Isahani yiruka yiruka Gutera inshinge mugutanga pulasitike yashongesheje imyuka neza. Ariko mubyukuri ni iki? Muriyi nyandiko, uziga uburyo amasahani ashyushye yongerera imbaraga kandi agabanya imyanda. Tuzatwikira kandi imiyoboro ikomeye yo gutera inshinge neza.
Gusobanukirwa sisitemu ishyushye
Sisitemu ishyushye ni ikintu gikomeye mubiryo byateye inshinge bigezweho. Igizwe nibintu byinshi byingenzi bikorana neza kugirango utange neza plastike ya falstike kubice byinshi.
Ibigize ibyingenzi bya sisitemu yiruka ishyushye harimo:
Maporo: Ikwirakwiza plastike yashongesheje kuri mashini nozzle kumuntu ku giti cye. Ikigereranyo kirimo imiyoboro ikomeza ubushyuhe buhoraho.
Nozzles: Zishyizwe ku burengerazuba bw'ikirego cya Mold. Nozzles igenzura urujya n'uruza rwa pulasitike mu cyombo.
Ubushyuhe: Ubushyuhe bw'amashanyarazi cyangwa Sisitemu ishyushye ya peteroli ikwirakwizwa mugumana ubushyuhe bwifuzwa muri rusange kandi nozzles.
Ibyishimo byubushyuhe: thermocouplers cyangwa izindi sensor gukurikirana no kugenzura ubushyuhe muri sisitemu yo kwiruka.
Nigute sisitemu ishyushye ya sisitemu? Imashini ishinyagurira ibumba pellet za plastiki muri barrele ishyushye, aho bashonga. Plastike yashongeshejwe noneho iterwa muri linshi yiruka.
Ikigereranyo gikwirakwiza plastike kugeza kuri nozzles. Buri nozzle yashyutswe kugirango akomeze leta ya plastike. Iyo gahunda yo gutera inshinge itangiye, amarembo ya nozzle arakinguye, yemerera pulasitike gutemba mubice bya mold.
Nyuma yinyoni yuzuye, plastike ikonje kandi irakomera. Imbunda irakingura, kandi ibice birasohoka. Sisitemu ishyushye yiruka ikomeje gushyuha, yiteguye gukurikira inshinge.
Sisitemu yo kwiruka ishyushye itanga ibyiza byinshi kuri sisitemu gakondo yoroheje:
| Ibyiza bya sisitemu yiruka yiruka | Ibibi bya sisitemu yo kwiruka |
| Kugabanya imyanda | Gupfa ibintu byinshi kubera abiruka |
| Ibihe Byiza | Buhoro buhoro |
| Kunoza igice cyiza | Ubushobozi bwo kugabanya igice cyo hasi |
| Kwiyongera gukurura | Amahitamo make |
| Igiciro cyo hasi | Ibiciro byo hejuru |
Sisitemu yo kwiruka ishyushye irakwiriye kubera porogaramu nini, harimo:
Gushushanya isahani ishyushye
Mugihe utangiye igishushanyo mbonera cyisahani yiruka, ibintu byinshi byingenzi bigomba gufatwa nkibisabwa byingirakamaro nigice cyiza. Reka twinjire mubice byingenzi byo gushushanya isahani ishyushye.
Ibitekerezo byambere
Mbere yuko utangira gushushanya, ni ngombwa kugirango usobanukirwe neza ibitekerezo bitandukanye nibisabwa. Fata umwanya wo gusesengura ibintu bikurikira:
Igice cya geometrie: Suzuma ibintu bigoye, ingano, nuburyo byagize igice.
Ibikoresho: Reba ubwoko bwa plastike ikoreshwa n'imitungo yayo.
Ahantu harengerazuba: Menya imyanya yirembo ya Optimal kugirango yuzuze neza kandi anethetics.
Umubare w'Inyoni: Suzuma uburyo imyuga iboneye.
