Kuzamuka bacabura vs uruganda rusanzwe

Gusw Ururimi rwahinduwe rukora inganda zigezweho, ariko wigeze wibaza uburyo ururimi rwiza? Kuzamuka Gucamo cyangwa kurubuga rusanzwe ? Ubuhanga bwombi bugira uruhare runini mu gutanga ibice byiza, ariko buri buryo bufite inyungu zidasanzwe nibibazo.

Muri iki kiganiro, tuzasesengura uburyo CNC bacamo imirimo, nimpamvu yunvise itandukaniro riri hagati yo kuzamuka no kurubuga rusanzwe ni ngombwa kubacuzi. Uziga guhitamo uburyo bukwiye ukurikije ibikoresho, imashini, hamwe nintego zo gukora neza no kunoza ubuziranenge.

Gucamakaza gusya ni iki?

Uzamuke mu rurimi, uzwi kandi kugacamo , bivuga uburyo bwo gukata aho igikoresho cyo gutema kizunguruka mu cyerekezo kimwe no kugaburira. Yemerera amenyo yaka kwishora kumurimo kuva hejuru, kugabanya amahirwe yo kwibutsa. Ubu buryo butangwa isuku kandi nibyiza kubice bisaba kurangiza hejuru.

Ukuntu kuzamuka bizamuka

Mu kuzamuka kwangiza , gushiraho chip bitangira umubyimba kandi bihinduka ukoroheje nkuko igikanda kinyura mubikoresho. Ikigereranyo cyo gushiraho Chip kigabanya imbaraga zo gukata, bikaviramo ubushyuhe bwo hasi hamwe nuburyo bwiza. Ikigaragara cyo gukata kiyobora chip inyuma yikikoresho, gukuraho gukenera gukata, kubika ibikoresho bikarishye kandi byongera hejuru.

• Gushiraho Chip : Iratangira kubyimba kandi buhoro buhoro, kugabanya imihangayiko kuri igikoresho.

• Inzira y'ibikoresho n'ibitekerezo : Igitaramo kizunguruka mu cyerekezo kimwe nk'ikigereranyo, gisunika akazi hasi, kuzamura umutekano.

Ibiranga ibyingenzi byo kuzamuka

Kuzamuka Gukwirakwiza gutanga ibyiza byinshi kubikorwa byabigenewe:

• Kugabanya igikoresho : Igikoresho cyabayeho ko kidacika intege mugihe cyaciwe, kunoza ukuri.

• Ibyiza byo kurangiza : Ibimenyetso bike byigikoresho nabyo hejuru bivamo gusohoza chip igenzurwa.

• Umutwaro wo hasi wo gukata : Umutwaro washyizwe kubikoresho byo gukata ni hasi, kugabanya ubushyuhe no kwambara.

Ibyiza byo kuzamuka

• Kunoza ubuso burambye : amababi yihishe hejuru yuburyo busanzwe.

• Kugabanuka kwigikoresho cyambara : Igikoresho cyahuye no guterana amagambo, no kwagura ubuzima no kugabanya kwambara.

• Ubushyuhe buke : Bitanga ubushyuhe buke, kunoza gukata imikorere no kugabanya igikoresho.

• Akazi koroheje : Imbaraga zo hasi zifasha kubona akazi, koroshya ibisabwa.

Ibibi byo kuzamuka

Ariko, kuzamuka no gucuruza nabo bafite ibisubizo, cyane cyane kubikoresho bimwe na bimwe bya mashini:

• Ntibikwiriye kugaragara neza : ntabwo ari byiza kubikoresho nkicyuma gikomeye, gishobora kwangiza igikoresho.

• Ibibazo byo kunyeganyega : Gusezera muri Mechatméms Ingero birashobora gutera kunyeganyega mugihe cyo gukata.

• Imashini isaba : Irasaba imashini kurwara cyangwa indishyi zo gukumira ibikoresho.

Urusyo rusanzwe?

Ibisobanuro birambuye byo kurubuga rusanzwe (hejuru)

Assing asanzwe, nanone yitwaje uburere buke, ni tekinike yo gukoresha gakondo aho igikoresho cyo gukata kizunguruka ku buyobozi bwibiryo cyakazi. Ubu buryo bwakoreshejwe cyane mugukora imyaka ibarirwa muri za mirongo kubera ibiranga icyiciro cyihariye nibyiza muburyo bwihariye.

