Aluminium mai matukar mahimmanci ne a masana'antu kamar Aerospace, Aikin mota, da masana'antu. Amma ba duk aluminium an halitta daidai. Shin ya kamata ka zabi Billet, jefa, ko an ƙirƙira aluminum don aikinku na gaba? Fahimtar bambance-bambance na iya yin tasiri sosai, farashi, da karko.
A cikin wannan post, za mu rushe ƙarfi da kasawar kowane nau'in aluminum. Za ku iya koyon yadda Billet, ya jefa, da kuma lalace aluminum ya bambanta da ƙarfi, inji, da aikace-aikace na manufa.
Alumuran aluminium
Ana ƙirƙiri allolin aluminum lokacin da aluminum yake tare da sauran karafa ko abubuwan. Wannan tsari yana haɓaka kaddarorin aluminum na aluminum, yana sa ya fi dacewa da aikace-aikace daban-daban. Alloying yana taimakawa inganta ƙarfinsa, juriya na lalata da mama, da mama-mama.
Me ke sa alumina aluminum na musamman?
Tsarkakakke aluminum yana ba da kyakkyawan lalata juriya da kayan karewa. Koyaya, yana da ƙarfi da ake buƙata don aikace-aikace masu neman. Dingara takamaiman abubuwa suna ƙirƙirar allury tare da halaye:
Ingantaccen ƙarfin injin ya dace da kayan aikin Aerospace
Inganta Maminable Mama Mamin Na Siffar Sipising da Ka'idojin Ka'idojin Tsarin
Mafi kyawun yanayin zafi mai mahimmanci ga aikace-aikacen yanayin zafi da aiki mai zafi
Karuwar karkara da ake bukata domin aikin dogon lokaci a cikin muhalli mai wahala
Key abubuwa masu kauri da tasirinsu
Abubuwa daban-daban sun ba da gudummawa na musamman don aluminum na aluminiu:
| aikace | fa'idodi na farko | -aikace |
| Jan ƙarfe | Yana ƙaruwa da ƙarfi da ƙarfi | Abubuwan Jirgin Sama, sassan motoci |
| Magnesium | Yana inganta juriya na lalata da weldability | Kayan aikin ruwa, tasoshin ruwa |
| Silicon | Ingantattun abubuwa da rage lokacin narkewa | Maɓuɓɓugan katako, Pistons Kayan Aiki |
| Tutiya | Haɓaka ƙarfi da juriya | Tsarin Aerospace, kayan aiki mai zurfi |
Daban-daban jerin allurar Aluminum da sifofin su
Aluminum Aloyo suna cikin jerin abubuwa bisa tsari na farko. Kowane jerin yana ba da takamaiman kaddarorin:
Jerin 1000 : Wadawa da tsarkakakkiyar aluminium, suna ba da kyakkyawan lalata juriya amma ƙarancin ƙarfi.
Seriesra 2000 : jan ƙarfe shine babban abu mai kyau, yana samar da ƙarfi mai ƙarfi amma rage juriya na lalata.
3000 jerin : Manganese shine babban abu na gaba daya, yana ba da ƙarfi mai matsakaici tare da aiki mai kyau.
Tsarin 5000 : magnesium shine babban kayan abin da aka yi wa, haɓaka ƙarfi da juriya da juriya, sau da yawa ana amfani da su a cikin aikace-aikacen marine.
Seria 6000 : Seriesan jerin abubuwan haɗin haɗin magnesium da silicon don kyakkyawan ƙarfi, mickille, da wsibiri.
Seriel 7000 : Zinc shine farkon abin da ya wuce gona da kullun, yana kawo mafi girman ƙarfi, sau da yawa ana amfani dashi a cikin Aerospace.
Menene nau'ikan masana'antar aluminum?
Ana iya samar da aluminium ta amfani da manyan hanyoyin uku: Tasirin, Billing, da kuma jin daɗi. Kowane tsari na masana'antu yana ba da ƙarfi na musamman da halaye, yana da mahimmanci don zaɓar nau'in madaidaiciyar aikace-aikace. Ga rushewar hanyoyin uku:
Cast aluminum
Cast aluminum ya fito daga ƙarfe na molten da aka zubar cikin abubuwan da aka riga aka tsara. Wannan tsari mai tsari yana bawa siffofin hadaddun abubuwa ta hanyar hadin gwiwar sarrafawa.
