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Polycarbonate (PC) plastic de evriwia, frɔm motoka edlayt to mɛdikal divays. Wetin mek pipul dɛn lɛk dis tin so bɔku? Di we aw i go de fɔ lɔng tɛm, di we aw i de du tin, ɛn di we aw i de fɛt fɔ mek i nɔ wam, de mek i go insay bɔku bɔku industri dɛn. Insai dis post, yu go lan wetin PC plastic bi, in ki propati, en wai dem de yuz am so plenti across otomotiv, ilektroniks, en mo.
Polycarbonate (PC) plastic na transparent, ay-perfomans thermoplastic we dɛn sabi fɔ in toughness ɛn durability. I de yuz bɔku bɔku wan na difrɛn industri dɛn bikɔs ɔf in spɛshal prɔpati dɛn, lɛk impak rɛsistɛns ɛn ɔt stebiliti. Bɔku tɛm dɛn kin pik PC pas glas bikɔs i layt ɛn i nɔ kin brok. Apat frɔm dat, i de kip in klia wan ivin afta we i dɔn de fɔ lɔng tɛm we i dɔn gɛt bad bad tin dɛn.
Na in kɔr, PC plastic na wan polima we dɛn mek frɔm kabɔnɛt grup dɛn we dɛn link togɛda bay ɔganayz fɛnshɔnal grup dɛn. in kεmikכl strכkchכ inklud rεpεt yunit dεm we de fכm fכm: –o–(c=O)–O–. Dis strכkchכ de gi am ay tכf εn fleksibiliti, ivin na ekstrim tεmprachכ. Di ki raw matirial dɛn we dɛn yuz na Manufacturing PC na Bisphenol A (BPA) ɛn Phosgene ..
Dis dɔŋ ya na wan simpul ripɔtmɛnt fɔ di kemikal strɔkchɔ:
Kɔmpɔnɛnt | fɔmula . |
---|---|
Bisfenol A na di . | C14H1H3H1H3. |
Fosjin . | CoCl2 we de na di wɔl. |
Dɛn komponent ya de ɔnda wan polimɛrayzeshɔn prɔses, we de mek di strɔng ɛn versatile matirial we wi sabi as PC plastic.
Di diskovri fɔ polycarbonate plastic kin tray bak to di 1950s. Tu kemist, Dr. Hermann Schnell we de na Bayer AG na Jamani ɛn Dr. Daniel W. Fox we de na Jɛnɛral Ilɛktrik na Amɛrika, indipɛndɛnt wan divɛlɔp PC arawnd di sem tɛm. Dɛn wok bin rivɔlɔshɔn matirial sayɛns bay we dɛn bin de gi tɛmplastik we bin jɔyn transparency, trɛnk, ɛn versatility.
Frɔm we dɛn fɛn am, polycarbonate dɔn gro to wan matirial we dɛn kin yuz insay ɔltin frɔm optik lens to ɔtomotiv pat dɛn . Di wan dɛn we de mek am lɛk am fɔ di ebul we i ebul fɔ mol am izi wan insay kɔmpleks shep dɛn we nɔ go lɔs ɛni wan pan in durabiliti ɔ optik klia wan. PC plastic na in dɛn kin yuz bɔku tɛm insay . Injekshɔn moldin prɔses bikɔs ɔf in versatility ɛn izi fɔ shep. Di trɛnk we i gɛt ɛn di we aw i go de fɔ lɔng tɛm de mek i bi fayn fayn tin fɔ pik fɔ . ɔtomotiv pat ɛn kɔmpɔnɛnt manufakchurin , we in optik klia wan de mek am fayn fɔ . Medikal divays komponent dɛm lɛk lens ɛn protɛktiv ikwipmɛnt.
PC Plastik bost wan impreshɔnal arenjmɛnt fɔ prɔpati dɛn. Dɛn tin ya de mek am wan go-to matirial fɔ difrɛn aplikeshɔn dɛn.
PC plastic na wan we dɛn sabi fɔ in ɛksɛpshɔn klia wan. I de transparent lɛk glas, we de alaw:
Ova 90% layt transmishɔn .
Ekselent optik prɔpati dɛn bikɔs ɔf in amorphous strɔkchɔ .
Refraktiv indeks fɔ 1.584 fɔ klia polycarbonate .
Dɛn kwaliti dɛn ya de mek PC pafɛkt fɔ lens, winda, ɛn displei skrin dɛn.
