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Dis in-dip ɔvaviu de ɛksplɔrɔ di plastic ɛn mɛtal matirial dɛn we dɛn de yuz bɔku bɔku wan fɔ 3D printin, kɔntrast dɛn kwaliti ɛn yuz, ɛn gi wan strɔkchɔ we fɔ ɛp yu fɔ pik di optimal matirial bays pan yu spɛshal rikwaymɛnt ɛn gol dɛn.
Plastik 3D printin dɔn rivɔlɔshɔn di manufakchurin, we de alaw fɔ fasta prototyping ɛn kɔstɔm pat prodakshɔn akɔdin to difrɛn industri dɛm. Fɔ leva in ful pɔtnɛshɛl, ɔndastand di kayn plastic matirial ɛn prɔses dɛn we de na di ki. Ɛni matirial ɛn prɔses kɔmbaynshɔn de gi difrɛn bɛnifit dɛn, we fit fɔ difrɛn aplikeshɔn dɛn bay we dɛn de yuz tin dɛn lɛk trɛnk, we go de fɔ lɔng tɛm, we go mek dɛn ebul fɔ chenj, ɛn we go mek dɛn gɛt kwaliti sɔfays.
3D printin matirial dɛn de kategoriz insay tɛmplastik, thermosetting plastic, ɛn elastomers. Ɛni wan pan dɛn tin ya de biev difrɛn we ɔnda ɔt ɛn strɛs, we de ambɔg di fit we dɛn aplikeshɔn dɛn fit dairekt wan.
Matirial Tayp | Ki Prɔpati dɛn | Kɔmɔn Aplikeshɔn dɛn . |
---|---|---|
Tɛrmoplastik dɛn . | Ri-meltabl ɛn yuz am bak; Tipikli strɔng ɛn fleksibul . | Prototypes, Mechanical Parts, Enclosures |
Plastik dɛn we dɛn kin yuz fɔ du bad bad tin dɛn . | Harden fɔ ɔltɛm afta i dɔn wɛl; Eksɛlɛnt ɔt rɛsistɛns . | Ilektrikal Inshɔlat dɛn, Kastin, Indastrial Kɔmpɔnɛnt dɛn |
Elastomers . | Rubber-like, ayli elastik ɛn fleksibul . | Wearables, sil, fleksibul kɔnɛkta dɛn |
Thermoplastics : Dis na di tin dɛn we dɛn kin yuz mɔ fɔ print 3D bikɔs dɛn kin mɛlt, shep bak, ɛn risaykul. Dis mek dɛn versatile fɔ wan rich prodak.
Termosetting Plastics : We dɛn dɔn mek dɛn at at, dɛn nɔ go ebul fɔ mɛlt dɛn tin ya igen. Dɛn ay tɛmpracha ɛn kemikal rɛsistɛns de mek dɛn fit fɔ industrial pat ɛn kɔmpɔnɛnt dɛn we dɛn dɔn ɛkspos to ekstrim kɔndishɔn.
Elastomers : Dɛn sabi am fɔ dɛn strɛchabiliti ɛn fleksibiliti, ɛlastɔm dɛn fayn fɔ pat dɛn we nid fɔ fleksibul ɔ ripit difɔmeshɔn we nɔ go brok.
Mek wi no mɔ bɔt dis bɔt Termoplastics vs. termosetting materials ..
Ɛni 3D printin prɔses de gi yunik bɛnifit dɛn we i kam pan kɔst, ditel, ɛn matirial opshɔn dɛn. Di choice of process dipen pan di rikwayd pat kwaliti, durabiliti, ɛn prodakshɔn spid.
Proses | Advantej dɛn | Disadvantej dɛn . |
---|---|---|
FDM (fuz diposishun modeling) | Low Cost, Easy Setup, ɛn Wide Material Availability | Limited rezolyushon, visible layt layn, slo fɔ ay ditel |
SLA (Stereolithography) | Ay Rizolushɔn, Smooth Surface Finish . | Mɔ dia, rɛsin dɛn kin brit . |
SLS (Selective laser sintering) | ay trɛnk, gud fɔ kɔmpleks jɔyometri, nɔ sɔpɔt nid nid | ay kɔst, rɔf surface finish, pauda handlin nid fɔ de |
FDM : Dɛn sabi am fɔ in afɔdabiliti ɛn aksessibiliti, FDM na fayn tin fɔ rapid prototyping ɔ big, less ditayl mɔdel dɛn. I pɔpul insay ɛdyukeshɔn sɛtin ɛn ɔbi aplikeshɔn bikɔs ɔf di lɔw ɛntri kɔst fɔ di ikwipmɛnt.