Matakai na masana'antu
Zaman dumama A380 Silnium Jannuhari fiye da Melting Points (1,100 ° F)
Zuba mai lalata karfe cikin shirye-shiryen tsoratarwa
Ba da izinin ƙarfe don sanyaya da ƙarfi a ƙarƙashin yanayin sarrafawa
Cire simintinan Cast don ayyukan ƙarshe na ƙarshe
A380 abun da aka tsara
| kashi | ɗaya | kaddarorin | da |
| Goron ruwa | 80.3-89.5% | Da tenerile | 47,000 PSI |
| Silicon | 7.5-9.5% | Yawan amfanin ƙasa | 23,100 PSI |
| Jan ƙarfe | 3.0-4.0% | Hardness (brinell) | 80 |
| Tutiya | Har zuwa 3.0% | Karfi ƙarfin | 26,800 PSI |
Aikace-aikace na farko
Abubuwan da aka kera motoci suna buƙatar hadaddun geometries na ciki da samar da farashi mai tsada
Kayan samfuran masu amfani sun amfana daga masana'antu na sauri da sassauci
Sassan kayan aikin masana'antu suna buƙatar samar da tattalin arziki sosai
Bilet aluminum sabani
Bilet aluminum yana farawa azaman m karfe hannun jari na karfe cikin daidai abubuwan da aka gyara. Tsarin CNC yana canza kayan ɗakunan ƙasa zuwa sassan da aka gama.
6061-TO
| NA | BIYU | POPLOSIONSE | KUDI |
| Goron ruwa | 95.8-98.6% | Da tenerile | 45,000 PSI |
| Magnesium | 0.8-1.2% | Yawan amfanin ƙasa | Kashi 40,000 PSI |
| Silicon | 0.4-0.8% | Hardness (brinell) | 95 |
| Jan ƙarfe | 0.15-0.4% | Karfi ƙarfin | 30,000 PSI |
Masana'antu
Aluminium a cikin siffofi na daidaitattun siffofi
Motsin CNC yana cire kayan don ƙirƙirar geometry na ƙarshe
Zafi yi don cimma ƙayyadaddun tanƙwara
Farfajiya don bayyanar da kariya
App na gama gari
Aerospace abubuwan da ake buƙata suna buƙatar babban daidaito da daidaitattun kayan abu
Kayan aiki na ruwa na bukatar kyakkyawan juriya da lalata da ƙarfi
Kayan kida suna buƙatar ainihin yarda da ingancin gama
An ƙirƙira aluminium
An ƙirƙira aluminiuman alumini sun yi saurin matsin lamba. Wannan tsari yana daidaita tsarin hatsi na ciki don iyakar ƙarfi.
7075-T6 Companion Commentsarancin
| Ka'idodin | na | Kashi | Ka'idodi |
| Goron ruwa | 87.1-91.4% | Da tenerile | 83,000 PSI |
| Tutiya | 5.1-6.1% | Yawan amfanin ƙasa | 73,000 PSI |
| Magnesium | 2.1-2.9% | Hardness (brinell) | 150 |
| Jan ƙarfe | 1.2-20% | Karfi ƙarfin | 48,000 PSI |
Bayanai na masana'antu
Haji na aluminium
Yin amfani da matsin lamba ta musamman ya mutu
Girma na ƙarfe yayin da muke kiyaye madaidaicin yanayin zafin jiki
Zafi magance don inganta kayan aikin injin
Aikace-aikacen Mabuɗi
Abubuwan da aka gyara na jirgin sama suna buƙatar matsakaicin ƙarfi da kuma gajiya juriya
Matsakaicin kayan masarufi masu girma suna buƙatar manyan matsaloli da karkara
Abubuwan da aka gyara na mota da ke neman abin dogara sosai a ƙarƙashin kaya
Kowane hanyar masana'anta tana ba da fa'idodi na musamman. Zabi ya dogara da takamaiman bukatun aikace-aikacen, matsalolin kasafin kudi, da kuma bukatun wasan.
