Flanges masu mahimmanci ne mai mahimmanci a cikin masana'antu daban-daban, suna aiki azaman abubuwa masu haɗin da suke riƙe bututu, famfo, bawuloli, da sauran kayan aiki tare. Matsalar su wajen tabbatar da kwararar ruwa mai lafiya da kuma gas a karkashin matsin lamba da yanayin zazzabi da yanayin wuta suna yin flania zabi mai mahimmanci ga amincin tsarin. Tare da nau'ikan da yawa, masu girma dabam, da kayan da ke akwai, fahimtar flangarfin dama don aikace-aikacen da ya dace yana da mahimmanci.
Wannan labarin ya yi zurfi cikin zurfin filayen, abubuwan haɗin su, kayan, da aikace-aikace don taimaka muku yanke shawara.
Abubuwan da aka gyara na flanges
Flanges, ko da yake ana bambance bambance a cikin iri, raba wasu abubuwan haɗin maharawa waɗanda ke ayyana aikinsu
da aikace-aikace. Waɗannan abubuwan sun ba da gudummawa ga ayyukan gaba ɗaya na flanges a cikin tsarin pipping.
Flange fuska : Yankin lamba tsakanin flanti da gaskar da aka yi amfani da shi don ƙirƙirar hatimi mai ƙarfi. Nau'in nau'ikan fuskoki sun hada da:
| flange fuska nau'in | fasalin | canza | aikace-aikacen | da suka dace | da raunin |
| Lebur fuska (FF) | Don matsin lamba; Face-Face-Face Da ake bukata. | Lebur, santsi farfajiya. | Tsarin matsin lamba na ruwa, marasa muhimmanci. | Sauƙaƙe jeri, yana hana warping. | Bai dace da matsanancin matsin lamba ba. |
| GASKIYA GASKIYA (RF) | Karfi hatimi na matsakaici zuwa matsanancin matsin lamba. | Kananan yankin da aka tashe kusa da shi. | Gyaranta, tsire-tsire na sunadarai, bututun sarrafawa. | Inganta sutturar don matsi daban-daban. | Na bukatar daidaitaccen jeri. |
| Nau'in hadin gwiwa (RTJ) | Karfe-da-karfe na karfe don matsanancin yanayi. | Zurfin tsagi na gyaran zoben ƙarfe. | Man Fetur, tsararraki na wuta. | Madalla da suttura, ya tsayar da rawar jiki da fadada. | Farashi mafi girma, yana buƙatar kafuwa daidai. |
| Harshe da tsagi (t & g) | Flanges na makara resistes resisted sojojin. | Ya tashi da kuma tsagi daidai. | Strower mai tsayi, murfin famfo. | Jadawalin kai, hatimi mai ƙarfi. | Yana buƙatar daidaitattun abubuwa. |
| Namiji da mace (m & f) | Madaidaicin jeri tare da tashe / sake dawowa. | Fuskar da aka tashe, mace maimaitawa. | Masu musayar zafi, Aikace-aikace. | Yana hana kuskure, inganta hatimi. | Ana buƙatar shigarwa ta hanyar aiki, inji daidai. |
| Lap hadin gwiwa | M, mai sauƙin kuskure; flanne ne sako-sako. | Biyu-yanki, flanging flanging flanging. | Sarrafa abinci, tsarin bututun. | Sauƙaƙe jeri, mai tsada. | Karfin karfi, ba don matsin lamba ba. |
Flange Hub : Wannan yanki yana haɗe bututun zuwa flange, samar da karfafawa da taimakawa wajen rarraba matsi a ko'ina.
Biye : rami na tsakiya inda bututu ke wucewa. Yana da girman yana da mahimmanci saboda yana tasiri kai tsaye yana gudana da matsin lamba.
