Koresha amazi yo gukata kuri snc

Gukata amazi bigira uruhare rukomeye muri SNC imashini, kunoza imikorere, gusobanuka, nubuzima bwibikoresho. Ariko bakora bate, kandi ni ukubera iki ari ngombwa cyane? Aya mazi akonje kandi akonje gusa ariko anafasha gukumira kwa Chip no gukumira kwa Chip no gukumira kwangwa, kubungabunga imikorere myiza yimashini.

Muri iyi nyandiko, uziga kubyerekeye ubwoko butandukanye bwo gukata amazi, imirimo yihariye, nuburyo bakungukira ibikorwa bitandukanye. Gusobanukirwa ibi bizagufasha guhitamo amazi meza kubyo ukeneye, kuzamura umusaruro nubuziranenge.

Icyuma cya CNC Ikigo Gucukura ibyuma kandi ukoresheje Fluid ikora nka coolant

Ni ubuhe buryo bwo gukata amazi?

Gukata amazi bigira uruhare rukomeye muburyo bwa CNC. Nibintu byihariye byateguwe kugirango byongere umusaruro mwiza nubwiza.

Ibisobanuro birambuye byo gukata amazi

Gukata amazi ni amazi yinganda byakoreshejwe mugihe cyo gukata ibikorwa. Bakora intego nyinshi:

• Gukonjesha

• Gutekamo ibikoresho-ukorerabutse

• Gukuramo chip na obbris

• Gukumira ibiryo byafashwe

Aya mazi atezimbere cyane imashini, yongere ubuzima bwibikoresho, kandi urebe hejuru hejuru.

Ibigize n'ibikoresho byo gukata amazi

Gukata amazi bigizwe na:

1. Amazi shingiro (amazi cyangwa amavuta)

2. Emulsify

3. Imbunda

4. Lubriring

5. INGARUKA ZIKURIKIRA

6. Biocides

7. Ibitsina

Ibigize byihariye biratandukanye bitewe nibigenewe kandi bisabwa.

Andi Makuru yo gukata amazi

Gukata amazi azwi n'amazina atandukanye mu nganda:

• Gukata amavuta

• Guteka

• Lubricant

• Amazi meza

• Amazi

Aya magambo akunze kwerekana imikorere yibanze cyangwa ibigize amazi. Kurugero, 'Gukata amavuta ' gushimangira imitungo yayo yo gusiga, mugihe gito 'coolant ' yerekana ubushobozi bukonje.

Ibisobanuro birambuye byo gukata amazi muri CNC

Gukata amazi bigira uruhare runini mubikorwa bya CNC. Bakora imirimo myinshi yo kuzamura imikorere myiza, kunoza ubuziranenge bwimikorere, kandi bikange ubuzima bwibikoresho. Reka dusuzume iyo mirimo birambuye.

Gukonja

Mugihe cya CNC, ubushyuhe bukomeye butangwa kubera:

• Guterana hagati yigikoresho cyo gutema hamwe nakazi

• Guhindura plastiki yicyuma muri zone ya shear

Gutema amazi akonje ahantu hatagaragara binyuze:

• Kwimura Ubushyuhe

• Gukonjesha

Batandukanya neza ubushyuhe, kubuza ibyangiritse kumajyaruguru kubikoresho byo gukora no gukata.

Amavuta

Gutema amazi bigabanya amakimbirane na:

1. Gukora firime yoroheje yoroheje hagati ya chip nigikoresho

2. Kugabanya aho uhurira hagati yubuso

Ubu buryo bwo gutinda:

• Kugabanya ibyuma byigikoresho cyo gukata

• Kugabanya ibiyobyabwenge mugihe cyo gufata

• Kuzamura hejuru

Gukumira kwangirika

Gukata amazi kurinda ibice hamwe nibikorwa byibikorwa biva muri kaburimbo:

• Kubuza ingese no kuri okiside

• Gukora urwego rukingira hejuru

Ibi biranga ni ngombwa mu gukomeza ubusugire bwibice byafashwe, cyane cyane mubidukikije.

Gukuraho Chip

Gukuraho Chip Ibyiza ni ngombwa mugukomeza gukora neza. Gutema amazi muri:

• Gukuramo chip kuva muri zone yo gukata

• Gukumira chip yo kwegeranya no kongera gukata

Iyi mikorere ni ingenzi cyane mubikorwa nko gucukura no gusya, aho kwiruka Chip bishobora kuba ingorabahizi.

