Shin kun taɓa yin mamakin abin da ke sa bulo tubalin da sassan mota da dorewa? Duk yana farawa da Abs filastik . Abs (acrylonitrile Asty Stystene) babban abu ne, kayan masarufi wanda ke kamuwa da cututtukan fata. Wannan tsari yana sanya abs Abs a cikin samfuran da aka yi amfani da shi a saman masana'antu da yawa. A cikin wannan post, za ku koya game da yadda Abs allurar da ke aiki kuma me yasa aka fi so a masana'antu daga kayan wasa zuwa sassan motoci.
Me ke filastik?
Abs, ko acrylonitrile Retiniene Styrene, shahararren polymer na thermerpalast ne. An san shi ne saboda kyakkyawan kaddarorin da kuma abubuwan da suka shafi allurar gyara.
Abubuwan sunadarai da tsari
Abs na da abubuwa uku:
Acrylonitrile: yana ba da zafi da juriya na sinadarai
ButadEEEE: Yana ba da ƙarfi da ƙarfin hali
Styrene: Yana ba da gudummawa ga ƙarfi,
Wadannan masu mulkin sun kirkiro polymer tare da daidaita kaddarorin.
Kaddarorin abs filastik
Tasiri juriya
Tauri
Gridity
Zafi juriya
Juriya na sinadarai
Abs ya tsinke acid, alkalis, da mai
Yana da kyakkyawan kariya
M farfajiya
Abvantbuwan amfãni a cikin allurar gyara
Abs yana da m narkewa, yana sauƙaƙa mold
Yana da kyawawan kaddarorin kwarara, bada izinin zane mai rikitarwa
Abs yana samar da sassan da ke da kyau
App na gama gari
Motoci
Wutar lantarki: Housings, Casings, bangarori na sarrafawa
Kayan ciniki: Toys, kayan wasanni, Kayan aikin gida
Masana'antu: bututun, su, kayan aiki
Gyara hanyar da
Ana iya yin amfani da Abs
Gilashin gilashin don haɓaka ƙarfi da taurin kai
Ramin Ruwan Wuta don Inganta Juriya na Kashewa
UV Tantarayoyi don mafi kyawun aikin waje
Colorants don bayyanar da ake so
Wadannan gyare-gyare suna fadada yawan aikace-aikacen Abs.
| Darajar | dukiya |
| Yawa | 1.01-1.21 g / cm³ |
| Da tenerile | 27.6-55.2 MPA |
| Modulal modulir | 1.59-3.31 GPA |
| IZOD tasirin izod | 58-378 J / M |
| Zazzabi na zazzabi | 75-105 ° C |
Tebur 1: Halamical kaddarorin Abs filastik
Don ƙarin bayani akan Abs filastik da amfani , duba cikakken jagorarmu.
As abdurin yin tsari
Mataki na 1: Shirye-shirye da bushewa
Kwargajin danshi yana da mahimmanci a cikin abstion allurar gyada. Idan haru yana shan danshi, zai iya haifar da lahani kamar girgije ko kumfa. Anan ne yadda ake bushe bushe abs:
Drying zazzabi: 80-95 ° C (176-203 ° F)
Lokacin bushewa: 2-4 hours madadin, zaku iya amfani da bushewa hoper a 80 ° C na 1-2 awa.