M: Bilet vs jefa VS ta lalata
| VS | Billet aluminium | cast | aluminium |
| Abubuwan kayan abu |
|
|
|
| Da tenerile | 45,000 PSI | 47,000 PSI | 83,000 PSI |
| Yawan amfanin ƙasa | Kashi 40,000 PSI | 23,100 PSI | 73,000 PSI |
| Karfi ƙarfin | 30,000 PSI | 26,800 PSI | 48,000 PSI |
| Hardness (brinell) | 95 | 80 | 150 |
| Masana'antu |
|
|
|
| Shiga jerin gwano | CNC Moled daga m hannun | Molten karfe da aka zuba cikin molds | An matsa a karkashin babban matsin lamba |
| Kayan sharar gida | Babban sharar gida | Minimal sharar gida | Matsakaici sharar gida |
| Saurin samar | M | Hanzari | Matsakaici |
| Tsarin tsari | Babban daidai | Mafi yawan wuraren hadaddun abubuwa masu yiwuwa | Iyakance ta hanyar burƙewa ya mutu |
| Cika |
|
|
|
| Tsarin hatsi | Uniform, m | Na iya samun mamaki | Wanda aka daidaita, masu laushi |
| HUKUNCIN CIKIN SAUKI | Minimal | Da alama | Aƙalla |
| Tasiri juriya | M | M | M |
| Gajiya juriya | M | Matsakaici | M |
| M fannoni |
|
|
|
| Kuɗi | Sama | M | M |
| Mama | M | M | More wuya |
| Farfajiya | M | Na bukatar kara | M |
| Fitarwa | Low zuwa matsakaici | M | Low zuwa matsakaici |
| Mafi kyawun Aikace-aikace |
|
|
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| Na farko da amfani | Abubuwan da aka gyara, kayan aikin ruwa | Tsarin hadaddun, sassan ƙaƙƙarara | Kayan danniya |
| Masana'antu | Aerospace, Marine | Automotive, kayayyakin mabukaci | Jirgin sama, kayan masarufi |
| Nau'in nau'ikan | Abubuwan al'ada, kayan aikin daidai | Tubalan injin, hadaddun gidaje | Abubuwan tsari na tsari |
* Bayani: Dabi'u da halaye na iya bambanta dangane da takamaiman allon da masana'antu da aka yi amfani da su.
Masana'antu tsari mai zurfi
Manufofin aluminium ya ƙunshi matakai daban-daban, kowannensu yana ba da damar fa'idodi na musamman dangane da ƙarfi, daidai, da tsada. Ga cikakken bayani game da matakai na masana'antu don jefa a cast, billet, da kuma ƙone aluminum.
Tsarin simintin
Casting shine hanyar da aka yi amfani da ita wacce ta ƙunshi zuba filayen multenum a cikin mold don ƙirƙirar sifofin hadaddun.
Cikakken matakai masu yawa
Narke cikin aluminum : aluminum yana mai zafi a cikin tornace har sai ya zama moltten.
Zuba cikin molds : an zuba aluminum a cikin molayen da aka riga aka tsara, wanda ke tantance siffar samfurin ƙarshe.
Sanyayyen da Kolding : Karfe yana sanyaya kuma yana ƙarfafa, ɗaukar nau'in ƙirar.
Ganawa : an cire daskararren simintin daga mold sannan sanded ko goge ko goge ko goge don cimma nasarar da ake so.
Kayan aiki da ake buƙata
Fenna ta narke aluminium.
Molds da aka yi da yashi, karfe, ko wasu kayan.
Kammala kayan aikin kamar sanders da grinders don saman polishing.
Matakan sarrafawa mai inganci
Paorotogno na duba : Gano aljihunan gas a cikin simintin.
Binciken girma : Tabbatar da sashin ya dace da ƙayyadadden bayanan.
Abubuwan da aka yi na X-ray : amfani da mahimman kayan aiki don bincika lahani na ciki.
Bilet masana'antu
Ana samar da aluminium din ta hanyar lalacewa ko a yi mirgina a cikin katanga mai ƙarfi, da CNC masu biyo baya don cimma babban daidaito.