Ibipimo byateye inshinge: Sobanura umuvuduko wo gutera inshinge, umuvuduko, n'ubushyuhe.
Mugusuzuma neza izi ngingo, uzashyiraho urufatiro rukomeye kubishushanyo byawe bishyushye.
Guhitamo sisitemu ishyushye yiruka
Guhitamo sisitemu ihanitse ishyushye ningirakamaro kugirango utere inyongera. Hariho ubwoko butatu bwingenzi bwa sisitemu yiruka:
Sisitemu yirembo: Batanga igenzura neza hejuru ya plastiki mu cyuho.
Sisitemu yububiko bwa Themal: Iyi sisitemu yishingikiriza kumurongo wubushyuhe kugirango igenzure urujya n'uruza rwa plastiki.
Sisitemu ishyushye: Batanga uburyo bworoshye hamwe nibice bike.
Reba ibyiza nibibi bya buri bwoko bwa sisitemu:
| Sisitemu | bwibibi | Ubwoko |
| Irembo rya Valve | - Kugenzura neza
- Kugabanuka Kugabanuka no Gutesha umutwe
- Bikwiye Ibice binini | - Igiciro cyo hejuru
- Kubungabunga bigoye |
| Irembo ry'Ubushyuhe | - Igiciro-cyiza
- Igishushanyo mbonera cyoroshye
- Kubungabunga byoroshye | - kugenzura neza neza
- ubushobozi bwirembo bukonje |
| Inama zishyushye | - Ubworoherane
- Igiciro cyo hasi
- Igishushanyo Cyuzuye | - kugenzura buhoro buhoro
- ntibikwiriye ibice binini |
Hitamo sisitemu ihuza ibyiza hamwe nibisabwa mubice byawe, ingengo yimari, no gukenera umusaruro.
Kugena umubare wibitonyanga
Kubara umubare ukenewe wa Nozzles, cyangwa ibitonyanga, ni intambwe ikomeye muburyo bushyushye bwa plaque. Dore uburyo bwo kumenya umubare mwiza wibitonyanga:
Suzuma umubare w'inyoni. Mubisanzwe, buri cyuho gisaba igitonyanga cyacyo.
Suzuma ingano yigice no kurasa. Ibice binini birashobora gukenera ibitonyanga byinshi kugirango byuzuze.
Suzuma inzira yuburebure. Inzira ndende zigenda zirashobora kungukirwa nibitonyanga byinyongera kugirango bikomeze gutemba.
Kuzirikana uru rukundiro. Ibikoresho byo hejuru birashobora gusaba ibitonyanga byinshi kugirango byuzuye.
Ibindi bintu bigira ingaruka ku mubare no gushyiramo birimo:
Ahantu harengerazuba hanyuma wandike
Ibisabwa gukonjesha
Kuringaniza hamwe na Symmetrie
Igice cya aesthetika nibintu byiza
Mugusuzuma witonze ibyo bintu, urashobora kumenya umubare mwiza no gushyira ibitonyanga kubishushanyo byawe bishyushye.
Mu gice gikurikira, tuzasesekuza imbere yubunini bwa Nozzle niboneza kubishushanyo bishyushye.
Igishushanyo kirambuye
Hamwe nibitekerezo byambere hamwe nubwoko bwa sisitemu yiruka bwatoranijwe, igihe kirageze cyo kwibira Nitt-gritty-gritty yibishushanyo bishyushye. Muri iki gice, tuzasesengura ibintu binegura byemeza imikorere myiza no kugereranywa.
Ingano ya Nozzle niboneza
Guhitamo izina ryiburyo ni ngombwa kugirango utere inyongera. Reba ibintu bikurikira mugihe uhitamo nozzle:
Ibiranga Ibikoresho: Uruzinduko, imikorere yubushyuhe, nibiranga
Igice Igishushanyo: Ingano, ubunini bwa rom, nuburemere
Ibipimo byatewe: igitutu, umuvuduko, n'ubushyuhe
Menya neza ko diameter ya Nozzle ihuye nubunini bwumuyoboro washonga kugirango butemba. Impanuro ya Nozzle igomba guhuza neza nirembo rya cavit kugirango ririnde kumesa na flash.