Toughness na PC Plastik in midul nem. I de gi:
Impact trɛnk 250 tɛm pas di wan we glas gɛt
Klosap nɔ brok nature .
Abiliti fɔ mentɛn taf frɔm -20°C to 140°C
Dis mek PC ideal fɔ sefty ikwipmɛnt ɛn ay-stress aplikeshɔn.
PC plastic kin tek di hot. I de gi:
Tɛmral stebiliti te to 135°C .
Di temperecha we de mek di ples wam ɛn di wata we de kɔmɔt na di bɔdi (145°C na 264 psi)
Ekselen dimenshonal stebiliti kros wan waid temperecha renj
Dɛn prɔpati ya de mek PC fit fɔ ay-tɛmpracha ɛnvayrɔmɛnt.
PC plastic nɔ de go ɔp insay faya izi wan. I de gi:
Intrinsic flame retardant prɔpati dɛn .
Abiliti fɔ kam togɛda wit flame-retardant matirial dɛn we nɔ gɛt signifyant dɛgradishɔn .
Nature we de sho aw pɔsin de fil fɔ insɛf .
Dis de mek PC bi sef choice fɔ ilɛktronik ɛn kɔnstrɔkshɔn matirial.
PC plastic kin tinap fɔ difrɛn kemikal dɛn:
Gud resistans to dilute asid ɛn alkol .
Avrej resistans to alkalis ɛn gris dɛn .
Poor resistance to aromatic hydrocarbon ɛn kɔnsɛntret asid dɛn .
Dis resistans profayl de mek PC fit fɔ bɔku industrial aplikeshɔn dɛn.
Fizik Prɔpati | Valyu/Diskripshɔn |
---|---|
Tik | 1200 kg/m³ |
Transparency . | Ova 90% layt transmishɔn . |
Rifrakt indeks . | 1.584 (fɔ klia polycarbonate) |
UV bloking . | I de gi protɛkshɔn frɔm UV raytin . |
Mostɔ absɔpshɔn . | Di wata we de na di wata we nɔ bɔku . |
Limitin ɔksijɛn indeks . | High (Exact Value Not Specified) |
We | Na lɛk af pan di wet we di glas gɛt . |
Tɛmral ɛkspɛnshɔn . | 0.065 mm fɔ wan mita fɔ wan digri sɛlshiɔs |
Kεmikכl prכpati | diskripshכn . |
---|---|
Faz na STP . | Strɔng |
Resistance to alcohols . | Di ay resistans . |
Resistance to Aromatic Hydrocarbons . | Gud resistans . |
Resistance to gris ɛn ɔyl . | Mentɛn intɛgriti we dɛn de ɛksplɔz . |
Resistance to Alkalis . | Avrej resistans . |
Resistance to Ketones . | Strɔng rɛsistɛns . |
Resistance to diluted asid dɛn . | Ifɛktiv wan de bia wit di ɛksplɔshɔn . |
Resistance to solvents . | Di ay resistans . |
Resistance to concentrated acids . | Poor resistans . |
Resistance to Halogens . | Poor resistans . |
Ilɛktrik prɔpati | valyu/diskripshɔn . |
---|---|
Dielectric strength . | High (Exact Value Not Specified) |
Dielektrik konstant @ 1 kHz . | Efisiɛns ilɛktrik insuleshɔn (ɛksakt valyu nɔ spɛsifikɛd) |
Dissipeshɔn faktɔ @ 1 kHz . | Low (exact value nɔ spɛsifikɛd) |
Volyum resistiviti . | Ekstrim ay (ɛksakt valyu nɔ spɛsifikɛd) |
Ilektrikal insuleshɔn . | Wɛl dɔn |
Pɔfɔmɛnshɔn as dayelɛktrik . | Gud in ay-stabiliti kapasitɔ dɛn . |
Notis: Di atikul nɔ de gi spɛshal nɔmba valyu fɔ bɔku pan dɛn prɔpati ya, insted i de diskrayb dɛn kwalitatif wan. If dɛn nid fɔ gɛt mɔ prɛsis data, dɛn go nid fɔ du mɔ risach ɔ tɛst.