Icyerekezo gisanzwe cyo guhuza n'ingaruka zacyo ku buryo bwo gukata

Mu rurimi rusanzwe:

1. Igiti kizunguruka kinyuranye nubuyobozi bwibiryo byakazi

2. Gutema amenyo bikora ibikoresho uhereye hasi, bizamuka hejuru

3. Chip Ubunini butangirira kuri zeru kandi bwiyongera kuri ntarengwa kumpera yaciwe

Iki cyifuzo cyo kuzamuka kirema ingaruka zitandukanye kumikorere yo gushakisha, guhindura imiterere ya chip, kwambara ibikoresho, no kurangiza hejuru.

Ibiranga imitungo yumutungo usanzwe

• Chip gushiraho : thip-to-chip ya chip

• Ingabo zikata : Ingabo zanyuma zikunda kuzamura ibikorwa

• Gusezerana Ibikoresho : Kwiyongera buhoro buhoro mugukata imitwaro nkuko amenyo atera imbere

• Ubushyuhe : Ubushyuhe bwinshi bwo kwibanda muri zone

Ibyiza byo kurubuga rusanzwe

1. Guhungabanya umutekano : Gusezerana buhoro buhoro bitanga ubushobozi bwiza, cyane cyane kubikoresho bikomeye

2. Kurandura Inyuma : Ingabo Zinyuma Zisanzwe Zisaba Imashini Gusubira inyuma

3. Guhuza ubuso bukomeye : Nibyiza kubikoresho byo gushakisha hejuru cyangwa ibintu biturika

4. Kugabanya ibiganiro : Ntibisanzwe kunyeganyega mubikoresho bimwe

Ibibi byo kurubuga rusanzwe

1. Isura yo hasi irangiza : Kwimuka kwa Chip hejuru birashobora gutera kongera gukata no kurwara

2. Igikoresho cyihuse cyambara : Kongera amakimbirane nubushyuhe kugabanya ibikoresho ubuzima bwiza

3. Guhangayikishwa Ubushyuhe : Imitwaro yo hejuru nubushyuhe irashobora gutera imikorere yogoshe

4. AKAZI K'INGENZI : Gushimangira gukomeye bisabwa kugira uruhare mugutezimbere

Kuzamuka Kuzuza VS

Gushiraho Chip na Icyerekezo

Icyerekezo	kizamuka basya	rurimi rusanzwe
Chip ubunini	Kubyimba	Kuringaniza
Ikwirakwizwa ry'ubushyuhe	Kwimurira neza kuri chip	Ubushyuhe bwo Gukata Zone
Guhangayikishwa	Ingaruka ntoya	Buhoro buhoro kwiyongera gukata umutwaro

Imiterere ya Chip ishusho cyane igira ingaruka ku bushyuhe nigikoresho cyambara. Kuzamuka gucuruza ibibyimba byinshi byoroheje byorohereza gutandukana ubushyuhe, bigabanya imihangayiko yubushyuhe kuri igikoresho nakazi.

Igikoresho cyo gutandukana no gukata ukuri

• Kuzamuka Kuzuza : Gutegura ibikoresho bya Perpendicular

• Irashobora kugira ingaruka kubugari

• Ubushobozi bwo kongera gutandukana

• Ururimi rusanzwe : Igikoresho kibangikanye

• Kugenzura neza gukata ubujyakuzimu

• Kuzamura umutekano mubisabwa bimwe

Igikoresho cyo guhinduranya icyerekezo cyerekana neza. Gutegura kurubuga rusanzwe akenshi bitanga ubushobozi bwiza, cyane cyane iyo bakora ibikoresho bikomeye cyangwa mubikorwa bikaze.

Kurangiza

Kuzamuka gucuruza mubisanzwe bitanga umusaruro woroshye hejuru kuri:

1. Kwimura neza

2. Kugabanya amahirwe ya chip

3. Ingabo zimanuka zigabanya guterura ibikorwa

Ururimi rusanzwe rushobora kuvamo ubuso bwa rougher bwatewe na chip hejuru hamwe nibishobora kwibutsa chipi.

