Lokacin karkatarwar yanayin juyawa da yadda ake rage

Ta yaya masana'antun suke samar da sassan filastik masu inganci yayin da farashin ceton? Asirin ya ta'allaka ne a cikin Master allurar sauyawa . A kasuwa na yau da kullun, kowane na biyu yana ƙidaya, da Inganta wannan sake zagayowar na iya yin canji mai mahimmanci.

Tsarin allura wanda ya haɗa da dumama kayan filastik, yin amfani da shi cikin mold, kuma sanyaya shi don samar da wani sashi mai ƙarfi. Amma tsawon lokacin da ya ɗauka don kammala zagayowar ɗaya, kuma waɗanne abubuwa ne tasiri a wannan lokacin? Gwaji da rage lokacin sake zagayawa na iya inganta haɓaka da ƙananan farashin samarwa.

A cikin wannan post din, zaku iya koyon abin da ke tasirin lokacin zagaye a cikin allurar da aka gano da kuma gano dabarun inganta tsarin. Daga Daidaita sojojin murɗa zuwa sake fasalin tashoshin sanyaya, zamu rufe dabarun da aka tabbatar don yanke lokatai na ci gaba ba tare da sadaukar da kayan aiki ba.

Mene ne lokacin zagayowar yanayin tsari?

Lokacin juyawa na allurar rigakafi yana nufin jimlar lokacin da ake buƙata don kammala ɗayan zagayowar tsari na allurar rigakafi. Yana farawa lokacin da kayan molten ke allura cikin kogon ƙirar da ƙare lokacin da aka gama ɓangaren da aka gama daga ƙirar.

Abubuwan da ke cikin yanayin daidaitawa

Tsarin gyara na allurar rigakafi ya ƙunshi matakai da yawa. Kowane mataki yana ba da gudummawa ga lokacin sake zagayowar gaba ɗaya. Tsarin mahalli na tsarin daidaitaccen tsari shine:

1. Lokacin Neman :

• Tsawon lokacin da yake ɗauka don yin amfani da kayan molten a cikin ƙirar ƙwayar cuta har sai an cika shi gaba ɗaya

• Tasiri da dalilai kamar su halaye na kayan abu, allura saurin, da kuma sashe na sashi

2. Lokacin sanyi :

• Zamani domin filastik na molten don sanyaya da ƙarfi bayan an cika muryar

• Sashin mahimmancin sake zagayowar yayin da yake shafar kwanciyar hankali da inganci

• Rinjayi ta nau'in kayan, kayan kauri, da ingantaccen tsarin sanyaya

3. Lokaci :

• A ƙarin lokacin kayan ya kasance a cikin mold bayan sanyaya don tabbatar da cikakkiyar doka

• Rage haɗarin warping ko murdiya

4. Lokacin kiyayewa :

• Tsawon lokacin da ake buƙata don cire sashin da aka gama daga ƙirar amfani da ɗakunan da ke amfani da filayen ko wasu hanyoyin

5. Mold Bude / Rufewa :

• Lokaci yana buƙatar buɗewa da rufe ƙimar ƙwararrun tsakanin hawan keke

• Na iya bambanta dangane da hadaddun mold da girma

Muhimmancin fahimta da kuma inganta lokacin sake fasalin

Gwaji da Ingantar da lokacin zagayowar daidaitaccen tsari yana da mahimmanci ga dalilai da yawa:

• Officewararrawar samarwa : Rage lokacin zagaye yana haifar da ƙara yawan aiki da fitowar mafi girma

• Tanayin kuɗi

• Ingancin Kayan Aiki

• Tasirin da aka yi

Mabuɗin Key:

• Lokacin juyawa na allurar allurar in shine jimlar lokaci daya don cikar zagaye

• Ya hada da lokaci guda, lokacin sanyaya, lokaci, lokaci, lokaci, da kuma buɗe buɗe / rufewa

• Inganta lokacin sake fasalin yana inganta ingancin samarwa, yana rage farashi, kuma inganta ingancin samfurin

• Game da lokacin ratsa yana da mahimmanci don kasancewa gasa a cikin masana'antar ingantaccen tsari

Yadda za a lissafa lokacin zagayawa

Gayyato lissafin tsarin zagaye yana da mahimmanci ga inganta hanyoyin daidaitattun hanyoyin gyara. Wannan sashin yana samar da cikakken jagora don ingantaccen tsarin sake zagayawa.

