Matsa naúrar molding molding inji

Me yasa rukunin matsakaicin ya zama mai mahimmanci a ciki allurar rigakafi ? Insicar mai narkewa mai narkewa ya dogara sosai akan ɗamarar da ta clamping don tabbatar da inganci da daidaito. A cikin wannan post, zaku koya abin da na'ura ta allurar allura ita ce, mahimmancin ƙimar sittin, da kuma cikakkun bayanai game da ayyukansa, nau'ikan, da tukwici na matsala.

Bayyanar incarfin injunan

Ingain inction machines suna da mahimmanci a masana'antun samfuran filastik daban-daban. Sun ƙunshi manyan abubuwan haɗin guda uku: naúrar clamping, rukunin allura, da kuma gado inji.

Main abubuwan da aka gyara na injunan gyara

Kashi naúrar

Haɗin ƙura yana kulle da ƙirar a yayin aiwatar da allura. Yana tabbatar da yanayin da aka rufe a ƙarƙashin matsanancin matsin lamba. Wannan rukunin kuma yana daidaita girman ƙiyayya kuma yana fitar da samfurin da aka gama. Yana da fasalulluka na aminci don kare masu aiki daga cutarwa. Ba tare da shi ba, injin din ba zai yi aiki yadda yakamata ba.

Baƙin shigowa

Unitungiyar allura shine inda sihirin ya faru. Yana narkewa filastik filastik da kuma shigar da filastik na filastik a cikin mold. Wannan rukunin yana buƙatar madaidaicin zafin jiki da sarrafawa. Ya ƙunshi hopper, ganga, dunƙule, da bututun ƙarfe. Hakkin allurar allura yana tantance ingancin sassan da aka gyara.

Injin gado

Abincin injin yana goyan bayan duk wasu abubuwan haɗin. Yana tabbatar da kwanciyar hankali da kuma jingina da raka'a da allurar allura. Dole ne gadonta ya kasance mai ƙarfi da dawwama don kula da ayyukan injin. Yana aiki a matsayin tushe don aiwatar da ingantaccen yanayin aikin.

Cikakken rushewa

• Matsa ayyukan naúrar

• Makullin mold tors.

• Ta daidaita zuwa girman mold.

• Fitar da samfurin karshe.

• Abubuwan allura na allura

• Hopper: ciyar da filastik pellets.

• Ganga: narke filastik.

• Dunƙule: Motsa filastik gaba.

• Buttle: shigar da filastik cikin mold.

• Mashin gado

• Yana bayar da kwanciyar hankali.

• Yana tabbatar da daidaituwa sosai.

• Yana goyan bayan gaba ɗaya injin.

Ayyukan raka'a

Kashe raka'a masu mahimmanci suna yin ayyuka da yawa masu mahimmanci a cikin injunan da ke cikin tsari. Bari mu bincika waɗannan matsayin daki-daki.

Kulle mold

Babban aikin naúrar sittin shine kulle ƙimar amintaccen. Yana hana ƙirar da aka buɗe saboda buɗewa saboda babban matsin allura. Dole ne karfin murƙushe ya isa ya magance karfin allura.

Daidaita da tona

Kamuka na claming suna daidaita matsayin mai ɓarnar da ke motsa shi (ashirin na biyu). Wannan yana tabbatar da madaidaicin madaidaicin madaidaicin madaidaici. Tana karbar molds na girma dabam dabam.

Fitar da kayayyakin filastik

Ejejectors a cikin rukunin kabarin cire samfuran da aka gyara daga ƙirar ƙwayar cuta. Suna tura samfurori, suna shirya ƙirar don sake zagayowar gaba. Ana amfani da hanyoyin ƙididdiga daban-daban, kamar fil, hannayen riga, da faranti.

Ƙarin ayyuka

Komawa sun yi wasu ayyukan taimako kamar Core jan. Murmushi masu fashin teku suna cire kaya daga samfurin da aka gyara. Waɗannan ayyuka suna aiki tare tare da mai sarrafa injin don aikin banza.

Fasalolin aminci

Unitsingawan claming sun hada kariya na aminci don hana haɗari:

• Injiniyoyi: masu gadi, shinge, da kuma masu shiga tsakani

• Hydraulic: matsin lamba mara kyau da da'irar aminci

• Wutar lantarki: Button na gaggawa da na'urori

Nau'in raka'a na clamping

Incing injunan da ake amfani da nau'ikan raka'a daban-daban. Kowannensu yana da halaye na musamman da aikace-aikace. Bari muyi kusanci da nau'ikan manyan nau'ikan guda uku.