SLA : SLA de mek pat dɛn we rili ay-rɛzolushɔn, we de mek i pafɛkt fɔ intrikɛt mɔdel dɛn we nid fɔ gɛt smol smol finish, lɛk di wan dɛn we dɛn kin yuz fɔ mek jɔy ɔ dɛntist. Bɔt di matirial dɛn kin brit, we kin stɔp dɛn fɔ yuz fɔ funkshɔnal protɔtayp dɛn.
SLS : SLS in abiliti fɔ print strɔng, durable pat dɛn we nɔ nid sɔpɔt strakchɔ de mek am fayn fɔ funkshɔnal protɔtayp ɛn pat dɛn wit kɔmpleks intanɛnt jɔyometri. Di dawt na in ay kɔst ɛn di nid fɔ post-prɔsɛsin fɔ impruv sɔfays finish.
FDM, ɔ fuz dipɔzishɔn mɔdelin, na di 3D printin tɛknɔlɔji we dɛn dɔn adopt pas ɔl. I pɔpul fɔ in simpul, kɔst-ɛfɛktiv, ɛn di difrɛn difrɛn tɛmplastik filamɛnt dɛn we de.
Matirial | Karakta dɛn | Ideal Aplikeshɔn dɛn |
---|---|---|
PLA . | Bayodegradable, izi fɔ print, ɛn lɔw kɔst | Prototypes, Hobbi Models, Visual Aids |
ABS na ABS | Strɔng, impak-rɛsistɛns, ɛn ɔt-rɛsistɛns . | Fɔnishɔnal pat dɛn, ɔtomotiv kɔmpɔnɛnt dɛn . |
PETG . | Fleksibul, strɔng pas PLA, ɛn kemikal rɛsistɛns . | kɔntena dɛn, mɛkanikal pat dɛn, funkshɔnal protɔtayp dɛn . |
TPU . | Fleksibul, rɔba-layk, ayli ɛlastik | Gasket, fut, pat dɛn we kin chenj chenj |
PLA : I de biodegradable ɛn i de ɔlsay, we de mek i bi go-to matirial fɔ prototyping ɛn ɛdyukeshɔn prɔjek dɛm. Bɔt i nɔ gɛt di durabiliti we dɛn nid fɔ yuz fɔ lɔng tɛm fɔ wok.
ABS : Dɛn kin lɛk dis matirial na di ɔtomotiv ɛn ilɛktroniks industri bikɔs i de gi gud balans bitwin trɛnk, ɔt rɛsistɛns, ɛn taf. Bɔt i nid fɔ gɛt bed ɛn ventilashɔn we gɛt ɔt bikɔs ɔf di tin dɛn we dɛn de pul we dɛn de print.
PETG : We dɛn jɔyn di izi we aw PLA izi ɛn di trɛnk we ABS gɛt, dɛn kin yuz PETG fɔ funkshɔn pat dɛn we nid fɔ bia wit strɛs ɛn we dɛn de ɛkspos to kemikal dɛn.
TPU : TPU na fleksibul filament wit prɔpati we tan lɛk rɔba, we de mek i fayn fɔ pat dɛn we nid fɔ de fɔ lɔng tɛm ɛn fɔ ebul fɔ chenj, lɛk wearable tech ɔ sil.
SLA (Stereolitografi) de yuz UV laser fɔ mɛn likwid rɛsin insay sɔlid pat dɛn, layt bay layt. I excels in krietin ayli ditayli en smol-finish objek, mek am patikula suitabl fo indastri we presisin na krichal.
Matirial | Karakta dɛn | Kɔmɔn Yuz |
---|---|---|
Standart resin dɛn . | Ay ditel, smol finish, britle | Aesthetic prototypes, ditayli m ɔ d ɛ l . |
Tof Resins . | Impact-resistant, bɛtɛ durabiliti . | Fɔnishɔnal pat dɛn, mɛkanikal asɛmbli dɛn . |
Resin dɛn we dɛn kin mek we dɛn dɔn mek . | Burn out klin wan fɔ invɛstmɛnt kastin aplikeshɔn dɛn . | Jewelry, dental kastin . |
Fleksibul resin dɛn . | Raba-layk fleksibiliti, low elongation na brek | grip, wearables, soft-touch komponents |
Standard Resins : Dɛn kin yuz dɛn wan ya bɔku bɔku wan fɔ mek mɔdel dɛn we gɛt bɔku bɔku tin dɛn ɛn we kin mek dɛn si fayn bɔt bɔku tɛm dɛn kin tu brital fɔ yuz dɛn fayn fayn wan.