Neck (don wulakancin wulakancin walkiya) : wuyansa yana ba da ƙarfafa kuma yana taimakawa align tukwane yayin shigarwa, musamman a cikin tsarin matsa lamba.
| shirya | Bayanin da aka |
| Flani fuska | Yanki inda gaset zaune don samar da hatimi |
| Flango | Yana samar da karfafa gwiwa don haɗin |
| Huda | Tsaro na tsakiya don haɗin bututu |
| Wuya | Don ƙara ƙarfi da bututun bututun bututun, musamman a cikin wuyanci |
Nau'in nau'ikan taurari
1. Flango makafi
An tsara wutar lantarki mai makaho don ta rufe ƙarshen bututu, bawul, ko jirgin ruwa, yana aiki da yawa kamar hula. Ba shi da ɗaura, ma'ana babu buɗewa a cikin cibiyar, yana tabbatar da dacewa da tsarin da zai iya buƙatar fadada nan gaba, ko dubawa. Flangen Makaho yana da amfani musamman a cikin wuraren-matsin lamba, yayin da suke tsayayya da damuwa daga matsin lamba na ciki da sojojin sun yi bolting. An samo su da yawa a masana'antu kamar man da suka yi da sunadarai, inda sassan fasali galibi ana haɗa shi don kiyayewa ko haɓakawa.
2. Weld wuyan walƙewa
Fashewar wular wankar da aka amince da shi ta hanyar daɗaɗɗun wuyansa, wanda sannu a hankali ya shiga cikin bututu. Wannan ƙirar yana rage yawan hankali na damuwa, yana sa ya dace da matsin lamba da tsarin zafi. Idanun wuya aligns tare da bututu, tabbatar da cewa ruwa mai santsi da rage lalacewa. Wannan nau'in flanida aka fara amfani da shi a cikin mahimman aikace-aikace kamar zanen petrooleum, da bututun hawa da zirga-zirgar lalata ko abubuwa masu guba. WeLd-shigarwar ido tsakanin bututu da flage yana da cikakkiyar ingantacciyar hanyar tsari, wanda yake da muhimmanci ga tsarin da ke ma'amala da matsanancin yanayi.
3. Slight-akan flani
Slip -akan flani mai sauki ne, nau'in shigar da mai sauki wanda ya narke a kan bututu kuma a waje don amintaccen haɗin. Tsarinta madaidaiciya yana san shi cikin matsanancin matsi, aikace-aikace marasa mahimmanci inda saurin shigarwa yana da mahimmanci. Amfani gama gari sun hada da tsarin aikin molu, bututun da iska, da kuma sanyaya ruwa. Kodayake ba mai ƙarfi ba kamar warin wucin gadi, yana da inganci kuma mafi inganci don yanayi inda ba a buƙatar babban aiki a ciki.
4. Sketing Weld Flnite
Weld Wallning Wallning yana da soket da bututu ya yi daidai, kuma ana welded a waje don samar da haɗi mai ƙarfi. Wannan nau'in flangar da aka san shi ne da sauƙi don sauƙin jeri da shigarwa, yana yin dacewa ga ƙaramin ɗan diamita, tsarin matsi mai zurfi. Ana amfani dashi a cikin hydraulic da tururi mai tururi, musamman inda sarari ke da iyaka. Koyaya, bai bada shawarar ga aikace-aikacen sabis na sabis ba saboda ƙananan fatawar sa idan aka kwatanta da hotunan wuyanta.
5. Mai saukar da flange
Flage mai ɗaukar hoto yana da zaren ciki wanda zai ƙyale shi ya dunƙule a cikin bututun ba tare da buƙatar waldi ba. Wannan ya sa ya zama mai amfani musamman a aikace-aikace inda ake iya yiwuwa ba zai iya yiwuwa ba, kamar a cikin tsarin da ke ɗauke da abubuwan wuta dole ne a rage girman abubuwa. Ana amfani da flanges masu saukar ungulu yawanci a cikin matsin lamba, tsarin zafi-zazzabi kamar ruwa ko layin iska. Suna da kyau don bututun-diamita a cikin wuraren da ba marasa galihu ba.
