Polystyrene (PS) babban m thermoplastic da aka fi amfani dashi a kan masana'antu. An gano a cikin 1839 kuma an tallata shi a cikin shekarun 1930s, an ƙididdige shi saboda fassarar ta, da tsada. A cikin allurar rigakafi mai narkewa, PS fissls saboda ƙarancin ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar cuta ta danko da kuma cikakkiyar zance. Lokacinta mai laushi da ƙarancin shrinkage (0.4-0.7%) Yi shi da kyau don samar da yawan girma-girma na samar da ainihin abubuwan da aka gyara.
Mahimmancin PS a cikin allurar da ke da alaƙa mai tushe daga sauƙin canza launi, babban mai sheki, da kyakkyawan kwanciyar hankali. Wadannan kaddarorin, hade da karancinsa, wanda ya shahara wa masana'antun masana'antun.
Wannan shafin zai bayyana tsari na allurar polystyrene tsari, aikace-aikacen kayan sa, aikace-aikace, kwatanta da wasu kayan tare da jagora tare da cikakken jagora.
Polystyrene (PS) yana alfahari da halaye na musamman:
Yawa: 1.04-1..09 g / cm³
Nuna gaskiya: 88-92%
Indextive Index: 1.59-1.60
PS NA GWAMNATI DAGA CIKIN SAUKI, GANIN CIKIN SAUKI A CIKIN SAUKI. Yanayinta na zahiri yana sa ya dace don aikace-aikacen da ake buƙata. Abubuwan da ƙananan ƙananan abu yana ba da gudummawa ga kayan hancinsa, fa'idodi a cikin masana'antu daban-daban. Lokacin da aka kwatanta polystyrene zuwa wasu kayan da ake amfani da shi alluna molding vs thermofming , kaddarorinta na musamman ya bayyana.
PS ta nuna halaye mai ban sha'awa mai ban sha'awa:
dukiya | darajar |
---|---|
Da tenerile | 25-69 MPa |
Modulal modulir | 2.1-3.5 GPA |
Koyaya, PS yana da iyakance:
Kabilar Bango: Tsayawa ga fatattaka a ƙarƙashin damuwa
Karfin tasiri mai ƙarfi: ƙuntatawa amfani da aikace-aikace masu tasiri
Waɗannan kaddarorin suna tasiri Irin nau'ikan allurar allurar da za a iya amfani da shi yadda yakamata tare da polystyrene.
PS Halin Halin Halin yana shafar aiki da aikace-aikacen ta:
Narke zazzabi: ~ 215 ° C
Zafin zafi na zazzabi: 70-100 ° C
Yawan zafin rana na dogon lokaci: 60-80 ° C
Duk da yake PS yana ba da juriya mai zafi, ba a yi amfani da shi ba ga mahimman yanayin yanayin. Annealing a 5-6 ° C a ƙasa da yanayin zafi na iya inganta kwanciyar hankali da kawar da damuwa na ciki.
Abubuwan da aka nuna bambance-bambancen sunadarai:
✅ resistant zuwa:
Na mayits
Alkalis
Low-aji giya
❌ Mai cutarwa ga:
Aromatic hydrocarbons
Chlorinated hydrocarbons
Kestones
Gaattu
Kayan sunadarai na polystyrene sanya ta dace da wasu aikace-aikace, amma bazai zama kamar yadda ake amfani da shi ba Peok allurar gyada . Lokacin la'akari da polystyrene don allurar rigakafi, yana da mahimmanci a kimanta waɗannan kaddarorin a cikin mahallin daban-daban Nau'in fasahar allurar rigakafi don tantance mafi kyawun tsarin kula da takamaiman aikinku.
Daban-daban maki na polystyrene kayan gani ga bukatun alloli daban-daban. Fahimtar waɗannan maki yana da mahimmanci yayin la'akari Abin da kayan aiki ake amfani da su a cikin allurar.