UBUZIMA BWA BIKORWA

Kuzamuka kwangiza ubuzima bukoreshwa muri:

• Ingaruka zo hasi zambere mugukata impande

• Yagabanijwe guterana no gushyushya

• Gutera Chip Chip, kugabanya Abrasion

Ururimi rusanzwe rukunda gutera kwihuta kwambara kubera:

• Buhoro buhoro kwiyongera gukata umutwaro

• Gutembera hejuru nkuko igikoresho kizunguza akazi

• Kongera ubushyuhe muri zone yo gukata

Ubwoko bukwiye bwakazi

Ubwoko bwibikoresho	byatoranijwe muburyo bwo gusya
Ibyuma byoroshye (urugero, aluminium)	Kuzamuka ahire
Alloys ikomeye (urugero, Titanium)	Kurubuga rusanzwe
Plastike n'ibikoni	Kuzamuka ahire
Ibikoresho bikomeye	Kuzamuka ahire
Ibikoresho byo gukuramo	Kurubuga rusanzwe

Ibintu ugomba gusuzuma mugihe uhisemo kuzamuka no kurubuga rusanzwe

Ubushobozi bwimashini

• Gusubira inyuma : Ibyingenzi kugirango uzamuke urusyo kugirango wirinde kunyeganyega no kwangirika.

• Kuringaniza : Gukomera kwinshi bituma bituma habaho uruganda rukora neza, cyane cyane muburyo bwihuse.

• Sisitemu yo kugenzura : Sisitemu ya CNC yateye imbere irashobora kwishyuza ibikorwa byo guhagarika umutima, bituma ibikorwa byo gusiga umutekano.

Ibikoresho byakazi Ibikoresho

biranga	uburyo bukubiye
Byoroshye na ductile	Kuzamuka ahire
Bikomeye kandi byoroshye	Kurubuga rusanzwe
Akazi	Kuzamuka ahire
Abraveve	Kurubuga rusanzwe

Reba ingorane zihariye nka chip gushiraho, ibisekuru byubushyuhe, nibikoresho byo kwambara mugihe uhitamo tekinike yo gusya.

Gukata igikoresho geometrie no gutwikira

• Rake Angle : Inguni nziza ya rake akenshi ikora neza mukuzamuka mu rurimi, mugihe ibirungo bibi bya rake bihutira gukubita ibikoresho bikomeye.

• Igishushanyo mbonera : Ibikoresho byagenewe kuzamuka mubisanzwe bifite imiyoboro myiza ya Chip.

• Ihanga : Tialn cyangwa Tighn Coatings irashobora kuzamura ibikorwa muburyo bwo gusya, kunoza kwambara no gutandukana nubushyuhe.

Kwifuzwa Kurangiza no Gutondekanya Ukuri

Kuzamuka muri rusange bitanga:

1. Kuboroha hejuru

2. Ibipimo byiza byukuri mubikoresho byoroshye

3. Kugabanya ibyago byo gushinga imishinga

Ururimi rusanzwe rushobora guhitamo kuri:

1. Ibikorwa bikabije

2. Gufata ibikoresho bifatika aho kurangiza ubuso buke

3. Porogaramu isaba kugenzura byimazeyo gukata ubujyakuzimu

Ibipimo bya MactIming

Parameter	bizamuka byo	muri rurimi rusanzwe
Umuvuduko	Umuvuduko mwinshi ushoboka	Umuvuduko wo hasi urashobora kuba nkenerwa
Ibiciro	Irashobora gukora ibiryo byinshi	Irashobora gusaba kugaba ibiciro
Ubujyakuzimu bwo gukata	Gukata hateganijwe	Irashobora gukemura gukata cyane

Hindura ibipimo bishingiye ku buryo bwatoranijwe bwatoranijwe, ibikoresho byakazi, hamwe nibisubizo. Guhindura neza iremeza ko chip nziza, ibikoresho byubuzima, nuburyo bwo hejuru.

Gusaba kuzamuka no kurubuga rusanzwe

Inganda za Aerospace

Umurenge wa Aerospace wishingikiriza cyane muburyo bwo gusya yateye imbere kugirango ukore ibintu bikomeye:

1. Inzego zindege

• Uzamuke mu rurimi: Nibyiza kuri aluminium alloy bitwara ibice, byemeza neza hejuru no kwihanganira.

