Niyihe mashini ya cnc nziza kumushinga wawe? Guhitamo hagati ya CNC Router hamwe nurusyo rwa CNC birashobora guhindura ibisubizo byawe byo gukora. Ikoranabuhanga rya CNC rifite uruhare rukomeye mu nganda zigezweho, zitanga ibisobanuro no gukora neza. Ariko ni ubuhe buryo bwingenzi hagati yizi mashini?
Muri iyi nyandiko, tuzasenya itandukaniro riri hagati ya CNC Router na Jancs. Uziga kubyerekeye imiterere, porogaramu, nuburyo bwiza mubikorwa bitandukanye. Mugusoza, uzamenya imashini ya CNC nziza kumushinga wawe utaha.
Umuyoboro wa CNC ni mashini igenzurwa na mudasobwa ikoreshwa mu kubaza, gukata, cyangwa gushushanya ibikoresho mubishushanyo byihariye. Ikora mukwimura igikoresho cyuzuyemo amashoka menshi kugirango akureho ibikoresho, gutesha agaciro akazi. Bitandukanye na router gakondo, routers zikora, zitanga ibisobanuro byinshi kandi byongeye kubisubiramo mubikorwa bigoye.
Ibintu by'ingenzi n'ibigize ibice bya CNC birimo:
Ikadiri hamwe nimbonerahamwe kugirango ushyigikire ibikorwa
Spindle ifite igikoresho cyo gukata hanyuma ikomeza kuri x, y, na z axes
Ikibaho cyangwa servo moto kugenzura kugenda kwa spindle
Sisitemu ya mudasobwa hamwe na cad / cam software kugirango ushushanye kandi ukore ibikorwa byo gukata
Vacuum cyangwa Shomps kugirango ugire umutekano mugihe cyo gufata
Ibikoresho bya CNC ni imashini zihuza zishobora gukorana nibikoresho bitandukanye, harimo:
Inkwi: MDF, Plywood, Hardwood, na Sofwood
Plastics: acrylic, Polycarbonate, PVC, na HDPE
Ibyuma byoroshye: aluminium, umuringa, n'umuringa
Ibibyimba n'ibikomu
Inganda na Porogaramu zisanzwe zikoresha imiyoboro ya CNC ari:
Kwihumeka na guverinoma
Gushiraho kwiyandikisha no gushushanya
Byihuse prototyping no guteza imbere ibicuruzwa
Inganda za Aerospace nimodoka
Ibikoresho n'ibishushanyo mbonera
Inzira ya CNC itangirana no gushushanya igice ukoresheje porogaramu (igishushanyo mbonera cya mudasobwa). Idosiye ya Cad noneho ihinduka muri kamera (ingirakamaro ya mudasobwa), itanga g-code irimo inzira zabigenewe no gutema ibipimo.
G-Kode yuzuye muri software igenzura ya CNC Router, isobanura amabwiriza kandi yoherereza amategeko ya moteri yimashini. Spindle, ifite ibikoresho bihuye bifatika, yimukira kuri x, y, na z amashoka, akurikira inzira yateguwe kugirango ikureho ibikoresho.
Ibikoresho bya CNC bikoresha ibikoresho bitandukanye byo gutema hamwe nibikoresho, bitewe nibikoresho kandi byifuza gukata. Ubwoko bumwe busanzwe burimo:
Bits igororotse kumugambi rusange wo gukata no kugirirwa nabi
V-bits yo gushushanya no kubaza
Umupira izuru bits kuri 3d kontours no gushushanya
Compression bits yo gukata isuku kumpande zombi
Guhitamo software nuburyo bwo gutangiza guterwa nubunini bwumushinga hamwe nuwabigenewe. Icyamamare cya cad / cam software ya CNC ikubiyemo:
Autodesk Fusion 360
Vcarve pro
Mastercam
Aspire
Muguhuza software yagezweho, kugenzura neza, ibikoresho byo gukata ibice bya CNC bitanga igisubizo gikomeye cyo gukora imiterere nibikoresho byinshi.
Urusyo rwa CNC, ruzwi kandi nka CNC Ikigo cya CNC, nigikoresho cyimashini igenzurwa na mudasobwa ikuraho ibikoresho ukoresheje ibikoresho byo guca burundu kugirango bikore ibice bya geometries bigoye hamwe na geometries igoye. Irashoboye gukora ibikorwa byinshi byo gusiga, harimo gucukura, kurambirana, gusya, no gukanda.
