Polystyrene incition mold: fasali, aikace-aikace, tsari da kuma ingantaccen jagora
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Polystyrene incition mold: fasali, aikace-aikace, tsari da kuma ingantaccen jagora

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Polystyrene (PS) babban m thermoplastic da aka fi amfani dashi a kan masana'antu. An gano a cikin 1839 kuma an tallata shi a cikin shekarun 1930s, an ƙididdige shi saboda fassarar ta, da tsada. A cikin allurar rigakafi mai narkewa, PS fissls saboda ƙarancin ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar cuta ta danko da kuma cikakkiyar zance. Lokacinta mai laushi da ƙarancin shrinkage (0.4-0.7%) Yi shi da kyau don samar da yawan girma-girma na samar da ainihin abubuwan da aka gyara.


Mahimmancin PS a cikin allurar da ke da alaƙa mai tushe daga sauƙin canza launi, babban mai sheki, da kyakkyawan kwanciyar hankali. Wadannan kaddarorin, hade da karancinsa, wanda ya shahara wa masana'antun masana'antun.


Wannan shafin zai bayyana tsari na allurar polystyrene tsari, aikace-aikacen kayan sa, aikace-aikace, kwatanta da wasu kayan tare da jagora tare da cikakken jagora.


Polystyrene kayan aikin

Properties na jiki

Polystyrene (PS) yana alfahari da halaye na musamman:

  • Yawa: 1.04-1..09 g / cm³

  • Nuna gaskiya: 88-92%

  • Indextive Index: 1.59-1.60

PS NA GWAMNATI DAGA CIKIN SAUKI, GANIN CIKIN SAUKI A CIKIN SAUKI. Yanayinta na zahiri yana sa ya dace don aikace-aikacen da ake buƙata. Abubuwan da ƙananan ƙananan abu yana ba da gudummawa ga kayan hancinsa, fa'idodi a cikin masana'antu daban-daban. Lokacin da aka kwatanta polystyrene zuwa wasu kayan da ake amfani da shi alluna molding vs thermofming , kaddarorinta na musamman ya bayyana.


Kayan aikin injin

PS ta nuna halaye mai ban sha'awa mai ban sha'awa:

dukiya darajar
Da tenerile 25-69 MPa
Modulal modulir 2.1-3.5 GPA

Koyaya, PS yana da iyakance:

  • Kabilar Bango: Tsayawa ga fatattaka a ƙarƙashin damuwa

  • Karfin tasiri mai ƙarfi: ƙuntatawa amfani da aikace-aikace masu tasiri

Waɗannan kaddarorin suna tasiri Irin nau'ikan allurar allurar da za a iya amfani da shi yadda yakamata tare da polystyrene.


Properties na Thermal

PS Halin Halin Halin yana shafar aiki da aikace-aikacen ta:

  • Narke zazzabi: ~ 215 ° C

  • Zafin zafi na zazzabi: 70-100 ° C

  • Yawan zafin rana na dogon lokaci: 60-80 ° C

Duk da yake PS yana ba da juriya mai zafi, ba a yi amfani da shi ba ga mahimman yanayin yanayin. Annealing a 5-6 ° C a ƙasa da yanayin zafi na iya inganta kwanciyar hankali da kawar da damuwa na ciki.


Kayan sunadarai

Abubuwan da aka nuna bambance-bambancen sunadarai:

✅ resistant zuwa:

  • Na mayits

  • Alkalis

  • Low-aji giya

❌ Mai cutarwa ga:

  • Aromatic hydrocarbons

  • Chlorinated hydrocarbons

  • Kestones

  • Gaattu

Kayan sunadarai na polystyrene sanya ta dace da wasu aikace-aikace, amma bazai zama kamar yadda ake amfani da shi ba Peok allurar gyada . Lokacin la'akari da polystyrene don allurar rigakafi, yana da mahimmanci a kimanta waɗannan kaddarorin a cikin mahallin daban-daban Nau'in fasahar allurar rigakafi don tantance mafi kyawun tsarin kula da takamaiman aikinku.


Polystyrene maki don yin allurar gyada

Daban-daban maki na polystyrene kayan gani ga bukatun alloli daban-daban. Fahimtar waɗannan maki yana da mahimmanci yayin la'akari Abin da kayan aiki ake amfani da su a cikin allurar.


