Wannan juye-juye-cikin mai zurfin bincike na binciken filastik da aka yi amfani da shi na 3D, kuma yana ba da tsarin tsari don taimaka muku zaɓi mafi kyawun kayan da aka buƙata gwargwadon buƙatunku da burinku.
Filastik 3D ya buga masana'antu, yana ba da damar samar da bayanan da sauri da kuma kayan aikin al'ada a cikin masana'antu daban daban daban daban daban daban daban daban. Don yin lelaɗa cikakken damarsa, fahimtar nau'ikan kayan filastik da tafiyar matakai akwai mabuɗin. Each material and process combination provides distinct advantages, suited to different applications based on factors like strength, durability, flexibility, and surface quality.
An rarraba kayan Buga na 3D a cikin thermoplastics, robobi masu tasoshin thermosetting, da elastomers. Kowane ɗayan waɗannan kayan yana nuna bambanci daban da wahala a ƙarƙashin zafi da damuwa, wanda ke haifar da dacewa da aikace-aikacen su.
Kayan aiki na zamani | aikace | -aikace gama gari |
---|---|---|
Thermoplastics | Sake bugawa da kuma sake zama; yawanci mai ƙarfi da sassauƙa | Prototypes, sassan na inji, kewayawa |
Rikicin Thermosetting | Harden dindindin bayan kunyen; Kyakkyawan hutu mai zafi | Masu bautar lantarki, suna jefa kuri'a, abubuwan da aka gyara masana'antu |
Elastomers | Roba-kamar, m m roba da m | Weviles, Seal, Masu haɗin Maɗaukaki |
Thermoplastics : Waɗannan sune kayan da aka fi amfani dasu a bugu na 3 saboda ana iya narke, sake tsayayya da su, kuma sake sake. Wannan yana sa su m don samfuran samfurori.
Rikicin da ketare : Da zarar ya taurare, ba za a sake narkewa da waɗannan kayan. High zafin jiki da juriya sunadarai sa su dace wa sassan masana'antu da abubuwan da aka fallasa su zuwa matsanancin yanayi.
Elastomers : an san shi da shimfidawa da sassauci, elastomers suna da kyau ga sassan da ke buƙatar sassauci ko maimaitawa ba tare da fashewa ba.
Ƙarin cikakkun bayanai game da Thermoplastics vs. Abubuwan da ke thermosetting.
Kowane tsarin bugawa yana ba da fa'idodi na musamman dangane da farashi, daki-daki, da zaɓuɓɓukan kayan. Zabi na tsari ya dogara da ingantaccen tsarin da ake buƙata, tsoratarwa, da saurin samarwa.
Aiwatar | da fa'idodin | rashin daidaituwa |
---|---|---|
FDM (Model Acational Siyarwa) | Low farashi, saiti mai sauƙi, da wadataccen abu | Limited Matsayi, Layer bayyane Layer, a hankali don cikakken bayani |
Sl (sane | Babban ƙuduri, ƙarewar madaidaiciya | Mafi tsada, resins na iya zama gagarumin |
Sls (zaban Laser Schertering) | Babban ƙarfi, mai kyau ga hadaddun geometries, babu goyan bayan da ake buƙata | Babban farashi, mara kyau farfajiya na gama, da ake buƙata |
FDM : An san shi da tabbatacce da kuma samun damar shiga, FDM yana da kyau don saurin fasali ko babba, ƙasa da cikakkun bayanai. Ya shahara a cikin saitunan ilimi da aikace-aikacen saƙa saboda ƙarancin shigarwar kayan aiki.
SLA : SLA YADDA AKE YI KYAUTA KYAUTATAWA, SHI DON SAMUN Models Ma'ana wanda ke buƙatar sanyaya kayan ado ko ilimin haƙora. Koyaya, kayan na iya zama daɗa, iyakance amfaninsu don abubuwan aiki.
SLS : ikon sls don buga bangarori masu ƙarfi, da dorewa ba tare da buƙatar tsarin tallafi ba yana dacewa da yanayin aiki da kuma sassan da ke hadaddun geometries. Downside ƙasa shine mafi yawan kudin sa da kuma buƙatar post-sarrafawa don inganta ƙarewar farfajiya.