Ibintu by'ingenzi n'ibigize urusyo rwa CNC birimo:
Base ikomeye ninkingi kugirango itange igikomere no gutuza mugihe cyo gufata
Uruziga rufite kandi ruzunguruka igikoresho cyo gukata kumuvuduko mwinshi
Imirongo yamashanyarazi (x, y, na z) kwimura ibikorwa cyangwa spindle
Guhindura igikoresho cyemerera guhindura byikora ibikoresho
Sisitemu yo kugenzura CNC itanga ibisobanuro g-code kandi igenzura ingendo yimashini
Uruhinja rwa CNC rwateguwe kugirango dukemure ibikoresho bitandukanye, cyane cyane ibintu bikomeye nka:
Ibyuma: Aluminium, ibyuma, ibyuma bidafite ishingiro, Titanium, n'umuringa
Plastike: Nylon, peek, pom, na polycarbonate
Abayobozi: Fibre ya karubone, fiberglass, na kevlar
Ibikoresho bidasanzwe: Inconel, Fatelloy, na Ceramic
Inganda na Porogaramu bishingikiriza ku mbondo ya CNC kugirango bagaragaze neza barimo:
Aerospace no kwirwanaho: Ibice by'indege, misile, na satelite
Automotive: Ibice bya moteri, ibice byohereza, na sisitemu yo guhagarika
Ubuvuzi: Ibikoresho byo kubaga, gushiramo, na prostatics
Ingufu: Urwenya, imibiri ya Valve, n'ibikoresho bya PUM
Kubumba no Gupfa Gukora: Gutera inshinge, Gupfa Gupfa, no Guhishurira Yapfuye
Gahunda yo Gusiga CNC itangirana no kurema icyitegererezo cya 3D cyigice. Idosiye ya CAD noneho itunganijwe na cam software, itanga G-Kode irimo inzira zabigenewe, gukata ibipimo, n'amabwiriza yimashini.
G-Kode yapakiwe muri sisitemu yo kugenzura urusyo ya CNC, isobanura amabwiriza kandi ikora ibikorwa byo gusiga. Igikoresho cyo gukata, cyafashwe muri spindle, kizunguruka kumuvuduko mwinshi mugihe amashoka yumurongo yimura ibikorwa cyangwa spindle muburyo buhujwe kugirango bukuremo inzira.
Urusyo rwa CNC rukoresha ibikoresho byinshi byo gutema ibikoresho na bits, buri kimwe cyagenewe ibikoresho byihariye no gushinga porogaramu. Ubwoko bumwe busanzwe burimo:
Imperuka yangiza: ikoreshwa mu rurimi rwa periphel, gukubita, no gucana
Isura yubwoko: ikoreshwa mugukoresha hejuru, iringaniye
Imyitozo ya bits: ikoreshwa mukurema umwobo n'inyoni
Ibikoresho bishya: Byakoreshejwe mugutanga insanganyamatsiko imbere ninyuma
Urusyo rwa CNC rwateye imbere rushobora kugira amashoka yinyongera, nka rotary axes (a, b, na c), yemerera igice kinini cya geometries na 5-axis icyarimwe.
Porogaramu no gutangiza urusyo ya CNC bikubiyemo gukoresha sisitemu ya Cad / Cam ihanitse, nka:
Mastercam
Autodesk Fusion 360
Siemens NX
Catia
Ibi bipaki bya software bifasha ibyaremwe birambuye bya 3D, igisekuru cyinzira zishingiye kubikoresho, kandi kwigana inzira zamazi kugirango utezimbere umusaruro no kugabanya amakosa.
Mugihe CNC Router na MNC Monlls Gusangira ibyo mubikorwa byabo bigenzurwa na mudasobwa, biratandukanye mubice byinshi byingenzi bituma bikwiranye nibikoresho bitandukanye.
