Wigeze wumva ijambo 'Lathe '? Lathe nintwari zitaringaniye zinganda zigezweho, zihindura isi imwe izunguruka icyarimwe. Kuva mu ntangiriro yo kwicisha bugufi ibikoresho byakoreshwaga n'intoki kugeza kuri sisitemu igenzurwa na mudasobwa, Lathe yahindutse cyane.
Iyi blog izacukumbura cyane mubisobanuro, ubwoko nibisabwa lathes zitandukanye, kugirango ubashe kugwiza ubushobozi bwimashini zawe za laho, imikorere yo gutwara no guhanga udushya no guhanga.
Lathe nigikoresho cya pression yerekana ibikorwa byuzura ibikorwa byo gukora ibikorwa bitandukanye. Imikorere yacyo yibanze izenguruka gukuramo ibikoresho kugirango ukore ibice byubusambanyi hamwe nukuri.
Ibigize by'ingenzi birimo:
Umutwe: Amazu spindle hamwe nibikoresho nyamukuru byo gutwara
Amadorari: Gushyigikira ibikorwa birebire
Gutwara: gufata no kwimura igikoresho cyo gukata
Uburiri: itanga urufatiro rukomeye kubice byose
Ibikorwa bisanzwe bikorwa kuri Lathes harimo:
ibikorwa | bisobanura | porogaramu isanzwe |
---|---|---|
Guhindukira | Kugabanya diameterpiece | Shafts, pin, bolts |
Guhangana | Kurema hejuru yubuso bwa perpendicular kuri axis | Hejuru ya kashe, igice kirangira |
Gucukura | Gukora umwobo kuruhande rwakazi | Impyisi ya Hollow, Ibice bya peteroli |
Imitwe | Gukata insanganyamatsiko imbere cyangwa hanze | Imiyoboro, imbuto, imiyoboro ya page |
Moteri Lathes, izwi kandi nka Lalotée Hagati, ni ibyuma byingabo zubusuwisi yisi. Barushaho gusobanuka, gukora ibikorwa bigera kuri metero 1 kuri diameter na metero 4 z'uburebure. Ubushakashatsi bwakozwe na Precision bukoreshwa nabi hagaragaye ko 78% byamabuye mato yandiganya yimashini ziciriritse Reba moteri yingenzi kubikorwa byabo.
Imikorere ikubiyemo:
Precision ihinduka hamwe no kwihanganira gukomera nka ± 0.0005
Ifishi igoye ibiremwa binyuze mu gitabo cyangwa igice-cyikora
Gupima neza kuri prototypes na umusaruro muto ugenda
Ibyiza:
Guhinduka mubikorwa, kwemerera guhindura byihuse
Igiciro cyiza kuri gito kugeza kuringaniza
Bikwiranye nibikoresho bitandukanye, uhereye kuri plastike yoroshye kugeza ibyuma bikomeye
Turret Lathes Impinduramatwara Umusaruro hamwe na Turret yabo izunguruka, gufata ibikoresho byinshi icyarimwe. Iki gishushanyo cyemerera impinduka yihuse, kugabanya cyane igihe cyo hasi. Kwiga Ikigo cyikoranabuhanga cya Gukora Ibikorwa byabonetse ko Lathes ya Turret ishobora kugabanya ibihe byashyizweho kugeza kuri 60% ugereranije na moteri gakondo.
Ibyingenzi:
Igikoresho cyikora Guhindura hamwe nibikoresho bigera kuri 12 byoroshye kuboneka
Ibikorwa bigoye gusiga mubyoherejwe
Ubusobanuro buke mu mirimo isubiramo, gukomeza kwihanganira ± 0.0002
Inyungu zo Gukora:
Kugabanya igihe cyo gushiraho, kongera ibikoresho rusange (OEE)
Kongera umusaruro, hamwe na moderi zimwe zishobora gutanga ibice bigera kuri 500 kumasaha
Kunoza igice cyo guhuzagurika kubera kugabanya gutabara kwabantu
Kugenzurwa na mudasobwa (CNC) Lathes igereranya gukata amakorarimbano . Bakora binyuze mumategeko yateguwe, atanga ibisobanuro bidahenze kandi bisubirwamo. Biteganijwe ko Isoko rya CNC riteganijwe gukura kuri Cagr ya 6.8% kuva 2021 kugeza 2028, nk'uko ubushakashatsi bukuru bubona.