Mataki-mataki jagora don lissafin lokacin zagayawa

Adai da Lokaci

• Yi rikodin tsawon lokacin da ake buƙata don cike murfin murfin

• Yi amfani saitin kayan adon allurar rigakafi ko bayanan samarwa

• Yi la'akari da ragin kayan abu, saurin alluna, da kuma girma kofe

Tantance lokacin sanyi

• Gane nau'in kayan da kayan zane

• Kimanta ingantaccen tsarin sanyaya

• Yi amfani da Software na Binciken Mold Rentis Software don daidaitaccen kimantawa

Kimanin Lokaci

• Memara ƙarin lokaci don cikakkiyar doka

• Tushe a kan kaddarorin kayan da kuma bukatun

• Yawanci gajere fiye da lokacin sanyi

Lokaci na Kidayi

Abubuwanda suka shafi lokaci:

• Sashe na Geometry

• Kewaya kayan aiki

• Mallaka ƙira

Lissafin kuɗi don buɗewar / rufewa

• Yi la'akari da mawuyacin hali da girman

• Kimanta ikon mold

• Auna ainihin lokacin yayin samarwa

Tsarin zagaye na zagayawa

Yi amfani da wannan tsari don lissafta lokacin sake zagayawa:

Time lokaci ɗaya = lokacin yin allura + lokacin zama + wurin buɗe lokaci

Kayan aikin Otline da Simululation don kimantawa lokacin sake zagayawa

Akwai albarkatun da yawa don ingancin lokacin zagayawa:

1. Lissafi akan layi

• Ainihi kimantawa dangane da sigogi

• Da amfani ga kimantawa na farko

2. Mold Farawar Software

• Nemo dukkan allurar gyara

• Bayar da cikakkiyar fahimta a cikin kowane matakin

• Misalai: Autodesk Moldflow, Moldex3D

3. Kayan aikin takamaiman kayan aiki

• Bayar da masu samar da kayan mold

• Wanda aka daidaita zuwa takamaiman damar aiki

4. Software na cae

• Haɗa lissafin tsarin zagayawa tare da zane

• Sanya ingancin da wuri a cikin tsarin ci gaban samfurin

Waɗannan kayan aikin suna taimakawa masana'antun masana'antu, haɓaka inganci, kuma rage farashi a cikin ayyukan gyara na gyara.

Abubuwa suna shafar lokacin juyawa

Abubuwa da yawa suna tasiri lokacin zagayowar yanayin yanayin. Ana iya rarrabe su cikin manyan sigogi guda hudu: sigogi na zanen mold, sigogi na samfuri, zaɓi na zamani, da zaɓin yanayin allurar rigakafi.

Motar zanen zanen

1. Tsarin tsarin sanyaya :

• Ingantacciyar sananniyar tashar kwantar da hankali

• Tsarin tsarin saniya mai kyau yana da mahimmanci don samun gajeren lokacin sake zagayawa

2. Rushnon da Gate Design :

• Masu gudu da aka tsara da qofofi suna tabbatar da kwantar da kayan masarufi da rage cika lokaci

• Ingantaccen mai gudu da ƙiren ƙofa yana inganta lokacin sake zagayowar gaba ɗaya

3. Yawan cavities :

• Karin cavities kara fitarwa na samarwa a kowane zagaye amma na iya buƙatar sau da yawa a hankali

• Yawan covities sun shafi lokacin sake zagayawa

4. Tsarin venting :

• Isasshen iska yana ba da damar kare iska da ta dace yayin aiwatar da ingantaccen tsari

• Designingirƙira mai kyau yana taimakawa cimma daidaitaccen sashi kuma yana rage lokacin sake zagayawa

Sigogin zane

1. Kauri mai kauri :

• Aure-uniefult kauri yana inganta ko da sanyaya da kuma rage warping ko alamun alamomi

• Matsalar kauri mai kauri tana haifar da mafi yawan lokuta masu sanyaya da kuma lokacin sake zagayowar

2. Kashi na Geometry :

• Hadaddun sassan geometries tare da sashe na bakin ciki ko fasali na iya buƙatar lokutan sanyi mai daɗi

• Kashi na Geometry kai tsaye yana tasiri lokacin sake zagayowar gaba ɗaya

Lokaci na Zabi

1. Narke da sanyaya halaye :

• Daban-daban kayan suna da bambancin yanayin zafi da kuma farashin sanyaya

• Kayan masarufi na iya buƙatar sau da yawa a hankali sanyaya don ƙarfafa yadda yakamata

2. Yawan kauri da tasirinsa game da lokacin sanyi :

• Abubuwan Albarka gaba ɗaya suna buƙatar ƙarin sanyaya mai sanyi idan aka kwatanta da na bakin ciki

