A cikin duniyar bayyanar cututtuka, cimma m, m saman yafi kyau kawai aunawa kawai-shi ne mabuɗin ƙirƙirar ɓangarorin aiki. Molithing mold yana taka rawar gani a cikin wannan tsari, tabbatar da cewa kowane bangare da aka samar ya dace da mafi girman ka'idodin inganci, daidai da karko.
A cikin wannan shafin, za mu bayyana abin da yake polishing, menene nau'ikan dabarar ƙirar ƙa'idodin yau da kullun yayin sarrafawa kafin a ba da cikakken la'akari. Ta hanyar kammala wannan matakan, masana'antun za su iya hanzarta lokacin hanzari, suna tabbatar da abubuwa masu sauki, kuma su sadar da kayayyakin da gaske su tsaya a kasuwa.
Asters da sararin samaniya
Motsa hanyar da aka yi amfani da wata dabara da ake amfani da ita don cimma daidaitattun abubuwa masu santsi a kan molds, musamman a masana'antar sarrafa filastik allurar masana'antar. Ya ƙunshi cire da aka ɗaga ko haɗuwa sassan ƙirar ta hanyoyi daban-daban, kamar lalata filastik da yankan. Tsarin yawanci yana dogara da kayan aikin ko amfani da kayan aiki kamar ƙafafun ulu, wuttstone.
A wasu halaye, masana'antun suna amfani da hanyoyin da ke cikin shirye-shirye don kayan da ke buƙatar babban abu mai inganci. Wadannan hanyoyin sun hada da daukar hoto dauke da fararen jiki a kan fararen fata a saman fage a saman saurin amfani da kayan aiki na musamman. Wannan fasaha na iya samun babban ƙarfi kamar ƙasa kamar ra 0.008 Microomita.
Tabbatar da yanayin sihiri da kuma ƙarfin sassan filastik
Inganta Areestenics da kuma nesa na samfurin ƙarshe
Haɓaka sa da lalata juriya na mold surface
Rage lokacin rikewa da haɓaka haɓaka samarwa
Motar mold fa'ida ta bambanta da ƙarewa a wasu masana'antu a hanyoyi da yawa. A cikin mahallin allurar filastik, ana kiranta polishing a matsayin 'madubi na madubi ' saboda daidaitawarsa ga daidaito da daidaito daidai da daidaito da daidaito. Ba wai kawai ya mai da hankali ne kan tsarin polishation kansa ba amma kuma yana jaddada mahimmancin cimma takamaiman ka'idodin rarrabuwar kawuna da kuma rike mutuncin geometric.
Hannun | molation pold | surface a wasu masana'antu |
---|---|---|
Nufi | Sannu mai santsi, rigakafin rashin kariya, ingantattun kayan ado | Ya bambanta ta masana'antu |
Ƙa'idoji | Babban ka'idoji don daidaituwa da daidaitaccen geometric | Ya dogara da takamaiman buƙatun masana'antu |
Terminology | Sau da yawa ana kiranta a matsayin 'madubi na madubi ' | Daban-daban sharuɗɗan da aka yi amfani da su |
Mika m | Tsarin aiki, farfajiya, amincin geometric | Takaitaccen bayani, masana'antu mai dogaro |
PLINICISCICISCISCISCISCISCISCISCISCISTICE dabarun da aka saba da amfani da ita, ana amfani dashi ko'ina cikin masana'antu daban-daban. Ya dogara da hanyoyin da ke tafe don santsi molds, ta amfani da kayan aiki kamar Sandpaper, gefuna mai, da kuma ulu. Masu sana'a sun fi son wannan dabarar don sauƙin sa da inganci, musamman kan cimma ruwa da aka goge don mahimmin manufa.
Sandpaper : maki iri-iri (misali, 180 #, 1820 #, 60 #, 600 #) ana amfani da 600 #) don ɗaukar nauyi a kan m.
Dutsen mai : Dankokin mai : wanda aka saba amfani dashi ga polish mai wahala a saman ko lokacin da ake buƙatar daidaitacce.