Wannan muhimmin aji na samarwa:
Babban magana
Kyakkyawan layin lantarki
Kyakkyawan aiki mai kyau
Aikace-aikace sun hada da:
Abubuwan da aka zubar
CD lamuran
Filastik
Hakanan ana kiranta babban tasirin polystyrene (kwatangwalo), yana da fasali:
Ingantaccen tasiri Juriya
Ingantaccen sassauƙa
Mafi kyawun wahala
Amfani da shi:
Kayan aiki
Gidajen lantarki
Wasan yara
HICS adiresoshin batun Takaddanci na daidaitaccen PS, faɗaɗa kewayon aikace-aikacen sa. Ana amfani da wannan matakin a cikin daban-daban nau'in fasahar ƙwararren.
Wannan matakin yana kara tsabta:
Haske Watsawa> 90%
Babban abin maye guragu (1.59-1.60)
Kyakkyawan mai sheki
Aikace-aikacen gama gari:
Kayan aiki na gani
Ganyayyaki mai haske
Nuna lamuran
Lokacin da aka kwatanta alluna molding vs 3d bugu , polystyrene yana ba da albarkatu na musamman ga wasu aikace-aikace.
Injiniya don kwanciyar hankali:
dukiya | darajar |
---|---|
Zazzabi na zazzabi | Har zuwa 100 ° C |
Ci gaba da amfani da zazzabi | 80-100 ° C |
Aikace-aikacen Mabut:
Abubuwan da aka gyara lantarki
Aut-hood-hood sassa
Kayan aikin gida
Wannan aji yana kula da kaddarorin ta hanyar yanayin zafi mafi girma, fadada pS ta hanyar amfani da yanayin da ake buƙata.
Duk da yake Polystyrene yana da ƙarfin, ya cancanci kwatanta shi ga wasu kayan yayin la'akari mafi ƙarfi filastik don allurar gyada . Ga wasu aikace-aikace, zaku iya la'akari da madadin kamar Abs filastik , wanda ke ba da saiti na musamman na kaddarorin.
Tsarin ƙira yana da mahimmanci don cin nasarar Polystyrene na rashin ƙarfi. Bari mu bincika maɓallin Jagororin Tsara don Yin allurar Mold :
Mafi kyau duka bangon bango na PS:
Range: 0.76 - 5.1 mm
Mafi dacewa: 1.5 - 3 mm
Tukwici:
Kula da kauri
Canza sauyawa (Max 25% Canji) yana hana lahani
Thicker bango yana kara lokaci mai sanyaya da haɗarin Alamar sanya alama a cikin allurar
Hakarkari Inganta wani karfin gwiwa ba tare kara kauri
da | ba |
---|---|
Rib kauri | 50-60% na kauri |
Height tsawo | Ix 3x bango na kauri |
RIDI | Min 2X bangon kauri |
Wadannan rararayen rage alamun haskoki yayin da za'a iya samar da amincin tsarin.
Radii da ya dace RAYUWAR SAUKI KYAUTA:
Mafi karancin Radius: 25% na kauri
Don sassan manyan ƙarfi: har zuwa 75% na kauri
Takaddun kaifi yana ƙaruwa da damuwa, yiwuwar jagorancin zuwa gazawar. Radii na karimci na karimci.
Angledungiyoyin daftarin da sauƙaƙe sassauci sassa:
Nagari: 0.5 - 1% a gefe
Rage kayan filaye: 1.5 - 3%
Abubuwa suna shafar daftarin:
Sashi na zurfafa
Farfajiya
Abubuwa masu shrinkage
Tasashen Zabi na Tsara Tsara Tsara da Ingantacce:
Gudanar da kasuwanci:
Mafi sauƙin cimma
Kogin Kayan Aiki
Misali: ± 0.003 a / incing na 1-inch tsawon, 0.125-inch lokacin farin ciki bangare
Yarda da hakora:
Gudummawar bayanai
Babban kayan aiki da farashin samarwa
Misali: ± 0.002 a / a cikin / a cikin bangare ɗaya
Abubuwan da suka dace suna da mahimmanci don gujewa Laifi na allurar rigakafi . Bugu da ƙari, fahimtar mahimmancin A bangare na gaba cikin allurar rigakafi na iya taimakawa wajen ƙirƙirar ingantattun zane don sassan polystyrene.