• Teburin da ke ƙasa yana nuna alaƙar da ke tsakanin kauri da lokacin sanyaya abubuwa don kayan da yawa:

kayan	sanyi lokaci (seconds) na kauri daban-daban
	1mm	2mm	3mm	4mm	5mm	6mm
Abin da	1.8	7.0	15.8	28.2	44.0	63.4
PA6	1.5	5.8	13.1	23.2	36.3	52.2
PA66	1.6	6.4	14.4	25.6	40.0	57.6
PC	2.1	8.2	18.5	32.8	51.5	74.2
Hdpe	2.9	11.6	26.1	46.4	72.5	104.4
Ldpe	3.2	12.6	28.4	50.1	79.0	113.8
Hula	2.3	9.0	20.3	36.2	56.5	81.4
Yi shelar alkjjada	1.9	7.7	20.3	30.7	48.0	69.2
Pp	2.5	9.9	22.3	39.5	61.8	88.9
Zasa	1.3	5.4	12.1	21.4	33.5	48.4

Table 1: Lokacin sanyaya don kayan daban-daban da kauri

Sigogi na allurar rigakafi

1. Saurin alluna da matsin lamba :

• Hanyoyi mafi girma da matsin lamba na iya rage cika lokacin amma na iya ƙara lokacin sanyi

• Inganta saurin allura da matsin lamba yana da mahimmanci don cimma nasarar lokacin zagayowar da ake so

2. Narke zazzabi :

• Nest zazzabi yana rinjayi farashin mai sanyaya da sanyaya

• Matsalar narke da ta dace tana da mahimmanci don kiyaye daidaituwar lokacin

3. Zazzabi zazzabi :

• Zazzabi m sanyi yana shafar ragin sanyaya da rabo

• Mafi kyawun matsakaici na zazzabi yana taimakawa wajen samun ingantaccen sanyi da gajere mai gajeru

4. Riƙe lokaci da matsin lamba :

• Ana riƙe lokaci da matsin lamba cikakke cikakke kuma shirya ɓangaren

• Ingantaccen rike lokaci da matsin lamba matsin lamba yayin kula da ingancin

Yanayin muhalli

1. Zafi :

• Matakan zafi na iya shafar danshi na kayan aiki da tasiri tsarin sarrafa

• Ikon zafi mai kyau yana da mahimmanci don kiyaye daidaituwar lokacin

2. Ingancin iska :

• Gurbata a cikin iska na iya shafar tsarin tsarin da ingancin

• Kula da ingantaccen yanayi mai tsabta mai tsabta yana taimakawa wajen samun mafi kyawun yanayin zagaye

3. Zazzabi :

• Tashin yanayin yanayin yanayi na iya tasiri kan tsarin gyara da lokacin sake fasalin

• Sarrafa zazzabi mai daidaituwa a cikin yanayin da aka gyara yana da mahimmanci don kula da tsarin kewayawa

Dabaru don rage lokacin zagayawa

Rage lokacin daidaitaccen tsari na tsari yana da mahimmanci don inganta ingancin samarwa da tsada. Zamu iya cimma sauye sauye-sauye ta hanyar inganta bangarori daban-daban na tsarin sarrafa tsari. Bari mu bincika wasu dabarun manyan dabaru.

Inganta ƙirar mold

1. Inganta ingancin tsarin sanyaya :

• Tabbatar da ingantaccen tashar tashar sanyi da kuma sanyin sanyi

• Inganta ingancin tsarin sanyaya don rage lokacin sanyaya

2. Inganta Ingantaccen Runner da Design Design :

• Masu gudu na zane da ƙofofin don tabbatar da kayan santsi

• Inganta Girman Gaggawa da Doo Stit da wurin don rage cika lokacin

3. Inganta hanji :

• Haɗa isasshen isasshen iska a cikin ƙirar ƙira

• Ingantaccen isasshen iska yana ba da damar haɓaka iska da iskar gas, rage lokacin rufewa

Inganta Tsarin Samfura

1. Kulawa da kauri bangon bango :

• Tsarin zane tare da Daidai Mai Girma Duk inda duk zai yiwu

• Aure-uniefult kauri yana inganta ko da sanyaya da kuma rage warping ko alamun alamomi

2. Sauƙaƙe Sashe Geometry :

• Saka simplyLy part geometry inda mai yiwuwa ba tare da tsara ayyukan ba

• Guji m rikitarwa wanda zai iya ƙara lokacin sanyaya hankali

Zabi kayan hannun dama

1. Zabi kayan tare da yawan sanyaya ruwan sanyi :

• Zabi kayan da suke da babban aiki da yawun da sauri

• Kayan tare da mafi sauri sanyaya kayan sanyaya na iya rage lokacin sake zagayawa

2. La'akari da kauri na kayan :

• Fita don sassan bango na bakin ciki lokacin da zai yiwu a rage lokacin sanyaya hankali