Igishushanyo cya Malsold
Imiterere ya Malold igira uruhare runini mukubungabunga no gukwirakwiza ubushyuhe no gutunganya ibintu byuzuye. Komeza izi ngamba mubitekerezo:
Kugabanya inzira y'urugendo ihinduka kugirango igumane igipimo gihamye
Koresha imiterere yuzuye hamwe nuburebure bungana kubutaka bwinshi
Irinde guhinduka no guhinduka gutunguranye mumiyoboro yambukiranya-igice
Shyiramo kwigana kugirango utegure igishushanyo mbonera
Gushiramo ibintu bishyushya
Gushyushya neza ni ngombwa mugukomeza ubushyuhe bwibintu byose muri sisitemu ishyushye. Ubwoko bubiri busanzwe bwo gushyushya ni:
Ubushyuhe bw'amashanyarazi: Cartridge cyangwa Ububihanga bw'i Ceramic bwatsimbaraye muri Manileld na Nozzles
Kuzenguruka Amavuta ashyushye: Imiyoboro yo kuzenguruka amavuta ashyushye kugirango akomeze ubushyuhe
Shyira ahantu ho gushyushya neza kugirango ugabanye ubushyuhe kandi ugabanye ahantu hakonje.
Igishushanyo mbonera
Gukonjesha neza ni ngombwa kubice byiza niterambere ryigihe. Iyo ushushanyije imiyoboro ikonje, tekereza:
Gushyira imiyoboro hafi yubuvumo bwo gukuraho ubushyuhe bwiza
Kwemeza ko gukonjesha kwambara kugirango wirinde urupapuro hamwe nibibazo bisigaye
Kwirinda kwivanga hamwe na migwi, nozzles, nibindi bice
Ukoresheje imiyoboro ikonjesha kuri geometries igoye
Guhitamo Ibikoresho
Hitamo ibikoresho bishobora kwihanganira ibisabwa byo gutera inshinge. Ibipimo by'ingenzi birimo:
Ubushyuhe bwinshi bwo kwimura ubushyuhe bukora
Kurwanya ruswa kugirango uhangane na plastiki zikaze na chimical
Imbaraga zubukanishi zo kwihanganira igitutu cyo hejuru no kwambara
Ibikoresho bisanzwe kuri plate zishyushye zirimo ibikoresho byibyuma (H13, P20) na BUREPER BOPPER (umuringa wa Beryllium).
Igishushanyo cy'irembo na geometrie
Igishushanyo cy'irembo kigira ingaruka zikomeye ku ruhare n'imiterere. Kunoza Irembo:
Guhitamo Ubwoko bwa Irembo (PIN, EDD, INAMA NSHYA) Ukurikije Ibisabwa
Icyuma kigera kuringaniza kuzuza umuvuduko nigitutu
Gushyira amarembo kugirango ugabanye ibisigisigi no kunoza igice
Ukoresheje kwigana kugirango wemeze hafi yirembo hamwe nubunini
Ubuyobozi bwa Thermal
Kugumana ubushyuhe buhoraho muri sisitemu ishyushye ni ngombwa kugirango inzira ituje. Gushyira mu bikorwa ubwo buhanga:
Koresha thermocous cyangwa ubushyuhe bwo kugenzura no kugenzura neza
Koresha sisitemu yo kugenzura ubushyuhe bufunze kugirango uhindure neza
Burigihe gushimangira no kubungabunga sisitemu yubuteganyirize
Ubufatanye no kwemeza mumwanya ushyushye
Gushushanya amasaha menshi yiruka yiruka ntabwo ari ugukora wenyine. Irasaba ubufatanye bwa hafi ninzobere zitandukanye kugirango habeho ibisubizo byiza bishoboka. Muri iki gice, tuzasesengura akamaro ko gukorera hamwe no kwemeza muburyo bwo gushushanya.