Mataki na 2: Saitin injin da daidaitawa
Na gaba, saita naka injin gyara allurar . SIFFOFIN SIFFOFIN CIKIN SAUKI:
Matsakaici rabo:> 2
Clamping karfi: 4,700-62,000 t / m²
Matsarin fata:> 1,500 mashaya
Mataki na 3: Design da Gating
Na daidai Mallaka zane yana da mahimmanci don samun nasarar da Absction Molding. Kiyaye waɗannan jagororin a zuciya:
Kauri da kauri: 0.025-0.05 mm
Layi tsawo: <1 mm
Ruwan Tashar Tashar Tashar Tashar: 3 mm
En-fest foot: 4-6 mm
Zazzabi na mold: 60-65 ° C (140-149 ° F)
Mataki na 4: Ingantawa da yanayin zafin jiki
Mafi kyawun duka yanayin yanayin yanayin yanayin zafi ya bambanta dangane da sa a kan sa:
Harshen wuta: 200440 ° C (mafi kyau duka: 220-230 ° C)
Irelating: 250-275 ° C (mafi kyau duka: 270 ° C)
Fatar Fiber Reparforced: 230-270 ° C
Babban tasiri: 220-260 ° C (mafi kyau duka: 250 ° C)
Heat resistant: 240-280 ° C (mafi kyau duka: 265-270 ° C)
Mataki na 5: Girman alloli da matsin lamba
Saurin allura ya dogara da shi a kan saiti da kuma ake so a farfajiya. Misali:
Harshen wuta-mai tsauri yana buƙatar saurin alluna
Matsayi na Multi-Station, ana amfani da saurin alluna don daidaitawa a farfajiyar
Mataki na 6: sanyaya da ƙi
Bayan allura, da sashi na sanyi a cikin mold. Abubuwan da ke cikin abubuwan da suka dace don saka idanu:
Mataki na 7: Post-sarrafawa da ƙarewa
Da zarar wani bangare aka fitar, ana iya amfani da dabarun sarrafa bayan-aiki:
Al'ummar ado ta amfani da Laser Alamar ko Stamping mai zafi
Ultrasonic Welding don shiga sassan
Zanen ko elecolating don inganta bayyanar da juriya UV
Key la'akari don samun nasara ga allurar
Don tabbatar da ingancin abs-da yawa, kiyaye waɗannan dalilai a zuciya:
JURUHIN Danshi
Gudanar da zazzabi
Tsarin ƙira da ya dace
Bi jagororin da aka ba da shawarar don kauri mai kauri, da gating, da kuma iska
Tsara don sandar sutura don rage yawo da haskoki
Haɓaka allura da haɓaka matsin lamba
Don ƙarin bayani akan Tsarin sarrafawa na allurar rigakafi , duba cikakken jagorarmu.
Fa'idodi da rashin amfanin ga abs tsari
Waɗanne fa'idojin ABD suke ƙyamar da su?
As allurar m m m fa'idodi da yawa wanda ya sa ya zabi zabi ga masana'antu da yawa:
Babban kayan aiki da kuma ingantaccen aiki don mikewar mike yana ba da ƙananan lokatai, wanda ke haifar da babban ƙarfin samarwa. Kan aiwatar na iya samar da manyan kundin girma tare da karamin sharar gida da ƙaramin sa hannun ɗan adam, haɓaka inganci.
Ikon tsara sassan hadaddun tare da abs allurar kazanta, masana'antun na iya ƙirƙirar fasalin da aka sanya-da yawa, abubuwan da rikice-rikice. Waɗannan zasu iya haɗawa da abubuwa, sassan da aka yiwa sassauƙa, da siffofi da ke canzawa. Yana da kyau a ƙirƙiri sassan da cikakken bayani ba tare da sulhu da inganci ba.
Mai ƙarfi da kuma dorewa samfurori sananne don ƙarfinta da ƙarfin tasiri, sa cikakke ga samfuran da ke buƙatar tsarin tsari. Daga Kayan aiki da motoci ga kayan aiki masu ƙima, yanayin alluna yana tabbatar da cewa waɗannan sassan zasu iya jure wa amfani da nauyi.
Da ayoyi a launi da gama abs ya ba da damar don kewayon tsara abubuwa. Zai iya canza launi ta amfani da gyada ko wanda aka kammala don gamawa. Wannan abin da ya dace yana cewa absstabys haduwa da kyau da bukatun aiki.
Isar da farashi mai ƙarancin aiki da ingantaccen tsari na samar da kaya a ƙasa. Abubuwan sharar gida ana rage, kuma buƙatar rage yawan aikin ɗan Adam akai-akai, yana sa shi zaɓi zaɓi don masana'antar sikelin.
Menene rashin daidaituwa na ga allurar da aka gyada?
Duk da amfanin sa, abs allurar da aka gyara yana da wasu iyakoki waɗanda dole ne a ɗauka:
Babban farashin kayan aiki na farko yayin da za a allurar allurai yana da tasiri mai tasiri ga manyan manyan-sikelin na iya zama tsada. Tsara da samar da molds babban mahimmancin saka jari, musamman ga ƙananan sassa.