Tsarin Kamfanin CNC
Tubalan aluminium na ciki : aluminium yana mai zafi da kuma fitar da shi cikin sifliyar billet.
Mactining : Ana amfani da injin CNC don mil Billet cikin siffofin da girma.
Kammalawa : Ana buƙatar ƙananan aiki na post-sarrafa saboda madaidaicin abin da ke cikin CNC.
Abubuwan Kayan aiki
Injinan CNC : don yankan da aka shirya da gyaran.
Babban inganci ya mutu : don tabbatar da cirewa ta hanyar.
Yankan kayan aiki : Musamman don aiki tare da allolin aluminum, tabbatar da daskararru.
Alkalai
Bilet aluminum ya ba da yarda da haƙuri , yana sa ya dace da sassan manyan ayyukan.
Tsarin hatsi mai sauƙi : rage yiwuwar aibi na ciki, tabbatar da amincin tsari.
Murrance dabaru
Majalisar Alumanum ta haɗa da tsananin haskaka aluminum ta hanyar amfani da matsanancin matsin lamba.
Hanyoyi hanyoyi
Bude-mutu ya manta da : ya ƙunshi gyaran aluminium tsakanin ɗakin kwana ya mutu, dace da manyan sassan.
An rufe-ya mutu ya mokin da : Yana amfani da fasali ya mutu don damfara cikin karfe cikin takamaiman siffofin, tabbatar da daidaito.
Latsa manta : a hankali yana amfani da matsin lamba, da kyau ga manyan abubuwan haɗin aluloum.
Abubuwan buƙatun kayan aiki
Mafarkin da aka ƙyale cim na : Iya iya girman matsin lamba a kan aluminium.
Gilashin zafi : Don kawo aluminum zuwa zafin zafin da ake so.
Adadin ya mutu : don tsara ƙarfe gwargwadon bayanan da ake buƙata.
Ingancin tabbacin
Gwajin hatsi na hatsi : Tabbatar da tsarin ciki na ƙarfe ya yi daidai.
Gwajin Ultrasonic : Ana amfani dashi don gano duk wasu aibi na ciki ko kuma voids a cikin sassan da aka ƙirƙira.
Tenarfin ƙarfin ƙarfi : Tabbatar da cewa samfurin ƙarshe ya cika ka'idodin da ake buƙata.
| tsari na | Key matakai | masu | inganci |
| Sansari | Narkewa, zuba cikin molds, sanyaya, ƙare | FUNNESS, MALAMs, gamsar da kayan aikin | Mamaki na motsa jiki, bincike mai girma |
| Bölet | Fitowa, Motocin CNC, gamawa | Injunan CNC, sun mutu, yankan kayan | Madin da aka yi hakuri, tsarin bincike |
| Kagaji | Zama, latsa manta, jeri na hatsi | Zagona daga Yanayi, Majiyoyi masu zafi, sun mutu | Gwajin hatsi na hatsi, ƙarfin tensile |
Ta hanyar fahimtar tsarin masana'antu dalla-dalla, zaku iya mafi kyawun zaɓi nau'in hannun dama don takamaiman aikace-aikace, tabbatar da ingantaccen aiki da tsada.
Abubuwa don la'akari da lokacin zabar nau'in gwal
Zabi na nau'in hannun dama na gwal yana buƙatar kimantawa da hankali na abubuwa masu yawa. Kowane hanyar masana'anta yana ba da fa'idodi daban-daban don takamaiman aikace-aikace. Bari mu bincika mahimmin la'akari don tabbatar da yanke shawara.