6. Lap hadin gwiwa
Fum din hadin gwiwa shine babban taro na biyu wanda ya kunshi karfaffi na gaba da fallow mai baya. Flage mai sako-sako yana ba da damar sauƙaƙe jingina na bolt ramuka, yana sa shi sassauƙa kuma da kyau don tsarin da ke buƙatar ƙididdigewa akai-akai don kulawa ko dubawa. Ofaya daga cikin mahimman fa'idodi shine za'a iya haɗa shi da flond na carbon mara tsada don amfani da tsada tare da tsada, kayan pipping bututun ƙarfe kamar bakin karfe. Ana amfani da amfani da shi a cikin sarrafa abinci, tsire-tsire masu guba, da sauran masana'antu inda tsabta da juriya masu tsabta suna da mahimmanci.
7. Orifice flangen
An kafa wani flagen flagen ya hada da farantin farantin, wanda ake amfani dashi don auna adadin kwararar ruwa, tururi, ko gas a cikin tsarin pipping. Wannan nau'in flani ɗin ana amfani da shi a cikin haɗin kai tare da matsin lamba don saka idanu na gudana ta hanyar ƙirƙirar matsin lamba. Ana samun kayan kwalliya akai-akai a cikin sarrafawa na sunadarai, maimaitawa, da tsarin magani inda ƙulo mai gudana yana da mahimmanci don kiyaye ingancin tsari.
8. Dogon walƙumiyar walƙumiya
Fuskar welding mai dogon walƙewa mai kama da fallen wucin wulakanci amma tare da wuya a wuya, yana ba da ƙarin ƙarfafa don aikace-aikace inda matsanancin damuwa ne damuwa. Ana amfani da wannan nau'in flange a cikin bututun mai, sau da yawa a cikin masana'antar mai da gas, don tabbatar da tsaro amintaccen haɗi akan nesa mai nisa. Idanun da aka elongated yana ba da damar kyakkyawan rarraba damuwa a cikin bututun da manyan diamita.
9. Nau'in na musamman na flanges
Nipoflange : hadewar welding wuyan walkiya da nipolet, ana amfani da wannan nau'in don reshe bututun ƙarfe 90, yana ba da karamin ƙarfi da haɗin kai.
Weldo flange : Wannan flani an tsara shi don samar da hanyar fitarwa, galibi ana amfani dashi don bututun reshe. Ana welded kai tsaye zuwa babban bututu, yana ba da amintacciyar hanyar haɗin kai.
Elbo Flnning : Miƙe aikin gwiwar hannu da flange, wannan nau'in frange yana ba da bututun to Haɗa zuwa gwiwar hannu, rage buƙatar raba gwiwar hannu da wuraren flage.
Swivel flani : Fl flance flanies yana da damar jujjuyawar zobe na waje, wanda ke sauƙaƙa a cikin gida da aikace-aikacen waje inda jeri madaidaicin ƙaƙƙarara zai iya zama kalubale.
Rage flange : Amfani da shi don rage girman bututun mai, rage flning flnne yana haɗu da ƙarin ƙira, sau da yawa ana amfani da shi a cikin tsarin da sarari ke da iyaka.
Fadada flani : gaban rage flange, flanging flange yana ƙaruwa da girman, yana ba da bututun mai don haɗi zuwa kayan kamar bawuloli da farashinsa da suke da manyan kawuna.
Wadannan flani wadannan nau'ikan kowannensu suna da takamaiman fasali da fa'idodi waɗanda zasu sa su dace da aikace-aikace daban-daban na masana'antu daban-daban. Zabi madaidaicin flange na musamman don wani wuri ya dogara da matsin lamba na tsarin, zazzabi, da karfinsu na zamani.