FDM, ko sanya hannu na siye da kayan kwalliya, shine mafi yawan ƙwarewar fasahar buga littattafai na 3D. Ya shahara sosai, da tasiri, da kuma nau'ikan filastik na thermoplalast ne.
kayan abu na kayan aiki | masu | dacewa aikace-aikace |
---|---|---|
Karfe | Biodegradable, mai sauƙin bugawa, da araha | Yankunan Prototypes, Ra'ayoyin Hobby, Hobys na gani |
Abin da | Mai karfi, tasiri mai tsauri, da kuma zafi-resistant | Abubuwan aiki, kayan aikin motoci |
M | M, ƙarfi da ƙarfi fiye da pla, da kuma tsayayya da sinadaran | Kwantena, sassan na inji, prototypes aiki |
Tpu | M, roba-kamar, m na roba | GASKI, takalmin takalmi, sassauƙa sassa |
Pluri : yana da tsirara kuma ko'ina akwai, yana sa shi yawon shakatawa don ayyukan da ake so da ayyukan ilimi. Koyaya, ya rasa tsoratarwar da ake buƙata don amfani na dogon lokaci.
Abs : An fi son wannan kayan a masana'antar kayan aiki da kayan lantarki saboda yana ba da daidaito tsakanin ƙarfi, juriya da zafi, da kuma tauri. Koyaya, yana buƙatar gado mai zafi da samun iska saboda ɓarke yayin bugawa.
Petg : Miƙe sauƙin kwalliyar filaye da ƙarfi na Abs, ana amfani da Petg don abubuwan aiki waɗanda ke buƙatar tsayayya da damuwa da bayyanar da sunadarai.
TPU : Tpu wani yanki ne mai sauƙaƙe tare da kayan kwalliya mai kama da roba, yana tabbatar da dacewa ga sassan da ke buƙatar karko da sassauci ko hatimin da muke buƙata.
SLERELITHORIGHORIGHORIGHORIGHORIGLORNALE) Yana amfani da UV Laser don warkar da ruwa mai ruwa a cikin sassan katako, Layer ta Layer. Ya fi dacewa a cikin kirkirar cikakken bayani da abubuwa masu kyau sosai, yana dacewa da masana'antu musamman ga masana'antu inda daidaito yake mahimmanci.
na | aiki | yau da kullun |
---|---|---|
Daidaitaccen resins | Cikakken bayani, mai santsi na lalacewa, liyafa | Magana mai kyau, cikakkun bayanai |
Resins resins | Tasiri-resistant, mafi kyawun ƙarfin hali | Abubuwan aiki na aiki, taron na inji |
Resins | Bayar da hankali don aikace-aikacen saka hannun jari | Kayan ado, kayan ado na hakori |
Strack resins | Roba-kamar sassauya, low elongation a hutu | Grips, masu siye ne, kayan haɗin taushi |
Misalin resins : Ana amfani da waɗannan don ƙirƙirar ƙayyadaddun bayanai masu kyau da na gani amma galibi suna da ƙarfi don amfani da aiki.
Hasumiyar resins : An tsara don sassan da ke buƙatar ƙarin ƙarfi da karko da karkara, waɗannan resins suna da kyau don samfuran aiki a inda kayan dole ne ya tsayayya da damuwa na inji.
Gudun fasinjoji : Wadannan resins suna ƙona tsawa, suna sa su zama da kyau don jefa sassan karfe, kamar yadda daidai yake da mahimmanci.
Za'a iya amfani da abubuwa masu sassauƙa : miƙa kayan roba kamar aikace-aikacen, waɗannan resins ana iya amfani da su a aikace-aikacen suna buƙatar cikakkun bayanai da sassauci, kamar su taushi na'urori ko kuma masu laushi.
Zaɓin Laser na Zabarwa (SLS) tsari ne mai ƙarfi na 3d wanda ke amfani da laseran filastik poney filastik, ƙirƙirar daɗaɗa abubuwa da yawa ba tare da buƙatar tallafawa tsarin ba. Sls ana amfani dashi a masana'antu kamar Aerospace da mota don ƙirƙirar sassan aiki.
kayan | aiki | daidai |
---|---|---|
Nailan (PA12, PA11) | Mai karfi, mai dorewa, da tsayayya wa sutt da sinadarai | Yankunan aiki, sassan na inji, kewayawa |
Gilashin cike gilashi | Strildedara da tsayayye da head juriya | Sassa masu ƙarfi-damuwa, aikace-aikacen masana'antu |
Tpu | Na roba, mai dorewa, kayan roba kamar kaddarorin | Masu canzawa, masu canzawa, gas |
Takide | Nailan hade da aluminum foda, zafi resistant | M sassan, inganta kaddarorin injin |
Nailon : Wanda aka sani da ƙarfinsa da kuma ƙarfinsa, nailan cikakke ne don ayyukan saitattu da sassan samarwa. Yar juriya da sawa da sinadarai sun sa shi yawon shakatawa don kayan aikin na inji da masana'antu.