Gukorana na Mold Depy, Abatanga izuba rishyushye, kandi bafite uburambe bwibikoresho
Gukora ibishushanyo bishyushye byo kwiruka, ugomba gukorana cyane na:
Ibishushanyo mbonera: Batanga ubushishozi bwingenzi muburyo rusange bwibikoresho n'ibisabwa.
Abatanga kwiruka bashyushye: Aba ntorekeranye batanga ubumenyi muri sisitemu zitiruka hamwe nibigize.
Abafata ibikoresho bifata: Batanga ubumenyi bufatika bwo gukora no guterana.
Gufatanya n'izi mpungenge biragufasha:
Menya ibibazo bishobora gushushanya hakiri kare
Hindura igishushanyo cyo gukora no guterana
Koresha uburambe bwabo bwo gufata ibyemezo byuzuye
Menya neza guhuza isahani yiruka hamwe nibindi bikoresho bya mold
Komeza gushyikirana muburyo bwo gushushanya. Sangira ibitekerezo, muganire kubibazo, kandi wakire kubitekerezo.
Gukoresha Kwigana no gusesengura gusesengura
Kwigana no gusesengura ibishushanyo nibikoresho bikomeye byo gusuzuma no guhitamo igishushanyo mbonera cyanditseho. Bakwemerera:
Vuga imyitwarire yuzuzanya ya plastike
Menya ibishobora gutemba cyangwa imitego yindege
Optimize ahantu hamwe nubunini
Suzuma imikorere yubushyuhe bwa sisitemu ishyushye
Kugabanya urupapuro hamwe nibice bisigaye mubice byabujijwe
Mugukoresha ibyo bikoresho, urashobora gufata ibyemezo bikungahajwe na data no kunonosora igishushanyo cyawe mbere yo gukora. Ibi bizigama umwanya, bigabanya ibiciro, kandi bitezimbere ubuziranenge bwa plate ishyushye.
Akamaro k'uburambe nubuhanga
Mugihe ubufatanye no kwigana ni ngombwa, ntakintu gisimbuza agaciro k'uburambe nubuhanga muburyo bushyushye bwo kwiruka. Abashushanya neza nabashakashatsi bazana:
Ubushishozi ubumenyi bwo gushimura amahame yo kubumba hamwe nibikorwa byiza
Kumenyera hamwe nibikoresho byinshi nimyitwarire yabo
Gusobanukirwa interricies ya sisitemu yiruka
Ubuhanga bwo gukemura ibibazo yatsindiye mumyaka myinshi
Ubushobozi bwo gutegereza no kugabanya ibibazo bishobora kuba
Mugihe ukora kumwanya ushyushye wa plaque, shakisha ubuyobozi no gutoza ababigize umwuga. Ubushishozi bwabo burashobora kugufasha kuyobora ingorane zigoye kandi zifata ibyemezo byuzuye.
Ibitekerezo byo gukora kuri plate ishyushye
Gushushanya amasaha menshi yiruka yiruka ni intangiriro. Kugirango ubone imikorere myiza no kuramba, ugomba kandi gusuzuma ibintu bifatika. Muri iki gice, tuzajya dusuzugura mubitekerezo byingenzi byo gukora kubisahani bitiruka.
Kugaragara neza no kwihanganira
Ibyapa birebire bihabwa ubusobanuro budasanzwe mumashini. Basaba kwihanganira cyane kugirango babeho neza n'imikorere myiza. Kuki ibi ari ngombwa cyane? Dore impamvu:
Guhuza neza guhuza imiyoboro hamwe nibigize ni ngombwa kugirango ibintu byoroshye
Kwihanganira cyane birinda kumeneka no kwemeza igice cyujuje ubuziranenge
Imashini nziza ikomeza ubusugire bwa sisitemu ishyushye
Kugirango ugere kubikenewe neza, koresha tekinike yateye imbere nka:
Umufatanyabikorwa ufite inararibonye imashini zibangamira mubice bishyushye. Bafite ubumenyi nibikoresho kugirango bahure nibisabwa.