Polystyrene polystyrene

Wannan muhimmin aji na samarwa:

  • Babban magana

  • Kyakkyawan layin lantarki

  • Kyakkyawan aiki mai kyau

Aikace-aikace sun hada da:

  • Abubuwan da aka zubar

  • CD lamuran

  • Filastik


Adireshin Polystyrene

Hakanan ana kiranta babban tasirin polystyrene (kwatangwalo), yana da fasali:

  • Ingantaccen tasiri Juriya

  • Ingantaccen sassauƙa

  • Mafi kyawun wahala

Amfani da shi:

  • Kayan aiki

  • Gidajen lantarki

  • Wasan yara

HICS adiresoshin batun Takaddanci na daidaitaccen PS, faɗaɗa kewayon aikace-aikacen sa. Ana amfani da wannan matakin a cikin daban-daban nau'in fasahar ƙwararren.


Aljanna Polystyrene

Wannan matakin yana kara tsabta:

  • Haske Watsawa> 90%

  • Babban abin maye guragu (1.59-1.60)

  • Kyakkyawan mai sheki

Aikace-aikacen gama gari:

  • Kayan aiki na gani

  • Ganyayyaki mai haske

  • Nuna lamuran

Lokacin da aka kwatanta alluna molding vs 3d bugu , polystyrene yana ba da albarkatu na musamman ga wasu aikace-aikace.


Lilystyrene

Injiniya don kwanciyar hankali:

dukiya darajar
Zazzabi na zazzabi Har zuwa 100 ° C
Ci gaba da amfani da zazzabi 80-100 ° C

Aikace-aikacen Mabut:

  • Abubuwan da aka gyara lantarki

  • Aut-hood-hood sassa

  • Kayan aikin gida

Wannan aji yana kula da kaddarorin ta hanyar yanayin zafi mafi girma, fadada pS ta hanyar amfani da yanayin da ake buƙata.

Duk da yake Polystyrene yana da ƙarfin, ya cancanci kwatanta shi ga wasu kayan yayin la'akari mafi ƙarfi filastik don allurar gyada . Ga wasu aikace-aikace, zaku iya la'akari da madadin kamar Abs filastik , wanda ke ba da saiti na musamman na kaddarorin.


Jagororin Tsara don allurar Polystyrene

Tsarin ƙira yana da mahimmanci don cin nasarar Polystyrene na rashin ƙarfi. Bari mu bincika maɓallin Jagororin Tsara don Yin allurar Mold :

Kauri

Mafi kyau duka bangon bango na PS:

  • Range: 0.76 - 5.1 mm

  • Mafi dacewa: 1.5 - 3 mm

Tukwici:



Hakarkari da hakkin

Hakarkari Inganta wani karfin gwiwa ba tare kara kauri

da ba
Rib kauri 50-60% na kauri
Height tsawo Ix 3x bango na kauri
RIDI Min 2X bangon kauri

Wadannan rararayen rage alamun haskoki yayin da za'a iya samar da amincin tsarin.


Radiiya

Radii da ya dace RAYUWAR SAUKI KYAUTA:

  • Mafi karancin Radius: 25% na kauri

  • Don sassan manyan ƙarfi: har zuwa 75% na kauri

Takaddun kaifi yana ƙaruwa da damuwa, yiwuwar jagorancin zuwa gazawar. Radii na karimci na karimci.


Daftarin kusurwa

Angledungiyoyin daftarin da sauƙaƙe sassauci sassa:

  • Nagari: 0.5 - 1% a gefe

  • Rage kayan filaye: 1.5 - 3%

Abubuwa suna shafar daftarin:

  • Sashi na zurfafa

  • Farfajiya

  • Abubuwa masu shrinkage


Haƙuri

Tasashen Zabi na Tsara Tsara Tsara da Ingantacce:

Gudanar da kasuwanci:

  • Mafi sauƙin cimma

  • Kogin Kayan Aiki

  • Misali: ± 0.003 a / incing na 1-inch tsawon, 0.125-inch lokacin farin ciki bangare

Yarda da hakora:

  • Gudummawar bayanai

  • Babban kayan aiki da farashin samarwa

  • Misali: ± 0.002 a / a cikin / a cikin bangare ɗaya

Abubuwan da suka dace suna da mahimmanci don gujewa Laifi na allurar rigakafi . Bugu da ƙari, fahimtar mahimmancin A bangare na gaba cikin allurar rigakafi na iya taimakawa wajen ƙirƙirar ingantattun zane don sassan polystyrene.