Mɛkanikal prɔpati | valyu/diskripshɔn . |
---|---|
Ultimate tɛnsiɛl trɛnk . | 60 MPA we de na di wɔl |
yield strɛngth . | nɔ de fɔ . |
Young's modulus of elasticity . | 2.3 GPA . |
Brinell Hardnɛs . | 80 BHN |
Impekt Strɔng . | 250 tɛm pas di wan we dɛn mek wit glas . |
Toughness . | Mentɛn tafnɛs bitwin -20°C to 140°C |
Dimenshɔnal stebiliti . | Eksɛlɛnt akɔdin to wan wayd tɛmpracha rɛnj . |
Flekshɔnal trɛnk . | High (Exact Value Not Specified) |
Abrashɔn rɛsistɛns . | Gud |
Fatigue Endurance . | Lo |
Tɛmral prɔpati | valyu/diskripshɔn . |
---|---|
Point we de mɛlt . | 297 ° C . |
Glas transishɔn tɛmpracha . | 150°C na di . |
Di kɔnduktiviti fɔ di tɛmral . | 0,2 w/mk |
Speshal ɔt kapasiti . | 1200 J/G K . |
Tempracha we de mek di ples wam . | 145°C na 264 psi |
Tɛmral stebiliti . | i go rich 135°C . |
Tempracha renj fɔ taf . | -20°C to 140°C |
Melt tempɔret (fɔ prɔsesin) . | 280-320°C (injekshɔn moldin) |
Mold tempɔret (fɔ prosɛs) . | 80-100°C (injekshɔn moldin) |
Tempracha fɔ ɛkstrushɔn . | 230-260 ° C . |
3D temperechur fɔ print . | 260-300 ° C . |
Bed temperechur (fɔ 3D printin) | 90°C ɔ pas dat |
Polycarbonate (PC) plastic de yuz in wan big renj of indastri bikɔs ɔf in durability, transparency, ɛn resistans to heat ɛn impakt. Di we aw i de yuz bɔku tin dɛn de mek i impɔtant fɔ mek motoka dɛn, ilɛktronik tin dɛn, fɔ bil, ɛn ivin fɔ mɛn pipul dɛn.
PC Plastik de ple wan impɔtant pat pan di ɔtomotiv sɛktɔ, mɔ fɔ in laytwɛt ɛn durable prɔpati dɛn. Di we aw i de yuz am de mek di motoka wok fayn ɛn i de mek shɔ se i sef.
Headlamp lens : PC in klia ɛn tafnɛs de mek am pafɛkt fɔ motoka edlamps, we de gi bɛtɛ impak resistans kɔmpia to glas.
Intɛriɔ Kɔmpɔnɛnt dɛn : Frɔm dashbɔd to kɔntrol panɛl, PC plastic de gi trɛnk ɛn fɔ lɔng tɛm, ivin ɔnda ay tɛmpracha.
Sunruf ɛn panɛl : Di layt we di PC gɛt de ɛp fɔ ridyus di ɔl di wet we motoka dɛn gɛt, fɔ mek di fiul wok fayn ɛn fɔ mek i wok fayn.
PC Plastik de yuz bɔku bɔku wan na di ilɛktroniks industri, tank to in fayn fayn ilɛktrik insuleshɔn ɛn impak resistans.
Smatfon ɛn Laptɔp Kes : PC in impak rɛsistɛns de mek shɔ se dɛn divays ya de protɛkt frɔm drɔp ɛn damej.
CD ɛn DVD prodakshɔn : in optik klia ɛn durabiliti mek am fayn fɔ prodyuz optik disk dɛn we nid prɛsis data stɔrɔj.
Ilektrikal Inshɔlat : PC Plastik de gi fayn fayn insuleshɔn insay ilɛktronik kɔmpɔnɛnt dɛn, we de ridyus di risk fɔ mek ilɛktrik fayl.
Insay di kɔnstrɔkshɔn ɛn sef industri, PC plastic tinap fɔ in impak rɛsistɛns ɛn transparency.
Bulletproof Windows : PC in taf de mek am fayn fɔ bulletproof aplikeshɔn usay trɛnk impɔtant.
Sef Gogl ɛn Fes Shild : In kɔmbaynshɔn fɔ klia ɛn protɛkshɔn de mek shɔ se maksimal visibiliti ɛn sef na denja ɛnvayrɔmɛnt.
Greenhouse panels : PC Plastic in UV resistans ɛn transparency de mek am pafɛkt fɔ grin haus panɛl, we de gi plant dɛn di bɛst san layt we de protɛkt frɔm di envayrɔmɛnt damej.