Iyakar zanen Az allurarda yana buƙatar riko da takamaiman ka'idojin ƙira. Fasali kamar katunan bangon, mai gangara wuri, da Dole ne ya tsara kusurwoyi masu tsayayye don gujewa lahani. Wannan yana iyakance sassauci a cikin zane kuma yana iya tilasta wasu zaɓuɓɓuka masu ƙirƙira.
Ka'idoji na zamani Abs yana da mummunan juriya ga hasken UV kuma yana yin talauci a aikace-aikacen waje ba tare da gyara gyara ba. Bayyanar hasken rana lalata kayan a kan lokaci. Duk da yake ƙari na iya inganta juriya na UV na UV na UV, suna ƙara farashin kayan da kuma rikitarwa.
Kalubale da matsala a cikin abs alluri
Yin allurar rigakafi da abs-lokaci wani lokacin zama mai hankali. Hakora da yawa na iya faruwa yayin aiwatarwa. Bari mu bincika waɗannan batutuwa da yadda za a hana su.
Lahani na gama gari da abubuwan da suke haifar da su
Yawo
Alamar ruwa
Ƙonewa
Layin gudu
Short Shots
Rashin wadataccen abu a cikin mold
Low allure matsa lamba ko sauri
An ƙuntatawar kwarara saboda kunkuntar ƙofofin ko masu gudu
Girgije ko kumfa
Matakan kariya da mafita
Don rage lahani, bi waɗannan mafi kyawun ayyukan:
Tabbatar da bushewar da abs kafin gyada
Kula da m narke zafin jiki a lokacin aiwatarwa
Inganta matsin hankali, saurin, da lokaci
Tsarin zane tare da kauri tufafi
Yi amfani da wuraren ƙofar da suka dace da girma dabam
Bada izinin isasshen lokacin sanyi kafin zubar
Iko da zafi a cikin yankin da aka gyara
Nasihu don Inganta Hanyar Aladarwa
Anan akwai wasu nasihu don inganta tsarin da kake sarrafa ka:
Fara da saurin yin allura da karuwa a hankali
Yi amfani da mai sarrafa zazzabi don sanyaya sanyaya
Aiwatar da tsarin sarrafa ingancin inganci don kamuwa da lahani da wuri
Gudanar da kulawa na yau da kullun akan na'urar da kake so
Aiki tare da kwarewar kayan aiki don inganta zane mai narkewa
Saka idanu da daidaita sigogi tsari dangane da wani sashi mai inganci
Degradation Degradation da sarrafa zafin jiki
Polumentalaya daga cikin manyan mahimman kalubale a cikin hanyar allurar shiga shine lalacewar zafi. Idan kayan shuru, zai iya rushewa ya haifar da lahani kamar ƙonewa ko fitarwa.
Don hana lalacewar zafi:
Kula da tsananin zafin jiki sarrafa lokacin narkewa da allura
Guji wuce gona da iri a cikin ganga
Yi amfani da madaidaiciyar fili mai tsabta don tsabtace injin tsakanin gudu
Saka idanu yanayin abubuwan dumama da thermocopples
| lahani | yana haifar da | rigakafi |
| Yawo | M sanyaya | Kauri a jiki bango, isasshen lokaci mai sanyaya |
| Alamar ruwa | Sassan lokacin farin ciki, matsin lamba mara nauyi | Theara matsin lamba / lokaci, rage kauri |
| Ƙonewa | Overheating, iska mai kama da iska | Karamin narkewar zazzabi, inganta vening |
| Layin gudu | Rashin daidaituwa narke zazzabi, ƙarancin matsin lamba | Kula da zazzabi mai daidaitacce, ƙara matsin lamba |
| Short Shots | Karancin kayan ko matsin lamba | Haɓaka girman harbi ko matsin lamba, ƙofofin da aka faɗo |
| Cloud / kumfa | Danshi a cikin kayan | Bushewar da ta dace, Ikon Zama |
Don ƙarin bayani game da lahani na allurar rigakafi da kuma yadda za a warware su, bincika cikakken jagorarmu a kan Laifi na allurar rigakafi.
