Imashini ya CNC ihindura inganda zigezweho, ariko niyihe mikorere neza ibyo ukeneye? Waba utekereza kuri mashini eshatu za cnc, imashini ine ya cnc, cyangwa amashini atanu ya cnc. Buri mbogamizi ya axis itanga ubushobozi budasanzwe bwinganda nuburyo bugoye.
Muriyi nyandiko, uziga itandukaniro ryibanze hagati ya 3-axis, 4-axis, nimashini za cnc 5-ya axis. Tuzasesengura uburyo buri acx igira ingaruka kubisobanuro, igiciro, no gukora umusaruro kugirango igufashe guhitamo ibyiza bikenewe kugirango umushinga wawe ukeneye.
Shingiro rya cnc
CNC (Kugenzura kuri mudasobwa) Imashini ni inzira yo gukora ikoresha imashini ziyobowe na mudasobwa kugirango zigabanye, imiterere, kandi zirangize ibikoresho bitandukanye. Ishingiye kuri software yabanjirije gahunda kugirango igabanye urujya n'uruza rw'ibikoresho n'imashini, bitanga ibisobanuro bidahenze, bitanga umusaruro, no gusubiramo.
Uburyo CNC ikora imirimo
Inzira itangirana na cad (igishushanyo mbonera cya mudasobwa) icyitegererezo cyangwa igishushanyo cya 3D igice cyifuzwa. Iyi moderi noneho ihinduka muri gahunda ya CNC ukoresheje porogaramu yo gukora mudasobwa). Porogaramu ikubiyemo amabwiriza yihariye, azwi nka G-Code, ayobora ibikoresho bya mashini kugirango bikore imiterere yifuzwa.
Ibyiza bya CNC
Ugereranije nuburyo bwo gukoresha gakondo, imashini za CNC itanga ibyiza byinshi:
Ubusobanuro buke kandi busobanutse
Kongera umusaruro no gukora neza
Yagabanije amakosa yabantu nibiciro byumurimo
Ubushobozi bwo gutanga geometries igoye
Guhuzagurika no gusubiramo
Inganda zikoresha imashini za CNC
Imashini za CNC zikoreshwa mu nganda zitandukanye, harimo:
Aerospace: Gukora ibice bigoye byindege numwanya
Automotive: Gutanga ibikoresho bya moteri, ibice byumubiri, nibikoresho
Ubuvuzi: Inganda ibikoresho byo kubaga, gushiramo, na prostatics
Ibibumbabyo kandi bipfira: Gukora ibibumba byiza byo guta no gutera inshinge
Electronics: PCBRIng PCbs, ibigo, nubushyuhe
Gusobanukirwa amashoka muri CNC
Muri CNC, amashoka yerekeza ku cyerekezo igikoresho cy'imashini gishobora kwimuka. Izi ngendo ni ngombwa mugukora neza kandi bigoye. Umubare w'ishoka imashini ya CNC igena ubushobozi bwayo nubwoko bwibice bishobora kubyara.
Ishoka muri 3-axis
Imashini za CNC 3 ni ubwoko busanzwe kandi bwibanze. Bafite amashoka atatu:
X-AXIS: Urugendo rwa Horizontal kuva ibumoso ugana iburyo
Y-Axis: kugenda bitambitse kuva imbere
Z-axis: Guhaguruka guhagarikwa hejuru no hepfo
Igikoresho kimugenda kuri ayo mashoka kugirango ugabanye ibikorwa, gukora imiterere yinshyi zitunganijwe. Ariko, igikoresho gikomeje kuri perpendicular kumurimo, kagabanya ibintu bigoye bishobora kubyara.
Inyongera yinyongera muri 4-axis na 5-axis
Kugirango utsinde aho ugarukira kuri 3-axis, 4-axis na 5-axis imashini zimenyekanisha ishoka:
A-axis: Kuzunguruka hafi ya x-axis
B-axis: Kuzunguruka hafi y-axis
C-AXIS: Kuzunguruka kuzenguruka z-axis
4-AXIS Imashini za CNC zirimo imirongo itatu (x, y, z) na axis imwe izunguruka (a cyangwa b). Iyi mbuga yinyongera yemerera ibikorwa byo kuzunguruka, bifasha kurema imiterere nibiranga.