BIYU BIYU KYAUTA KYAUTA KYAUTA

Busion-Buga Biyu ne ya zama sanannen zabi don ingantaccen allurar gyara. Yana amfani da kayan juyawa don fadada karfi matsa da rijiya sosai.

Abvantbuwan amfãni:

• Fasahar da ta girma

• Kadan karancin bukatun aiki

• Yi amfani da su a cikin inchins na Sinawa na Sinawa

Rashin daidaituwa:

• Iyakataccen daidaitawa

• Mafi girma tabbatarwa saboda mafi motsi sassa

Karatun Amfani da Gaba:

• Babban gudu, Babban-girma

• Gyara abubuwan daidaitawa

Hydraulic clays naúrar

Rukunin hydraulic ya dogara da silinda hydraulic don samar da karfi matsa. Motar da aka motsa tana haɗa kai tsaye ga hydraulic ram.

Yadda yake aiki:

1. An tona man cikin silinda a karkashin matsin lamba

2. Ash din ya tura matattarar matattara, rufe mold

3. An saki mai, kyale ragon ya koma da bude mold

Abvantbuwan amfãni:

• Madaidaicin iko akan saurin motsi da karfi

• Ikon kula da karfin clamping a kowane matsayi

• Mai ƙarfi

Rashin daidaituwa:

• Babban farashi na farko idan aka kwatanta da raka'a

• Zai yiwu don leaks mai

Aikace-aikace:

• Manyan-sikelin allurar gyada

• Mold na hadaddun sassan da ke buƙatar daidaitattun sarrafawa

Rukunin Katako na lantarki

Rukunin kumburi na sharesayen lantarki suna amfani da Motors Motors da ƙwallon ƙwallon Kwala don ƙirƙirar ƙarfin ƙwayoyin cuta. Suna wakiltar sabon cigaba a fasahar da ake amfani da su.

Fasaha a bayan raka'a na clamping na lantarki:

• Motors Servers suna ba da motsi na Rotary

• Mall skrams na sauya motsi na Rotary zuwa Motar Linear

• Madaidaiciya sarrafawa ta hanyar servo trevo da m

Abvantbuwan amfãni:

• Babban ƙarfin makamashi

• Madaidaici da kuma mai maimaita ƙarfi

• Tsabtace aiki

Rashin daidaituwa:

• Babban farashi

• Yana buƙatar tabbatarwa na musamman da gyara

Masu kera da wadatarwa:

• Da farko na masana'antar Jafananci da Koriya ta Kudu

• Ƙara da aka kai shi a cikin aikace-aikace na ƙarshe na aikace-aikace

Lissafin karfi na clamping

Eterayyade ƙarfi da ƙarfin da ake buƙata yana da mahimmanci ga ingantaccen allurar gyada. Yana tabbatar da yanayin da aka rufe yayin aiwatar da allura. Bari mu nutse cikin tsari da abubuwan da suka dace.

Dabara don murkushe karfi

Tsarin tilasta mold moldula yayi amfani da karfin murhu na murhu:

Goyan bayan ƙarfin ƙarfi = yanki da aka shirya (Cm²) Ba daidai ba na cavities × mold matsin lamba (kg / cm²)

Wannan tsari yana la'akari da mahimman masu canji wanda ke tasiri ga ƙarfin murɗa. Yana ba da hanya madaidaiciya don kimanta ƙarfin da ake buƙata.

Dalilai da suka shafi karfi na clamping

Abubuwa da yawa sun haɗu lokacin da ke tantance ƙarfi:

1. Yankin da aka shirya

• Yana nufin yankin da aka gyara na ɓangaren da aka yi hasashen akan jirgin sama mai rabuwa.

• Babban wuraren da aka tsara suna buƙatar manyan sojojin murƙushewa.

2. Yawan cavities

• Tsarin ya ɗauki adadin ƙararrawa a cikin mold.

• Karin cavities yana nufin mafi girman karfin damuwa.

3. Matsin lamba

• Mold matsin lamba shine matsin lamba da filastik injected filastik a cikin koguwar kogin.

• Babban matsin lamba da matsakaiciyar matsin lamba yana buƙatar sojojin da ke da ƙarfi don kiyaye ƙirar rufe.

