Duk abin da kuke buƙatar sani game da ramuka na zaren: Nau'in, aikace-aikace, jagora jagora

Ramuka na zaren suna da mahimmanci a cikin masana'antar zamani, suna aiki a matsayin tushen ingantattun abubuwa waɗanda ke tallafawa duka abubuwan samarwa da ƙira. Wannan talifin zai bayyana duk abin da kuke buƙatar sani game da wannan abin sihiri. Bari mu bincika cikakkun bayanai game da ramuka na zaren!

Ma'anar da nau'ikan ramuka

Menene ramuka masu rufewa?

Bayyanannun rufewa sune budewar silili da aka tsara don karban masu ɗaukar hoto kamar sukurori ko kusoshi. A farfajiya na ciki na waɗannan ramuka yana da helical helical-ake kira zaren - wanda ke hana shi tare da zaren waje a cikin sauri. Wannan tsarin yana haifar da haɗi mai ƙarfi, haɗin da aka halitta,, ajiye abubuwan da aka aminta da aminci. Ramuka na zaren suna taka muhimmiyar rawa a masana'antu, gami da motoci, lantarki kwanciyar hankali da sauƙi suna da mahimmanci.

Nau'in ramuka

Akwai nau'ikan nau'ikan ramuka guda biyu da aka sanya ramuka iri biyu dangane da zurfinsu da ƙira da ƙira da ramuka na makafi . Don cikakken taƙaitaccen taƙaitattun nau'ikan ramuka a cikin injiniya, zaku iya nufin namu Jagora akan nau'ikan rami iri.

• Ta hanyar ramuka : Wadannan ramuka sun tsawaita gaba daya ta hanyar kayan, ba da izinin ɗaukar hoto don wucewa daga wannan gefe zuwa wancan. Su ne gama gari a aikace-aikacen inda mafi dako dole ne ya shiga bangarorin biyu na aikin. Misali, a cikin majalisarki mai kayatarwa, ta hanyar ramuka suna ba da ramuka da za a kiyaye shi tare da kwayoyi a gefen kishiyar gefe.

• Ramin Maka : Ba kamar ta hanyar ramuka ba, ramuka na makafi ba su shimfiɗa duk hanyar ta hanyar kayan. Zurfin an sarrafa shi don haka Fastener bai fito a wannan gefen ba. Holornoƙwalwar makafi sau da yawa suna da ƙasa mai faɗi ko kuma ya dace da aikace-aikacen da kayan aiki ko ayyukan lantarki ko na'urori. Don ƙarin cikakken bayani game da ramuka na makafi, duba namu Mataki na a kan ramuka na makaho a Injiniya da Mamfara.

Don ƙirƙirar waɗannan ramuka na zaren, machan mashin suna amfani da dabaru daban-daban. Tryping da Milling sune hanyoyi gama gari, amma hanyoyin da ba su da-socking, ana amfani da su don kayan da ke tattare da su ko lokacin da ƙarin ƙarfin ake buƙata. Wadannan hanyoyin yawanci sun hada da Ka'idodin CNC don ingantaccen daidaito da daidaito.

Kwatancen kwatancen: Ta hanyar ramuka vs. Muban makafi ya zama

ta	hanyar ramuka	makaho ramuka
Zurfi	Shimfiɗa ta hanyar kayan	Bangare mai zurfi, baya ratsa
Yi amfani da yanayin	Lokacin da fuxener yana buƙatar wucewa ta bangarorin biyu	Ausethetically boye, fastener bai fito ba
Tsarin kasa	Bude a bangarorin biyu	Yawanci lebur ko conical

Dukansu nau'ikan suna ba da cikakken iko, amma sau da yawa zaɓi ya dogara ne akan bukatun tsarin aikin, kayan ado, ko iyakokin abu.

Haske ramuka vs. Fitar ramuka

Fitar da kalmomin magana: thering vs. Taping

Rikicewa sau da yawa sun taso yayin tattauna da ramuka da aka buga. Duk da yake ana amfani da waɗannan sharuɗɗan wani lokaci, a zahiri suna magana ne game da keɓaɓɓen matakai da sakamako.