• Assing isanzwe: yahisemo kubigize ibyuma bikomeye, itanga ituze mugihe cyo gufata.

2. Ibigize moteri

• Uturika rya turbine: Kuzamuka mu rurimi rwicyiciro mu gutanga imiyoboro igoye yindege, kugabanya ibikoresho byambara iyo ukorera titanium alloys.

• Ingereko zo gutwika: Ururimi rusanzwe rutanga ubushobozi bwiza kubintu byimbere hamwe no kurwanya ubushyuhe.

3. Gutaka Ibice

• StRUTT: Kuzamuka Gusiba ubuso bukuru burangiye, ingenzi kugirango uhangane numunaniro.

• Pinot pin: Ururimi rusanzwe rutuma urwego rwinshi iyo rufotore ibyuma bikomeye.

Inganda zimodoka

Ubuhanga bwo Gusya bugira uruhare runini mubyo ikora yimodoka:

Ibigize Ibigize	Kuzamurangiza	urusyo rusanzwe
Moteri	Kurangiza inyura kuri silinderi	Gukubita Icyuma Cyird
Imanza	Iherezo rya nyuma	Gukuraho Ibintu Byambere
Imitwe ya silinderi	Imashini ya Valve	Ibikorwa bikabije

Gukora ibikoresho byubuvuzi

Ubusobanuro busura kunegura gutanga ibikoresho byubuvuzi:

1. Imbaraga za orthopedic

• Gusimbuza ikibuno: Kuzamuka Gusingiza kwemeza hejuru yerekana ibintu byoroshye kuri titanium.

• Gutera amavi: Ururimi rusanzwe rutanga umutekano mugihe imashini yavuza-chromium.

2. Ibikoresho byo kubaga

• Imbaraga: Kuzamuka kwangiza bitera gushushanya hejuru kurubavu.

• Amagufwa arabeshya: Ururimi rusanzwe rutanga ubuyobozi mugihe rutanga ibikoresho bikomeye.

3. Ibigize by'amenyo

• Atonts Abtment: Kuzamuka Gukiza bigera ku buzima bwo hejuru kuri Titanium kugirango Osseouintegration nziza.

• Ikamba n'ibiraro: Ururimi rusanzwe rwemerera guhuza ibikoresho bya Ceramic.

Iterambere ryikoranabuhanga hamwe ningaruka zabyo mukuzamuka no kurubuga rusanzwe

Imashini yihuta (HSM)

Hsm impinduramalime yo kuzamuka no kurubuga rusanzwe:

• Kuzamuka mu rurimi : HSM yongera hejuru yo kurangiza ubuziranenge kandi igabanya kwambara ibikoresho.

• Ururimi rusanzwe : HSM itezimbere kwimuka no gutandukana nubushyuhe.

Ikoreshwa rya HSM mu nganda

1. Aerospace:

• Turbine icyuma cyo gukora hamwe na spindle yihuta kugera kuri 40.000 rpm

• Ibice byubaka umusaruro bigabanya igice kuri 42%

2. Automotive:

• Moteri guhagarika moteri hamwe no kuzamura neza

• Igitabo cyo kwanduza Igice cyihuse

3. Ubuvuzi:

• Impuru za orthopedic itemewe hamwe nubuzima buhebuje

• Gukora amenyo yo gukora no gukora hamwe nibisobanuro birambuye

Ibikoresho byateye imbere

Ibikoresho bigezweho bifatika byerekana cyane imikorere yo gusya: gukomera

kwibintu	(HV)	byiza kuri
Karbide	1.300 - 1.800	Bisanzwe, Byihuta-Byihuta
Ceramic	2,100 - 2,400	Ubushyuhe burwanya Alloys, Ibyuma bikomeye
Hss	800 - 900	Ibikoresho byoroheje, amahitamo ameze neza
Diamond	> 10,000	Ibikoresho byo gukuramo, akazi kerekana neza

Inyungu z'ingenzi:

• Kwinjiza Carbide: Igikoresho cyagutse Ubuzima, Kunoza umusaruro muburyo bwo gusya

• Kwinjiza Ceramic: Kuba indashyikirwa ku bushyuhe bwo hejuru muri porogaramu ya Aerospace