| Nau'in babban flani | main amfani da | aikace-aikacen da ya dace |
| Flango makafi | Sanya bututun ko tsarin | Maimaitawar mai, tasoshin ruwa |
| Weld wuyan walƙewa | Babban matsin lamba, bututu mai zafi | Kayan sunadarai, tsarin petrochemical |
| Slight-akan flani | Tsarin matsin lamba mai ƙarfi, mai sauƙi jeri | Layin ruwa, Tsarin Jirgin Sama |
| Sketing Weld Flnite | Piperines mai matsin lamba na buƙatar amintattun gidajen abinci | Tsarin Hydraulic |
| Mai saukar da flange | Matsin lamba, tsarin zafi-zazzabi | Tsarin ruwa, inda waldi yana yiwuwa |
| Lap hadin gwiwa | Tsarin tsarin yana buƙatar sauyawa akai-akai | Muhalli marasa galihu |
| Orifice flangen | Matsayi mai gudana | Sayarwar sunadarai, masu sakewa |
Zabi na kayan don flanges
Zabi kayan da ya dace don flani yana da mahimmanci ga duka wasan kwaikwayon da tsawon rai, gwargwadon yanayin aiki. Ga kayan yau da kullun da aka yi amfani da su:
Carbon Karfe : kayan da aka fi amfani da su don flanges saboda ƙarfinta, karkatarwa, da kari. Abu ne da kyau don aikace-aikacen gaba ɗaya amma bazai yin aiki sosai a cikin yanayin lalata.
Alloy Karfe kamar yadda Chromium, Nickel, ko Molybdenum, wanda ya sa ya dace da yanayin m da tsire-tsire da tsire-tsire.
Bakin karfe : sananne don kyakkyawan juriya na lalata, bakin karfe karfe suna da kyau ga mahalli ko kuma bayyanar sunadarai.
Yi amfani da baƙin ƙarfe : galibi ana amfani da shi a aikace-aikace inda ƙarfi da machinsuit su suna da mahimmanci, kodayake yana da gama a cikin saitunan masana'antu na zamani saboda ƙarfinta.
Alumumancin : mai nauyi, zaɓi zaɓi na lalata na lalata a sau da yawa ana amfani dashi a tsarin da rage nauyi yana da mahimmanci, kamar a aikace-aikacen Aerospace.
Brass : Madalla don Aikace -am na High-zazzabi inda Ma'aikata da kuma bututunsu suna da mahimmanci, galibi ana samunsu a cikin tsarin ruwa da kuma bututun ruwa.
| - | Aikace -iyukan Aikace | aikace na Aiwatarwa |
| Bakin ƙarfe | Babban ƙarfi, mai araha | Manyan Pipelines |
| Alloy karfe | Babban matsin lamba, mai tsananin ƙarfi | Shuke-shuke da wutar lantarki, masu sakewa |
| Bakin karfe | Corroson-resistant, m | Sayar da Sakarko, Abinci da Abin sha |
| Yi maku baƙin ƙarfe | Karfi amma gaggautsa | Amfani na tarihi, aikace-aikacen matsin lamba |
| Goron ruwa | Haske mai sauƙi, lalata jiki-resistant | Aerospace, tsarin sufuri |
| Farin ƙarfe | Babban aiki da kuma bututunsu | Marine, tsarin zafin jiki |
Abubuwa don la'akari lokacin zabar flani
Flani nau'in
Zabi madaidaicin flange yana da mahimmanci don tabbatar da jituwa tare da pipping tsarin da yanayin aiki. Misali, Weld Web flanges sun fi dacewa da tsarin matsin lamba, yayin da siliki-kan flanges sun fi sauki a sanya amma ƙasa da m.
Nau'in fuska
Flani fuska dole ne ya samar da ingantaccen hatimi. An fi son fuskoki na girma don aikace-aikacen matsin lamba mafi girma, yayin da fuskoki na lebur sun dace da tsarin matsin lamba.
Abubuwan duniya
Farkon za a yi su da kayan aiki masu dacewa tare da ruwa ko gas da ake jigilar su kuma ana iya buƙatar bakin karfe don mahalli na lalata.