Ubuso burangiza kongera

Gukata amazi bitanga umusanzu kugirango utezimbere kurangiza:

1. Kugabanya kugoreka ikirere byakazi

2. Kubungabunga ubushyuhe buhoraho

3. Kugabanya inkombe-yubatswe (bue)

Izi ngingo ziganisha ku buryo bwo kuzamura neza kandi ubwiza buhebuje.

Kwagura ubuzima

Gukoresha amazi yo kwagura cyane kubuzima bwibikoresho binyuze:

• Kwambara no kugabanya abyuma

• Gutunganya umutwe

• Kugabanya reaction yimiti hagati yigikoresho nakazi

Mugukomeza ubushyuhe bwo hasi no kugabanya guterana amagambo, guca amazi bifasha kubungabunga ibikoresho bya geometrie no guca imikorere.

Kugabanya inkombe-yubatswe (bue)

Gukata amazi bifasha kugabanya burundu gushiraho:

• Kugabanya ATSHEION hagati yibikoresho byakazi no gukata

• Kubungabunga ubushyuhe buhoraho

Uku kugabanya kwishyiriraho ishyirwaho ryamazi imbere noguka ubuzima.

Kugenzura ibihuha

Gutema amazi afasha mugucunga ibikoresho bya Airborne na:

• Gufata umukungugu w'icyuma n'imyanda

• Gukaraba ibice byangiza

Iyi mikorere itezimbere ubwiza bwikirere mubidukikije, kugabanya ingaruka zubuzima kubakora.

Imashini yo gusya ya CNC Gukata Ibice bya Shell hamwe nuburyo bukonje bwa peteroli

Icyiciro cyibanze cyo gukata amazi

Guhitamo Amazi yo gutemanura kuri CNC ningirakamaro kugirango atere imbere imikorere nubuzima bwibikoresho. Amazi atandukanye atanga inyungu zidasanzwe bitewe nibikoresho. Hano hari ubwoko bwibanze bwo gukata amazi akoreshwa mugukubita, buri kimwe gifite ibihangano nibyiza.

Emulsion (amazi ashingiye ku mazi)

Amajuguli ahuza amazi, amenyesheje amavuta, hamwe ninyongera zitandukanye. Byakoreshejwe cyane mubikorwa byo gutanga.

Ibigize:

• Amazi (ibice by'ibanze)

• Amavuta

• Inzobere (Emulsifiers, biocides, abambuzi bya ruswa)

Ibyiza:

• Ibintu byiza byo gukonjesha

• Igisubizo cyiza

• Bikwiranye no gukinisha kwihuta

Ibibi:

• Bakunda gukura kwa bagiteri

• Birashoboka kubikoresho bimwe

• Bisaba gukurikiza buri gihe no gukurikirana

Amazi meza

Amazi yubukorikoti adafite inkoko ya peteroli, yishingikirije kubinjira imiti kumitungo yabo.

Ibigize:

• Inyongeramuti

• Amazi

Ibyiza:

• Ubushobozi buhebuje

• Kurwanya Byinshi Kurwanya Gukura Bagiteri

• Nibyiza kubidukikije bisukuye

Ibibi:

• Ikiguzi kinini cyambere

• Irashobora gutera ruswa mubice bimwe bya mashini

• Irashobora kurakara uruhu

Amazi-synthique

Diside-synthetic fluide ivanze ibiranga amapfa n'amazi ya sintetike.

Ibigize:

• Amavuta ya peteroli (5-50%)

• Amazi

• Inyongeramuti

Imikorere iringaniye:

• Ihuza ingaruka zo gukonjesha

• Itanga amavuta yo guhuza amazi

Ibitekerezo:

• Biostique iratandukanye ukurikije ibihimbano

• Ruromone rugomba gukurikiranwa

• Birashobora gusaba gusimbuza kurushaho kurenza synthetics yuzuye

Gukata amavuta agororotse (amazi ashingiye kuri peteroli)

Aya mazi ni amavuta ashingiye kumavuta gusa, nta mazi arimo.