• Ibikoresho bya HSS: Igiciro-cyiza kubikorwa rusange-bisengera

• Ibikoresho bya diyama: Kwambara bitagereranywa byo kurwanya ibikoresho bitari Ferrous

Porogaramu ifasha mudasobwa (kamera)

Cam Porogaramu izamura ingamba zo gusya binyuze mubintu byateye imbere:

1. Gusiba neza: guhitamo inzira zabigenewe ukurikije ibintu bisigaye, byungukira uburyo bwo gusya.

2. Imashini yihuta (HSM) algorithms: igabanya ibihe byizunguruka kandi bitezimbere birangira hejuru yo kuzamuka.

3. Gusya kwa Trochoidal: Koresha ibikoresho byikinyabiziga kugirango ugabanye ibisekuru muburozi busanzwe.

4. Kuruhuka Imashini: Gukuraho neza ibikoresho byasigaye nibikoresho binini, byuzuza tekinike zombi.

Icyamamare caka software:

• Autodesk Fusion 360

• Mastercam

• Gukomera

• Hsmworks

• Camworks

Ibi bisubizo bya software bitanga ubushobozi bwuzuye bwo kwigana, kwemerera abanyenzi guhitamo ingamba zo gusya mbere yumusaruro nyayo. Ntabwo bahuza ubumuga bwo kuzamuka no gusya busanzwe kugirango bagere ku bisubizo byiza kubintu bitandukanye byo gukora.

INGORANE N'IBITEKEREZO MU KURIZA NO

Igikoresho cyo gutandukana no kuganira

Impamvu n'ingaruka

zigira ingaruka	zitera	ingaruka
Igikoresho cyo gutandukana	Gukomera kw'ibikoresho, gukata ubujyakuzimu, ibikoresho bya geometrie	Ibipimo bidahwitse, ubuso buke burangiye
Kuganira	Igikoresho cya figsAtleared hamwe nimashini bikunze, imbaraga zo gukata cyane	Kunyeganyega, kudatungana kugaragara, kugabanya igikoresho ubuzima

Ingamba zo kugabanya

1. Koresha ibikoresho bigufi, bikabije kugirango ugabanye deplection

2. Hindura umuvuduko wihuta kugirango wirinde inshuro zinyuranye

3. Gushyira mu bikorwa uburyo bwo gukora akazi bukomeye bwo guharanira inyungu

4. Koresha uburyo bwimiti-bukonje bwo kugabanya imbaraga zo gukata

Gushiraho Chip no Kwimura

Kugereranya Icyerekezo

Icyerekezo	kizamuka	mururimi rusanzwe
Chip	Imiterere minini	Uburyo bworoheje
Icyerekezo cyo kwimuka	Kure yo gukata zone	Kugana Kata
Ikwirakwizwa ry'ubushyuhe	Kwimurira neza kuri chip	Ubushyuhe bwo Gukata Agace

Uburyo bwo Kwemeza

• Kuringaniza Ibipimo (umuvuduko, ibiryo, ubujyakuzimu) kubikorwa bya chip

• Hitamo ibikoresho hamwe nibyiburonge byasunze hamwe na Helix Hejuru kugirango ube mwiza

• Gushyira mu bikorwa ibihuru cyangwa igitutu kinini gikonje kugirango ukureho neza

• Hindura ibikoresho kugirango wirinde chip adhesion no kunoza kwimuka

Ingaruka zabikoresho byakazi na geometrie

Ingaruka y'ibintu ku guhitamo tekinike

• Ibikoresho byoroshye, byigitugu (urugero, aluminum): Kuzamuka gushukisha hejuru yubuso bwiza

• Ibikoresho bikomeye, byoroheje (urugero, ibyuma bikomeye): Ururimi rusanzwe rutanga umutekano

• Ibikoresho bikomeye byakazi: Kuzamuka Gusiba bigabanya ibyago byo guhungabanya

• Ibikoresho byo gukuramo: Ururimi rusanzwe rutanga ibikoresho byiza ubuzima no kugenzura