Kugumana guhuza imiyoboro hamwe nibigize
Guhuza bikwiye guhuza imiyoboro nibigize ni ngombwa kugirango imikorere yisahani ishyushye. Guhuza nabi birashobora kuganisha kuri:
Kugaburira ubusumbane no kuzuza bidahuye
Kumeneka no gutesha agaciro ibintu
Kwambara imburagihe no gutsindwa kw'ibice
Gukomeza guhuza mugihe cyo gukora, tekereza kuri tekinike:
ICYEMEZO CYIZA NO KUGURISHA UKORESHEJWE
Gukoresha Ibikoresho biyobora na Doels kugirango Inteko yukuri
Kugenzura no gupima ukoresheje CMM (imashini yo gupima)
Gushyira mu bikorwa ingamba zo kugenzura ubuziranenge bwo kugenzura guhuza ibyiciro bitandukanye byo gukora.
Kuvura hejuru no Gukora
Isahani yiruka yiruka ikorwa ibintu bikaze mugihe cyo gutera inshinge. Bahura n'ubushyuhe bwinshi, imikazo, na plastique ya plastiki. Gutezimbere kwambara kurwanya no gukora, tekereza gushyira mu bikorwa ubuvuzi cyangwa amatwi.
Uburyo bumwe busanzwe bwo kuvura no kurera harimo:
Nitridide: Irema urwego rukomeye, rwambara
PVD (Kurya Vaptor Kugereranya) Amavuta: Izi firime zinanutse ziteza imbere gukomera no kurwanya ruswa
PTF (PolytetrafLoroioRyylene) Ipaki: Batanga imitungo idahwitse kandi igabanya amahano
| kuvura / | kwigomeka |
| Nitridid | - Kongera ubuso bukomeye
- Kunoza kwambara Gurwanya
- Kuzamura Imbaraga z'umunaniro |
| PVD | - Gukomera kwinshi
- Kurwanya ibicuruzwa byiza
- Coeffice nkeya |
| Pata | - Imiterere idahwitse
- Yagabanije Gutanga ibikoresho
- Kunoza Ibiranga Ibiranga |
Hitamo ubuvuzi bukwiye cyangwa gutwikira ukurikije ibisabwa byihariye. Reba ibintu nkubwoko bwa plastike bumbumbabumba, ubushyuhe bwo gukora, nibikorwa byateganijwe.
Kubungabunga no gukemura ibibazo bya sisitemu yiruka
Gutegura no gukora isahani nziza yiruka yiruka yiruka ni ngombwa, ariko ni intangiriro. Kugirango umenye imikorere ihamye no kuramba, kubungabunga buri gihe no gukemura ibibazo ni ngombwa. Muri iki gice, tuzasesengura ibintu byingenzi byo kubungabunga no gukemura ibibazo bishyushye.
Imyitozo isanzwe yo kubungabunga
Kubungabunga neza nurufunguzo rwo gukomeza sisitemu yawe ishyushye muburyo bwo hejuru. Ifasha gukumira igihe cyo kwiba, itezimbere igice, kandi ikagura ubuzima bwa mold yawe. Hano hari bimwe byingenzi byo gufata neza:
Sukura inama za nozzle hamwe nintara yirembo buri gihe kugirango wirinde kwiyubaka
Reba kandi usimbuze ibintu bishyushya hamwe nubudozi nkuko bikenewe
Kugenzura no gusimbuza ibice byambarwa cyangwa byangiritse, nka Nozzle Inama na susulator
Ibice byimuka, nkibipano byanditse, kugirango bibe neza
Kora cheque isanzwe yo kumeneka kugirango umenye kandi ukosore ibibazo byose bifatika
Shiraho gahunda yo kubungabunga ukurikije ingano yawe yumusaruro nuburemere bwa sisitemu yawe ishyushye. Bika inyandiko zirambuye zo kubungabunga ibikorwa bizaza.