Karfi da kuma bukatun karkara
Tregarfafa
| kwatancin kwatancen | mai ƙarfin haɓaka | haɓaka | aikace-aikace |
| Zalunci | 83,000 PSI | 73,000 PSI | Mafi dacewa ga kayan aikin tsari mai mahimmanci |
| Bölet | 45,000 PSI | Kashi 40,000 PSI | Ya dace da kayan aikin daidaitaccen |
| Fom | 47,000 PSI | 23,100 PSI | Isasshen ga aikace-aikacen gaba ɗaya |
Abubuwan da suka dace
An ƙirƙira aluminum yana ba da cikakkiyar juriya ga aikace-aikacen kwamfuta
Aluntar Tsarin Tsarin Gashi na ciki Alignment Ingantaccen Ingantaccen Ingantaccen amincin
Tasiri juriya ya zama mai mahimmanci a cikin yanayin saukarwa
Abubuwan da Muhalli na muhalli suna shafar aikin duniya na dogon lokaci
Tsarin daidaitawa da zaɓuɓɓuka
Tsarin matattarar matrix ɗin tsara Hanyar
| Tsarin | Tsarin Matsayi | na Tsarin | Tsarin Tsarin Tsara |
| Bölet | M | Matsakaici | M |
| Fom | Matsakaici | M | M |
| Zalunci | M | Iyakance | Da kyau sosai |
Matsayin ƙirar ƙira
Motocin Billet yana ba da izinin haƙurin yarda don kayan haɗin da aka tsara
Hadaddun geomet na ciki mai son aiwatar da tafiyar hawainan don zane mai amfani
Bukatun gama farfajiyar na iya tabbatar da ƙarin matakan aiki
Kwanciyar hankali na girma yana shafar aikin dogon lokaci
Bincike mai inganci
girman tasirin samarwa
| Matsakaicin | mafi tsada mafi | tsada a kowane sashi |
| Karancin girma | Bölet | M |
| Madaka matsakaici | Zalunci | Matsakaici |
| Babban girma | Fom | M |
Abubuwan tattalin arziki
Farmisiya ta farko farashin tasiri mai mahimmanci yana tasiri
Sharar gida yana shafar kashe masana'antar masana'antu gaba ɗaya
Lokacin sarrafawa yana tasiri ingancin tsari na samar da tsari
Abubuwan da Bukatun Zuba Jama ya bambanta da hanyar masana'antu
Nauyi tunani
Tasirin kwatancen
| kwatancen | kayan | ƙirar kayan | ƙira |
| Bölet | Na misali | 30-60% nauyi | Na bukatar dabarun rage na duniya |
| Fom | M | M | Yana ba da ingantattun kayayyaki masu nauyi |
| Zalunci | M | Ya bambanta | Yana ba da damar ingancin-da-nauyi |
Tsarin ingancin nauyi
Matsayi na Places yana rage nauyin nauyin gaba ɗaya
Tsarin tsari na ciki yana samar da ƙarfi yayin rage yawan taro
Bangon kauri mai kauri da kuma bukatun nauyi
Abubuwan haɗin haɗin haɗin gwiwar sun rage nauyi
Tsarin yanke shawara
Yi la'akari da waɗannan mahimman abubuwan yayin da zaɓar nau'in aluminum:
Matakan damuwa na sarrafawa suna buƙatar takamaiman halaye masu ƙarfi
Lissafta samar da kundin da ke tantance ingantacciyar hanyar samar da masana'antu
Bincika ka'idojin ka'idojin da suka shafi zaɓin tsarin masana'antu
Ma'auni na ma'auni game da bukatun aiki
Yi la'akari da dalilai na muhalli da ke tasiri tsawon abu
Wannan cikakken kimantawa yana tabbatar da zaɓin kayan abu don takamaiman aikace-aikace.
Taƙaitawa
A ƙarshe, lokacin zabar tsakanin Bilet, kuma jefa, da kuma ƙirƙira alumini, fahimtar ƙarfin da kuma iyakancewar kowane yana da mahimmanci. Bilet aluminium yana ba da kyakkyawan abin da ke cikin mama da daidaito, sa ya dace da cikakken tsarin zane. Alumuminum yana da mafi tsada-mafi tsada don manyan samarwa amma yana da karancin ƙarfi. An ƙirƙira aluminum yana ba da ƙarfi da ƙarfi da karko, yana tabbatar da shi cikakke don aikace-aikace mai ƙarfi.
Zabi na nau'in da ya dace na aluminum ya dogara da bukatun aikin - ko kun gamu da daidaito, farashi, ko ƙarfi. Bada waɗannan abubuwan da ke tabbatar da cewa aluminum ya zaɓa ya gamu da biyun da burin kasan.
Takamatsu
Goron ruwa
Aluminum