Thereting:

• Haifar da zaren waje akan sanduna, bolts, ko sukurori

• Ya shafi yanke tsagi grooves a kusa da saman abu na cylindrical

Tapping:

• Samar da zaren ciki a cikin rami mai fadi

• Fim sunada karyar karyar a cikin kayan kamar karfe, itace, ko filastik

Aiki da aiwatar da bambance-bambance

Ramin ramuka:

• Mafi yawan lokuta an ƙaddara shi a cikin simintin

• Galibi ana samunsu a cikin sassan da aka samar

• Bayar da ingancin zaren

• Na iya buƙatar ƙarancin aiki

Ramuka na Takaddun:

• Wanda aka kirkira ta hanyar yankan zaren a cikin rami mai gudana

• Bayar da sassauƙa don aikace-aikacen al'ada

• Za a iya yi akan-site ko kamar yadda ake buƙata

• Ana buƙatar ingantaccen kayan aiki da fasaha

Halin	Hanya Hannun	Ramuka
Samarwa	Yayin masana'antu	Bayan-hakowa
Daidaituwa	M	M
M	Iyakance	Sosai m
Kayan aiki	Molds molds	Taps da rawar soja
Kuɗi	Ƙananan don girma	Ƙananan don ƙananan batuka

Key la'akari:

1. Abubuwan kayan abu

2. Da ake buƙata karfin zaren

3. Girma

4. Bukatar Bukatar Majalisar

5. Tasiri

Tafiyar matakai a bayan ramuka masu dauke da murya

Forming, tafa, da threading: Binciken tsari na hanyoyin

Kirkirar ramuka masu rubutu sun ƙunshi dabaru daban-daban, kowannensu ya dace da kayan daban-daban da aikace-aikace. Wadannan hanyoyin yawanci amfani Ka'idodin CNC don ingantaccen daidaito da inganci. Bari mu bincika manyan hanyoyin:

1. Kafa

• Yana amfani da matsi don gudun hijira

• Yana haifar da zaren mai ƙarfi ba tare da cire kayan ba

• Mafi dacewa ga karafa na softer da robobi

2. Zata matsa

• Yanyaye zaren ciki zuwa ramuka pre-fari

• Yana ba da daidai da abin da ke gabani

• Ya dace da kewayon kayan da yawa

3. Zare

• Yawanci yana nufin ƙirƙirar zaren waje

• Za a iya amfani da ramuka na ciki a wasu hanyoyin

• Sau da yawa ana amfani da shi a cikin haɗin tare da taping

Hanyar	karfin	abubuwa
Kafa	Babu sharar gida na duniya, zaren mai karfi	Iyakance ga kayan softer
Zata matsa	M, madaidaici	Na iya rage tsarin kayan
Zare	Ingantacce ga zaren waje	Kadan gama gari don ramuka na ciki

Mataki na mataki-mataki don sanya ramuka na zaren: Matakai masu sauƙi

Kirkirar ramuka mai dauke da liyafa ba dole ne ya zama da wahala ba. Bi wadannan matakan don cin nasara, wanda za'a iya amfani da shi ga daban-daban Iri na inji na CNC :

1. Tsoma baki: Yi amfani da wani mitan mit ɗan ƙarami kaɗan fiye da girman zaren da ake so. Wannan ana kiranta girman blam.

2. Chamf da rami: Createirƙiri karamin chamfer a ƙofar ko amfani da babban kayan aiki mai yawa ko kayan aiki mai lamba. Yana taimakawa jagorar famfo.

3. Sa mai da famfo: shafa ruwa ko mai a famfo. Yana rage gogayya da zafi, taimaka wa famfo famfo a sauƙaƙe.

4. Fara famfo: Sanya tip na matsa cikin rami na Chamfeed. Aiwatar da matsin lambar haske kuma a hankali juya alamar agogo.

5. Ci gaba da bugawa: Ci gaba da juyawa. Bayan kowane rabin juyawa gaba, juya baya matsa kashi ɗaya juyawa don karya kwakwalwan kwamfuta.

6. Kammala rami: Ci gaba har sai famfo ya wuce ta hanyar aikin ko kuma zurfin da ake so. Juya baya famfo daga cikin rami.

7.Tsaftace zaren: Yi amfani da iska mai laushi ko buroshi don cire duk wani kwakwalwan kwamfuta ko tarkace daga zaren sabo.

Pro shawarwari:

• Yi amfani da jagorar bugawa don zaren mai ban tsoro

• Aiki akan kayan Scrap farko

• Dauki mai jinkirin don guje wa fashewa

Nau'in kumburin da aka yi amfani da shi a cikin rami

Tempence na nau'ikan abubuwan da suke amfani da su

Ana amfani , kowanne tare da halayenta da aikace-

1. Taper Taps:

• Da a hankali taper a karshen

• Mafi dacewa don fara zaren a cikin ramuka na makafi ko kayan m

• Rarraba yankan yankewa akan zaren da yawa

2. Toshe matsa lamba:

• Da ɗan gajeren taper biye da cikakken zaren

• An yi amfani da shi don sake kunnawa ta hanyar ramuka ko bayan tap

• Ya dace lokacin da rami yake da ma'ana

3. Bottoming Taps:

• Da ɗan gajeren tsirai da cikakkun zaren kusan zuwa ƙarshe

• Amfani da makulli kusa da kasan ramuka na makaho

• Na bukatar rami mai zurfi sosai don saukar da famfo

4. Karkace maki kumburi:

• Da karkace flute wanda ke tura kwakwalwan kwamfuta a gaba

• Manufa ta hanyar ramuka a cikin kayan da ke yiwuwa har zuwa dogon, chips

• Amfani da shi a cikin Ayyukan CNC

5. Karkace suttura ta kumfa:

• Karkace Folutes waɗanda ke jan kwakwalwan kwamfuta daga cikin rami

• An yi amfani da shi don ramuka na makafi inda farashin guntu yake da mahimmanci