Ibibazo bisanzwe hamwe nubuhanga bwo gukemura ibibazo
Nubwo harakomeza kubungabunga, ibibazo birashobora kuvuka muri sisitemu yiruka. Hano hari ibibazo bisanzwe hamwe nubuhanga bwo gukemura ibibazo:
Leakage :
Reba inama zambarwa cyangwa zangiritse no kuyisimbuza nibiba ngombwa
Menya neza ko nozzle na messold ubushyuhe bushyizwe neza
Kugenzura umurongo wo gutandukana hamwe nubuso bwo gukumira cyangwa kunesha
Guhagarika :
Guhanagura sisitemu ishyushye hamwe nigice cyo gusukura kugirango ukureho kwiyubaka
Reba ahantu hakonje muri mibare cyangwa amajwi ashobora gutera ibikoresho gukomera
Menya neza ko ingano yirembo ikwiranye nibikoresho bibumbabumbwa
Gushyushya bidahuye :
Reba ibintu bishyushya amakosa cyangwa thermocousles hanyuma ubisimbuze niba bikenewe
Menya neza ko igenamiterere ry'ibiti rifite neza kandi rihamye
Kugenzura insinga hamwe na fagitire kubintu byose cyangwa imibonano
Mugihe ukemura ibibazo, tangirana nibitera cyane kandi bigakora gahunda. Koresha inzira yo gutandukanya ikibazo. Baza abatekinisiye b'inararibonye cyangwa utanga kwiruka ashyushye niba bikenewe.
| IKIBAZO | BY'IBIBAZO BIKOMEZA | INTAMBWE |
| Kumeneka | - Impapuro zambarwa cyangwa zangiritse
- Igenamiterere ry'ubushyuhe butari bwo
- umurongo wo gutandukana cyangwa ibyangiritse ku butaka | - Simbuza inama za Nozzle
- Kugenzura imiterere yubushyuhe
- kugenzura no gusana hejuru |
| Guhagarika | - Kwiyubaka Ibikoresho
- Ibibanza bikonje muri sisitemu
- Ingano yirembo itari yo | - Guhanagura Ibigo byo Gusukura
- Reba ahantu hakonje
- Kugenzura Ingani Ingano |
| Gushyushya | - bishyushya amakosa cyangwa thermocouples
- Igenamiterere ryibintu bitari byo
- inzitizi zangiritse cyangwa guhuza | - Simbuza ibice bidafite amakosa
- kugenzura igenamigambi ryo kugenzura
- kugenzura intoki no guhuza |
Akamaro ko kubungabunga neza
Gushora igihe n'umutungo mugufata neza sisitemu yawe ishyushye yishura mugihe kirekire. Inyungu zirimo:
Kugabanya igihe cyo hasi no kongera umusaruro
Bihamye igice cyiza kandi bike byanze
Yaguye ubuzima buke hamwe nibiciro byo gusimbuza
Kunoza imikorere no kuzigama ingufu
Ntugapfobye agaciro ko kubungabunga buri gihe. Ni ngombwa kugirango imikorere myiza yibikorwa byawe bibumbabunge hamwe nibikorwa byubucuruzi bwawe.
Umwanzuro
Igishushanyo gikwiye cyo kwiruka plate ningirakamaro kugirango utere inshinge neza. Izamura umuvuduko wizunguruka kandi igabanya imyanda, kugirango ibicuruzwa byiza. Sisitemu yateguwe neza itezimbere imikorere no guhuza ibicuruzwa. Gukomeza kuvugururwa hamwe niterambere riheruka mukoranabuhanga rishyushye ni ngombwa kugirango dukomeze gutera imbere. Ibi bituma inzira yawe ikora neza kandi irushanwa. Gushora mubikorwa bikwiye nikoranabuhanga bizamura intsinzi yawe.