Gilashin gilashi mai cike gilashi : ƙara fage gilashi yana ƙaruwa da tsorarraki da hancin zafi, yin ta dace da hancin-hadi, aikace-aikace masu ƙarfi kamar kayan aikin injiniya.
TPU : Kamar amfani da shi a FDM, TPU a Sls yayi kyau sosai don samar da sassa masu sassauci, kamar suttuna, manya, da kuma faltoci masu sutai.
Aladude : Wannan kayan aikin yana haɗuwa da nailanum foda na nailum da aluminum foda don sassan masana'antu waɗanda ke buƙatar karin abubuwa masu ƙarfi da karko.
matakai | FDM | SLS | Kwatanta |
---|---|---|---|
Ƙuduri | Low zuwa matsakaici | Sosai babba | Matsakaici |
Farfajiya | Layer na gani Layer | Santsi, m | Madaidaiciya, GrВy |
Ƙarfi | Matsakaici (ya dogara da abu) | Low zuwa matsakaici | Babba (musamman tare da nailan) |
Kuɗi | M | Matsakaici zuwa babba | M |
Hadaddun geometries | Tsarin tallafi da ake buƙata | Tsarin tallafi da ake buƙata | Babu tallafin da ake buƙata |
FDM : Mafi kyau ga prototy pototyy da sassa masu aiki tare da karancin girmamawa kan Aesthethenics.
SLA : Mafi dacewa ga cikakken cikakken bayani, gani mai farin ciki, kodayake ba mai ƙarfi kamar fdm ko sls sassan sassa.
SLS : yana samar da mafi kyawun daidaitaccen ƙarfi da rikitarwa don samar da kayan aiki da ƙananan tsari, Albeit a farashi mai yawa.
An yi amfani da bugun karfe na 3D na farko don aikace-aikacen aikace-aikacen Aerospace a cikin masana'antu kamar Aerospace, Aerospace, kayan aiki, da filayen likita. Yana bawaarshe halittar Haske, karfi, da kuma hadaddun geometries wanda ba zai yiwu ba tare da masana'antar gargajiya.
na kayan | Aikace-aikace | aiki na yau da kullun |
---|---|---|
Bakin karfe | Corroson-resistant, m | Abubuwan da likita na likita, kayan aiki, sassan Aerospace |
Goron ruwa | Haske mai nauyi, lahani mai tsauri, ƙarfin matsakaici | Aerospace, Automotive tsarin |
Titanium | Matuƙar ƙarfi, nauyin nauyi, kuma nazarin biikawa | Magungun likita, Aerospace, sassan wasan kwaikwayo | | Ba'a Babban zazzabi da lalata jiki-resistant Nickel alloy | Turbinine ya girgiza blads, masu musayar zafi, tsarin shaye shaye |
Abubuwan Rubuta na Uld 3D aka zaɓa bisa ga takamaiman buƙatun aikace-aikacen, kamar su juriya na zafi, juriya na lalata, ko biocompgityvity don amfani da likita.
Idan Cikakkiyar bugun karfe ba ta da mahimmanci ba amma har yanzu kuna buƙatar haɓaka kaddarorin, akwai wasu hanyoyin kamar filastik.
Madadin | halaye masu dacewa | da aikace-aikace |
---|---|---|
Haɗe filayen | Haske mai sauƙi, ƙara haɓakawa, mai sauƙin bugawa | Yankunan aiki, sassa masu nauyi |
Karfe-infed filastik | Kwaikwayon da alama da jin ƙarfe, farashi mai tsada | Kayan ado sassa, ayyukan zane-zane |
Wadannan kayan suna ba da izinin kayan karfe kamar na ƙayyadaddun ƙwayar ƙarfe ko farashi na cikakken ƙarfe na ƙarfe, yana sa su zama da kyau don sassan aiki waɗanda basu buƙatar matsanancin ƙarfin aiki ba.
Fara a fili fitar da abin da kake buƙatar sashin da aka buga 3D ɗinku don yi:
Menene kaddarorin da suka wajaba (ƙarfi, sassauƙa, rabbi)?