Bikɔs i klia ɛn i go de fɔ lɔng tɛm, PC plastic fɔ mek tin dɛn we gɛt fɔ du wit mɛrɛsin ɛn tin dɛn we gɛt fɔ du wit it. dɛn kin yuz
Medikal Divays : I kin ebul fɔ bia wit stɛrilayz prɔses, we kin mek i fayn fɔ inkubatɔ, ɔspitul inschrumɛnt, ɛn dayalaysis mashin.
Fɔd Kɔntinɛnt : Dɛn kin yuz PC bɔku tɛm fɔ kip tin fɔ it bikɔs ɔf in impak rɛsistɛns ɛn ɔt tolɛreshɔn.
Bebi bɔtul (BPA-fri opshɔn dɛn) : BPA-fri PC de mek shɔ se sef fɔ bebi dɛn we de mek dɛn kɔntinyu fɔ transparency ɛn we go de fɔ lɔng tɛm.
PC plastic de shayn insay optik aplikeshɔn, tank to in supia klia ɛn impak rɛsistɛns.
Eyeglass lens : PC lens dɛn layt, dɛn kin te, ɛn dɛn nɔ kin brok, we kin mek dɛn sef pas tradishɔnal glas.
Kamera lens : dɛn kin yuz PC fɔ kamera lens, usay optik klia ɛn taf na impɔtant tin fɔ ay kwaliti imej dɛn.
Optik disk : CD, DVD, ɛn Blu-ray disk dɛn de abop pan PC plastic fɔ prɛsishɔn ɛn fɔ lɔng tɛm fɔ lɔng tɛm.
Dɛn kin yuz difrɛn we dɛn fɔ du polycarbonate (PC) we dɛn kin yuz difrɛn we dɛn fɔ du am, ɛn dɛn kin mek ɛni wan pan dɛn fɔ mek dɛn ebul fɔ mit sɔm patikyula tin dɛn we dɛn nid fɔ yuz. Frɔm injɛkshɔn moldin to 3D printin, di choice of teknik dipen pan di fainal prodak in rikwaymɛnt.
Injɛkshɔn moldin na wan pɔpul we fɔ prodyuz PC pat dɛn.
Prɔses Ɔvaviu:
Melt pc plastic .
Injekt am insay wan mol ɔnda ay prɛshɔn .
Kul ɛn sɔlidify di matirial .
Ki paramita fɔ PC injɛkshɔn moldin:
Tempracha melt: 280-320°C
Mold temperechur: 80-100°C
Moulding Shrinkage: 0,5-0,8%
Di bɛnifit dɛn we pɔsin kin gɛt:
Ideal fɔ kɔmpleks shep dɛn .
Di ay prodakshɔn ret dɛn .
Eksɛlɛnt dimɛnshɔnal akkuracy .
Chalenj dɛn:
Ay viskɔsiti fɔ PC nid fɔ tek tɛm kɔntrol di tɛmpracha kɔntrol .
Moisture sensitivity de dimand fɔ drɛy gud gud wan bifo dɛn prosɛs am .
Ekstrushɔn na bɔku pipul dɛn de yuz am fɔ mek kɔntinyu PC profayl dɛn.
Di kayn dɛn we dɛn kin yuz fɔ pul di PC ɛkstrushɔn dɛn:
Shit dɛn .
Profayl dɛn .
Lɔng paip dɛn .
Ekstrushɔn tɛmpracha ɛn sɛtin dɛn:
Tempracha: 230-260°C
Di L/D ratio we dɛn kin yuz: 20-25
Aplikeshɔn dɛn fɔ Extruded PC:
Ruf .
Glazing .
Kɔmpakt disk dɛn .
Ekstrushɔn alaw fɔ mek dɛn mek lɔng, kɔntinyu shep dɛn wit kɔnsistɛns krɔs-sɛkshɔn dɛn.
Dis mεtכd dεm na perfekt fכ mek hol PC pat dεm.
Proses Diskripshɔn:
Termoforming: Hɛt PC Shit, Fɔm oba wan mol
Blow molding: Shep molten pc insay wan olo tiub, inflate fɔ fit mold
I fayn fɔ yuz di PC dɛn we yu go yuz:
Bɔtul dɛn .
Kɔntinɛnt dɛn .
Big big pat dɛn we gɛt ol dɛn .