Ubushobozi:
Ibikorwa byinshi bya Axial, hamwe na moderi zimwe zitanga kuri 9-axis
Guhindukira icyarimwe, gucukura, no gusya mubice bimwe
Igice kigoye cyo gukora hamwe no kwihanganira nka ± 0.0001 santimetero
Inganda zungukirwa na lacc lathes:
Aerospace: Umusaruro wibice bya turbine hamwe na geometries igoye
Gukora ibikoresho byubuvuzi: Gukora imitwe hamwe na Micron-Urwego
Automotive: Umusaruro mwinshi wa moteri nibikoresho byohereza
Landch Lathes yerekana ko ibintu byiza biza mubipaki bito. Imashini zituje zirushaho kuba mubikorwa rusange, bikaba byiza kumahugurwa mato na porogaramu yihariye. Ubushakashatsi bwakozwe n'ikigo cy'ubushakashatsi bw'inganda cyasanze 92% by'abavangamo imitako yigenga bakoresha amatara mu mahugurwa yabo.
Porogaramu:
Imitako ikora: Gukora impeta na pendanti
Kurongora: Ibikoresho bito bito hamwe nibigize kugenda
Gutezimbere Prototype: Guhitamo byihuse ibice bito
Ibyiza:
Umwanya-Gukora neza, mubisanzwe bisabwa metero kare 10 zumwanya wa etage
Ubusobanuro buke ku bice bito, hamwe na moderi zimwe zigera ku kwihanganira ± 0.0001
Verisile kubikorwa byoroheje, akenshi birimo kugenzura byihuse
Umuvuduko wihuta ni spicer of Lathe isi, yagenewe ibikorwa byihuta. Hamwe na spindle yiziritse kuva kuri 1200 kugeza kuri 3600 rpm, batunganye kubikorwa bisaba gukuraho ibikoresho byihuse.
Ikoreshwa risanzwe:
Woodturning: Gukora ibikombe bishushanya n'ibikoresho byo mu nzu
Icyuma cyicyuma: kugera ku ndorerwamo-nko kurangiza ibice bito
Ibikorwa byo kuzunguruka: Gukora urupapuro rwicyuma mubice byangiza
Latheroo yisanduku yerekana isonga ryibisobanuro mubitabo. Barubatswe no kwihanganira gukomera kuruta moteri isanzwe, bikaba byiza kugirango barebe ibikoresho, bipfuye, nibipimo. Kwiga kubikoresho no gufata inganda byabonetse ko Latheromoro yimyambaro ishobora kugera ku kuri 50% hejuru ya moteri isanzwe.
Itandukaniro ryingenzi muri lint moteri:
Shyiramo | ibikoresho | bya moteri ya moteri |
---|---|---|
Ibisobanuro | ± 0,0001 | ± 0.0005 |
Spindle | <0.00005 | <0.0002 santimetero |
Igiciro | 30-50% byinshi | Ibiciro bisanzwe |
Gukoresha bisanzwe | Igikoresho gikora, precioning prototyping | Imashini rusange |
Amatara yikora afata imikorere kurwego rukurikira mugukora ibikoresho bihinduka hamwe nakazi. Bagenda-guhitamo kumusaruro mwinshi wibice bitoroshye. Nk'uko byatangajwe na raporo y'ishyirahamwe ry'ikoranabuhanga rikora, lays zikora zirashobora kongera umusaruro kugeza kuri 300% ugereranije n'ibikorwa by'intoki.
Inyungu:
Kugabanya amafaranga yumurimo, hamwe na moderi zimwe zisaba umukoresha umwe gusa imashini nyinshi
Bihamye igice cyiza, gukomeza kwihanganira umusaruro muremure wiruka
Ibipimo byinshi byumusaruro, hamwe na sisitemu zimwe zishobora gutanga ibice 1000+ kumasaha
Iyo latique isanzwe idahuye na fagitire, intego idasanzwe ya lathes intambwe. Izi mashini ziramenyeshwa-zagenewe imirimo cyangwa inganda zihariye, akenshi bikavamo inyungu zikomeye.