Fahimtar da tsari sigogi a cikin allurar m yake da mahimmanci don nasarar polystyrene mai nasara.
Range na hali: 100-200 mashaya
Abubuwa tasiri matsa lamba:
Sashe na Geometry
Kauri
Mallaka ƙira
Tip: fara a ƙananan ƙarshen da daidaita sama. Babban matsin lamba na iya rage damuwa na ciki da inganta ingancin juna. Da Ya kamata a sauƙaƙe saitunan kayan ciki na allurar allura a hankali don ingantaccen sakamako.
Gudanar da zazzabi yana da mahimmanci:
shawarar da aka ba da shawarar | kewayon |
---|---|
Narke zazzabi | 180-280 ° C |
Kyakkyawan narke zazzabi | ~ 21 21 ° C |
Zazzabi na mold | 40-60 ° C |
Mafi kyawun matsakaici zazzabi | ~ 52 ° C |
Tip Tip: Kula da zazzabi m. Maɗa bambancin zafin jiki: 3-6 ° C a cikin mold.
PS NATION KYAUTA KYAUTA:
Range na hankula: 0.4% zuwa 0.7%
Na iya zama ƙasa da 0.3% kusa da Sprue
Fa'idodi na ƙarancin shrinkage:
Kyakkyawan kwanciyar hankali
Mafi dacewa don daidaitaccen abu
Ps suna da ƙarancin danko, suna ba da fa'idodi da yawa:
Mafi sauki cika hadaddun molds
Mafi kyawu da ƙananan fasali
Rage tsari na ciyarwa
⚠️ Tsanaki: Lowwareƙwaran danko zai haifar da walƙiya a cikin allurar gyada . Tsarin m Matsa karfi yana da mahimmanci.
Ƙarin la'akari:
Bushewa: Gabaɗaya ba lallai ba ne saboda ƙarancin tsayayyar danshi (0.02-0.03%)
Lokaci na sanyaya: ya bambanta da Partleward, yawanci 40-60s don manyan sassan
Remoun Screw: matsakaici don hana lalata abubuwa
Mai tsada :
Lowarancin farashin abu
Ingantaccen aiki yana rage kashe kudi
Babban nauyi :
Gilashin-kamar wuya
Kyakkyawan kwanciyar hankali
Dankali Dama :
Low cleption sha (0.02-0.03%)
Yana kiyaye kaddarorin a cikin yanayin laima
Sake dawowa :
A sauƙaƙe sake sarrafawa
Zaɓin tsabtace muhalli
Low shrinkage :
Range na hali: 0.4-0.7%
Bada cikakken ra'ayi mai ƙarfi
Mafi dacewa don sassan daidaito
Kyakkyawan kaddarorin optical :
Babban fassarar (88-92%)
Mai sauki canza launi da bugawa
Kyakkyawan rufin lantarki :
Babban Volumefici Da Tsorantarwa
Ya dace da abubuwan lantarki
Yanayin Farko :
Cinta ga fatattaka a ƙarƙashin damuwa
Iyakoki suna amfani da aikace-aikace masu tasiri
Karfin tasiri mai ƙarfi :
Mai saukin kamuwa da karya
Yana buƙatar kulawa da kwayoyi
Rashin lalacewa don jaddamar da fashewa :
Kula da wasu sunadarai
Na iya kasawa a ƙarƙashin yanayin damuwa mai tsawo
Lowerarancin tsananin zafi :
Zafin zafi na zazzabi: 70-100 ° C
Rashin daidaituwa don mahimman yanayin
UV tunanin :
Prone zuwa rawaya da lalata
Na bukatar ƙari don amfani da waje
Flammle :
Burns a sauƙaƙe
Na iya buƙatar ramukan wuta don wasu aikace-aikace
Lallai ne mai guba juriya :
M zuwa hydrocarbons, ketones, Esters
Hana amfani da wasu mahalli na sinadarai
Kwatanta Table Table:
Fasada | rashin amfani | da fa'ida |
---|---|---|
Kuɗi | ✅ low | |
Gridity | Н - High | |
Tasiri karfi | ❌ low | |
Zafi juriya | ❌ matsakaici | |
Tsabtace danshi | ✅ Madalla | |
Abubuwan da ke tsaye | ✅ Babban Bayani | |
Juriya na sinadarai | ❌ Limited |
Fahimtar da za su sami damar ci gaba da sanarwar sanarwar shawarar game da amfani da Polystyrene don ayyukan da ake amfani da su. Yana da mahimmanci don auna waɗannan dalilai akan takamaiman bukatun samfuran da kuma yanayin aikace-aikace.