5-AXIS Imashini za CNC zifite amashoka atatu (x, y, z) hamwe na mota ebyiri zizunguruka (a / b na c). Izi mashini zitanga urwego rwohejuru rwo guhinduka no gusobanuka, kwemerera igikoresho cyegera akazi kuva impande zose. Ubu bushobozi ni ngombwa mugutanga ibice bigoye cyane hamwe nubuso bugoramye, imifuka yimbitse, cyangwa imitsi.
3-AXIS CNC
3-AXIS CNC imashini ni ubwoko bwibanze kandi bukoreshwa cyane bwa cnc. Harimo igikoresho cyo gutema kigenda kumurongo utudomo duto (x, y, na z) gukora umurimo. Ibikorwa byakazi birahagarara mugihe cyo gukomera.
Ubushobozi n'imbogamizi
3-AXIS Imashini za CNC zirashobora gutanga ibintu byinshi byoroshye kubice biciriritse. Bashoboye gukora ubuso buseni, gucukura ibyobo, no gukata imitwe. Ariko, bafite aho bagarukira mubushobozi bwabo bwo gukora geometries igoye cyangwa kugata, nkuko igikoresho cyo gutema gishobora kugenda kumurongo ugororotse kandi ntushobora kuzunguruka.
3-AXIQUES
Ibyiza
Ibiciro-byiza : Imashini za CNC muri rusange zihendutse kuruta 4-axis hamwe na 5-axis, ubakora igisubizo cyiza kubisabwa byinshi.
Ubworoherane no gukora imashini 3-ya axis ni ibintu byoroshye, bisaba amahugurwa nubuhanga ugereranije nimashini za CNC ziteye imbere.
Ibisubirwamo byinshi no gusobanuka : Kubice byoroshye, imashini za CNC 3-AXIS zitanga ibisubirwamo neza no gusobanuka, guharanira ubuziranenge buhamye mumusaruro.
Imipaka
Geometries yabujijwe : Imashini 3-za Axis zigarukira gusa kugirango zireme geometries yoroshye kandi ntishobora kubyara byoroshye imiterere cyangwa igabanywa.
Gushiraho byinshi : Gufata ibice bigoye kuri CNC 3-Axis akenshi bisaba imirongo myinshi, ishobora kongera igihe cyibiciro nibiciro.
Umusaruro wo hepfo : Kubishushanyo bifatika, imashini ya axis irashobora kugira umusaruro ugereranyije na 4-axis cyangwa imashini za axis, kuko idashobora gukora icyarimwe gutema icyarimwe.
Porogaramu n'inganda
3-Imashini ya CNC ikoreshwa cyane mu nganda zinyuranye, harimo:
Automotive: Ibigize moteri, utwugarizo, nibice byoroshye byumubiri
Aerospace: ibice byoroshye byubatswe hamwe no kwikuramo ibyuma
Ubuvuzi: Ibikoresho byibanze byo kubaga hamwe nibigize
Ibikoresho bya elegitoroniki: ibifuniko, ubushyuhe, na pcbs yoroshye
Porogaramu nziza
3-Axis CNC ikwiranye na:
Imyirondoro ishira hamwe na cavities
Gucukura no Guhangana Ibikorwa
Ibice byoroshye bifite uburemere
4-AXIS CNC
4-AXIS CNC imashini ya CNC ninzira ihanitse yongeraho axis ya rotary (a-axis) kuri x, y, axes iboneka muri 3-axis. Iyi mbuga yinyongera yemerera ibikorwa byo kuzenguruka x-axis mugihe igikoresho cyo gukata gikora ibikorwa byacyo.
Uburyo A-AXIS ikora
Muri mashini ya CNC 4-axc, a-a-axis isanzwe igerwaho no kuzamura akazi kumeza ya rotary cyangwa chuck. Mugihe igikoresho cyo gutema kigenda kuri x, y, na z amashoka, ibikorwa icyarimwe bizunguruka hafi ya x-axis (a-axis). Uku kuzunguruka bishoboza igikoresho cyo gukata kugera kumpande zitandukanye zumurimo utiriwe ukeneye kwigarurira intoki.
Ibiranga ibintu byambaye indege imwe kuri 45 °
Ubwoko bwa 4-axis
Hariho ubwoko bubiri bwingenzi bwa 4-axis imashini:
Indexing : A-a-axis izunguruka kuruhande runaka hanyuma ifunga mugihe igikoresho cyo gukata gikora ibikorwa byacyo. Iyo byuzuye, A-axis izunguruka ku nguni gikurikira, kandi inzira isubiramo.