Tips fɔ saksesful thermoforming/blow molding:
Mek shɔ se dɛn drɛy di PC fayn fayn wan bifo dɛn prosɛs am .
Kɔntrol di ɔt fɔ mek dɛn nɔ ɔt pasmak ɔ fɔ mek di ɔt nɔ ivin ɔt .
Yuz di rayt mold rilis ɛjɛn dɛn .
Dɛn we ya fayn fɔ mek big big pat dɛn we gɛt ol ɛn we gɛt kɔmpleks shep dɛn.
3D printin opin op nyu possibiliti fɔ PC plastic.
3D printin teknik fɔ PC:
Fused deposition modeling (FDM) .
Selektiv laser sintering (SLS) .
Optimal printa sɛtin dɛn:
Tempracha fɔ print: 260-300°C
Bed Tempracha: 90°C ɔ pas dat
Print spid: 30-60 mm/s
Disain kɔnsidareshɔn fɔ 3D print PC pat dɛn:
Di tik we tik: Minimum 1mm fɔ smɔl pat dɛn, 1.2mm fɔ big pat dɛn
Sɔpɔt strɔkchɔ dɛn: Dɛn nid fɔ ɔvahang ɔ angul dɛn we smɔl pas 45°
Anisotropy: tink bɔt print ɔriɛnteshɔn fɔ optimal trɛnk
3D printin alaw fɔ . Rapid prototyping ɛn smɔl-smɔl prodakshɔn fɔ kɔmpleks PC pat dɛn.
Disain wit PC plastic de gi big fleksibiliti bikɔs ɔf in trɛnk ɛn transparency. Bɔt fɔ mek dɛn ebul fɔ du di wok fayn fayn wan, dizayna dɛn nid fɔ tink bɔt sɔm tin dɛn lɛk tik we tik, fɔ print ɔriɛnteshɔn, ɛn sɔpɔt strɔkchɔ dɛn. Dis dɔŋ ya na di men gaydlain dɛn fɔ ɛp yu fɔ disayn fayn fayn pat dɛn we yu de yuz PC plastic ..
Prɔpa tik na impɔtant tin fɔ PC pat dɛn:
Smɔl pat dɛn (< 250 x 250 x 300 mm): Minimum 1 mm tiknes
Big pat: Minimum 1.2 mm tiknes
Avɔyd di wɔl dɛn we tik pasmak fɔ mek dɛn nɔ west matirial ɛn difɔmeshɔn
Dɛn gaydlayn ya impɔtant mɔ we . Disain fɔ injɛkshɔn moldin ..
Printing orientation de afɛkt di surface kwaliti ɛn trɛnk:
Vɛtikal Print: Bɛtɛ Surface Kwaliti
horizontal printin: kin sho 'staircase effect'.
Tink bɔt us sɔfays dɛn nid di bɛst finish we yu de pik ɔriɛnteshɔn .
PC pat dɛn kin gɛt dairekshɔn trɛnk bikɔs ɔf layt-bay-layer printin:
Avɔyd ficha dɛn we nid trɛnk paralel to di bays plen .
Disain pat fɔ sheb strɛs akɔdin to layers we i pɔsibul .
PC de gi ay dimɛnshɔnal akkuracy in 3D printin:
Standart akkuracy: 0.15% (lɔwa limit fɔ ±0.2 mm)
Tink bɔt tolɛreshɔn dɛn we yu de disayn pat dɛn we de jɔyn togɛda .
Dis akkuracy de mek PC fit fɔ . Prɛsishɔn Manufakchurin ..
Sɔpɔt strɔkchɔ dɛn impɔtant fɔ sɔm tin dɛn:
Rikwayd fɔ ɔvahang ɔ angul dɛn we smɔl pas 45° .
We dɛn pul am wit in an afta dɛn dɔn print am afta dɛn dɔn print am .
Disain pat fɔ minimiz nid fɔ sɔpɔt usay i pɔsibul .
Gaydlain fɔ optimal embossed ɛn engraved ficha dɛn:
Ficha Tayp | Minimum Layn Tiknɛs | Minimum dip |
---|---|---|
Teks we dɛn rayt pan di Baybul . | 1 mm . | 0,3 mm |
Teks we dɛn dɔn ɛmbos . | 2,5 mm | 0,5 mm |
PC alaw fɔ print kɔmpleks, movabl asɛmbli dɛn:
Minimum kliarens: 0.4 mm bitwin di pat dɛn we de muv
Tink bɔt fɔ yuz sɔpɔt matirial dɛn we go sɔlv fɔ mek dɛn mek fayn fayn wan fɔ mek dɛn gɛt difrɛn difrɛn dizayn dɛn .