Abubuwan Polystyrene sun sa ya zama sanannen zaɓi a kan masana'antu daban-daban. Bari mu bincika aikace-aikacen ta da key Filastik inurarwar zane :
PS Excells a cikin kayayyakin da suka shafi abinci:
Ba za a iya raba su ba
Filastik
Kwantena
Yogurt kofuna
Salatin kwalaye
Fa'idodi: Haske, mai tsada, da abinci mai kariya. Tsawonsa yana ba masu amfani da masu amfani da abubuwan da ke cikin sauƙi.
A cikin kayan lantarki, PS ne ya sami amfani a:
CD da Cases na DVD
Hayaki mai gano hayaki
Kayan aikin kayan aiki (misali, TV Backs, masu sa ido kan kwamfuta)
Abubuwan lantarki (misali, masu haɗin, sauya)
Fafayya: Rashin wutar lantarki mai kyau, kwanciyar hankali mai girma, da sauƙi na sifofin hadaddun.
PS taka rawar mahimmanci a ciki Aikace-aikacen Na'urori :
Petri jita-jita
Tubes gwaji
Kayan aikin dakin gwaje-gwaje
Abubuwan bincike
Na'urar lafiya
Abubuwan da ke cikin Key: Gradic As ba da izinin bayyana abubuwan lura, yayin da ikon yin tsayayya da haifuwa ya dace da amfani da lafiya.
Fadada polystyrene (EPS) ya mamaye aikace-aikacen ciyawar:
Kayayyakin kariya don lantarki
Insulation don kwantena na abinci
Hushai don abubuwan da suka lalace
Kwafin jigilar kaya don samfuran da suka dace
Ribobi: Kyakkyawan Three Shose, rufi da zafi rufi, da yanayi mara nauyi.
masana'antu | aikace-aikace |
---|---|
Mayarwa | Trips na ciki, Knobobs, Coversan Covers |
Wasan yara | Tubalan gini, Toy Figurines, Game Game |
Iyali | Fuskokin hoto, Harggari, kayan haɗin gidan gidan wanka |
Shiri | Allurar rufi, kayan ado na ado |
Waɗannan aikace-aikacen suna nuna alamun polystyrene a ciki Filastik allurar rigakafi yana amfani da shi , jere daga kayan kasuwancin yau da kullun don kayan masana'antar masana'antu. Abubuwan da kayan mallakar suna sanya shi ya dace sosai Masu amfani da masana'antu masu dorewa.
Lokacin aiki tare da polystyrene, wasu dalilai suna buƙatar kulawa ta musamman don tabbatar da ingantaccen sakamako:
Yanayin PS Zuwa yana buƙatar zane mai narkewa mai hankali
Yi amfani da rediyo mai karim don rage yawan damuwa
Aiwatar da daidai daftarin kusurwa (0.5-1% m)
Zane Ejeshin fil don ko da rarraba ƙarfi
Tip: Yi la'akari da matattarar matattarar damuwa don ɓoye alamun damuwa da inganta kayan ado na musamman.