Girma da girma dabam
Farrada ta girman kai, gami da diamita na waje kuma yana da girman, ya dace da tsarin pipping don tabbatar da dacewa da nisantar leaks.
Matsin lamba da zazzabi
Koyaushe zaɓi flanges waɗanda suka hadu ko wuce matsin matsin matsin matsin lamba da buƙatun zazzabi don hana kasawa.
Farashi da wadatar
Flafes masu inganci na iya samun babban farashi na farko amma zai iya adana kuɗi akan lokaci ta hanyar rage yawan lokaci da gyara. Bugu da ƙari, tabbatar cewa sati na seleciye da kayan da ake buƙata don guje wa jinkirin aikin.
Tsarin masana'antu
Tsarin masana'antu yana haifar da ƙarfin flani da karko. Fashe flanges suna da ƙarfi, yayin da flanges masu jefa kuri'a sun ba da cikakken daidai kuma sun fi sauƙi don samar.
Masana'antun masana'antu don flanges
Akwai hanyoyin masana'antu guda biyu na flanges:
Ku ƙyale : flanges ana yin sa ta hanyar dumama da kuma gyara kayan a ƙarƙashin matsin lamba. Fashe flanges sun fi karfi kuma mafi dorewa, yana sa su zama da matsi don aikace-aikacen matsin lamba.
Casting : An zuba karfe mai narkewa zuwa ga mold don samar da flane. Tattara yana ba da damar ƙarin ƙayyadaddun zane, amma filayen simintin simintin gida galibi ba shi da ƙarfi fiye da flanges masu ƙonewa. Sun dace da aikace-aikacen matsin lamba inda yake da mahimmanci.
Aikace-aikace da amfani da flanges
Ana amfani da flanges a cikin masana'antu daban-daban, kowannensu tare da takamaiman buƙatu:
Masana'antu : A masana'antu, ana amfani da flanges don haɗa kayan aiki kamar tsarin hydraulic da na pnumatic. Suna tabbatar da madaidaici jeri da kuma daidaita haɗi a cikin injunan da aka gyara.
Ikon wutar lantarki : a cikin hydroelectric da tsire-tsire masu tasoshin kan thereral, suna haɗa turbines, suna tabbatar da haɗin gwiwa, suna tabbatar da haɗin gwiwa, waɗanda ke jure yanayin hanzari waɗanda ke tsayayya da matsanancin yanayi.
Ruwa da shararatiratater : flanges suna da mahimmanci a cikin bututu mai haɗi, bawuloli, da famfo a cikin tsarin da keyasa da tsire-tsire, inda leaks zai haifar da gurbata.
Masana'antar Petrochemical : bututun mai a cikin tsire-tsire masu guba da aka yi da flanges da ke tsayayya da matsanancin yanayin zafi da abubuwa marasa galihu.
Masana'antar Marine : flanges suna da mahimmanci a cikin jigilar kaya, suna ba da ingantattun haɗin tsakanin tsarin man fetur, tsarin sanyaya, da sauran abubuwan haɗin.
Ƙarshe
Flanges muhimmin bangare ne mai mahimmanci na tsarin masana'antu, bayarwa da aminci, amintaccen haɗin haɗin haɗin da ke jifa da matsi, zazzabi, da yanayin muhalli. Zabi flangen hannun dama bisa nau'in tsari, abu, da aikace-aikace yana tabbatar da amincin tsarin kuma yana rage wahala. Ta hanyar fahimtar nau'ikan flanges da kuma abubuwan da suke amfani da su na amfani da su, masana'antu zasu iya yin yanke shawara na sanarwar da ke haifar da inganci, aminci, da kuma masu dorewa.
Don ƙwararren masani akan aikin masana'antar ku, tuntuɓi mu. Injiniyanmu da suka ƙware za su taimake ka ka karɓi zanen, zaɓi na kayan, da tsari don tabbatar da kyakkyawan sakamako. Abokin tarayya tare da Team FMG don nasara. Za mu dauki matakin ka zuwa matakin na gaba.