Weol ƙafafun : amfani da matakin da aka ɗauka na ƙarshe don ƙirƙirar uniform, mai laushi gama gari.
Fara da kayan aikin tsutsotsi kamar su duwatsun mai, sannan a hankali suna amfani da mafi kyawun maki na sandpaper.
Matsakaicin matsin lamba kuma har ma da bugun jini suna taimakawa guje wa karce ko kuma m juye.
Kayan aiki masu tsabta tsakanin matakai don hana gurbatawa daga cutar da hankali.
Babban girma-girma : Wannan dabara ta dace da masara, kamar yadda yake da sauri kuma yana buƙatar wadatattun albarkatu.
Ana iya amfani da shi : ana iya amfani da su ga kayan masarufi daban-daban da sifofi iri daban-daban, yana yin shi sosai.
Ana amfani da polishing na inji akai-akai a masana'antu buƙatar bayyananne, santsi m, kamar:
Optics : ruwan tabarau na polishing don kyamarori, microscopes, da kuma dabaru.
Madubai da gilashi : tabbatar da tsabta da ingancin tunani.
Kayan aiki na daidaici : molds don likita da na'urorin kimiyya.
Mashahurin sinadarai ya shafi yin tsaftacewa da mold a cikin maganin sunadarai don cire ajizanci daga farfajiya. Wannan hanyar ana nuna godiya da sauki, tunda ba ta buƙatar kayan masarufi kuma ana iya amfani da shi don hadaddun siffofin mold.
Rarraba sunadarai sunadarai sunadarai na farfajiya, sannu a hankali smointing mold. Yana da amfani musamman ga molds tare da ƙirar ƙira, kamar yadda sinadarai ya kai yankuna cewa kayan aikin na inji na iya rasa.
Tsarin bayani : Ingantaccen bayani na maganin sunadarai yana da mahimmanci. Rashin kuskure ba zai iya haifar da polishing ba.
Kuskuren farfajiya : Idan ba a hankali ba, mafita na iya haifar da shimfidar wurare ko kasa ga Polish gaba ɗaya.
Masu ba da electroolited, kuma ana kiranta da polishing na lantarki, ya bambanta da polishing na sinadarai a cewa yana kawar da cathodic halayen na cathodic, wanda ya haifar da ƙarin daidaituwa. Tsarin ya shafi bangarori na Macroscopic da kuma Manufofin Microscopopic.
Macroscopic PATERSCOCIC : An rage farfajiya kamar yadda aka narke kayan cikin maganin lantarki.
Pasirar microscopic : polarization anodic yana haifar da fim na bakin ciki a saman, samar da mafi girman gamawa.
Daidaitawa : Wontropolishing yana kawo cikas ga zama bayyananne da bayyane bayyanar.
Dorewa : Tsarin ya kuma inganta juriya a lalata lalata da kuma tsawanta rayuwar mold.
Ultrasonic polishing dabara ne na musamman da aka yi amfani da shi don molds yana buƙatar babban daidaito. Tsarin ya shafi saka mold a cikin na'ura ultrasonic da aka sanya tare da hannu na hannu, wanda ya jure wa fararen farrasies a ultrasonic mitu.
Ultrasonic inji : Yana samar da ultrasonic raƙuman ruwa wanda ke dame shi da barbashi barbashi.
Hannun Hannun Hannun Hannun : Waɗannan jagorar kayan ababen hawa cikin sarari don cikakken polished.
Babban daidaici : da kyau don haɗe-tsaren haɗe tare da kunkuntar giba ko mahimman geometries.
Inganci : Ultrasonic plopping Muhimmanci rage jagorancin lokacin idan aka kwatanta da sauran dabaru, yana tabbatar da shi da kyau don m m molds.
Abubuwan kwayoyi masu ruwa suna amfani da cakuda barbashi da matsakaicin ruwa don goge saman mold. Ruwan, yawanci wani abu ne na polymer, yana gudana akan mold a matsin lamba, a hankali yana sanyaya ajizai.