Groring dabarun:
Rage karfi na sihiri
Yi amfani da Esencarfafa Jirgin Sama Lokacin da Zai yiwu
Aiwatar da faranti don manyan, sassan lebur
Haɗin yawan zafin jiki yana da muhimmanci tasiri PS sashe na inganci:
zazzabi | Tasirin |
---|---|
Sama | Inganta gudummawa, tsawon lokaci mai sanyi |
Saukad da | Da sauri hycles, m ga damuwa |
Mafi kyawun dabarun sanyaya:
Aure-unif mold channens
Sananniyar sanyaya don hana Warpage - Yi la'akari da sanyaya cikin sassa masu hadaddun
A lokacin sake tsarin sake zagayawa:
Ganyen bakin ciki (<1.5mm): yan seconds
Sassan part: 40-60 seconds
Hada PS ta sake gabatar da sabon kalubale:
Ribobi:
Mai tsada
M muhalli
Cons:
M al'amuran danshi
Daban-daban narke hali
Dabbar danshi ya zama mai mahimmanci:
Pre-bushe a 55-70 ° C na 1-2 hours
Yi amfani da busassun busassun sakamako don sakamako mai daidaitaccen sakamako
Shawarar da aka sake amfani da abun ciki:
Har zuwa 25% don sassa masu inganci
Yawancin kashi na iya buƙatar gwajin dukiya
Kashi na gaba daya cikakkiyar kulawa:
Gyara daidaita Gudanar da sigogi don abun ciki
Saka idanu sepack da matsa lamba a hankali
Aiwatar da matakan kulawa masu inganci
Ta hanyar magance waɗannan abubuwan ban mamaki, masana'antun za su iya inganta hanyoyinsu na PS na allurarsu. Wannan hanyar tana tabbatar da cewa sassa masu inganci yayin da suke kara inganci da dorewa.
Polystyrene intion molding tsari tsari inda ake yin amfani da polystyrene a cikin wani mold don ƙirƙirar takamaiman sassa ko kayayyaki. Ana amfani da wannan hanyar saboda hasken Polystyrene, mai dorewa, da kaddarorin da ke da tsada.
Polystyrene yana da sauƙin ƙira, yana da ƙarancin farashi, kuma yana ba da kyakkyawan kwanciyar hankali. Hakanan yana da tsayayya da danshi da sunadarai, sanya shi daidai samfuran masu amfani da yawa, marufi, da na'urorin kiwon lafiya.
Ana amfani da Polystyrene wajen samar da colleriesan itace, kwantena abinci, kayan marufi, kayan aikin kiwon lafiya, da kayayyaki daban-daban. Abubuwan da ke nuna suna ba da damar abin da aka shafa cikin nau'ikan siffofi da girma dabam.
Polystyrene ba shi da ƙasa da manyan hanyoyin injiniya kamar Absickbonate, amma ya fi sauƙi kuma mafi sauƙi don aiwatarwa. Abu ne da kyau ga sassa da ba tsarin tsari ba inda isar da wadataccen farashi ana fifta.
Kalubale ya haɗa da kabilanci da ƙarancin sakamako, wanda zai iya haifar da gazawar gazawa a aikace-aikace mai zurfi. Shrinkage da Waring na iya faruwa idan ba a sarrafa yanayin sarrafa sarrafawa.
Haka ne, polystyrene maimaitawa, amma farashin kayan aikinta yana da ƙananan idan aka kwatanta da sauran robobi. Za'a iya magance polystyrene a cikin sababbin samfuran, kodayake gurbata da rarrabuwa na iya zama ƙalubale.
Yanayin sarrafawa mafi kyau sun haɗa da zazzabi na mold tsakanin 30-50 ° C, narke zazzabi tsakanin 180-250 ° C, kuma matsi mai kyau don rage warping ko shrinkage. Kula da waɗannan sigogi suna da sassa masu inganci.
Ana amfani da polystyrene sosai a aikace-aikace iri-iri saboda yanayinsa, yanayi mai araha, da jure wa danshi. Lokacin da aka tsara sassan daidai da sarrafa tsarin aiki da aka bi, ana iya gwada shi da sauƙi tare da kwanciyar hankali.
Duk da yake Polystyrene shahararren zabi ne ga allurar rigakafi mai kyau, da kulawa da abokin tarayya mai ƙwarewa wanda zai iya tasowa daga wadataccen bushewa ko ba daidai ba.
Kamfanin MFG shine kamfanin masana'antar da sauri wanda ya ƙware a ODM da OEEM sun fara a cikin 2015.