI A HANYA
| MILLAL | MAI | KYAU |
| Spindle ayoyin | A layi daya don aiki | Perpendicular don aiki |
| Yankan kayan aiki | Gaɓa, kauri (misali, Mills, Fuskokin Mills) | Ya fi tsayi, bakin ciki (misali Mills, drills, matsa) |
| Aikace-aikace na yau da kullun | Manyan wuraren aiki, sassan sassan, samar da babban girma | Ƙananan sassan, daidaitaccen aiki, ayyukan m |
| Saiti | Ƙarin hadaddun, lokacin cin abinci | Mafi sauki, karin hankali |
| Farfajiya | Daidaito a kan manyan, lebur saman | Madalla da cikakkun bayanai |
| Farashi na farko | Sama | Saukad da |
| Goyon baya | Ƙarin hadaddun | Mai sauƙi |
| Samun damar aiki | Ba shi da wadataccen aiki, iyawar da yawa | Mafi kyawun gani da samun dama |
| Guntu fitarwa | Nauyi-taimaka, mai inganci | Na iya tara a yankan |
| Rayuwar kayan aiki | Gaba daya saboda mafi kyawun sanyaya | Na iya buƙatar ƙarin canje-canje masu yawa |
| Daidaitaccen inji | Mafi girma ga manyan manyan abubuwa | Mai kyau ga karami, sassauƙa |
| Sawun injin | Mafi girma sarari, ingantaccen sarari sarari | Sawun sawun, sararin samaniya |
Milling metrics
Fahimtar da kayan aikin milling mai mahimmanci yana da mahimmanci don zaɓin kayan aikin don takamaiman bukatun masana'antu. Wadannan awo sun bambanta tsakanin dafaffun ruwa da tsaka-tsaki, suna haifar da dacewa don aikace-aikace daban-daban.
Key madorcators alamu
| na | dafaffen mills | ortical mills |
| Matsakaicin yankan yankewa | Har zuwa inci 12 | Har zuwa inci 6 |
| Girman tebur | 50 x 20 inci (hali) | 30 x 12 inci (hali) |
| Spindle kewayon sauri | 500 - 3000 rpm | 1000 - 5000 rpm |
| Fitarwa na wuta | 5 - 15 HP | 2 - 7.5 hp |
Spindle Power da Torque
A kwance Mills gaba ɗaya suna ba da babbar iska da Torque, suna ba su damar kula da yankan mai nauyi da manyan ma'aikata. Madadin Madyama, yayin da yake yawanci karancin iko, samar da isasshen Torque don mafi yawan ayyukan janar.
Tebur lawan da tafiya
A kwance Mills Excel a cikin karfin tebur, galibi yana tallafawa aiki mai nauyi. Yawancin lokaci suna ba da tebur mafi girma, masu sauƙaƙe inji na manyan sassan. Madannin ƙasa, yayin da mafi iyakance a cikin waɗannan fannoni, suna ba da isasshen ƙarfin don yawancin ayyukan da ake amfani da su na gama gari.
Gaba daya mayar girma da nauyi
A kwance Mills yana da girma kuma nauyi, yana buƙatar ƙarin sarari. Wannan girman ya ba da gudummawa wajen kwanciyar hankali yayin ayyukan yankan yankan. Madancin Madara, kasancewa mafi karba, bayar da fa'idodi-adana a cikin karami.
Yarda da tsarin CC
Dukansu kwance da kuma a tsaye har da hade da kyau tare da tsarin CNC. Masu kula da CNC na zamani suna inganta damar nau'ikan nau'ikan guda biyu, bayarwa:
Aikace-aikace na yau da kullun
A kwance Mills:
Mayan manyan abubuwa na manyan sassan
Kayan aiki da kayan aiki na Aerospace
Multi -s-gefen hawa a cikin saiti guda
Mills na tsaye:
Zabi Daidai Daya don bukatunku
Zabi madaidaicin injin da ya dace yana da mahimmanci don tabbatar da inganci, daidaito, kuma ana iya samun sakamako cikin tsarin masana'antar ku. Ko ka zabi injin din da yake tsaye ko na tsaye ya dogara da dalilai da yawa, duk abin da yakamata a tsara tare da takamaiman buƙatun aikace-aikacenku.
Abubuwa don la'akari lokacin zabar injin milling
Girman aiki da rikitarwa : A kwance Mills mafi kyau ga manyan, sassan nauyi, yayin da injin a tsaye yake da kyau don karami, inticate aiki.
Hakikanin da ake buƙata da ƙarewar ƙasa : Mills na tsaye yana ba da daidaitattun ayyuka, yayin da kwance a kwance a cirewa na kayan.