Ibigize:

• Amavuta ya minerraho cyangwa amavuta yimboga

• Inzoti yibibazo bikabije no kurwanya imitungo

Ibyiza:

• Lubentity nziza

• Kwirinda Rust Gukumira

• Nibyiza kubikoresho bigoye-kumashini

Ibibi:

• Ubushobozi buke bwo gukonjesha

• Ntibikwiriye kwihuta-kwihuta

• Ishobora guhungabanya umuriro ku bushyuhe bwo hejuru

Amavuta yo gukosora

Amavuta yo gukosora ashimangira amapfa mugihe avanze namazi, atanga uburinganire bwimitungo.

Ibigize:

• Amavuta yibanda

• Amazi (yongeyeho mugihe cyo gukoresha)

• Emulsifys hamwe ninyongera

Ibyiza:

• Umutungo mwiza

• Ubushobozi bwiza bwo gukonjesha

• Verisile kubikorwa bitandukanye byabigenewe

Ibitekerezo:

• Ikigereranyo cyo Kwirukana neza ni ngombwa

• Ubwiza bwamazi bugira ingaruka kumikorere no gutuza

• Gukurikirana bisanzwe no kubungabunga birakenewe

Ikigo cya Machling gikoresha amavuta yo guhuza amazi yo gukonjesha

Guhitamo uburyo bwo gukata amazi ya CNC

Guhitamo amazi meza yo gutema kwa CNC ningirakamaro kugirango utegure neza ubuzima, kandi uzamure ubuziranenge bwakazi. Guhitamo biterwa nibintu bitandukanye, harimo ubwoko bwibintu, igikoresho cyo gucamo ibintu, hamwe nibikorwa byihariye.

Ibintu ugomba gusuzuma

Iyo uhisemo amazi yo gukata, tekereza kuri ibi bintu bigoye:

1. Guhuza ibikoresho byakazi : Ibikoresho bitandukanye byakira bidasanzwe kugirango utere amazi.

2. Gukata igikoresho cyanditseho : Ibikoresho byabigenewe bifite ubushyuhe na Smalitwitique.

3. Ibikorwa byo gusiga amakuru : Buri gikorwa gifite ibyo gukonjesha no gutiza.

Ibikoresho byihariye byo gutema amazi

byasabwe	gutema amazi
Ibyuma	Amavuta ya minerval hamwe nibijuri
Aluminium alloys	Amavuta yo gukosora cyangwa amabuye mabuye adafite sulfure ikora
Umuringa n'umuringa	Amavuta yo gukosora
Ibumoso	Amabuye y'agaciro hamwe na opport zikabije
Fata Icyuma	Muri rusange yumye; Amavuta yoroheje nibiba ngombwa

Gukata ibikoresho-byihariye byamazi

Ibikoresho bitandukanye byo gutema bisaba ibintu byihariye byamazi:

• Ibikoresho byihuta byihuta : Koresha amavuta yo gukosora cyangwa amazi ya kimwe cya kabiri. Batanga ubukonje buhagije butagira ibyago byumuriro.

• Ibikoresho bya Carbide : hitamo amazi ya synthetic hamwe nubushobozi bwo gukonjesha. Barinda ubwoba bwumva mugihe babungabunga ubunyangamugayo bwibikoresho.

• Ibikoresho bya Ceramic : Koresha amazi ashingiye ku mazi cyangwa imashini zumye. Kurwanya ubushyuhe bwinshi bituma amazi akonjesha.

Ibikorwa-gutema amazi yihariye

Buri gikorwa cyo gusiga gifite ibisabwa bidasanzwe:

Guhindukira

• Koresha amazi ashingiye kuri peteroli afite abagore bafite agaciro gakabije kugirango bahindukire vuba.

• Amapfa ashingiye ku mazi akora neza kubikorwa rusange.

Gusya

• Hitamo amazi ya synthique cyangwa igice cya simic ufite imiterere nziza kandi ya chip yo gukuraho.

• Kubikoresho bikomeye kuri-imashini, koresha ibintu byinshi-bigabanya imitekerereze idahwitse.

Gucukura

• Hitamo amazi make, amazi akonje ashingiye kumazi ashingiye kumazi.

• Bakinjira mu mwobo wimbitse neza, kubuza chip gufunga no kwishyurwa.