Tough Resins : Dɛn mek am fɔ pat dɛn we nid mɔ trɛnk ɛn we go de fɔ lɔng tɛm, dɛn rɛsin ya fayn fɔ funkshɔnal protɔtayp usay di matirial fɔ tinap fɔ mɛkanikal strɛs.
Castable Resins : Dɛn rɛsin ya kin bɔn klin wan, we kin mek dɛn fayn fɔ kɔst mɛtal pat dɛn, lɛk jɔy ɔ dɛnt krawn, usay prɛsishɔn impɔtant.
Fleksibul rɛsin : Dɛn kin yuz dɛn rɛsin dɛn ya we tan lɛk rɔba, ɛn dɛn kin yuz dɛn rɛsin dɛn ya we nid fɔ gɛt ɔl tu ditil ɛn fleksibiliti, lɛk sɔft grip ɔ divays dɛn we pɔsin kin wɛr.
Selective laser sintering (SLS) na wan pawaful 3D printin prɔses we de yuz laser fɔ sinta paoda plastic, we de mek pat dɛn we go de fɔ lɔng tɛm ɛn we nɔ nid fɔ gɛt sɔpɔt strakchɔ. SLS na tin we dɛn kin yuz mɔ na industri dɛn lɛk aerospace ɛn ɔtomotiv fɔ mek funkshɔn pat dɛn.
Matirial | Karakta dɛn | Ideal Yuz dɛn |
---|---|---|
Naylon (PA12, PA11) | Strɔng, i kin te, ɛn i nɔ kin taya fɔ wɛr ɛn kemikal dɛn . | Fɔnishɔnal protɔtayp dɛn, mɛkanikal pat dɛn, ɛnklɔzhɔ dɛn . |
Naylon we ful-ɔp wit glas . | Inkris stiffness ɛn ɔt rɛsistɛns . | Di pat dɛn we gɛt ay-stres, di industrial aplikeshɔn dɛn |
TPU . | Elastik, prɔpati dɛn we kin te, we tan lɛk rɔba, we tan lɛk rɔba | Wearables, fleksibul kɔnɛkta dɛn, gasket dɛn |
Di wan dɛn we bin dɔn de na di alumide | Naylon miks wit aluminium paoda, heat resistant | Stif pat, ɛnhans mɛkanikal prɔpati dɛn . |
Naylon : Dɛn sabi am fɔ in trɛnk ɛn fɔ mek i go te, naylon na pafɛkt fɔ funkshɔnal protɔtayp ɛn prodakshɔn pat dɛn. Di we aw i nɔ gri fɔ wɛr ɛn kemikal dɛn de mek i bi wan go-to matirial fɔ mek mashin ɛn industrial aplikeshɔn dɛn.
Glas-ful naylon : Fɔ ad glas fayba dɛn de mek di stiffnɛs ɛn ɔt rɛsistɛns go ɔp, we de mek i fayn fɔ ay-stres, ay-tɛmpracha aplikeshɔn dɛn lɛk ɔtomotiv injin kɔmpɔnɛnt dɛn.
TPU : Lɛk aw dɛn de yuz am na FDM, TPU insay SLS na fayn fayn wan fɔ prodyuz fleksibul pat dɛn wit gud durability, lɛk sil, gasket, ɛn wearable tech.
Alumide : Dis kɔmpɔzit matirial na miks na naylon ɛn aluminiɔm pauda, we de gi ɛnhans mɛkanikal trɛnk ɛn ɔt rɛsistɛns, we de mek i bi gud chuk fɔ industrial pat dɛn we nid ɛkstra rigiditi ɛn durabiliti.
Ficha | FDM | SLA | SLS |
---|---|---|---|
Sɔlv | Low to medium . | Na rili ay . | Lukin-grɔn uman |
Surface Finish . | Layt layn dɛn we pɔsin kin si . | Smɔl, Glossy | Rough, grainy |
Trɛnk | Modaret (dipen pan matirial) | Low to medium . | Ay (espɛshali wit naylon) |
Pe | Lo | Midul to ay . | Ay |
Kɔmpleks jɔyometri dɛn . | Sɔpɔt strɔkchɔ dɛn we dɛn nid . | Sɔpɔt strɔkchɔ dɛn we dɛn nid . | No sɔpɔt nɔ nid fɔ de . |
FDM : Bɛst fɔ lɔw-badjɛt prototyping ɛn funkshɔn pat wit less ɛmpɛshmɛnt pan aesthetics.