• Taimaka hana Chip Sacking da Kayan Kayan Kayan aiki

da nau'ikan matsa lamba da yawa a cikin rami mai ɗaukar	hoto	aikacenta
Taper	A hankali	Fara zaren, ramuka na makafi, kayan m
Toshe	Gajere	Ta hanyar ramuka, bayan tapl
Kastsi	Gajere	Thereting kusa da kasan makafi ramuka
M	-	Ta hanyar ramuka, kayan da kwakwalwan kwamfuta
Karkace slute	-	Ramin Makaho, Chididdigar Chip

Zabi da matattarar dama don takamaiman kayan da aikace-aikace

Zabi wanda ya dace ya dogara ne akan kayan kuma nau'in rami:

1. Kayan m (aluminum, tagulla, filastik):

• Yi amfani da taper ko toshe famfo don ta hanyar ramuka

• Karkace flute mits aiki da kyau ga ramukan makafi

• Mafi girman saurin gudu da kuma mai gadi ramuka ana bada shawarar

2. Kayan wuya (karfe, bakin karfe, titanium):

• Fara da taper Tap Matsa, mai biyo bayan famfo don ramuka

• Yi amfani da Taper Tapam, to, kasan ƙasa don ramuka na makafi

• Saurin saurin gudu, lafar tsami, da lubrication mai ƙarfi ya zama dole

3. Ta hanyar ramuka:

• Taper ko filogi ya dace

• Karkace nisa ya dace da kayan kayatarwa

4. Raunin Maka:

• Fara da tapa matsar da jagora don jagorantar da

• Bi tare da famfo mai ƙasa zuwa zaren kusa da ƙasa

• Karkace flushe strs yana taimakawa tare da guntu fitarwa

Nasihu masu taimako don cikakkiyar ramuka

Ingirƙirar madaidaicin ramuka na dorewa yana buƙatar kulawa da cikakkun hanyoyi da ingantattun dabaru. Ga wasu nasihu masu mahimmanci don taimaka muku samun kyakkyawan sakamako:

Kurakurai gama gari don kauce wa

1. Yin amfani da madaidaicin rawar da ba daidai ba:

• Na iya haifar da orpeze ko ba a sanya zaren ba

• Tuntuɓi hoton da aka matsa don girman daidai

2. Rashin yin chamfer ƙofar rami:

• Yana sa ya zama da wahala don fara famfo madaidaiciya

• Yi amfani da Countersink ko mafi girma rawar soja don ƙirƙirar chamfer

3. Tapping da sauri:

• Sanadin zafi mai yawa da kayan aiki

• Kula da tsayayye, sarrafawa mai sarrafawa

4. Ba amfani da lubrication:

• Yana ƙaruwa da tashin hankali da zafi, yana haifar da ingancin ƙimar zaren mara kyau

• Aiwatar da ruwa mai ruwa ko mai da ya dace da kayan

5. Rashin share kwakwalwan kwamfuta:

• Na iya haifar da fakitin chiping da kayan aikin kayan aiki

• Juya da famfo don karya kwakwalwan kwamfuta, ko amfani da flute flute matsa don ramukan makafi

Inganta daidaito da karkatarwa na ramuka

1. Yi amfani da famfo na dama don aikin:

• Yi la'akari da kayan, nau'in rami, da kuma bukatun zaren

• Zaɓi nau'in matsa da ya dace da girman

2. Fara famfo kai tsaye:

• Babu shakka, iya haifar da ingancin zaren

• Yi amfani da jagora matsa ko kuma matsakaicin matse don tabbatar da farawa

3. Kula da saurin yanke sauri da matsin lamba:

• Ya bambanta dangane da kayan da kuma girman girman

• Da sauri ko kuma jinkirin iya shafar ingancin kayan kwalliya da kayan aiki

4. Karya kwakwalwan kwamfuta a kai a kai:

• Yana hana Chip

• Juya famfo maɓallin kwata kwata bayan kowane rabin lokaci

5. Tsaftace zaren sosai:

• Yana cire tarkace wanda zai iya tsoma baki da sauri

• Yi amfani da iska mai sauƙaƙe, buroshi, ko kayan aikin tsabtace rami

6. Tabbatar da ingancin zaren:

• Duba don girman, farar, da kuma tsari daidai

• Yi amfani da ma'aunin zare ko masu kulawa na gani don mahimman aikace-aikace

Don ƙarin bayani game da daidaito da haƙuri, koma zuwa Jagorarmu Motocikin Kayayyakin