Ingero zirimo:
Amatara yibiziga kuri gari ya moshi yo kubungabunga gari ya moshi, irashobora kwizura gari ya moshi ntagukuraho
Crankshaft Lathes yo gukora moteri ikora, irimo inyandiko nyinshi zibikoresho kubikorwa icyarimwe
T-Lathe Umusaruro wa Pipeline, ukora imiyoboro igera kuri santimetero 60 muri diameter
Kugirango ubone byinshi muri lathe iyo ari yo yose, tekereza kuri ibyo bintu by'ingenzi:
Guhitamo ibikoresho no kubungabunga: Koresha ibikoresho byo gukata neza no gushyira mubikorwa gahunda yo gukaza
Gushiraho ibikorwa bikwiye
Ibipimo byo gutema hamwe: Kuringaniza Umuvuduko, kugaburira, nuburebure bwo gukata kubipimo byinshi byo gukuraho ibikoresho
Gukonjesha neza no gutiza: Koresha cholant ikwiye kwagura ubuzima kandi utezimbere ubuziranenge
Gushyira mu bikorwa iyi myitozo birashobora kunoza uburyo bukomeye no gutandukana. Ubushakashatsi bwikoranabuhanga bwikoranabuhanga bwasanze ibikorwa bya latemidite bishobora kugabanya ibihe byizuba kugeza kuri 40% kandi bikange ubuzima bwabigenewe bitarenze 200%.
Guhitamo lathe nziza biterwa nibintu bitandukanye. Ubushakashatsi bukoresheje ubushishozi bwikoranabuhanga buboneka ko 83% byabakozi basuzuma izi ngingo zingenzi muguhitamo lathe:
Umuyoboro wumusaruro: Umubumbe mwinshi ushishikajwe na cnc cyangwa latiodic
Igice kitoroshye: Ibice bigoye cyane byungutse na cnc cyangwa turret lathes
Ibisabwa: Amatara y'ibikoresho kugirango akeneye neza
Umwanya uboneka: Intem Lathes kumwanya muto
Inzitizi zingengo yimari: Lape Lathes itanga agaciro keza kubisobanuro
Suzuma iki cyemezo Matrix mugihe uhitamo Lathe:
Ikintu cya | moteri | ya cnc lathe | barret lathe | interch lithe |
---|---|---|---|---|
Ingano | Hagati-Hagati | Hejuru | Hagati | Hasi |
Bigoye | Giciriritse | Hejuru | Hagati | Hagati-Hagati |
Ibisobanuro | Giciriritse | Hejuru | Giciriritse | Hagati |
Umwanya Req. | Binini | Binini | Giciriritse | Nto |
Igiciro | Giciriritse | Hejuru | Hagati | Hasi |
Kugisha inama impuguke zabigenewe birashobora gutanga ubushishozi bujyanye nibyo ukeneye.
Umutekano ugomba guhora uri imbere mugihe ukora lathe. Nk'uko ku buyobozi bw'umutekano n'ubuzima (OSHA), ingamba z'umutekano zikwiye zirashobora kugabanya lathe impanuka zijyanye na 75%.
Ingamba z'ingenzi z'umutekano zirimo:
Kwambara fepe ikwiye:
Ibirahuri byumutekano hamwe ningabo zumutekano
Kumva kurinda ibikorwa byihuta
Inkweto zamavugo kugirango zirinde kugabanuka
Gufungura imyenda itarekuye hamwe numusatsi muremure:
Koresha amaboko akwiye cyangwa yazungurutse
Ihambire umusatsi muremure cyangwa ukoreshe urushundura umusatsi
Kubungabunga imashini isanzwe:
Kugenzura buri munsi ibice birekuye cyangwa ibice byangiritse
Icyumweru Guhisha ibice byimuka
Guhuza buri kwezi Kugenzura
Amahugurwa akwiye kubakora bose:
Ibanze Yambere Yuzuye
Amasomo Yubahiriza
Inyandiko z'amahugurwa yose
Isi y'amasezerano akomeje guhinduka. Raporo ku kigo cy'ubushakashatsi bwo gukora mbere ihanura inzira nyinshi zigaragara:
Kwishyira hamwe kwa AI kubibungabungendo:
Kugabanuka 50% mugihe cyo hasi
Igihe nyacyo cyo Gukurikirana
Kongera gukoresha imashini za Hybrid zihuza impinduka no gusya:
30% kugabanya mugihe cyo kuvura muri rusange
Kunoza igice cyukuri kubera ibikorwa bimwe
Gutezimbere Ibishushanyo byinshi-bikora neza:
Kugabanuka kugera kuri 40% mugukoresha ingufu
Kwishyira hamwe kwa sisitemu yo kuvugurura
Kongera guhuza no gusesengura amakuru:
Gukurikirana ibintu nyabyo
Kwishyira hamwe na mes na sisitemu ya erp kubikorwa byugarije
Mugihe turashobora gutera imbere, turashobora kwitega ko amatara arushaho gusobanuka neza, gukora neza, no guhubuka, gukomeza gushimangira uruhare rwabo mugukora ibikorwa bigezweho.