Ta wurin fahimtar waɗannan dalilai, zaku iya lissafa daidai da murkushe ƙarfinku don takamaiman aikace-aikacen gyara. Hakan yana tabbatar da mold din ya kasance amintacce a rufe, hana zirga-zirgar walƙiya da sauran lahani.

Ka tuna, karfin murƙushe dole ne ya wuce karfi da aka samar. Wannan yana hana mold a cikin allurar allura, bada tabbacin daidaito da manyan sassa.

Zabi Naúrar ta dama

Zabi naúrar da ta dace yana da mahimmanci don ingantaccen allurar rigakafi. Ya kamata a yi la'akari da dalilai da yawa don tabbatar da cewa rukunin kumburin ya cika da bukatun samarwa.

Ƙunsa

Saurin clamping dole ne ya sami damar ɗaukar girman girman da ya dace:

• Girman mold da tsayi ya kamata ya dace a cikin injunan murfin injin.

• Zai fi dacewa, girman mold ya kamata ya fadi a cikin girman girman girman da aka girka.

• Hoto na kauri ya kamata ya dace da kewayon daidaitaccen kayan daidaitawa na kayan daidaitawa.

Cikakken kwantawa yana tabbatar da ƙirar da aka yi daidai da daidaituwa da aligns daidai a cikin naúrar sittin.

Takai -le

Yakamata naúrar clamping yakamata ya samar da isasshen hasken bugun jini da awo:

• Mold buɗewa bugun jini: aƙalla sau biyu samfurin tsayi a cikin hanyar buɗe ƙofa, gami da tsayin sprue tsawon.

• Shega bugun jini: isasshen cikakkiyar fitar da kayayyakin da aka gyara daga cikin kogin da ke cikin ƙiren.

Isasshen takaice yana tabbatar da cire santsi da ingantaccen samfuri daga ƙirar.

Lullube

Naúrar komputa dole ne ya isar da karfin matsa lamba don kiyaye mold rufe yayin yin allura:

• Karkatar da karfi dole ne ya wuce karfi da aka kirkira ta hanyar yin allura.

• Yana hana ƙirar da aka buɗe da kuma tabbatar da ingancin sashi.

• Ana lissafin karfin da ake buƙata dangane da yankin da aka kirkira, yawan cavitius, da matsin lamba.

Iso mai kasaftataccen kulle ya tabbatar da mold din ya kasance amintacce a ko'ina cikin tsari.

Kifi gama gari da mafita

Injin inction Molding na iya haduwa da batutuwa da yawa tare da clamping raka'a. Ganowa da warware waɗannan laifuffukan yana da mahimmanci don kiyaye ingancin samarwa. Bari mu bincika wasu matsaloli gama gari da mafita.

Batun gyaran gyare-gyare

• Inshorarationalcaralcaralmentaya: Matsayi na Mataki da daidaituwa. Daidaitawa kamar yadda ake buƙata.

• Gasa na abinci: Aididdiga tare da ma'aunin Base. Daidaita rata zuwa ≤ 0.05mm.

• Ganyen goro: bincika juyawa da foda na ƙarfe. Maye gurbin idan ya cancanta.

• I / o Batures: Duba siginar fitarwa. Gyara ko maye gurbin allon.

• Stucks Valve Core: Cire kuma tsabtace bawul.

• Rashin mota: Duba, gyara, ko maye gurbin motar mai.

Yankewa

• Saurin Balaguro: Duba da Gyara Horar Koran Tsaro.

• Haɗin wuta: Duba 24V5a wadata. Sauya Fuse ko Wayar Waya.

• Stuck spool: Tsaftace spool.

• SeLenoid bawul: Duba I / o Hukumar Waya da Balunda.

• Canjin aminci: duba canjin Hydraulic da Lever na inji na inji.

Amo yayin aikin mold

• Lubrication: Bincika bututun da aka katawo. Karuwa lubrication.

• Clamping karfi: rage idan yayi tsayi sosai.

• Hukumar Amplifier: Daidaita sigogi na yanzu.

• Paralelism: Duba da kuma daidaita farantin farantin farko da na biyu.

Jinkirta bude jiki

• Fara Speed: Daidaita dunƙule rami blamping.

• Damping dunƙule: Sauya tare da dunƙule na bakin ciki.

Cramling na mold

• Jagora dogo Saka: Duba ka maye gurbin hannun riga da shafi. Sa mai.