Yuz kɔmpatib fayl fɔmat fɔ smol prodakshɔn:
Fɔmat dɛn we dɛn dɔn aksept: STL, 3DS, OBJ, STEP
Sɔbmit wan mɔdel nɔmɔ fɔ ɛni pat .
Balans trɛnk, kɔst, ɛn di we aw yu de luk na yu dizayn dɛn:
Honeycomb structures fɔ laytwɛt yet strɔng pat dɛn .
Ribbed dizayn fɔ impɔtant rigiditi we nɔ gɛt ɛksɛs matirial .
Raun kɔna fɔ ridyus strɛs kɔnsɛntreshɔn .
Dis dizayn kɔnsidareshɔn dɛn rili impɔtant fɔ . Awtomotiv Pat ɛn Kɔmpɔnɛnt dɛn Manufakchurin ..
Optimize yu dizain fɔ . 3D printin : .
Orient pats fɔ minimiz sɔpɔt strakchɔ dɛn .
Yuz smɔl smɔl transishɔn bitwin tik ɛn tin sɛkshɔn dɛn .
Tink bɔt print dairekshɔn we yu de disayn fɔ trɛnk .
Inkorporet self-supporting angles (>45°) usay i pɔsibul
Dizain holo pats wit drein hols fo resin removal
Tru fɔ fala dɛn gaydlayn ya, yu kin ebul fɔ disayn PC plastic pat dɛn fayn fayn wan fɔ difrɛn aplikeshɔn dɛn, frɔm Konsuma guds to . Divays dɛn fɔ mɛn pipul dɛn ..
Polycarbonate (PC) Plastic in pefɔmans kin rili impɔtant bay we dɛn ad difrɛn aditiv dɛn, blend wit ɔda matirial dɛn, ɛn aplay sɔfayz tritmɛnt dɛn. Dɛn we ya de ɛkstɛnd di matirial in layfspan ɛn mek i fayn fɔ mɔ diman aplikeshɔn dɛn.
Aditiv kin signifyantli boost PC in prɔpati dɛm. Na so yu go du:
Protekt PC frɔm UV layt dɛgradishɔn .
Benzotriazol-based stabilizers na dɛn kin yuz am mɔ .
Ɛnjɔy fɔ liv lɔng na ɔda aplikeshɔn dɛn .
Impruv faya resistans witout kompromi ɔda prɔpati dɛn .
Di kayn dɛn na:
Halogenated .
Fosfɔr-based .
Silikon-based na
Ɛp fɔ ajɔst di UL pefɔmans we dɛn nid ɛn inkris LOI .
I de mek di prɔpati dɛn we dɛn de yuz fɔ mek mashin dɛn, de mek dɛn ebul fɔ du mɔ .
Impruv tɛnsiɛl mɔdyul, flekshɔnal trɛnk, ɛn tɛnsiɛl trɛnk
Kin boost krep resistans bay 28 MPa na 210°F
Blɛnd PC wit ɔda matirial dɛn de mek pawaful kɔmbaynshɔn dɛn:
Kɔmbayn PC in tafnɛs wit ABS in prɔsesabiliti
Ofa fayn fayn balans fɔ prɔpati dɛn .
Bɔku pipul dɛn kin yuz am na Ɔtomotiv ɛn Ilɛktronik Indastri dɛn .
Gi ay kemikal resistans pas PC/PET blend .
Ofa supia ɔt rɛsistɛns .
Ideal fɔ aplikeshɔn dɛn we nid kemikal ɛn tɛmral stebiliti .
PC/Pet blends: Gud fɔ aplikeshɔn dɛn we nid kemikal rɛsistɛns
PC/PMMA Blends: Ɛnhans skrach rɛsistɛns we yu de mentɛn transparency
Dis blends optimize PC’s prɔpati fɔ spɛshal aplikeshɔn, ɛkspɛn in versatility.
Surface Modifications kin adrɛs di say dɛn we PC nɔ ebul fɔ du:
Impruv di durabiliti fɔ di PC sɔfays dɛn .
patikyula yusful insay optik aplikeshɔn dɛn .