Mugusobanukirwa imbaraga nibisabwa muburyo butandukanye, abakora barashobora guhitamo ibikoresho byiza kubyo bakeneye, gukora neza no guhanga udushya no guhangayikishwa nisi. Iyo turebye ejo hazaza, lathe izakomeza guhinduka, gushiramo ikoranabuhanga rishya kugirango duhuze inganda zihimbano.
Waba uri nyiri amahugurwa mato cyangwa uruganda runini, lathe iburyo irashobora kuba umukinamizi kubikorwa byawe. Mugukomeza kumenyeshwa iterambere rigezweho nibikorwa byiza muri lathe ikoranabuhanga, urashobora kwemeza ko ibyawe Ibikorwa bya CNC biguma kumurongo wo gukata imikorere nubuziranenge.
Twandikire nonaha, tuzaguha inkunga 24/7 ya Tekinike nubuyobozi bwumwuga muburyo bwose bwo gukora.
Ni ubuhe bwoko bw'ubwoko butandukanye bwa Lathe?
Muri rusange moteri isanzwe ifatwa nkibisanzwe. Irashobora gukora ibikorwa bitandukanye birimo guhindukira, guhangana, gucukura, no guterana, bigatuma bikwiranye nibikorwa bitandukanye byo gusiga.
Nigute Lathe itandukanye nubutaka bukondo?
CNC Lathes ikoresha porogaramu ya mudasobwa yo kugenzura ibikorwa, itanga ibisobanuro birenze urugero, gusubiramo, no kwikora. Umuyoboro wintoki ushingiye kubuhanga bwabakoresha kugirango ugende neza kandi ugenzure.
Ni ubuhe bwoko bwa Lathe nibyiza kumahugurwa mato cyangwa abazibanyi?
Landch Lathes akenshi nibyiza kumahugurwa mato cyangwa abahanga mubyitonda bitewe nubunini bwa compact, bitandukanye nibikorwa byo gufata urumuri, nigiciro gito ugereranije nubutaka bunini bwinganda.
Ni izihe nyungu za marret larea?
Tvaret Lathes itanga impinduka zihuse, kugabanya ibihe byo gushiraho no kongera umusaruro. Bafite indashyikirwa muburyo bwo gutanga amajwi menshi yibice bisaba ibikorwa byinshi.
Amatara yose arashobora gukora ibikorwa bimwe?
Mugihe hariho ubwoko bwuzuye, ubwoko butandukanye bwa layorose mubikorwa bimwe. Kurugero, lathe yihuta cyane hejuru yihuta, mugihe amatara y'ibikoresho yibanda ku mirimo ishingiye ku mirimo yo hejuru.
Niyihe ntego idasanzwe ya Lathe?
Intego yihariye ya lathes iramenyerewe-yagenewe imirimo cyangwa inganda runaka. Ingero zirimo amatara yimodoka kuri gari ya moshi cyangwa crankshaft lathe kubikorwa byo gukora moteri.
Nigute nahitamo hagati yigitabo na Lathe ya CNC?
Reba ibintu nko mu bwinshi, igice kitoroshye, gisabwa gusobanurwa, n'ingengo y'imari. Amatara ya CNC nibyiza kubice byinshi, igice kitoroshye, mugihe lathents intoki itanga guhinduka kubijwi-gito, ibice byoroshye ku giciro gito.
Ikipe mfg ni sosiyete ikora byihuse muri Odm na Oem itangira muri 2015.