Aikace-aikacen da ya dace na ruwa yana da mahimmanci. Rarraba da ba'a daidaita ba zai haifar da lahani kamar matsaloli ko yankunan da aka rasa, mummunan tasiri ne da ingancin Yaren mutanen Poland.
Gudanar da Matsakaici na ruwa : cimma sakamakon binciken da ya dogara kan sarrafa kwararar ruwa. Wannan yana buƙatar sahun ƙa'idodi don tabbatar da ɗaukar hoto a saman farfajiyar mold.
Bi waɗannan mahimman dabaru don ingantaccen ƙirar moldishiyya, tabbatar da daidaito da guje wa lahani na gama gari.
Tsaftace aikin aiki sosai kafin polishing don cire kowane datti ko tarkace. Yi amfani da kerosene ko wasu abubuwan sha don tsabta mai zurfi, tabbatar da cewa ba mashahurin ƙwanƙolin ƙasa ba yayin yin kwalliya.
Pro Tip : Koyaushe yi amfani da zane mai tsabta don bushewa ƙasa bayan tsaftacewa. Duk wani abin da ya rage zai iya haɗuwa da farji da farji da abrasies kuma haifar da ajizai.
Fara polishing a cikin wahalar kai tsaye ko wadatattun wurare kamar zurfin sasanninta. Matsa sannu-sannu ga sati kamar suttura kamar filayen lebur ko manyan curves.
Pro Tip : Yi amfani da ƙananan kayan aiki ko siffofin mai don tabo mai ƙarfi don gujewa ɓoyayyen wuraren.
Idan ƙirar ta ƙunshi abubuwa masu yawa, goge kowane ɗayan daban daban. Wannan yana tabbatar da daidaituwa lokacin da aka tattara sassan daga baya.
Tip tip : Alamar kowane bangare bayan polishing don kula da jeri kuma ku guji rikicewa yayin taro.
Bayan polishing lebur ko manyan saman da aka haɗa tare da madaidaiciyar hoton karfe don gano ruwan tabarau ko rashin daidaituwa.
Pro Tip : Yi gwaje-gwajen isar da haske game da takarda na karfe don bayyana ko da ƙananan ajizanci a cikin ɗakin kwana.
Aminguard na mahimmancin gefuna ko saman sanduna wanda aka haɗa da shi mai kyau-grit sanda ko kuma sagin sagin zuwa kayan aikin polishing. Wannan yana hana lalacewar lalacewa mai rauni.
Pro Tip : daidaita grit ɗin da ke gudana a kan yadda yake da girman kai na finer don yankuna masu laushi don shimfidar wuri.
A lokacin da polishing, ci gaba da buroshin man butstone a matsayin mai laushi kamar yadda zai zama ƙasa da kusurwa 25 °. Wannan yana rage haɗarin da ke haɗarin kamesa da sikelin zurfi.
Tukwici : Juya da ƙarfin ƙarfe lokaci-lokaci don kula da daidaito a matsin matsin lamba da guji ƙirƙirar kowane layin gani.
Zaɓi kayan aikin ƙwayoyin cuta waɗanda suka dace da siffar mold don hana ɓarna yayin aiwatarwa. Yi amfani da kayan aikin da aka tsara na al'ada don zane mai rikitarwa.
Tip tip : Don molds tare da hade geometry, ƙirƙiri kayan aikin al'ada ko resin-tushen kayan aikin da ya dace da takamaiman takamaiman abin da ya gama.
Idan ya zo ga mold, dole ne a la'akari da dalilai da yawa don tabbatar da samfurin ƙarshe ya cika ingancin da ake so da aiki. Waɗannan sun haɗa da tsarin haɗi, zaɓi na zamani, da abubuwan ciyarwa.
Tasirin saukar da filastik mai ƙarfi akan ƙarfi da ƙarfi
a lokacin aiwatar da sanyaya, kayan filastik, wanda ke ƙaruwa da ƙarfi don m. Idan ba a goge farfajiya daidai ba, filastik na iya sanyaya, yana haifar da lahani ko lalacewa.