Shin za a fallasa shi da zafi, sunadarai, ko wasu dalilai na muhalli?
Shin yana buƙatar zama mai lafiya abinci, bitocompass, ko saduwa da sauran ƙa'idodin aminci?
Menene gamsuwar da ake so da bayyanar?
Fasahar buga labarai na 3D da kuke amfani da shi zai rinjayi zaɓuɓɓukanku:
FDM (Sirri na Siyarwa) Fitar da Sirrin Modelust Yi amfani da filayen da ke da thermoplastic
SLERE (Stereyerithogography) da DLP (Tsarin aiki na dijital) Brounders Yi amfani da SPINEPORYMER resins.
Sls (zaban Laser na Laser suna amfani da tpan ko tpu.
Mitoshin ƙarfe 3D suna amfani da ƙananan ƙarfe kamar bakin karfe, titanium, da allurar Aluminum.
Bincika kaddarorin kayan da suka dace da firinta kuma kwatanta su da bukatun aikace-aikacen ku:
Don ƙarfi da karko, la'akari da Abs, nylon, ko siye.
Don sassauci, duba cikin TPU ko TPC.
Don tsananin juriya, na Abs, ko peek suna da kyau.
Don amincin abinci ko biocompativity, yi amfani da sadaukarwa abinci ko kayan aikin likita.
Yi la'akari da amfani da aiki tare da kowane abu:
Wasu abubuwa, kamar PLO, sun fi sauƙi ga buga da wasu, kamar sauran, wanda zai iya buƙatar gado mai zafi da kuma rufe firinta.
Resin kwafi yana buƙatar warke da kuma warke, yayin da kwafi na iya buƙatar cirewa da sanding.
Wasu abubuwa suna ba da damar smoothing, zanen, ko wasu dabarun sarrafa bayan don haɓaka sakamako na ƙarshe.
A ƙarshe, yi la'akari da farashi da damar amfani da kayan:
Filin Jirgin ruwa na kowa kamar Planta da Abs ne gaba ɗaya ba su da tsada kuma ko'ina.
Kayan kayan kwalliya kamar fiber carbon ko filayen ƙarfe na ƙarfe na iya tsada kuma ku kasance da wahala a samu.
Resins da ƙwayoyin ƙarfe na SLA, DLP, SLS, da maɓallin ƙarfe na iya zama mai mahimmanci fiye da filayen filaye.
Kayan Rubutun 3d 3D sun fadada da yawa, suna ba da dama daban-daban don aikace-aikace da yawa. Lokacin zabar kayan, la'akari da takamaiman bukatunku, kamar kaddarorin injiniya, kwanciyar hankali na kiyayewa, da juriya na sinadarai. Ta wurin fahimtar kaddarorin da aikace-aikacen kowane abu, zaku iya zaɓar mafi kyawun zaɓi don aikin buga 3.d.
Don jagora na kwararru akan aikin bugaawa na 3D, tuntuɓi mu. Injiniyanmu da aka ƙware mu samar da tallafin fasaha na 24/7 da kuma jagorar haqatawa kan inganta tsari gaba daya. Abokin tarayya tare da fmg kungiya don nasara. Za mu dauki matakin ka zuwa matakin na gaba.
Thermoplastics kamar PL, Abs, Pegg, da Nallon.
Plura: tushen-tushen itace, mai sauƙin bugawa, ƙasa da ƙarfi da zafi-resistant.
ABS: PETREEM-tushen, ƙarfi da zafi-resistant, prone don warping.
Tpu (thermoplastic polyurethanestic na polyurthane) da tpc (mai zafin rai (mai zafin jiki).
Ee, tare da ƙirar ƙarfe na musamman na ƙarfe ko ta hanyar kwafin filastik na aiki.
Kada ku daidaita robobi kamar filaye, amma takamaiman kayan abinci kamar dabbobi da PP suke.
Resins: Amfani da shi a cikin SL, suna samar da manyan abubuwa amma ɓarke.
Filakaskomi: Amfani da shi a FDM, samar da sassa masu ƙarfi da m sassa, mafi yawan kowa.
Kara da kuma sake farfadowa da robobi, tara da kuma warware don sake sarrafawa, ko takin masana'antu.
Kamfanin MFG shine kamfanin masana'antar da sauri wanda ya ƙware a ODM da OEEM sun fara a cikin 2015.