CNC Router ifata ibikoresho byoroheje, nka:
Inkwi: MDF, Plywood, Hardwood, na Sofwood
Plastics: Acrylic, PVC, Polycarbonate, na HDPE
Abagize: Fiberglass, fibre ya karubone, na kevlar
Ibyuma byoroshye: aluminium, umuringa, n'umuringa
Ibinyuranye, Urusyo rwa CNC rwagenewe gukemura ibikoresho bikomeye, harimo:
Ibyuma: Ibyuma, Icyuma, Titanium, no gutera icyuma
Plastike ikomeye: Nylon, peek, na ULTEM
Ceramics n'ikirahure
Allootic Alloys: Inconel, Fatelloy, na Waspay
Ibikoresho bya CNC mubisanzwe bikorera kumuvuduko mwinshi ugereranije nu mwobo wa CNC. Bashyira imbere ibiciro byihuta byo gukuraho byihuse, bikaba byiza kumishinga minini kandi yihuta prototyping. Ariko, iyi myitozo kumuvuduko irashobora kuvamo ubusobanuro buringaniye kandi busobanutse.
Kurundi ruhande, Urusyo rwa CNC rushyira imbere neza kandi neza kumuvuduko. Bakorera kumurongo wo hasi kugirango bagumane kwihanganira no gutanga umusaruro mwinshi ku bice bigoye. Uruhinja rwa CNC rushobora kugera ku nzego nyinshi zishingiye ku buryo butemewe kuruta router.
Ibikoresho bya CNC akenshi bikubiyemo ahantu hanini gukata, kubemerera kwakira ibikorwa binini nibikoresho byimpapuro. Bakunze kugira ameza uhagaze aho ibikorwa byakazi bikomeje gukosorwa mugihe spindle yimuka kuri x, y, na z axes.
Ibinyuranye, Urusyo rwa CNC rufite uduce duto dutemye ariko tugatanga ibintu byoroshye guhinduka murugendo rwakazi. Imbonerahamwe y'urusyo ya CNC irashobora kugenda kuri X na y amashoka, mugihe spindle igenda kuri z axis. Iboneza rifasha urusyo rwa CNC gukora ibikorwa bigoye kandi bifatika.
Muri rusange CNC muri rusange ihendutse kurusha imbohe ya CNC bitewe nubwubatsi bwabo bworoshye kandi wibande kubikoresho byoroheje. Nibisubizo byigihe gito kubucuruzi nabantu bakorera hamwe nibiti, plastike, nibikopo.
Kurundi ruhande, Urundi ruhande, bisaba ishoramari ryibanze ryambere kubera ubwubatsi bwabo bukomeye, ibintu byateye imbere, nubushobozi bwo gukora ibikoresho bikomeye. Bakoreshwa cyane cyane mu nganda zinganda aho ibisobanuro hamwe nimbaro birimo kwifuza.
Abakoresha ba CNC bakunze gukoresha software-yinshuti ifite intera yita hamwe, bigatuma bagerwaho kubakoresha bagutse. Amahitamo azwi cyane kuri router ya CNC arimo vCarve Pro, yifuza, na Fusion 360.
Urusyo rwa CNC rusaba software yateye imbere na tekiniki kugirango ikemure ibikorwa bigoye kandi bigatera ibikoresho byibikoresho byiza. Guhitamo software isanzwe kuri mills ya CNC harimo Mastercam, Siemens NX, na Catia.
Abadage bonyine ba CNC bashingiye kuri G-Code, imvugo yo gutangiza porogaramu itegeka imashini uburyo bwo kwimuka no gukora ibikorwa byo gukata. Cad / Cam Porogaramu ikoreshwa mugukora icyitegererezo cya 3D no kubyara G-code kubwitange zombi.
Ibikoresho bya CNC bikoresha cyane cyane router bits, biza muburyo butandukanye nubunini butandukanye kugirango bagabanye porogaramu zitandukanye. Ubwoko bumwe busanzwe bwa router bikubiyemo:
Bits igororotse kumugambi rusange
V-bits yo gushushanya no gukandagira
Umupira izuru bits kuri 3D Ingurana
Compression bits yo gukata isuku kumpande zombi
Urusyo rwa CNC rukoresha ibikoresho byinshi byo gukata ibikoresho, harimo imperuka yanyuma, imyitozo, nibikoresho byihariye kubikorwa byihariye. Uruhinja rwanyuma ni ubwoko bukunze kugaragara, hamwe nuburyo butandukanye nka:
Uruhinja rwanyuma rwumushinga rusange
Umupira urangiza Urusyo rwanduye kandi 3D hejuru
Uruganda rukora rukomeye kubikoresho biremereye
Urusyo rwa Urugwiro rwo gukora insanganyamatsiko imbere na hanze
Guhitamo ibikoresho byiza kuri buri imashini ningirakamaro kugirango ugere kumikorere myiza yo gukata, hejuru hejuru, nubuzima bwibikoresho. Ibintu ugomba gusuzuma mugihe uhisemo ibikoresho birimo ubwoko bwibintu, geometrie yifuzwa, hamwe nibisobanuro byimashini.