Igitekerezo cya Geometrie

1. Gukata hanze: Kuzamuka Kuzuza indashyikirwa mubikorwa bya periphel

2. Imbere Imbere: Ururimi rusanzwe rutanga kugenzura neza ahantu hamwe nimifuka

3. Ibice byoroheje bikikinisha: Kuzamuka kwangiza bigabanya ibyago byo guhindura

4. Ingorane zigoye: Guhuza tekinike zombi birashobora kuba nkenerwa kubisubizo byiza

Imikorere myiza ninama zo kuzamuka gusya no kurubuga rusanzwe

Guhitamo neza Ibipimo

Kunoza Imikorere yo Gusura Kurangaza-Guhuza Ibipimo Byambere:

1. Gukata Umuvuduko: Guhindura ukurikije imiterere yibintu hamwe nubushobozi bwibikoresho

2. Ibiciro: Impirimbanyi hamwe no gukata umuvuduko wa Chip Optical

3. Ubujyakuzimu bwo gukata: Kugenzura Gucunga Ingabo no Guhangana

Ibipimo	bizamuka Kuzuza	Ururimi rusanzwe
Umuvuduko	Umuvuduko mwinshi ushoboka	Umuvuduko uciriritse urasabwa
Ibiciro	Irashobora gukemura ibiryo byinshi	Ibirimo Hasi Kuruhuka
Ubujyakuzimu bwo gukata	Gukata	Irashobora gucunga gukata cyane

Guhitamo ibikoresho bya geometrie no gutwikira

Hitamo ibikoresho bikwiye kubiranga ibyifuzo byihariye:

• Rake Angle: Nibyiza kuzamuka, bibi mubisanzwe mubikoresho bikomeye

• Helix Inguni: Inguni nyinshi Kunoza Chip Kwimuka kwa Rall

• Igishushanyo mbonera: fungura imyironge kuri chip nziza itemba muburunja rusanzwe

• Ihanga: Taaln yo kurwanya ubushyuhe bwinshi, Ticn kubikoresho bya Abuye

Kugenzura imiterere ya Chip no kwimurwa

Kuzamura imicungire ya Chip binyuze muri izi ngamba:

1. Gushyira mu bikorwa uburyo bwo kwishyurwa-bukonje bwo gukuraho Chip

2. Koresha ibisasu byo mu kirere kugirango wirinde chip hutira gukubita uruganda rusanzwe

3. Hitamo ibikoresho hamwe nibyiruka bisenyutse kugirango ugabanye chip adhesion

4. Hindura ibipimo byo gutema kugirango ugere kuri chip nziza

Kugabanya igikoresho cyo gutandukana no kuganira

Mugabanye kunyeganyega no gukomeza ukuri:

• Koresha sisitemu yo guhinduranya imiyoboro yo kugabanya deplection

• Hindura umuvuduko wihuta kugirango wirinde inshuro zinyuranye

• Koresha ibikoresho bigufi birenze iyo bishoboka

• Gushyira mu bikorwa ibikoresho byangiza ibikoresho bigoye

Kwemeza akazi gakwiye no gukomera kwimashini

Kugwiza umutekano no gusobanuka:

1. Koresha uburyo bukomeye bwa sisitemu ijyanye na tekinike yo gusya

2. Gushyira mu bikorwa ingingo nyinshi zo gukomera kubikorwa binini

3. Suzuma vacuum ku bikoresho byoroheje mukuzamuka gusya

4. Mubisanzwe kubungabunga no guhirika ibikoresho byimashini kugirango umenye neza.

Umwanzuro

Muri make, kuzamuka gusiga no kurubuga rusanzwe bitandukanye muri chip gushiraho, kwitegura kwibikoresho, no kurangiza hejuru. Kuzamuka kwamaromba nibyiza kubikoresho byoroshye kandi byoroshye birangira, mugihe bihuye nibikoresho bikomeye hamwe nibikoresho byiza.

Koresha kuzamuka mu rurimi rwa softer ibikoresho nka aluminium. Hitamo urubuga rusanzwe iyo ruhinduka hejuru nkicyuma cyangwa icyuma. Ubwoko bwimashini kandi hakenewe indishyi zishyigikira kandi bigira ingaruka kumahitamo.

Kubijyanye no gukora neza no kwaguka ubuzima, guhuza nuburyo bwo gusya kubisabwa nibisabwa. Guhitamo neza tekinike bigabanya ibikoresho byo kwambara no kuzamura imikorere.