Aikace-aikace na ABS allurar Sautuwa
As allurar da aka zana ana amfani dashi a kan masana'antu saboda yawan ƙarfinsa da ƙarfi. Anan ne duba wasu aikace-aikacen maɓalli:
Masana'antu
Abincin ciki
Abs sanannen zaɓi ne ga ɓangarorin motsin ciki kamar dashboards, da abubuwan ƙira, da kuma ƙafafun ƙafafun. Waɗannan sassan da suka amfana su ci gaba daga karko, ƙarfi, da ikon da za a gyara cikin sifofin hadaddun.
Abubuwan da aka waje da na waje
ana amfani da su don sassan motocin na waje kamar bumpers da madubi housings. Tsarin juriya da kayan karewa na karewa sun yi kyakkyawan kayan ga waɗannan mahimman kayan aikin.
Don ƙarin bayani kan aikace-aikacen mota, duba Jagorarmu akan Kayan aiki da masana'antu.
Lantarki da kayan aiki
Housings da kuma rufe wa
Abina Abincin da ake saba amfani da su don yin dorewa na gidaje don wutan lantarki kamar su kwakwalwa da kayan aikin gida. Yana bayar da kariya mai ƙarfi don abubuwan haɗin ciki masu hankali.
Gudanar da
bangarori na sarrafawa a cikin kayan gida, gami da injunan wanki da injuna da yawa daga Abs. Tsakani mai santsi da kuma mummunan tasiri-tasiri sanya shi da kyau don manyan wurare.
Keyboard key keysysy
keyboards da yawa na kwamfuta suna amfani da Abs don makullin su saboda yana ba da kyakkyawan yanayin juriya da kuma mafi sanyin gwiwa wanda ya ji daɗin taɓawa.
Kayan masarufi
Kayan wasa da samfuran nishaɗi
sun shahara sosai don amfaninta a cikin kayan wasa kamar bulo tubalin. Verarfinta, sauƙin hanawa, da launuka masu fadi da launuka suna sa ya zama cikakke don ƙirƙirar cikakken bayani, abin da ke damun.
Abubuwan gida
na yau da kullun irin abubuwan da ke cike gurasar da ke cikin gida da aka yi amfani da su akai-akai tare da Abs. Yana ba da ƙididdigewa da juriya ga sutura, sanya shi zaɓi mai amfani ga kayan gida.
Moreara koyo game da aikace-aikacen Absications a cikin kayan masu amfani a cikin mu Mai amfani da jagorar masana'antar kasusuwa mai dorewa .
Kayan aikin likita
Kayan aiki na gida
a cikin Kiwon lafiya, ana amfani da Absican kayan aikin likita, gami da yan kasuwa da na'urorin bincike. Ta-tsabta-mai tsabta a farfajiya da tsayayya da tasiri idan an tabbatar da tabbatar da amincinsa a cikin bukatar mahalli.
Abubuwan da za a iya
yin amfani da su don samar da kayan aikin likita, bayar da wadataccen tsada, abubuwan amfani da ke kula da manyan ka'idodi na tsabta.
Don ƙarin bayani game da aikace-aikacen likita, duba namu Kayayyakin na'urorin masana'antu .
Masana'antu da gine-gine
Bututun da kuma kayan haɗi da kayan
maye suna amfani dashi sosai a cikin masana'antar gine-gine don bututu da kayan haɗi. Yarjejeniyar juriya da ƙarfin tasiri ya sanya ta dace da jigilar ruwa a aikace-aikacen gine-gine daban-daban.
Kayan aikin kayan aikin kayan
aikin wuta sau da yawa suna fasalin ababars, suna ba da haske, na m waje da ke kare kayan aikin na ciki. Hakanan yana ƙara yawan juriya, yin waɗannan kayan aikin ƙarin resawa akan shafin aiki.
Don ƙarin koyo game da aikace-aikacen aikace-aikacen Abs da sauran robobi, duba cikakken jagorarmu a kunne Abin da filastik allurar motsa jiki ake amfani dashi don.