Ikiranga | CNC Router | CNC Urusyo |
---|---|---|
Ibikoresho | Ibikoresho byoroshye (ibiti, plastike, ibihimbano) | Ibikoresho bikomeye (ibyuma, plastiki zikomeye, ceramic) |
Umuvuduko | Umuvuduko mwinshi wo gukuraho ibikoresho byihuse | Umuvuduko wo hasi kugirango usobanure neza kandi wukuri |
Ibisobanuro | Gushyira mu gaciro no gusobanura neza | Ubushishozi buke kandi bukomeye |
Agace | Agace kanini gukata imirimo minini | Agace gato ko gutema ariko guhinduka cyane mumutwe wakazi |
Iboneza rya AXIS | Igikorwa cyo guhagarara hamwe na spind | Kumeza yimuka hanyuma uzenguruke kugirango utere imbere |
Igiciro | Ishoramari ryo hasi ryambere nigiciro cyo gukora | Isuku yo hejuru yishoramari no kubungabunga |
Software | Software-yinshuti ifite interineti | Software yateye imbere na tekiniki kubikorwa bigoye |
Igikoresho | Router bits kubisabwa bitandukanye | Imperuka yanyuma, imyitozo, nibikoresho byihariye kubikorwa byihariye |
Guhitamo imashini iboneye ya CNC kubikenewe byawe ni ngombwa kugirango ugere kubisubizo byiza kandi byoroshye ishoramari ryawe. Ibintu byinshi by'ingenzi bigomba gusuzumwa iyo byemeza hagati ya CNC Router hamwe na rusyo rwa CNC.
Ibisabwa Ibikoresho : Suzuma ibikoresho byibanze uzakorana. Ibikoresho bya CNC bikwiranye nibikoresho byoroshye nkibiti, plastiki, hamwe nabanyacyubahiro, mugihe urusyo rwa CNC rwinshi mubikoresho bikomeye nk'ibyuma, alloys.
Umuyoboro wumushinga : Reba uburyo bwo kuyobora no gusobanuka bisabwa kumishinga yawe. Urusyo rwa CNC rutanga ubusobanuro bwo hejuru kandi buroroshye, bikaba byiza kubice bigoye bifite ibintu bifatika. Ibikoresho bya CNC bikwiranye nibishushanyo byoroshye nibikorwa binini.
Ingengo yimari nibiciro : Suzuma umutungo wawe wimari nigiciro kirekire cya nyirubwite. Ibikoresho bya CNC muri rusange bifite ishoramari ryo hasi ryambere nigiciro cyo gukora ugereranije nu mbondo za CNC. Ariko, Moncs MILL itanga igihe kirekire nigihe kirekire cyo gusaba ibyifuzo byinganda.
Umwanya wakazi nimashini : Suzuma umwanya uboneka mumahugurwa yawe cyangwa ibikoresho byo gukora. Abadage ba CNC bakunze kugira ahantu hanini gukata, bakemerera ibikorwa bikomeye bya CNC bafite ikirenge kigenda neza ariko gitanga guhinduka cyane mumutwe wakazi.
Ubuhanga bwa Operator hamwe namahugurwa : Reba urwego rwubuhanga hamwe nibisabwa mumahugurwa kumatsinda yawe. Ibikoresho bya CNC bikunze kugira software-yinshuti ifasha, bigatuma barushaho kugera kubakoresha. Urusyo rwa CNC rusaba ubumenyi bwateguwe bwa porogaramu nubuhanga bwa tekiniki kugirango ukore neza.