Enhans Mar resistans in ay-wear envairoment .
Prevent kondenseshɔn na PC sɔfays .
Yusful fɔ yuz ɔtomotiv ɛn sefty ikwipmɛnt aplikeshɔn dɛn .
Mentɛn klia wan we di tɛmpracha de chenj .
Ad Metallic apinans to PC pat dɛn .
Impruv Ilɛktrɔmagnetik Shild Prɔpati dɛn .
Enhans aesthetic appeal in konsuma prodakt .
Dɛn tritmɛnt ya de ɛkstɛnd PC in wok, we mek i fayn fɔ ivin mɔ aplikeshɔn dɛn.
We yu de pik PC plastic fɔ wan prɔjek, sɔm impɔtant tin dɛn de we yu fɔ tink bɔt. Frɔm di kɔst ɛn prɔsesin pefɔmɛns to di avaylabl ɛn kɔmpia wit ɔda matirial dɛn, fɔ ɔndastand dɛn ɛlimɛnt ya go ɛp yu fɔ mek di bɛst disizhɔn fɔ yu aplikeshɔn.
PC plastic kin bi pricier pas sɔm ɔda we dɛn:
Jɛnɛral wan i dia pas ABS ɔ akrilik .
Cost justified by superior properties in bɔku aplikeshɔn dɛn .
Tink bɔt lɔng tɛm valyu vs. initial invɛstmɛnt .
Tip: Evaluate if PC in yon prɔpati dɛn impɔtant fɔ mek yu prɔjek jɔstify di kɔst.
PC in prɔsesin kwaliti dɛn de afɛkt prodakshɔn:
Ay viskɔsiti nid fɔ tek tɛm kɔntrol di tɛmpracha kɔntrol .
Moisture sensitivity de dimand fɔ drɛy gud gud wan bifo dɛn prosɛs am .
I fayn fɔ ɔl tu di smɔl ɛn big prodakshɔn rɔn dɛn .
Tink bɔt yu prodakshɔn volyum ɛn di ikwipmɛnt dɛn we de we yu de pik PC.
Factors we de afɛkt di PC plastic we de:
Jɛnɛral wan dɛn kin gɛt am ɔlsay frɔm difrɛn spɔlayt dɛn .
Kastɔm gred dɛn kin gɛt lɔng lida tɛm .
Globɛl sapɔt chen disrɔpshɔn kin impɛtɛkt avaylabl .
Plan bifo tɛm ɛn kip gud rilayshɔn wit di saplay dɛn fɔ mek shɔ se dɛn de sɛn dɛn di rayt tɛm.
Lɛ wi kɔmpia PC wit kɔmɔn ɔltɛrnativ dɛn:
Prɔpati | PC | Akrilik (PMMA) | ABS |
---|---|---|---|
Impekt Strɔng . | Wɛl dɔn | Gud | Rili gud |
Transparency . | Ay | Wɛl dɔn | Opaque we yu de yuz |
Di wan dɛn we de fɛt fɔ mek di ples wam . | Ay | Soba | Soba |
UV resistans . | Gud | Wɛl dɔn | Pɔ |
Pe | Di wan dɛn we ay pas ɔl . | Soba | Ridyus |
Pros fɔ PC:
Supiriɔs impak trɛnk .
High Heat Resistance .
Gud balans fɔ prɔpati dɛn .
Kons fɔ PC:
Di kɔst we ay pas ɔl .
Susceptible fɔ kemikal atak .
I nid fɔ tek tɛm prosɛs am .
Tink bɔt dɛn tin ya we yu de pik bitwin PC ɛn ɔda plastic dɛn fɔ yu patikyula aplikeshɔn.
We yu de yuz PC Plastic , i impɔtant fɔ tink bɔt ɔl tu in sef fɔ di kɔstɔma dɛn ɛn di impak we i gɛt pan di envayrɔmɛnt. Frɔm FDA aprɔval fɔ it kɔntakt to di avaylabl BPA-fri opshɔn dɛn , sɔm tin dɛn de we de mek shɔ se PC plastic sef ɛn eko-friɛndli.