Pro Tip : Yi amfani sosai a goge molds m molds don rage ƙarfin jita, musamman ga ka'idojin tsari.
Muhimmancin polishing na m profisfied don sassa tare da ƙarancin kusurwa
don sassan da ke buƙatar ƙarancin ƙiyayya, mara kyau ya zama mahimmanci. Wadannan saman saman suna rage yiwuwar sassan.
Pro Tip : Saka da polish polishan na sassa ba tare da wani kusurwa ba don guje wa maganganun la'ana.
Tunawa da bukatun ƙwararrun masu samar da kayan kwalliya dangane da tsarin zane da ayyukan
daban daban suna da fasalulluka na musamman da ayyuka, waɗanda ke buƙatar takamaiman dabarun ƙaddamar da ƙirar ƙirar ƙirar ƙirar ƙirar ƙirar ƙirar ƙirar ƙirar ƙirar ƙirar ƙirar ƙirar ƙira. Don abubuwan haɗin aiki, kayan ado gama gama gari ya tabbatar da dacewa da aiki, yayin da suke buƙatar sassan ado na yau da kullun don reno na gani.
Tip Tip : Dasko na yanke hukunci game da aikin ɓangaren filastik. Abubuwan da ake amfani da su na iya buƙatar ingantaccen polishing, yayin da sassan ado na iya buƙatar madubi ƙare.
Dangantaka tsakanin kayan kayan filastik da kuma manyan manyan
abubuwan robobi suna tasiri yadda suke amsawa ga tsarin da aka yi. Robosics na Softer kamar polyethylene suna samar da karancin mashin idan aka kwatanta da kayan masarufi kamar polystyrene, wanda a zahiri yake haifar da mafita.
Pro Tip : Zabi matakin ku na polish ɗinku dangane da ikon abu na nuna shirye-shiryen mai son wuta na iya buƙatar polastics mai sauƙi.
M m
. Misali, robobi masu taushi kamar PVC ko Polyurethane na iya sanyawa sosai ga manyan abubuwan da aka goge sosai, suna buƙatar ƙarewar kwalliya mai sauƙi. Ya bambanta, murabba'ai masu tsauri kamar acrylics suna buƙatar madaidaicin madaidaici don guje wa lahani.
Tip Tip : wasa da mold gama zuwa filastik kayan filastik-light na gama aiki ne mafi kyau ga robobi masu ƙarfi, yayin da masu murƙubiyoyin madubi suka amfane su.
Muhimmancin tantance ƙoshin da ya dace don kowane abu kayan filastik
wanda ya tabbatar da ƙarshen mold na dama yana taimakawa hana batutuwan yayin gyara. Misali, yin amfani da mafita ba daidai ba na iya haifar da sassan filastik don manne zuwa ga mold ko haifar da ƙarancin inganci.
Tip tip : Tattauna kayan kayan tare da mai ƙirar mold don tabbatar da zaɓaɓɓen abubuwan da aka zaɓa yana goyan bayan aiki da kayan ado.
Mataki na dabi'a na tsarin samar da mold polishing
yakan faru ne a matakai, farawa daga polishing da kuma motsawa zuwa finer gama. Yawan matakai da ake buƙata ya dogara ne akan gama-kwalliyar gamsarwa da ake so yana buƙatar ƙarancin matakai, yayin da manyan-masu sheki suka buƙaci suna buƙatar ƙarin.
Tukwici : Don rage farashi, zaɓi mai ɗorewa ya gama idan sassan ku ba sa buƙatar manyan-sheki.
Dangantaka tsakanin gamsawar da ake buƙata da adadin matakan ƙwayoyin ƙwayar cuta
mafi girma a saman ingancin da ake buƙata, da ƙarin matakan ƙwayoyin cuta suna da hannu. Misali, madubi gama na iya haɗawa da zagaye da yawa tare da farji daga farji.
Pro Tip : Yi la'akari da yadda mahimmancin yanayin farfajiyar shine aikin ɓangare kafin ya zaɓi matakan matakan ƙwayoyin cuta.