Ibyiza byo gukoresha router ya CNC :
Ishoramari ryo hasi ryambere nigiciro cyo gukora ugereranije na CNC MILS
Umuvuduko wihuse wo gukata ibikoresho byinshi byo gukuraho ibikoresho
Ahantu hagabanijwe kubakira akazi gakomeye hamwe nibikoresho byurupapuro
Porogaramu-Yumukoresha-Igenzura, bigatuma bagerwaho kubakoresha bagutse
Bitandukanye mubikoresho byoroheje nkibiti, plastike, nibisobanuro
Ibibi n'imbogamizi za Routers CNC :
Ubushobozi buke bwo gushinga imashini ibikoresho bikomeye nkibyuma na alloys
Gushyira hasi kandi neza ugereranije na MNC
Kugabanuka gukomera no gutuza, bishobora kugira ingaruka ku miterere yaciwe kandi irangira
Uburyo buke bwibikoresho ugereranije nurwego runini ruboneka kuri msc
Ubushobozi bwo kunyeganyega no kuganira mugihe imashini kumuvuduko mwinshi cyangwa ibikoresho birebire
Ibyiza byo gukoresha urusyo rwa CNC :
Ibirindira no kwihanganira gukomera kubice bigoye bifite ibintu bifatika
Ubushobozi bwo kwingiba ibikoresho bikomeye nkibyuma, alloys, na ceramics
Gukomera no gutuza cyane kugirango utere imbere ubuziranenge nubuso burarangiye
Uburyo butandukanye bwibikoresho kubikorwa bitandukanye nibikoresho
Kongera guhinduka mumurimo wakazi hamwe nibiboneza byinshi
Ibibi n'imbogamizi za MNC MOLL :
Ishoramari ryishoramari ryambere no kubungabunga ugereranije na CNC Routers
Gahoro gahoro gahoro hamwe nibiciro byo gukuraho ibikoresho
Ahantu hato, kugabanya ingano yakazi ishobora gukoreshwa
Ubuhanga bwihariye bwa porogaramu hamwe nubuhanga busabwa kugirango bukore
Kongera ibintu bigoye mugushiraho no guhindura imirimo
Factor | CNC Router | CNC Urusyo |
---|---|---|
Ibikoresho | Ibikoresho byoroshye (ibiti, plastike, ibihimbano) | Ibikoresho bikomeye (ibyuma, alloys, ceramic) |
Umushinga woroshye | Ibishushanyo byoroshye nimishinga minini | Ibice bigoye bifite ibintu bifatika |
Bije | Ishoramari ryo hasi ryambere nigiciro cyo gukora | Ishoramari ryambere ryambere nigihe kirekire |
Umwanya no Kureka | Agace kanini gukata imirimo minini | Ibikeri bihumura hamwe nakazi gakomeye |
Ubuhanga bwo gufata no guhugura | Umukoresha-ukunda software no kugenzura | Ubuhanga bwambere bwa porogaramu na tekiniki |
Ubwanyuma, guhitamo hagati ya CNC Router hamwe nurusyo rwa CNC biterwa nibisabwa nibisabwa byihariye, ingengo yimari, nintego ndende. Mugusuzuma witonze ibyo bintu no gupima ibyiza n'ibibi bya buri bwoko bwimashini, urashobora gufata icyemezo kiboneye ko ibikorwa byawe byiza kandi byemeza ko ibikorwa byawe bya CNC.
Mu gusoza, routers CNC na Monc Urusyo Bakorera intego zitandukanye mu gukora. CNC Router itwara ibintu byoroshye, nkibiti na plastike, bituma biba byiza kumishinga minini isaba neza. Kurundi ruhande, urusyo rwa CNC rutanga ibisobanuro byikirenga kandi nibyiza kubikoresho bikomeye, nk'ibyuma. Mugihe uhitamo hagati yabyo, tekereza kubintu nkibintu byubwoko, ibintu byumubiri, ingengo yimari, hamwe numwanya uhari. Urusyo rwa CNC muri rusange rurahenze kandi rusaba ubuhanga bwo murwego rwo hejuru, ariko gutanga ukuri kudacogora kubikorwa bikomeye.
Imashini za horizontal vs vertique
Ikipe mfg ni sosiyete ikora byihuse muri Odm na Oem itangira muri 2015.