Gukomeza : A-a-axis izunguruka ubudahwema mugihe igikoresho cyo gukata kiriho, cyemerera kurema ibiremwa bikomeye, bigoramye hamwe nibihuha.
Ibyiza hejuru ya axis
Yagabanijwe : Imashini ya Axis yemerera impande nyinshi zumukozi ukorwa muburyo bumwe, kugabanya gukenera intoki no kugabanya ibihe byamenle.
Inono ryinono : Mugabanye umubare wa setups, imashini 4-ya axis ikomeza ubusobanuro bwikirenga kandi bwihanganira ibice byinshi.
Imipaka
Kuzunguruka kw'indege imwe : Imashini 4-Axis igarukira kuzunguruka hafi ya axis imwe (x-axis), ishobora kuba idakwiriye ibice bisaba ibintu bigoye, byinshi.
Kugerwaho igikoresho : Mubihe bimwe, imbonerahamwe ya rotary cyangwa Chuck irashobora kubangamira igikoresho cyo kugera kubice bimwe byakazi, bigabanya ibintu bigoye kuri geometries ishobora kugerwaho.
Porogaramu nziza
4-AXIS CNC imashini ikwiranye cyane:
Ibice bifite inguni cyangwa ibiranga
BLBININE BLADES N'UMUNTU
Imyirondoro igoramye hamwe na kontours
Ibice byinshi bigize gisaba ubushishozi buke
Setup idasanzwe irakenewe kuri buri ruhande
5-AXIS CNC
5-AXIS CNC imashini ni ubwoko bwateye imbere kandi butandukanye bwa CNC. Yongeraho amashoka abiri ya Rotary (B na C) kuri X, y, na z amashoka aboneka muri 3-axis. Iyi njangwe yinyongera yemerera igikoresho cyo gukata cyangwa ibikorwa byo kunyerera no kuzunguruka, bigatuma hashyirwaho geometries igoye cyane hamwe nubuso bwabigenewe.
Uko b na c axes ikora
Muri 5-axis cnc, b-axis mubisanzwe bivuga kuzunguruka hafi y-axis, mugihe c-axis bivuga kuzunguruka kuzenguruka z-axis. Iyi nkoni izunguruka irashobora guhagarara kumeza ya mashini (trunnion-stree) cyangwa umutwe wa spindle (swivel-style). Guhuza aya mashoka hamwe na linear x, y, na z amashoka yemerera igikoresho cyo gutema kwegera umukozi mu mfuruka.
Ubwoko bwa 5-axis
3 + 2 Imashini ya Axis : izwi kandi nka firime 5-axis ikubiyemo umwanya ukoresha akazi ukoresheje mugihe igikoresho cyo gukata gikora ibikorwa ukoresheje x, y, na z amashoka.
Imashini zihoraho 5-Axis : Kuri ubu buryo, amashoka yose itanu yimuka icyarimwe kandi ubudahwema mugihe cyo gukomera. Ibi bishoboza kurema hejuru cyane, ibicucu nibitekerezo.
Ibyiza
Ubusobanuro buke kandi bugoye : Imashini 5-AXIS irashobora kubyara ibice bifite imiterere ifatika, umwobo wimbitse, kandi bidashoboka kugeraho hamwe na 3-axis.
Kugabanya igihe cyo gusiga : mukemerera igikoresho cyo gukata kugirango ugere kumpande nyinshi zakazi mumashusho imwe, imashini 5-axis igabanya igihe cyo kuvura muri rusange kandi itezimbere imikorere.
Nibyiza kubice byiza cyane : Igikoresho cyongerewe hamwe nubushobozi bwo kwinjira bwibikoresho 5-axis bikwiranye no gutanga ibice-byimazeyo hamwe no kwihanganira.
Imipaka
Igiciro kinini : Imashini za CNC 5-ya axis zirahenze cyane kurenza 3-axis na axis formsparts ziterwa nubushobozi bwabo bwambere hamwe nubwubatsi bugoye.
Gahunda yo gutangiza porogaramu : Gukora gahunda zamazi 5-axis bisaba porogaramu zamaso ya kamera hamwe nabashinzwe porogaramu yubuhanga bamenyereye hamwe nibisekuru byinshi.