Vallin samarwa : don samar da babban girma, micks mlics bayar da mafi sauri a cire-cirewa, yayin da injin hawa a tsaye ya dace da karami mai gudana.
Akwai filin bunkasa da kasafin kudi : Mills na tsaye suna ɗaukar ƙasa da sarari kuma suna da araha, yayin da kwance a kwance sau da yawa suna buƙatar ƙarin sarari da kuma babban saka hannun jarin.
Abvantbuwan amfãni na kwance a kwance don takamaiman aikace-aikace
Machinan miling milling samar da ingantacciyar zaman lafiya da kuma fitar da kudaden cire kayan cirewa don ayyuka masu nauyi. Wadannan fa'idodi suna sanya su ya dace da su:
Manyan ma'aikatan aiki : kula da sassan sassan da ke buƙatar zurfin cutarwa.
Motocin da-da-ƙasa : hadaddun sassan da ke buƙatar aiki daga kusurwa daban-daban ba tare da bincike akai-akai ba.
Cire abu mai nauyi : Babban samarwa yana gudana a masana'antu kamar mota da Aerospace.
Abvantbuwan amfãni na mutan lantarki don takamaiman aikace-aikace
Millalai na tsaye ne da ingantaccen inganci, yana ba da babban daidaito da sauƙi na amfani da su don karami. Suna Fiye da:
Aikin daidaito : cikakke ne ga cutarwa da kyakkyawan saman ƙare.
Prototying da Ayyuka na al'ada : Mafi dacewa don cikakken bayani, zane-kashe ɗaya ko ƙananan tsari.
Ayyukan kasawa na ƙasa : bayar da sawun sawun da ƙananan farashi mai ƙasƙanci, yana sa su sami damar zuwa ƙananan shaguna.
Takamaiman yanayin aikace-aikacen da kuma karanta
Tsakanin ƙwayar cuta : A kwance Mills yana ɗaukar ƙa'idodi ta hanyar ba da izinin cirewa mai zurfi, wanda yake da mahimmanci a masana'antu kamar ƙirar.
A tsayejan saman farfajiya : Mills a tsaye don mactining troped saman, inda daidaitacce da daidaitawa da daidaito suke da kyau.
Babban Hardness na kayan aiki : A kwance micks ana fin fice don na'ura masu ƙarfi-wuya kamar ƙarfe, saboda tsananin ikonsu.
Karamin-tsari, samarwa iri-iri : A tsaye micks shine a cikin kananan-tsari, saitunan samarwa, inda canje-canje na tsari mai yawa, inda canje-canjen tsari masu yawa.
Kamfanin sarrafa kansa na atomatik : Ga kamfanoni suna neman dawo da layin sarrafa kansa, a kwance injin hawa suna ba da jituwa tare da tsarin sarrafa kansa, haɓaka yawan aiki a cikin taro.
| aikace-aikacen nazarin bayanan da aka ba da shawarar | Casy | maɓallin |
| Hadadden rafin | Na horizon | Cutuka mai zurfi, ingantattun cutt |
| TOMEMEM SARKI | Na daga ƙasa zuwa sama | Daidai da gyara mai sauki |
| High-Hardness Play Mactining | Na horizon | Babban yankewa |
| Karamin-tsari, samarwa iri-iri | Na daga ƙasa zuwa sama | Canje-canje na Saurin Sauri, Cikakken Motocin |
| Rubuta layin atomatik | Na horizon | Babban jituwa tare da tsarin atomatik |
Zabi da injin da ya dace ya dogara da daidaita takamaiman bukatunku, kasafin kuɗi, da manufofin haɓaka. Dukansu kwance da na tsaye suna bayar da fa'idodi daban daban, kuma zaɓi wanda ya dace na iya haɓaka haɓakar masana'antar ku.
Ƙarshe
A kwance da inzanin miliyoyin miliyoyin miliyoyin ruwa sun bambanta sosai a cikin hangen nesa na spindle, saiti mai rikitarwa, da aikace-aikace. A kwance Mills suna da kyau don ayyuka masu nauyi, yayin da injin da ke tsaye a tsaye a cikin aikin daidai. Fahimtar da karfi da rauninsu yana da mahimmanci don inganta aiki.
Zabi da injin da ya dace ya dogara da girman aikinku, ƙarar samar da abubuwa, da kuma buƙatun ingantawa. Za a iya haɗa nau'ikan Mill ɗin duka a cikin shagon injin da aka zagaye. Ta hanyar tantance bukatunku, zaku iya shirya tsari yadda ya kamata kuma ku tsara albarkatun niƙa na don matsakaicin inganci da yawan aiki.