SLA : Ideal fɔ rili ditayli, visually pleasing pat, pan ɔl we nɔ strɔng lɛk FDM ɔ SLS pat.
SLS : de gi di bɛst balans fɔ trɛnk ɛn kɔmplisiti fɔ funkshɔn protɔtayp ɛn smɔl-batch prodakshɔn, pan ɔl we na ay kɔst.
Metal 3D printin na di fɔs wan we dɛn kin yuz fɔ ay-perfɔmans aplikeshɔn dɛn na industri dɛn lɛk aerospace, ɔtomotiv, ɛn mɛdikal fild. I de mek dɛn ebul fɔ mek layt, strɔng, ɛn kɔmpleks jɔyometri dɛn we nɔ go pɔsibul wit tradishɔnal manufakchurin.
Matirial | Karakta dɛn | Kɔmɔn Aplikeshɔn dɛn . |
---|---|---|
Stenlɛs stiɛl . | Koroshɔn-rɛsistɛns, we go de fɔ lɔng tɛm | Medikal implant, tul, aerospace parts |
Aluminium na di . | Layt, kɔrɛshɔn-rɛsistɛns, mɔdaret trɛnk | Aerospace, Automotive, Lightweight Structures |
Titanium | Ekstrim strɔng, laytwɛt, ɛn bayɔkɔmpatibl | Medikal Implant, Erospɛs, Pɔfɔmɛnshɔn Pat | | Inkɔnɛl | ay-tɛmpracha ɛn kɔrɛshɔn-rɛsistant nikel alɔy | Turbine Blades, Heat Exchangers, Exhaust Systems |
Dɛn kin pik Mɛtal 3D printin matirial bay di patikyula tin dɛn we dɛn nid fɔ du fɔ yuz, lɛk fɔ mek dɛn nɔ gɛt ɔt, fɔ mek dɛn nɔ gɛt kɔrɛshɔn, ɔ fɔ mek dɛn gɛt bayɔkɔmpatibiliti fɔ yuz dɛn fɔ mɛn dɛn.
If ful mɛtal 3D printin nɔ nid bɔt yu stil nid ɛnhans prɔpati, ɔda we dɛn de lɛk kɔmpɔzit filamɛnt ɔ mɛtal-infused plastic.
Alternativ | Karakta | Ideal Aplikeshɔn dɛn . |
---|---|---|
Kompoziyt filamɛnt dɛn . | Layt, inkris stiffness, izi fɔ print | Fɔnishɔnal protɔtayp dɛn, layt dɛn we nɔ at fɔ ɔndastand . |
Plastik we dɛn mek wit mɛtal we dɛn mek wit mɛtal . | Simulate di luk ɛn fil fɔ mɛtal, lɔwa kɔst | Dekorativ pat, atis projɛkt dɛn . |
Dɛn matirial ya de alaw fɔ gɛt prɔpati dɛn we tan lɛk mɛtal we nɔ gɛt di kɔmplisiti ɔ kɔst fɔ ful mɛtal 3D printin, we de mek dɛn fayn fɔ funkshɔn pat dɛn we nɔ nid fɔ gɛt ekstrim trɛnk.
Start bay we yu klia wan fɔ sho wetin yu nid yu 3D print pat fɔ du:
Wetin na di mɛkanikal prɔpati dɛn we nid (strɛng, fleksibiliti, durabiliti)?
Yu tink se i go gɛt ɔt, kemikal, ɔ ɔda tin dɛn we de arawnd am?
I nid fɔ bi tin fɔ it, fɔ bayɔkompatibl, ɔ fɔ mit ɔda sefty standad?
Wetin na di say we dɛn want fɔ mek di sɔfa ɛn di we aw dɛn luk am?
Di 3D printin teknɔlɔji we yu de yuz go afɛkt di tin dɛn we yu go ebul fɔ du:
FDM (fused deposition modeling) printa dɛn kin yuz tɛmplastik filamɛnt dɛn lɛk PLA, ABS, PETG, ɛn naylon.
SLA (stereolitografi) ɛn DLP (dijital layt prɔsesin) Printa dɛn de yuz fotopɔlimɛ rɛsin dɛn.
SLS (Selective laser sintering) printa dɛn kin yuz paoda naylon ɔ TPU.