Dɛn kin yuz PC Plastik fɔ mek tin dɛn we gɛt fɔ du wit it, lɛk wata bɔtul , bebi bɔtul , ɛn tin dɛn fɔ kip tin dɛn fɔ it . I dɔn gɛt FDA aprɔval fɔ bɔku it kɔntakt aplikeshɔn dɛn. Dis aprɔval de mek shɔ se PC plastic mit stringent sefty standad fɔ pak ɛn handle it, we mek i bi wan trɔst matirial na di fud industri. Bɔt i impɔtant fɔ chɛk if di patikyula gred we dɛn de yuz di PC plastic we dɛn de yuz mit ɔl di tin dɛn we dɛn nid fɔ du fɔ di lɔ, mɔ we dɛn de wok wit it ɔ drink.
Wan kɔnsyusɔn we dɛn kin rayz bɔku tɛm wit PC plastic na di prɛzɛns fɔ bisphenol A (BPA) , wan kemikal we dɛn dɔn skrutinayz fɔ in pɔtɛnɛshɛl wɛlbɔdi risk dɛm. Sɔm stɔdi dɛn dɔn sho se BPA kin lich insay it ɔ drink frɔm plastic kɔntena. Fɔ adrɛs dis, bɔku manifakta dɛn naw de gi BPA-fri PC plastic opshɔn dɛn. Dɛn ɔltɛrnativ ya de gi di sem durabiliti ɛn klia wan lɛk tradishɔnal PC plastic bɔt i de pul di risk we gɛt fɔ du wit BPA . Fɔ prɔdak dɛn lɛk bebi bɔtul ɔ wata kɔntena , fɔ pik tin dɛn we nɔ gɛt BPA na tin we nɔ gɛt wan prɔblɛm, we go mek di wan dɛn we de bay ɛn sɛl gɛt wɛlbɔdi.
PC plastic kin risaykul, we kin ridyus in envayrɔmɛnt futprin. Bɔku PC prɔdak dɛn kin gɛda, prosɛs, ɛn rifɔm insay nyu matirial dɛn, ɛp fɔ kɔnsiv di risɔs dɛn. Polycarbonate risaykul kin involv kεmikכl prכsεs, usay di mεtirial de brok dכn insay monomכr fכ fכda polimεrayzeshn. Apat frɔm dat, dɛn mak PC plastic wit di risaykul kɔd '7,' we de sho se i kin risaykul bɔt i nid spɛshal fasiliti.
Pan ɔl we dɛn kin yuz am bak, chalenj dɛn de fɔ mek shɔ se dɛn risaykul PC plastic fayn fayn wan, bikɔs nɔto ɔl di risaykul sɛnta dɛn kin prosɛs am. Di risach we de go bifo gɛt fɔ du wit fɔ mek di we aw dɛn de yuz di risaykul fayn fayn wan ɛn ivin fɔ mek bayo-based polycarbonates , we de ridyus di envayrɔmɛnt impak ivin mɔ. Dis inovashɔn de gi di pɔtnɛshɛl fɔ mɔ sataynabul PC plastic opshɔn dɛn tumara bambay.
bɔt di prɔpati | Ditiɛl dɛn |
---|---|
FDA aprɔval fɔ gri fɔ yuz am . | Aprɔv fɔ Fɔd Kɔntakt Aplikeshɔn dɛn . |
Opshɔn dɛn we nɔ gɛt BPA . | I de fɔ di kɔntena dɛn we dɛn kin put it fɔ it . |
Risayklabliti . | kin risaykul wit spɛshal we dɛn fɔ du am . |
Di impak we di envayrɔmɛnt gɛt . | Risach bɔt ɔda tin dɛn we dɛn kin yuz fɔ du bayɔ . |
PC Plastik de gi eksepshɔnal impak rɛsistɛns, transparency, ɛn ɔt stebiliti, we de mek i fayn fɔ difrɛn difrɛn industri dɛn. We yu ɔndastand in prɔpati dɛn, i de ɛp fɔ mek i go ebul fɔ du mɔ na aplikeshɔn dɛn lɛk ɔtomotiv, ilɛktroniks, ɛn mɛrɛsin divays dɛn. Wit di advansment we de go bifo pan BPA-fri opshɔn ɛn bayo-based polycarbonates , di fiuja fɔ PC plastic prɔmis ivin big sastaynabiliti ɛn versatility in nyu ɛn imɛjin makɛt.
Tips: Yu maybe intres to di ol plastics
Team MFG na wan rapid manufakchurin kompini we spɛshal pan ODM ɛn OEM bigin insay 2015.