Ubuhanga bwa Operator : Gukora imashini za CNC 5 za CNC zisaba abakora neza kandi bafite uburambe kugirango babone ibisubizo byiza kandi birinda amakosa ahenze.
Porogaramu nziza
5-AXIS CNC ikunze gukoreshwa munganda zisaba ibice bigoye, byibanze cyane, nka:
Ibigize Aerospace ibice (turbine blade, abaham)
Gutera ubuvuzi na prostatics
Ibikoresho byo kwirwanaho n'ibikoresho bya gisirikare
Ibibumba hanyuma apfire hamwe nuburyo bukomeye
Ibintu muguhitamo iboneza rya CNC
Guhitamo imashini nziza ya CNC bisaba gusesengura ibintu byinshi byingenzi. Niba kubice byoroshye cyangwa ibishushanyo bifatika, buri iboneza, 3-axis, na 5-axis, itanga inyungu zitandukanye zishingiye ku ntego zumwanda, gushushanya ibikenewe, kandi bije.
Bigoye kubice geometries
Ikintu gikomeye cya geometrie nicyo gisuzumye mbere mugihe gihitamo hagati ya 3-axis, 4-axis, na 5-axis cnc. Ibice byoroshye hamwe nubutaka busenze hamwe no kugabanuka bugororotse bukwiranye na 2-axis ifite ibimenyetso bifatika cyangwa hejuru yindege cyangwa hejuru yindege imwe irashobora gusaba imashini 4-axis. Kubintu bigoye cyane, byashushanyije cyane hamwe na geometries ikomeye, imashini 5-axis akenshi ihitamo neza.
GUKURIKIRA ICYITONDERWA KANDI UKURI
Urwego rwibisobanuro kandi mubyukuri bisabwa kugirango umushinga wawe nikindi kintu cyingenzi. 3-Imashini ya AXIS ibereye ibice hamwe nibisabwa muburyo buciriritse, mugihe imashini 4-ya axis itanga neza kunonosora kubice byimpande nyinshi kubera kugabanya uduce twagabanijwe. 5-Imashini ya AXIS itanga urwego rwohejuru rwibisobanuro kandi neza, bigatuma ari byiza kubice bigoye hamwe no kwihanganira.
Gushiraho ibihe no gukora neza
Ibihe byo gushiraho birashobora gukinisha cyane umusaruro muri rusange. 3-Imashini ya Axis irashobora gusaba imirongo myinshi kubice bigoye, kongera umwanya nibiciro. 4-AXIQUES igabanya ibihe byo gushiraho yemerera impande nyinshi zigice kugirango ikorerwe muburyo bumwe. 5-AXIQUES itanga ibihe byiza cyane, kuko bishobora gukemura ibice bigoye hamwe na setups nto.
Ibitekerezo byafashwe
Igiciro cyimashini ya CNC, amahugurwa yakazi, no kubungabunga nabyo birashobora kwitabwaho. Imashini 3-ya Axis nuburyo buhendutse, hamwe nibiciro byo gushora imari no kubungabunga. Imashini 4-za Axis zifite ikiguzi giciriritse, hejuru ya 3-axis ariko munsi ya 5-axis. Imashini 5 za AXIS niyohenze cyane kubera ubushobozi bwabo bwambere, urwego rusabwa ubuhanga, hamwe no kubungabunga.
Umusaruro
Umusaruro wumusaruro wumushinga wawe urashobora kandi guhindura amahitamo yo guhitamo CNC. Kubwumusaruro muto cyangwa prototyping, imashini 3-ya axis irashobora kuba igisubizo kidasanzwe. Mugihe imiyoboro yumusaruro yiyongereye, imikorere no kugabanya ibihe bya 4-axis na 5-axis birashobora kuganisha kumafaranga yo hasi hamwe nibihe byihuse, bikaba byiza cyane kumusaruro mwinshi.
Guhinduka mugushushanya no gukora
Guhinduka muburyo bwo gushushanya no gukora bitangwa na buri iboneza rya CNC nabyo bigomba gusuzumwa. 3-Imashini ya AXIM ifite igishushanyo ntarengwa cyo guhinduka kandi ikwiranye nibintu byoroshye, byoroshye. 4-Imashini ya AXIM itanga kwiyongera guhinda guhinduka kubice bifite inguni ibiranga kandi bigoramye. 5-Imashini ya Axis itanga igishushanyo ntarengwa, gifasha kurema ibice bigoye cyane hamwe na geometries ikomeye.