Gusya

• Koresha amazi ashingiye kumazi afite imikorere myiza yo gukonjesha.

• Aya mazi akurura vuba kandi ayobora ubushyuhe, agumana ubushyuhe buke muri zone yo gusya.

Uburyo bwo gusaba guhagarika amazi

Ingirakamaro yo gukata amazi muri CNC ahanini biterwa nuburyo bukoreshwa. Ibikorwa bitandukanye byabi bisaba uburyo bwihariye bwo gusaba kugirango biteruye gukonjesha, gusiga, no gukuraho Chip. Hano hari uburyo busanzwe bukoreshwa mugukoresha amazi yo gukata.

Umwuzure

Umwuzure utanga ingano ndende yo gukata amazi mukarere ka mashini. Iremeza gukonjesha no gutinda, bigatuma biba byiza kubikorwa byihuta.

• Gutanga amazi menshi : gutwikira ahantu hanini, gukumira ubushyuhe bukabije.

• Birakwiriye gusya no guhindukira : cyane cyane mubikorwa bisaba igihe kirekire cyo gusezerana hagati yigikoresho nakazi.

Indege

Muri porogaramu ya jet, imigezi yibanze yamazi yerekejwe kuri zone yo gukata, gutanga igikoma gikonje na chip. Ubu buryo bufasha kwirinda igikoresho kunesha kandi ibikoresho.

• Imigezi yamazi : Yibanda cyane aho bikenewe, bituma imikorere yo gukonjesha.

• Ibyiza byo gucukura no guhinduka : imirimo neza mubikorwa bisaba kwinjira cyane kandi byoroshye.

Ibicu

Igicu giteratote kitobora amazi yo gukata ibitonyanga byiza, bigakora igihu cyo gutwika igikoresho nakazi. Ubu buryo buringaniza buhiga no gukonjesha, mugihe kugabanya ibiyobyabwenge.

• Itongane nziza yamazi : Gutanga igihu cyiza gikonjesha kandi gihimba neza.

• Nibyiza byo gusya ibikorwa : biratunganye kugirango byihuse gusya aho ubushyuhe bukabije bugomba kugenzurwa.

Umubare ntarengwa wihariye (mql)

MQL ikoresha umubare muto cyane wo gukata amazi kugeza kumatara. Iyi gahunda yangiza ibidukikije igabanya imyanda yamazi mugihe agitanga amavuta meza.

• Guhagarika umutima : gutanga gusa umubare w'amazi akenewe, kugabanya ibiyobyabwenge.

• Uburyo bwa kilometero rusange : Amafaranga yo kwigunga kandi agabanya ingaruka zishingiye ku bidukikije mu kugabanya imikoreshereze ya Fluid.

Kwiyongera (kuri EDM)

Ububiko bukubiyemo kwibiza byimazeyo ibikorwa na electrode mumazi yubuzima, ibikorwa nkibikonje na susulator. Ubu buryo ni ngombwa mugusohora amashanyarazi (EDM).

• Kwibizwa byuzuye mumazi yubuzima : Irabagirana kandi ikwirakwiza ubushyuhe neza mugihe cya EDM.

Nozzle gusaba (kuri laser gukata)

Kuri Laser Gukata, Gutanga Nozzle Gutanga Amazi Yukuri Kuburyo bwa Laser, gukonjesha ibikoresho no gukuraho imyanda yashongeshejwe.

• Gutanga nozzle itanga : bisobanura amazi neza aho bikenewe kugirango dukongeza neza.

• Birakwiriye gukata kwa laser : Gutema isuku muguhagarika uburemere bugenzura ubushyuhe no gukuraho imyanda.

Gufunga CNC Guhindura Gukata Icyuma Inganda Inganda Ibikoresho byicyuma hamwe namazi atema amazi

Ibyiza nibibazo byo gukoresha fluids

Gukata amazi bigira uruhare rukomeye muburyo bwa CNC. Mugihe batanga inyungu nyinshi, uburyo bwabo nabwo bwerekana ibibazo bimwe. Reka dusuzume ibintu byombi kugirango tubyumve neza.