• Gyara / matsin lamba: Sanya ragin kwarara zuwa 20 da matsin lamba zuwa 99.

• Air a cikin bututu: shayar da tsarin.

Mold ba buɗewa

• Sauri / matsin lamba: haɓaka saurin buɗe / saurin rufewa da matsin lamba.

• Matsakaicin sikeli na lantarki: sake daidaita matsayin sifili bayan turawa.

• Racking Hings: Duba don batutuwa.

Daidaitawa da mold yayin samarwa

• Selenoid bawul na sog: Duba nau'in bawul da iko. Maye gurbin idan ana buƙata.

• Daidaita gyara na hannu: bincika ayyukan daidaitawa marasa amfani.

Jinkirin canzawa na atomatik

• Farantin mai: duba bawul na claping. Sauya farantin mai.

• Mold buɗe leakage leakage: tebur na allura ko aiki. Sauya bawul idan farantin na biyu ya motsa.

Kawai mold bude aiki

• Wayar: Duba 24VDC zuwa bawul da haɗi.

• Valve Core: bincika shi ba daidai ba shigarwa ko toshe. Mai tsabta ko sake sakewa.

Talauci mold clamping

• Daidaitawa da BO rami: Halagawa rarrafe a cikin 20 da matsin lamba 99. Sake canza ko canza bawul ɗin.

• Air a cikin da'irar mai: Saurari sautin iska. Shayar da tsarin.

• Amplifier Badakumar Ramp: Duba daidai gwargwado. Daidaita allon.

Batutuwa sosai

• Iyaka canzawa: Duba daidaitawar daidaitawa da yanayin motar.

• Iyakokin Hydraulic: Duba mai mulkin bugun lantarki da daidaiton mold.

Babu wani aiki mai mahimmanci

• Iyakantaccen Canzawa: Duba sauƙin sashi na 24V. Maye gurbin idan ana buƙata.

• Bawul ya makale: latsa Balve Corve tare da maɓallin Hexagon. Tsaftace matsin lamba.

• Iyakance sanda: Cire kuma maye gurbin sandar fashe.

• Canja gajerun da'ira: Duba 0 Voltage zuwa ƙasa. Maye gurbin sauyawa.

• Matsayin Mulki na lantarki: Duba Saiti.

Matsalolin sarrafawa

• Ejector Board: Duba da'ira (ƙarfin lantarki DV24V). Gyara hukumar.

• Wayar: bincika sauyawa da haɗin hannu. Sake sakewa idan ana buƙata.

• Matsayi na mold: Duba don batutuwa na waje.

• Silinda mai Piston sanda: Duba don zobe mai lalacewa.

Budewa mai ban sha'awa

• Matsakaicin layi: Duba ramp sama / ƙasa sigogi. Daidaita saiti.

• Saukar hoto: Duba Colin Colin, ƙafa ƙafa, da hinges. Canza mabinta.

• Matsakaicin ƙarfi: rage ƙarfi dangane da bukatun samfur. Duba matsayin lokacin.

• Dubawarsa na Paradderelism: Duba kwamitin shugaban da kuma kwamitin na biyu na daidaikun. Daidaita kurakurai.

• Matsakaici na budewar Matsayi na Mold: Tsawon Sannu a bude wuri. Rage gudu.

Semi-ta atomatik ya matsa batutuwa

• Clamping spool: Duba don sake saiti na gama.

• Rabinsa na aiki: karuwar lokacin jinkirin don aiki na gaba.

Muhimmancin raka'a

Kamuka na matsa lamba suna taka muhimmiyar rawa a cikin tsarin yin allurar. Suna ingancin ingancin samfurin, yawan kuzari, da amincin mai aiki. Bari mu bincika mahimmancin raka'a na clamping daki-daki.

Tabbatar da ingancin ingancin inganci

Naúrar matsakaiciyar ɗabi'a mai mahimmanci yana da mahimmanci don samar da mahimman sassan da aka daidaita akai-akai:

• Durizo: Yana kiyaye madaidaicin rufaffiyar rufe yayin yin allura, hana walƙiya da sauran lahani.

• Daidaici: Daidaita jeri da daidaituwa na kayan maye suna tabbatar da rarraba ƙarfin jiki.

Zuba jari a cikin wani amintaccen naúrar matattara yana sanya tushe don mafi girman sakamako.