Gudanar da sigogi da kuma yin shiryar da allurar polystyrene

Fahimtar da tsari sigogi a cikin allurar m yake da mahimmanci don nasarar polystyrene mai nasara.


Shirya

Range na hali: 100-200 mashaya

Abubuwa tasiri matsa lamba:

  • Sashe na Geometry

  • Kauri

  • Mallaka ƙira

Tip: fara a ƙananan ƙarshen da daidaita sama. Babban matsin lamba na iya rage damuwa na ciki da inganta ingancin juna. Da Ya kamata a sauƙaƙe saitunan kayan ciki na allurar allura a hankali don ingantaccen sakamako.


Sarrafa zazzabi

Gudanar da zazzabi yana da mahimmanci:

shawarar da aka ba da shawarar kewayon
Narke zazzabi 180-280 ° C
Kyakkyawan narke zazzabi ~ 21 21 ° C
Zazzabi na mold 40-60 ° C
Mafi kyawun matsakaici zazzabi ~ 52 ° C

Tip Tip: Kula da zazzabi m. Maɗa bambancin zafin jiki: 3-6 ° C a cikin mold.


Shrinkage

PS NATION KYAUTA KYAUTA:

  • Range na hankula: 0.4% zuwa 0.7%

  • Na iya zama ƙasa da 0.3% kusa da Sprue

Fa'idodi na ƙarancin shrinkage:



Danko

Ps suna da ƙarancin danko, suna ba da fa'idodi da yawa:

  • Mafi sauki cika hadaddun molds

  • Mafi kyawu da ƙananan fasali

  • Rage tsari na ciyarwa

⚠️ Tsanaki: Lowwareƙwaran danko zai haifar da walƙiya a cikin allurar gyada . Tsarin m Matsa karfi yana da mahimmanci.

Ƙarin la'akari:

  • Bushewa: Gabaɗaya ba lallai ba ne saboda ƙarancin tsayayyar danshi (0.02-0.03%)

  • Lokaci na sanyaya: ya bambanta da Partleward, yawanci 40-60s don manyan sassan

  • Remoun Screw: matsakaici don hana lalata abubuwa


Fa'idodi da rashin amfanin polystyrene a cikin allurar m

Yan fa'idohu

  1. Mai tsada :

    • Lowarancin farashin abu

    • Ingantaccen aiki yana rage kashe kudi

  2. Babban nauyi :

    • Gilashin-kamar wuya

    • Kyakkyawan kwanciyar hankali

  3. Dankali Dama :

    • Low cleption sha (0.02-0.03%)

    • Yana kiyaye kaddarorin a cikin yanayin laima

  4. Sake dawowa :

    • A sauƙaƙe sake sarrafawa

    • Zaɓin tsabtace muhalli

  5. Low shrinkage :

    • Range na hali: 0.4-0.7%

    • Bada cikakken ra'ayi mai ƙarfi

    • Mafi dacewa don sassan daidaito

  6. Kyakkyawan kaddarorin optical :

    • Babban fassarar (88-92%)

    • Mai sauki canza launi da bugawa

  7. Kyakkyawan rufin lantarki :

    • Babban Volumefici Da Tsorantarwa

    • Ya dace da abubuwan lantarki


Rashin daidaito

  1. Yanayin Farko :

    • Cinta ga fatattaka a ƙarƙashin damuwa

    • Iyakoki suna amfani da aikace-aikace masu tasiri

  2. Karfin tasiri mai ƙarfi :

    • Mai saukin kamuwa da karya

    • Yana buƙatar kulawa da kwayoyi

  3. Rashin lalacewa don jaddamar da fashewa :

    • Kula da wasu sunadarai

    • Na iya kasawa a ƙarƙashin yanayin damuwa mai tsawo

  4. Lowerarancin tsananin zafi :

    • Zafin zafi na zazzabi: 70-100 ° C

    • Rashin daidaituwa don mahimman yanayin

  5. UV tunanin :

    • Prone zuwa rawaya da lalata

    • Na bukatar ƙari don amfani da waje

  6. Flammle :

    • Burns a sauƙaƙe

    • Na iya buƙatar ramukan wuta don wasu aikace-aikace

  7. Lallai ne mai guba juriya :

    • M zuwa hydrocarbons, ketones, Esters

    • Hana amfani da wasu mahalli na sinadarai

Kwatanta Table Table:

Fasada rashin amfani da fa'ida
Kuɗi ✅ low
Gridity Н - High
Tasiri karfi
❌ low
Zafi juriya
❌ matsakaici
Tsabtace danshi ✅ Madalla
Abubuwan da ke tsaye ✅ Babban Bayani
Juriya na sinadarai
❌ Limited

Fahimtar da za su sami damar ci gaba da sanarwar sanarwar shawarar game da amfani da Polystyrene don ayyukan da ake amfani da su. Yana da mahimmanci don auna waɗannan dalilai akan takamaiman bukatun samfuran da kuma yanayin aikace-aikace.