Tasirin yin amfani da ƙirar mold m a gaba
-ƙimar ƙimar ƙirar ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙimar ƙayyadadden ƙimar ƙimar ƙwarewar ƙira. Kammala matakai kaɗai na iya wakiltar 10% ko fiye na jimlar ƙimar ƙirar, musamman don molds da mors samar da manyan sassa kamar ruwan tabarau.
Pro Tip : Lokacin da kasafin kuɗi, abu a cikin ƙarin kuɗin farashi don sassan da suka nemi goge, babban-mai sheki.
Canji a cikin ƙimar ƙirar ƙirar ƙirar da ke tsakanin kamfanonin Molding na lalacewa
na farashi ya bambanta da ƙwarewar maƙallan maƙasudi, kayan aikin, da kayan aiki. Wasu kamfanoni na iya ba da farashin takarar don daidaitaccen tsari, amma babban-sheki na gama gari zai iya haɓaka farashin.
Tip Tip : Neman cikakken kwatancen masu ba da kuɗi don fahimtar bambance-bambancen kuɗi da kuma tabbatar sun haɗa da yadda ake buƙata don aikinku.
A ƙarshe, ƙayyadadden maƙasudi mai mahimmanci shine mahimmancin tsari na tsari na allurar, kai tsaye yana tasiri ingancin, bayyanar da samfurin ƙarshe. Wannan labarin ya bincika nau'ikan dabarun kafa na ƙwararru, gami da injiniyoyi, sunadarai, da baƙo, da ruwa, tare da cin abinci da la'akari. Ta hanyar fahimtar mahimmancin ƙirar mold, mahimman abubuwan don la'akari, kuma mafi kyawun halaye don bi, masana'antun zasu iya tabbatar da sakamako mafi kyau da ingantaccen sakamako da ingantaccen sakamako.
Abokin tarayya tare da gogaggen sabis na sabis na ƙwararrun alloli, kamar MFG na taimako, na iya taimakawa kamfanoni su sami ƙwarewar da suka fi so ta hanyar ƙwarewar jihar leveled, da kuma sadaukar da su ga inganci. Haɗaɗɗen ƙirar molbish mai mahimmanci a matsayin mahimmancin aikin ingin ingin na yana da mahimmanci don nasara a cikin masana'antar da ke cikin masana'antu.
Tambaya: Mecece manufar ƙirar mold?
A: Don ƙirƙirar ƙasa mai laushi a kan kogon ƙirar don inganta inganci da exticer extection.
Tambaya: Waɗanne hanyoyi ne na yau da kullun da aka fi so?
A: Polishing Polishing, Polishing na Mikahararre, da lantarki, da kuma polonic polishing.
Tambaya: Ta yaya ƙirar ƙiren ƙirar da ke shafar tsari na allurar rigakafi?
A: Yana rage lokutan mai rufi, lahani na lalacewa, kuma yana inganta ingancin abubuwan da suka dace.
Tambaya: Wadanne abubuwa ya kamata a yi la'akari dasu lokacin zabar hanyar da aka shirya a kan madaidaiciyar hanya?
A: Kayan mold, mantuwar farfajiya, mold geometry, bukatun samarwa, da kuma kasafin kudi.
Tambaya: Ta yaya matakin ƙirar ƙirar ruwa zai shafi samfurin ƙarshe?
A: Matakan Polishan matakan PLEPISS ne sakamakon smoother, mai haske saman, yayin da ƙananan matakai na iya haifar da matte ko sporthured gama.
Tambaya: Shin za a iya yin zane mai narkewa akan kowane nau'in kayan mold?
A: Ee, amma zabi na dabaru da abrasi na iya bambanta dangane da kaddarorin kayan aikin.
Tambaya: Sau nawa ya kamata a gabatar da ƙirar mold?
A: A kai a kai, dangane da dalilai kamar kayan mold, nau'in filastik, mold lastery, da ƙarar samarwa.
Kamfanin MFG shine kamfanin masana'antar da sauri wanda ya ƙware a ODM da OEEM sun fara a cikin 2015.