Inyungu

Kunoza Gukora neza no gusobanuka

Gutema amazi yongera cyane imikorere yo gushushanya:

• Mugabanye amakimbirane hagati yigikoresho nakazi

• Gutandukanya ubushyuhe neza muri zone yo gukata

• Gushoboza umuvuduko mwinshi no kugaburira

Ibi bintu bigira uruhare mugutezimbere imikorere yo gufata neza no gusobanuka.

Gutanga ibikoresho byahinduwe kandi byagabanijwe

Gukoresha gutema amazi ya prolongs yubuzima bwa:

• Kugabanya kwambara kwambukiranya gukata impande

• Gukumira ibyangiritse kuri thermal kubikoresho

• Kugabanya reaction zishingiye ku gikoresho nakazi

Guhindura ibikoresho byubuzima bisobanurira abasimbura bike kandi bigabanuka.

Kuzamura neza no kurangiza

Gukata amazi atanga umusanzu hejuru yubuso burarangiye:

• Kubungabunga ubushyuhe buhoraho

• Kurinda Urutonde rwububiko

• Korohereza gukuramo Chip kuva muri zone yo gukata

Izi ngaruka ziva muburyo bwiza bwo hejuru nubuntu budasanzwe.

Kongera umusaruro no kuzigama

Inyungu zo gukata amazi zirangira mu kongera umusaruro no kuzigama amafaranga:

• Umuvuduko mwinshi ugabanya igihe cyo gutanga umusaruro

• Guhindura ibikoresho byubuzima butanga ibikoresho

• Kunoza hejuru kurangiza kugabanya ibikorwa byisumbuye

INGORANE N'IBITEKEREZO

Ingaruka z'ibidukikije no guta

Gukata imizi yibidukikije:

• Ibishobora kwanduza amasoko y'amazi

• Ibisabwa byangiza imyanda

• Ukeneye gutunganya neza no kuvura

Abakora bagomba kubahiriza amabwiriza y'ibidukikije no gushyira mu bikorwa imigenzo y'inshingano.

Ibibazo byubuzima n'umutekano kubakora

Guhura no gukata amazi birashobora kuganisha ku ngaruka z'ubuzima:

• Kurakara uruhu na Dermatitis

• Ibibazo byubuhumekero biva muri Fluid Guhumeka

• Ingaruka Zigihe kirekire

Ibikoresho bikwiye byihariye hamwe na sisitemu yo guhumeka ni ngombwa kugirango dugabanye ibyo byiringiro.

Kubungabunga amazi no gukurikirana

Gucumutsa neza amazi bisaba:

• Gukurikirana buri gihe byo kwibanda kuri Fluid Kwibanda hamwe na PH

• Kwipimisha kenshi gukura kwa bagiteri no kwanduza

• Gusimbuza amazi cyangwa gusubiramo

Iyi mirimo yo kubungabunga Ongeraho gukora hejuru ariko ni ngombwa kubikorwa byiza.

Ibibazo Byubahiriza hamwe n'imashini n'ibikoresho

Ntabwo imizingo yose idahuye nazo.

• Amazi amwe arashobora kwangirika ibice bimwe bya mashini

• Ibikoresho bimwe na bimwe byakazi bitwara nabi muburyo bwihariye bwamazi

• Imikoranire-imashini irashobora kugira ingaruka kumikorere rusange

Guhitamo neza no kwipimisha birakenewe kugirango duhuze mubice byose bigize gahunda yo gukomera.

Ibice	byunguka	ibibazo
Imikorere	Kunoza imikorere, gusobanuka	Ibisabwa byo kubungabunga
Ubuzima	Kwagura ubuzima, kugabanya kwambara	Impungenge
Ubuziranenge	Yongerewe kurangiza, ukuri	Ibikoresho Bishoboka
Umusaruro	Kongera ibisohoka, kuzigama kw'ibiciro	Ibidukikije
Ubuzima & Umutekano	N / a	Umukoresha arahura

Kuvugurura ibibazo bisanzwe hamwe no gukata amazi

Gucunga neza amazi ningirakamaro kubikorwa bya CNC neza. Ariko, ibibazo byinshi birashobora kuvuka mugihe cyo gukoresha. Reka dushake ibibazo bisanzwe nibisubizo byabo.

Impumuro no kwangirika

Impumuro zidashimishije hamwe no kwangirika amazi birashobora guhindura ibikorwa byo gutanga.