Aikace-aikacen Polystyrene inci

Abubuwan Polystyrene sun sa ya zama sanannen zaɓi a kan masana'antu daban-daban. Bari mu bincika aikace-aikacen ta da key Filastik inurarwar zane :

Kayan marmari

PS Excells a cikin kayayyakin da suka shafi abinci:

  • Ba za a iya raba su ba

  • Filastik

  • Kwantena

  • Yogurt kofuna

  • Salatin kwalaye

Fa'idodi: Haske, mai tsada, da abinci mai kariya. Tsawonsa yana ba masu amfani da masu amfani da abubuwan da ke cikin sauƙi.


Kayan lantarki

A cikin kayan lantarki, PS ne ya sami amfani a:

  • CD da Cases na DVD

  • Hayaki mai gano hayaki

  • Kayan aikin kayan aiki (misali, TV Backs, masu sa ido kan kwamfuta)

  • Abubuwan lantarki (misali, masu haɗin, sauya)

Fafayya: Rashin wutar lantarki mai kyau, kwanciyar hankali mai girma, da sauƙi na sifofin hadaddun.


Na likita

PS taka rawar mahimmanci a ciki Aikace-aikacen Na'urori :

  • Petri jita-jita

  • Tubes gwaji

  • Kayan aikin dakin gwaje-gwaje

  • Abubuwan bincike

  • Na'urar lafiya

Abubuwan da ke cikin Key: Gradic As ba da izinin bayyana abubuwan lura, yayin da ikon yin tsayayya da haifuwa ya dace da amfani da lafiya.


Marufi

Fadada polystyrene (EPS) ya mamaye aikace-aikacen ciyawar:

  • Kayayyakin kariya don lantarki

  • Insulation don kwantena na abinci

  • Hushai don abubuwan da suka lalace

  • Kwafin jigilar kaya don samfuran da suka dace

Ribobi: Kyakkyawan Three Shose, rufi da zafi rufi, da yanayi mara nauyi.


Sauran aikace-aikacen

masana'antu aikace-aikace
Mayarwa Trips na ciki, Knobobs, Coversan Covers
Wasan yara Tubalan gini, Toy Figurines, Game Game
Iyali Fuskokin hoto, Harggari, kayan haɗin gidan gidan wanka
Shiri Allurar rufi, kayan ado na ado

Waɗannan aikace-aikacen suna nuna alamun polystyrene a ciki Filastik allurar rigakafi yana amfani da shi , jere daga kayan kasuwancin yau da kullun don kayan masana'antar masana'antu. Abubuwan da kayan mallakar suna sanya shi ya dace sosai Masu amfani da masana'antu masu dorewa.


Abubuwan da ke cikin musamman a cikin allurar polystyrene

Lokacin aiki tare da polystyrene, wasu dalilai suna buƙatar kulawa ta musamman don tabbatar da ingantaccen sakamako:

Designarin zane da sihiri

Yanayin PS Zuwa yana buƙatar zane mai narkewa mai hankali

Tip: Yi la'akari da matattarar matattarar damuwa don ɓoye alamun damuwa da inganta kayan ado na musamman.

Groring dabarun:

  1. Rage karfi na sihiri

  2. Yi amfani da Esencarfafa Jirgin Sama Lokacin da Zai yiwu

  3. Aiwatar da faranti don manyan, sassan lebur


Sanyaya da lokacin cycle

Haɗin yawan zafin jiki yana da muhimmanci tasiri PS sashe na inganci:

zazzabi Tasirin
Sama Inganta gudummawa, tsawon lokaci mai sanyi
Saukad da Da sauri hycles, m ga damuwa

Mafi kyawun dabarun sanyaya:

  • Aure-unif mold channens

  • Sananniyar sanyaya don hana Warpage - Yi la'akari da sanyaya cikin sassa masu hadaddun

A lokacin sake tsarin sake zagayawa:

  • Ganyen bakin ciki (<1.5mm): yan seconds

  • Sassan part: 40-60 seconds


Amfani da kayan da aka sake amfani dasu

Hada PS ta sake gabatar da sabon kalubale:

Ribobi:

  • Mai tsada

  • M muhalli

Cons:

  • M al'amuran danshi

  • Daban-daban narke hali

Dabbar danshi ya zama mai mahimmanci:

  • Pre-bushe a 55-70 ° C na 1-2 hours

  • Yi amfani da busassun busassun sakamako don sakamako mai daidaitaccen sakamako

Shawarar da aka sake amfani da abun ciki:

  • Har zuwa 25% don sassa masu inganci

  • Yawancin kashi na iya buƙatar gwajin dukiya

Kashi na gaba daya cikakkiyar kulawa:

  1. Gyara daidaita Gudanar da sigogi don abun ciki

  2. Saka idanu sepack da matsa lamba a hankali

  3. Aiwatar da matakan kulawa masu inganci

Ta hanyar magance waɗannan abubuwan ban mamaki, masana'antun za su iya inganta hanyoyinsu na PS na allurarsu. Wannan hanyar tana tabbatar da cewa sassa masu inganci yayin da suke kara inganci da dorewa.


Faqs

1. Menene allurar polystyrene?

Polystyrene intion molding tsari tsari inda ake yin amfani da polystyrene a cikin wani mold don ƙirƙirar takamaiman sassa ko kayayyaki. Ana amfani da wannan hanyar saboda hasken Polystyrene, mai dorewa, da kaddarorin da ke da tsada.


2. Menene fa'idodi na amfani da polystyrene don allurar gyada?

Polystyrene yana da sauƙin ƙira, yana da ƙarancin farashi, kuma yana ba da kyakkyawan kwanciyar hankali. Hakanan yana da tsayayya da danshi da sunadarai, sanya shi daidai samfuran masu amfani da yawa, marufi, da na'urorin kiwon lafiya.


3. Waɗanne aikace-aikacen ne na yau da kullun na allurar polystyrene?

Ana amfani da Polystyrene wajen samar da colleriesan itace, kwantena abinci, kayan marufi, kayan aikin kiwon lafiya, da kayayyaki daban-daban. Abubuwan da ke nuna suna ba da damar abin da aka shafa cikin nau'ikan siffofi da girma dabam.


4. Ta yaya polystyrene ya kwatanta kwatancen sauran robobi don allurar gyare-gyare?

Polystyrene ba shi da ƙasa da manyan hanyoyin injiniya kamar Absickbonate, amma ya fi sauƙi kuma mafi sauƙi don aiwatarwa. Abu ne da kyau ga sassa da ba tsarin tsari ba inda isar da wadataccen farashi ana fifta.


5. Wadanne matsaloli ne a cikin allurar polystyrene?

Kalubale ya haɗa da kabilanci da ƙarancin sakamako, wanda zai iya haifar da gazawar gazawa a aikace-aikace mai zurfi. Shrinkage da Waring na iya faruwa idan ba a sarrafa yanayin sarrafa sarrafawa.


6. Za a iya sake amfani da polystyrene bayan da allurar gyara?

Haka ne, polystyrene maimaitawa, amma farashin kayan aikinta yana da ƙananan idan aka kwatanta da sauran robobi. Za'a iya magance polystyrene a cikin sababbin samfuran, kodayake gurbata da rarrabuwa na iya zama ƙalubale.


7. Menene yanayin sarrafawa mafi kyau ga allurar polystyrene?

Yanayin sarrafawa mafi kyau sun haɗa da zazzabi na mold tsakanin 30-50 ° C, narke zazzabi tsakanin 180-250 ° C, kuma matsi mai kyau don rage warping ko shrinkage. Kula da waɗannan sigogi suna da sassa masu inganci.


Ƙarshe

Ana amfani da polystyrene sosai a aikace-aikace iri-iri saboda yanayinsa, yanayi mai araha, da jure wa danshi. Lokacin da aka tsara sassan daidai da sarrafa tsarin aiki da aka bi, ana iya gwada shi da sauƙi tare da kwanciyar hankali.


Duk da yake Polystyrene shahararren zabi ne ga allurar rigakafi mai kyau, da kulawa da abokin tarayya mai ƙwarewa wanda zai iya tasowa daga wadataccen bushewa ko ba daidai ba.

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