Abubuwan da suka shafi kudin allurar shiga
Abubuwa da yawa suna tasiri kan farashin Abs allurar. Bari mu karya su.
Kayan aiki
Abs resin farashin zai iya bambanta dangane da:
Yi tsammanin biya kusan $ 1- $ 5 a kowace kilogiram don abs.
Mallaka zane da rikitarwa
Mummunan mold yana da babban farashi mai mahimmanci. Ya dogara da:
Girma da rikitarwa na sashin
Yawan cavities a cikin mold
Kayan da aka yi amfani da su don ƙirar (karfe, aluminum, da dai sauransu)
Morms masu sauki suna farawa ne a fewan dala dubu. Masu hadaddun mutane na iya wuce $ 100,000.
Yawan samarwa da kuma tattalin arzikin sikeli
Yawancin sassan da kuka samar, ƙananan farashin kowane bangare. Wannan saboda:
Kafaffen farashi (mold, saiti) suna yada ƙarin raka'a
Mafi girma umarni sau da yawa samun ragi na girma akan abu
Ya fi tsayi yana ba da izinin ingantawa da ingancin aiki
Ayyukan sakandare da kammalawa
Duk wani matakai na molds zai kara jimlar kudin:
Shirin waɗannan kuɗin a cikin kasafin ku.
Aiki da kashe kudi
Kar a manta game da farashin:
Ma'aikatan injin da masu fasaha
Haɗin Hayar Gida, kayan aiki, da kiyayewa
Jigilar kaya da dabaru
Wadannan farashi na sama da ke cikin farashin kowane bangare.
Kayan aiki da Kudi
Insiction macing injina babbar jari ce:
Farashin farashi ne daga $ 50,000 zuwa $ 200,000
Ana buƙatar kulawa ta yau da kullun da gyara
Haɓakawa ko maye gurbinsu na iya zama dole a lokaci
Wadannan farashin galibi suna haifar da rayuwar kayan aiki.
| Tsarin farashi mai | tsada akan farashin kuɗi |
| Abu | Kai tsaye farashin kowane bangare |
| M | Farkon Zubauka |
| Girma | Tattalin arzikin sikeli |
| Ƙarshe | Ƙarin farashin kowane bangare |
| Aiki | Da kashe kudi |
| M | Zuba jari na dogon lokaci |
Sauran hanyoyin zuwa ga alluna
Duk da yake Abs ya shahara sosai ga allurar rigakafi, akwai wasu matsaloli da yawa waɗanda ke bayar da fa'idodi. Ya danganta da bukatun aikinku, kayan madadin na iya zama mafi dacewa.
Wasu matsalolin gyara na gama gari gama gari
Polypropylene (PP)
PP ne mai ban mamaki filastik don sanannen juriya da sinadarai. Ana amfani dashi a cikin kayan marufi, sassan motoci, da na'urorin likita. Abu ne ya fi tsayayya ga gajiya fiye da Abs, yana yin kyakkyawan zaɓi don abubuwan da ke buƙatar motsa jiki ba tare da fashewa ba. Don ƙarin bayani, duba Jagorarmu akan polypropylene intion.
Polyethylene (pe)
PE an ƙididdige shi saboda tauri da danshi juriya. Babban yawa-yawa polyethylene (HDPE) ana amfani dashi sau da yawa a aikace-aikacen masana'antu, kamar bututu da kwantena. Yawan ƙananan polyethylene (LDPE) ya fi sassauƙa kuma ana amfani dashi a aikace-aikace kamar jakunkuna kamar filastik da tubing. Moreara koyo game da Bambanci tsakanin HDPE da LDPE.
Polycarbonate (PC)
wanda aka sani don shi ne kyakkyawan tasiri mai zurfi juriya da kuma tsabta tsabta. Ana amfani da shi sau da yawa a cikin ruwan tabarau na eyewi, hommin lantarki, da sassan motoci waɗanda ke buƙatar ƙarfi da kuma nuna gaskiya.
Nailon nailon
yana ba da ƙarfi mai ƙarfi, juriya da zafi, da karko. Abubuwa ne da aka fi so don sassan na inji, gears, da abubuwan da ke buƙatar tashin hankali da juriya. Koyaya, nailan yana ƙoƙari don ɗaukar danshi, wanda zai iya shafar kaddarorin.