Metal 3D printa dɛn kin yuz paoda mɛtal dɛn lɛk stenlɛs stiɛl, taytaniɔm, ɛn aluminiɔm alɔy dɛn.
Risach di prɔpati dɛm fɔ di matirial dɛm we kɔmpitabl wit yu printa ɛn kɔmpia dɛn to yu aplikeshɔn nid dɛm:
Fɔ mek yu gɛt trɛnk ɛn fɔ mek yu ebul fɔ du am, tink bɔt ABS, naylon, ɔ PETG.
Fɔ fleksibul, luk insay TPU ɔ TPC.
Fɔ ɔt rɛsistɛns, ABS, naylon, ɔ peek na gud opshɔn dɛn.
Fɔ it sef ɔ bayɔkɔmpatibiliti, yuz dediket it-grɛd ɔ mɛdikal-grɛd matirial.
Tink bɔt di prɛktikal tin dɛn we pɔsin fɔ du fɔ wok wit ɛni wan pan di tin dɛn we dɛn rayt:
Sɔm matirial dɛn, lɛk PLA, izi fɔ print wit pas ɔda wan dɛn, lɛk ABS, we kin nid fɔ gɛt bed we gɛt ɔt ɛn printa we dɛn lɔk.
Dɛn nid fɔ was di rɛsin print dɛn ɛn afta dɛn dɔn mek dɛn, we di filament print dɛn kin nid sɔpɔt fɔ pul ɛn sand.
Sɔm tin dɛn kin alaw fɔ mek dɛn ebul fɔ smol, peint, ɔ ɔda we dɛn fɔ du di wok we dɛn kin du fɔ mek dɛn ebul fɔ du mɔ fɔ mek di las rizɔlt go bifo.
Fɔ dɔn, tink bɔt di kɔst ɛn di aksessibiliti fɔ di matirial dɛn:
Kɔmɔn filamɛnt dɛn lɛk PLA ɛn AB dɛn kin jɔs nɔ dia ɛn dɛn kin gɛt am ɔlsay.
Spɛshal tin dɛn lɛk kabɔn fayba ɔ filamɛnt dɛn we ful-ɔp wit mɛtal kin kɔst mɔ ɛn i kin at fɔ fɛn.
Rɛsin ɛn mɛtal pauda fɔ SLA, DLP, SLS, ɛn mɛtal printa dɛn kin bi prisi pas filamɛnt dɛn.
3D printin matirial dɛn dɔn bɔku bɔku wan, dɛn de gi difrɛn opshɔn dɛn fɔ bɔku bɔku aplikeshɔn dɛn. We yu de pik wan matirial, tink bɔt yu patikyula tin dɛn we yu nid, lɛk mɛkanikal prɔpati, tɛmral stebiliti, ɛn kemikal rɛsistɛns. We yu ɔndastand di prɔpati ɛn aplikeshɔn dɛn fɔ ɛni matirial, yu kin pik di bɛst opshɔn fɔ yu 3D printin prɔjek.
Fɔ ɛkspɛkt gayd fɔ yu 3D printin projɛkt, kɔntakt wi. Wi ɛkspiriɛns injinia dɛn de gi 24/7 tɛnki sɔpɔt ɛn pasɛnt gayd fɔ optimiz ɔl prɔses. Patna wit Tim FMG fɔ sakrifays. Wi go tek yu prodakshɔn go na di nɛks lɛvul ..
Tεrmoplastik lεk PLA, ABS, PETG, εn naylon.
PLA: Plant-based, izi fɔ print, nɔ strɔng ɛn nɔ gɛt ɔt.
ABS: Petroleum-based, strong en heat-resistant, prone to warping.
TPU (tεmכplastik polyurethane) εn TPC (tεmכplastik kכ-polyεstεr).
Yes, wit spɛshal mɛtal 3D printa ɔ bay post-prosɛs plastic print.
Nɔto standad plastic lɛk PLA ɛn ABS, bɔt spɛshal it-grɛd matirial dɛn lɛk PET ɛn PP na.
Resins: Dɛn kin yuz am na SLA, dɛn kin mek ay-rɛzolushɔn bɔt brit pat dɛn.
Filaments: Dɛn kin yuz am na FDM, dɛn kin mek strɔng ɛn stebul pat dɛn, we kin kɔmɔn pas ɔl.
Grind ɛn ri-ɛkstrud plastic, gɛda ɛn sɔt fɔ risaykul, ɔ industrial kɔmpɔst PLA.
Team MFG na wan rapid manufakchurin kompini we spɛshal pan ODM ɛn OEM bigin insay 2015.