Umwanzuro
Guhitamo hagati ya 3-axis, 4-axis, na 5-axis ya CNC biterwa na buri mushinga wuzuye, kubikenewe, kandi bikenewe. 3-AXIS iratunganye yoroshye, ibishushanyo mbonera; 4-AXIS yongeraho guhinduka muburyo bwo kuzunguruka, mugihe imashini 5-ya axis itwara urubingo, uruhande rwa gemetries nyinshi muri gahunda imwe. Gusobanukirwa itandukaniro ni ngombwa mugutanga umusaruro no gukora neza-imikorere mugukora. Guhitamo iboneza ryukuri bireba neza, bigabanya igihe cyashyirwaho, no guhera umusaruro munganda zitandukanye, kuva Aerospace kubavuzi. Kumenya igihe cyo gukoresha buri murongo wa axis ukora itandukaniro ryubakora neza.
Ikipe Mfg yumva akamaro ko guhitamo iboneza rya CNC kumushinga wawe. Ikipe yacu y'inararibonye iri hano kukuyobora binyuze mu nzira, gusuzuma ibintu nk'ibice bitandukanye, ibisabwa n'amategeko, ingano y'umusaruro, n'ingengo y'imari. Utwizere gutanga igisubizo cyiza kubyo ukeneye gukora.
Inkomoko
kugenzura imibare
Serivisi za SNC
Ibibazo bikunze kubazwa (Ibibazo)
Ikibazo: Ni irihe tandukaniro nyamukuru riri hagati ya 3-axis, 4-axis, na 5-axis cnc?
Igisubizo: Itandukaniro nyamukuru riri mumibare ya axes igikoresho gitema gishobora kwimuka. Imashini 3-za Axis zifite amashoka atatu (x, y, z), 4-Axis yongeraho axis imwe (a cyangwa b), hamwe nishoferi 5-a / b na c).
Ikibazo: Nigute nahitamo hagati ya 3-axis, 4-axis, na 5-axis cnc kumushinga wanjye?
Igisubizo: Reba ibintu nkibice bitandukanye, ibisabwa kugirango ubone ibipimo byumusaruro, ningengo yimari. 3-AXIS irakwiriye ibice byoroshye, 4-axis kubice bifite inguni, na 5-axis kuri gemetlex, yateguwe. Imashini zo hejuru-axis zitanga guhinduka ariko ngwino mugiciro cyo hejuru.
Ikibazo: Ni izihe nyungu zo gukoresha imashini ya CNC 5 ugereranije na mashini ya axis?
Igisubizo: Imashini za CNC zirashobora gutanga ibice bigoye, byuzuyemo ibintu bimwe, bigabanya ibikenewe kugirango hashyirwaho byinshi no kunoza ukuri. Bakwemera kandi uburebure buke bwibikoresho, kugabanya ibikoresho kunyeganyega no kunoza hejuru. Ariko, imashini 5 za AXIS zirahenze kandi zisaba abakora ubuhanga.
Ikibazo: Nigute nategura imashini 4-ya axis cnc?
Igisubizo: Guteganya imashini ya CNC 4-AXIS ikubiyemo kwerekana inzira yibikoresho kuri axr eshatu (x, y, y, z) hamwe na axis yinyongera (a cyangwa b). Uzakenera gukoresha software ya cam ishyigikira imashini 4-axis kandi ifite urutonde rwimashini zawe. Porogaramu izagufasha gukora g-code igenzura ingendo yimashini.
Ikibazo: Ni ubuhe buryo bumwe busanzwe kuri 4-axis na 5-axis cnc?
Igisubizo: Imashini 4-AXIS ikoreshwa mubice bifite inguni ibiranga, nkicyuma cya turbine, ababanjishwa, hamwe nibyiburonge. 5-Imashini ya AXIS ni nziza kuri gemeletries igoye, isutse iboneka muri aeropace, ibice byubuvuzi, nibikoresho byimodoka, nkibice bya moteri, prostatics, nibikoresho bya moteri. Byombi 4-axis na 5-axis imashini birashobora kunoza imikorere no gusobanuka kubice bimwe ugereranije na 3-axis.