Tsabtace	CLN
Yi amfani da girman hoton da aka yi	Cikakken girman zaren
Compfer Hole ƙofar	Mafi sauƙaƙa farawa
Gudanar da saurin sauri	Rage zafi da sutura
Yi amfani da lubrication	Inganta ingancin zaren
Share chips akai-akai	Hana guntu packing da breadage
Fara famfo Madaidaici	Guji giciye-threading
Kula da sauri da matsin lamba	Mafi kyau duka daidai da rayuwar kayan aiki
Tsabtace zaren sosai	Tabbatar da ingantaccen sauri ya dace
Tabbatar da ingancin zaren	Haduwa da bukatun daidaito

Saboda cimma babban matakin daidaito a cikin ramuka na zaren, la'akari da amfani Ka'idojin CNC na CNC .

Mahimmancin ramuka a cikin masana'antu

Ramuka na zaren suna taka rawa sosai a cikin masana'antar masana'antu, samar da amintaccen haɗin haɗin da aka gyara don kayan gini daban-daban da taro.

Key fa'idodi

1. Askar : dace da yawan aikace-aikace da yawa a kan masana'antu

2. Turi : bayar da ƙarfi da kuma haɗi da haɗi masu haɗi

3. Daidaici : Yana ba da damar daidaitawa da sanya sassan sassa

4. Sauƙin jama'a sauƙaƙe : a sauƙaƙe ingantaccen taro

5. Rearsible : ba da izinin rudani da sake rubutawa ba tare da yin sulhu da amincin ba

Ramin ramuka suna da mahimmanci a cikin masana'antu, suna ba da daidaiton ƙarfi, daidai, da kuma gaci. Tsarin da suka dace da aiwatarwa suna da mahimmanci don tabbatar da ingancin samfuri, aminci, da kuma wasan kwaikwayon a saman masana'antu.

Faqs game da ramuka

1. Menene ramuka masu ɗaukar hoto suke amfani da su?

   Ana amfani da ramuka na zaren don amintaccen saukaka kayan haɗin tare ta amfani da sukurori, bolts, ko wasu masu ɗaukar hoto. Suna da mahimmanci a masana'antu kamar mota, Aerospace, Wutar lantarki, da kuma gini don amintattu, haɗin ba su da na dindindin.

   
   

2. Menene banbanci tsakanin rami mai ɗaukar hoto da rami mai ɗorawa?

   Wani rami mai dauke da rami ne tare da zaren ciki, wanda aka kirkira ta hanyoyi kamar Tramping, milling, ko mirgina. Wani rami mai yaki musamman yana nufin rami wanda aka yanke rami ta amfani da famfo, sanya shi wani subed na ramuka.

   
   

3. Ta yaya zan zabi tsakanin ramin makulli da ramuka?

   Ramin makafi yana da kyau lokacin da mafi karancin kada a wuce gaba-gaba gaba ɗaya ta hanyar abu, sau da yawa don ganyayyaki ko dalilai na adana sarari. Ta hanyar ramuka suna ba da izinin ɗaukar hoto zuwa duk hanyar ta hanyar kayan aikin, wanda aka fi so don ƙarfi, amintaccen haɗin haɗi.

   
   

4. Wadanne abubuwa za a iya shafa ko zaren

   Yawancin metals (kamar ƙarfe, aluminum, da tagulla), robobi, ana iya tazara da itace. Koyaya, kayan Soft na na iya buƙatar kulawa ta musamman ko abun shiga don tabbatar da zaren da aka ɗauka.

   
   

5. Menene hanya mafi kyau don ƙirƙirar ramuka masu ɗauke da kaya?

   Hanya mafi kyau ta dogara da aikace-aikacen. Tuba yana da tasiri don daidaitattun ramuka, zaren rolling yana ƙarfafa kayan kewaye don aikace-aikacen canji, da kuma milling yana ba da daidaito don ayyukan al'ada ko rikitarwa.

   
   

6. Ta yaya zan iya hana zaren zaren?

   Don kauce wa zaren da ya dace, yi amfani da girman girman da ya dace, ka guji awo-daurewa, ka kuma yi amfani da lubricants lokacin da zare. Don Aikace-aikacen High-Hanya, Yi la'akari da amfani da abubuwan haɗin zaren don ƙarfafa zaren.

   
   

7. Za a iya gyara ramuka masu lalacewa?

   Haka ne, ana iya gyara ramuka masu lalacewa ta amfani da dabaru kamar sake bugawa da kayan haɗi kamar Heli-Coils. Waɗannan hanyoyin suna mayar da zaren kuma suna kula da ƙarfin ramin.