Impamvu:

• Ikwirakwizwa rya bagiteri mumazi

• Kwanduza mugihe cyo gutegura cyangwa kubika

• Isuku idahagije yo gukoresha ibidukikije

Ingamba zo gukumira:

1. Koresha ubuziranenge, uhamye gukata amazi yo gukura kwa bagiteri

2. Gukoresha amazi atandukanye kugirango utegure amazi kugirango ugabanye umwanda

3. Komeza urwego rusabwa

4. Buri gihe ukurikiranure kandi uhindure ph

5. Kugenzura isuku ibikoresho byo gusiga hamwe nibidukikije

Ruswa

RORROSONION irashobora kwangiza ibikorwa byombi nibigize imashini.

Impamvu:

• Urwego rudakwiye ph rwo gukata amazi

• Twandikire hagati y'ibyuma bidahwitse

• Kuzamura ubushuhe mu bikorwa

• Kwanduza amazi

Ingamba zo gukumira:

1. Komeza guca FleID PH mubisabwa kugirango habeho ibyuma byihariye

2. Koresha ibibabujijwe cyangwa amavuta yo kurwanya ruswa mugihe bibaye ngombwa

3. Kugenzura urwego rwa deciidity mubikorwa byakazi

4. Irinde Guhuza Ibyuma bidahwitse

5. Menya neza ko ububiko bwamazi hamwe nuburyo bwo gukoresha

Ifuro

Kubyibuha birenze urugero birashobora kuganisha ku kugabanuka gukonjesha no gufata neza.

Impamvu:

• Urwego rudahagije muri Sump

• Ibiciro birenze urugero bitera imbaraga zo mu kirere

• Igishushanyo gikennye gishushanya hamwe ninfuti ityaye cyangwa buffles idahagije

Ingamba zo gukumira:

1. Komeza Urwego ruhagije muri Sump

2. Kugenzura igipimo cyo gukumira aeration ikabije

3. Igishushanyo mbonera gifite inguni zizengurutse kandi zikaze neza

4. Koresha abakozi barwanya ibibyimba nkibikenewe, ukurikira ibyifuzo byumubiri

Uruhu rwa Operator

Uruhu rwarakaye kandi rushobora gutera ingaruka zikomeye mubuzima kubatwara.

Impamvu:

• Urwego rwo hejuru rwa PH cyangwa imiti ikaze imiti

• Kuvugana na siteds idashobora gushyushya cyangwa amavuta

• Ubushakashatsi butari bwo bwo gukata amazi

• Gushiraho ibice birinda cyangwa ibisigisigi

Ingamba zo gukumira:

1. Tanga abakora bafite ibikoresho byo gukingira bikwiye, harimo na gants hamwe na serivisi

2. ACHERE kugirango hasabwe kwibandaho hamwe nibisobanuro byamazi

3. Koresha biocide ukurikije ibipimo byasabwe

4. Hitamo kashe ya rubber cyangwa nitrile kubice byimashini

5. Gushyira mubikorwa sisitemu ifatika yo kugabanya ibicurane bya fluid

gutanga	ibyingenzi bitera	urufunguzo rwo gukumira
Impumuro no kwangirika	Gukura kwa Bagiteri	Koresha amazi meza, ahamye
Ruswa	Ph	Komeza Icyiciro cya PH
Ifuro	Ibiciro birenze urugero	Kugenga amazi atemba no gushushanya
Uruhu	Ibigize Imiti	Tanga ibikoresho byo kurinda bikwiye

Umwanzuro

Gukata amazi ni ngombwa mugutezimbere imikorere, gusobanuka, nubuzima bwibikoresho muri SNC. Guhitamo neza no gucunga birakomeye kugirango twirinde ibibazo nko kwambara cyangwa ruswa. Gukoresha amazi yo guhitamo biganisha ku bwiza bwiza, bwongerewe (no kuzigama amafaranga.

Kubisubizo byiza, guhuza amazi kubikoresho, ibikoresho, nibikorwa. Gukurikirana no gukomeza amazi buri gihe kugirango ukore ntarengwa.

Mugutezimbere ibikorwa byo gukata amazi, uzabona ibisubizo byiza. Kora uburyo bworoshye bwamazi muburyo bwa CNC.