Kwatanta kayan da aikace-aikace
Ga sauri kwatancen mulsumin murabus na gama gari:
| filastik | Takaddun | Aikace-aikace |
| Abin da | Mai karfi, mai tsauri, tasiri mai tsaurin | Automotive, Toys, Wardronics |
| Polypropylene (PP) | Sunadarai mai tsauri, mai sauƙaƙa | Packaging, mota, likita |
| Polyethylene (pe) | Mai wahala, danshi-resistant | Kwantena, bututu, marufi |
| Polycarbonate (PC) | Tasiri-resistant, bayyananne | Gashin ido, lantarki, Automototive |
| Nail | Mai ƙarfi, mai tsayayya da zafi, mai dorewa | Kayan inji, gears, bearings |
Dalilai don la'akari lokacin zabar kayan
Lokacin zaɓar kayan don yin gyara na allura, akwai dalilai da yawa don la'akari:
Kayan aikin injin : Yi la'akari da ƙarfi, karkara, da sassauci da ake buƙata don samfurinku. Misali, nailan shi ne mafi dacewa ga aikace-aikace mai ƙarfi, yayin da PP yana ba da sassauci.
Tsabtace muhalli : Abs yana da tsayayya ta UV UV UV: Ba shi da bai dace da amfani a waje ba. Idan juriya UV yana da mahimmanci, PC ko UV-tsayayyen PP na iya zama mafi kyawun zaɓuɓɓuka.
Farashi : wasu kayan, kamar PC, tend tend to don zama mafi tsada fiye da wasu, kamar pp ko pe. Daidaitawa farashi tare da aikin yana da mahimmanci.
Bukatun sarrafawa : Jirgin ruwa daban-daban suna da bukatun sarrafa su daban-daban, kamar yadda ake narkewa da narkewar meling da lokutan sanyaya. Wannan na iya shafar sau biyu na samar da kayayyaki da farashi.
Iyakantarwa na Abs
Yayin da Abs yana da ƙarfi da yawa, shi ma yana da wasu iyakoki waɗanda basu dace da wasu aikace-aikacen ba:
UV juriya : Abs Degases Lokacin da aka fallasa don hasken rana don tsawan lokaci. Wannan ya sa ya zaɓi zaɓi mara kyau don aikace-aikacen waje sai dai idan ana amfani da ƙari.
Fagugue juriya : Abs ba ta da hankali maimaita juyawa da kyau. A tsawon lokaci, yana iya fashewa ko kasa cikin aikace-aikace inda ake amfani da ci gaba da damuwa. Don sassan da ke buƙatar motsa jiki a kai a kai, pp ko nailan na iya zama mafi kyawun zaɓi.
Don ƙarin bayani game da zabar kayan da ya dace don aikin da kuka yisti na allurarku, duba Jagoranmu akan kayan da ake amfani da su a cikin allurar.
Ƙarshe
ABS allurar saƙa yana ba da fa'idodi da yawa, daga yawan samarwa zuwa ikon tsara hadaddun hadaddun, sassauƙa sassa. Koyaya, daidaita kuɗi, inganci, da wasan kwaikwayon yana da mahimmanci. A matsayin ci gaba na fasaha, abubuwan da zasu biyo baya na iya haɗawa da ingantattun aiwatarwa da ingantaccen tsarin kayan. Don samun kyakkyawan sakamako, abokin tarayya tare da masu samar da sabis na sabis na ƙwararrun ƙwararru yana da mahimmanci. Suna taimakawa inganta zane-zane, rage farashi, kuma tabbatar da samar da inganci. A cikin wannan masana'antu da sauri yana haɓaka masana'antu, ba sa sanarwa da yin yanke shawara mai hankali zai haifar da nasara, ayyukan tsada.
Don ƙwararren masani akan aikin ku na allurarku, ƙungiyar tuntuɓar MFG. Injiniyanmu ne zai taimaka muku wajen kewaya ƙirar, zaɓi na zamani, da tsari don tabbatar da kyakkyawan sakamako. Abokin tarayya tare da kungiyar MFG don nasara.