Ingancin ƙarfin kuzari da tanadin kuɗi

Ingantawa da ƙirar naúrar ta ƙira na iya haifar da mahimmancin tanadi da rage farashin aiki:

• Ingantaccen Kayan aiki Amplification: Tuntuary Hanyoyi ko Tsarin Sirrin Masa-Foran Arifan Rage Makamashin kuzari.

• Rage lokutan sake zagayowar: Azumi da kuma madaidaicin murkushe ayyukan yana ba da gudummawa ga gajeriyar lokacin hayaki gaba ɗaya.

Rukunin motsawar mai samartaccen kutse ba kawai ya amfana da yanayin ba amma kuma yana inganta cin abinci.

Aminci la'akari

Kamuka na matsa su inganta amincin biyu da kayan aiki:

• Kariyar mai aiki: Masu kula da injiniyan, masu tsaron gida, da masu lura da masu ba da izini tare da sassan motsi.

• Masu tsaron kayan abinci suna karewa: Clinvesarfafa Bakulan Vawves, da'irar aminci, da kuma tashoshin gaggawa suna kare kariya da rashin ƙarfi.

Matakan aminci da ya dace da aka gina cikin sashen motsi tabbatar da amincin yanayin haɗari da rage haɗarin haɗari.

Ingantaccen Champing Fasaha

A matsayin ƙarfin gyara na maganin juzu'i, don haka kuyi ƙirar fasahar. Tsarin clamping tsarin bayar da ingantaccen aiki, inganci, da sarrafawa. Bari mu nutse cikin wasu daga cikin waɗannan yankan hanyoyin.

Dogara Rubuta nau'in kumburi

TROGGG RIGABI YANCIN HARCKIN MULKI

• Tsarin haɗin haɗi: Yana canza karfin hydraulic ya zama babban aiki mai ƙarfi.

• High-Spaka mai sauri: Mafi dacewa don aikace-aikacen cycling mai sauri.

• Amintaccen kulle-kullewa: yana tabbatar da kulla ƙulli a cikin allura tsari.

Takaitle cheping fasaha fasaha ce ta tabbatar sosai a masana'antar.

Clamping hydraulic

Rukunin Hydraulic suna ba da izinin yin amfani da saurin matsawa da ƙarfi:

• Daidaitacce sauri: yana ba da damar inganta bayanan martaba na murɗa don mors daban-daban.

• Mai ƙarfi mai canzawa: Yana ba da kyautar karbuwar karfin clamping dangane da bukatun da ake buƙata.

• Aikin da ya dace: yana ba da daidaituwa da kwanciyar hankali matsa.

Mulki na Hydraulic ya dace da abin da ya dace da yawan aikace-aikacen da aka yi amfani da su da yawa.

Raka'a na Magnetic

Fasahar Magnetic ta kawo sabon matakin ingancin aiki da kuma karfin gwiwa:

• Saukan makamashi: yana cinye iko ne kawai a lokacin Magnoniz da Timuman Matsi da Demagnozed.

• Kulawa na Real-Lokaci: Yana ba da karanta karatacciyar lokaci na murkushe karfi don sarrafa tsari.

• Kulawa da kyauta: Yana kawar da bukatar kulawa ta yau da kullun, rage downtime.

Faɗuwa	da murgawa	murƙushe	murkushe hydraulic
Amfani da makamashi	M	Matsakaici	M
Kulawa da karfin gwiwa	Na lokaci-lokaci	Iyakance	Kai tsaye
Bukatun tabbatarwa	Minimal	Na ƙa'ida	Matsakaici

Magnetic clamping fasaha ce mai fitowar da ta bayar da shawarwari na musamman don ayyukan gyara na gyara na zamani.

Taƙaitawa

A cikin wannan post din, mun bincika mahimmin aiki na raka'a matuka a cikin injunan da ke yin allurar rigakafi. Daga kulle da mold don fitar da samfurin da aka gama, raka'a matattara suna tabbatar da inganci da daidaitattun sassan kayan molds.

Mun tattauna nau'ikan raka'a daban-daban, gami da juyawa, hydraulic, da tsarin magnetic. Kowane yana ba da fa'idodi na musamman dangane da girman karfi, sarrafawa, da inganci.

Muhimmancin zabar naúrar opam na dama ba zai iya wuce gona da iri ba. Yana tasiri kai tsaye yana tasiri ingancin samfurin, yawan makamashi, da amincin mai aiki.