Faqs game da flanges
1. Mene ne flange wanda aka yi amfani dashi a cikin tsarin bututun?
Ana amfani da flani don haɗa bututu, bawuloli, famfo, da sauran kayan aiki a cikin tsarin bututu. Yana ba da damar sauƙaƙe taro, rikice-rikice, da kuma kula da tsarin, yayin da haɗin haɗin gwiwa ta hanyar bolting da getet da getet. Flanges suna da mahimmanci a cikin matsanancin matsin lamba ko yanayin zafi inda amintaccen haɗin yana da mahimmanci.
2. Wadanne irin nau'ikan taurari na yau da kullun?
Mafi yawan nau'ikan flanges sun hada da:
Weld Wuya Flang : sanannu ga babban ƙarfi kuma ana amfani dashi a cikin tsarin matsin lamba.
Slip-akan flani : mai sauƙi don kafawa da amfani a aikace-aikacen matsin lamba.
Flangoveran makafi : Amfani da shi don rufe ƙarshen tsarin pipping.
Fashewar Welter Welnel : Sau da yawa ana amfani dashi don karamin-diamita, bututun matsin lamba.
Haske flange : goge kan bututu ba tare da waldi ba, ana amfani dashi a cikin tsarin matsin lamba.
3. Mecece manufar fuskar fall fage?
Fuskar da aka tashe (rf) flange yana da karamin sashi na tashe da ke kusa da karfin da ke kan karamar yanki, inganta matsawa mai karamin karfi, inganta matsawa ta tushe. Wannan ƙirar tana ba ta damar magance matsin lamba kuma tana sa ta fi fuskantar flanies da aka fi amfani da shi a cikin aikace-aikacen masana'antu, kamar magunguna da tsire-tsire masu guba.
4. Ta yaya zan zabi flangarancin fallasa?
Zabi abu mai kyau ya dogara da dalilai kamar nau'in ruwan da ake jigilar su, matsa lamba, zazzabi, da lalata juriya. Kayan yau da kullun sun hada da:
Carbon Karfe : da kyau don aikace-aikacen gaba ɗaya.
Bakin karfe : samar da juriya a lalata lalata, galibi ana amfani da su a cikin sunadarai ko abinci abinci.
Alloy Karfe : Mafi kyau don matsanancin matsin lamba da yanayin zafi.
5. Menene banbanci tsakanin flange-akan flange da walan waka?
Slip-kan flani : slips akan bututu kuma ana welded a duka ciki da waje. Mafi sauƙi don kafawa amma ƙasa da dorewa, sanya shi dace da tsarin matsin lamba.
Weld Wuya flani : Yana fasalta dogon wuya wanda yake da welded zuwa bututu, samar da mafi kyawu jeri da rarraba damuwa. Yana da kyau don babban matsin lamba, aikace-aikacen-zafi-zazzabi.
6. Mecece aikin riƙo a cikin harshen wuta?
Hannun ruwa ne na tsakiya a cikin harshen wuta inda bututun ya wuce. Dole ne ya dace da diamita na bututu don tabbatar da daidaituwa da madaidaiciyar ruwa mai gudana. Don fannon wuyan wuyanta, rijiyar da ake ɗauke da shi sau da yawa don rarraba damuwa a hankali kuma a rage haɗarin leaks ko gazawar tsari.
7. Ta yaya flanges ke tabbatar da cewa haɗin-hujja haɗin gwiwa?
Flanges suna samun haɗin kai-tabbacin ta hanyar haɗakar bolting da amfani da gas . Kungiyoyin amintattu biyu suna fuskantar fuskoki biyu tare, yayin da gaskts yana samar da wani fa'ida tsakanin fuskokin flages, tabbatar da madaidaiciyar hatimi. A cikin tsarin matsin lamba, sutturar ƙarfe-da-karfe, kamar nau'in nau'in zoben zobe (RTJ) Gasar Gasketes, galibi ana amfani dashi don ƙarin tsaro.