• Abubuwan da ke Albarka gaba ɗaya suna buƙatar dogon sanyi mai sanyi

Kyakkyawan allurar rigakafi

1. Yin amfani da allurar babban gudu :

• Yi amfani da allon-sauri-sauri don cika mold da sauri

• Saurin allura na iya rage lokacin sake zagayowar gaba daya

2. Inganta magance matsalar magance :

• Saita allura matsa lamba ga mafi karancin da ake buƙata don daidaitaccen bangare cike

• Ingantaccen tsari na allura na taimakawa a guji gina matsin lamba da ba dole ba kuma yana rage lokacin sake zagayawa

3. Sarrafa mold zazzabi :

• Kula da ingantaccen zazzabi don ingantaccen sanyi

• Madaidaicin yanayin zafin jiki na haɓaka haɓaka ƙimar sanyi da rage lokacin sake zagayawa

4. Rage rage lokacin rike da matsin lamba :

• Rage ɗaukar lokaci da matsin lamba ga mafi ƙarancin buƙata don point mai dacewa

• Inganta lokaci da matsin lamba da matsin lamba suna ba da gudummawa ga gajeren lokacin sake fasalin

Zuba jari a Kayan Aiki

1. Tsarin Azumi :

• Zuba jari a cikin inchines na daidaitaccen tsari tare da tsarin climping na sauri

• Saurin clamping yana rage yawan buɗewa da kuma rufewa

2. Ingantattun hanyoyin aiwatarwa :

• Yi amfani da tsarin ingin kai don saurin cire sauri

• Ingantattun hanyoyin aiwatarwa suna rage lokacin tsari da kuma lokacin sake zagayowar

Stretlining na yin allurar rigakafi

1. Inganta daidaitaccen tsari :

• Kafa daidaitaccen tsari da kuma tsari mai daidaitaccen tsari

• Daidaito a cikin tsari sigogi yana haifar da irin wannan tsinkaye da kuma inganta lokutan rufewa

2. Iyakar taga mai lamba :

• Inganta sigogin sigogi don kara girman taga

• Window Window Window yana ba da damar sassauci da rage lokacin sake zagayowar

3. Aiwatar da ƙa'idodin ilimin kimiyya :

• Aiwatar da ƙa'idodin ilimin kimiyya don inganta tsarin yanayin

• Maganar kimiyya ta taimaka wajen samun ingancin ingancin inganci da rage lokacin sake zagayowar

4. Kafa tsari kafin canje-canje na kayan aiki :

• Shirya tsari mai kyau kafin yin canje-canje na kayan aiki

• Matsayi da ya dace yana rage yawan downtime kuma yana tabbatar da canzawa mai laushi

5. Dubawa Kayan aiki da aiki da kuma venting :

• Ci gaba da saka idanu da zazzabi da iska a lokacin samarwa

• Kulawa mai inganci yana taimakawa wajen kiyaye yanayi mai kyau kuma yana rage bambancin lokacin sake zagayawa

6. Binciken kayan aiki na kayan aiki a samfuri :

• Kimanta kayan aiki da ayyuka a lokacin samfurin

• Gano da magance duk wasu batutuwa waɗanda zasu iya shafar lokacin sake zagayawa kafin cikakken sikelin

Fa'idodi na rage lokacin zagayawa

Inganta lokacin daidaitaccen yanayin daidaitaccen tsari yana ba da fa'idodi da yawa don masana'antun. Wannan sashin yana bincika mahimman amfanin hanyoyin samar da ƙasa.

Yawan fitarwa

Rage lokacin zagayawa kai tsaye yana tasiri karfin samarwa:

• Mafi girma sassa-awa-awa rabo

• Kara amfani da injin

• Ikon saduwa da manyan tsari

Misali: Rashin 10% a lokacin sake zagayowar na iya haɓaka haɓaka shekara-shekara da raka'a 100,000 don layin samar da babban-girma.

Ƙananan farashin samarwa

Matsayi na guntu yana ba da gudummawa ga tanadin kuɗi:

• Rage yawan amfani da makamashi a kowane bangare

• Rage farashin aiki

• Ƙananan yawan kuɗin

Fasta	yana haifar da rage lokacin sake zagayowar lokacin
Kuzari	5-15% rage kowane bangare
Aiki	10-20% rage a cikin mutum-awanni
Sama da	8-12% rage farashin tsayayyen farashi

Inganta ingancin samfurin

Addaddamar lokacin sake rufewa sau da yawa yana haifar da ingancin ingancin:

• Mummunan kayan halitta

• Rage haɗarin lahani

• Inganta daidaito na daidaito

Ta hanyar rage girman fallasa ga zafi da matsin lamba, hanyoyin da suka dace suna taimakawa wajen tabbatar da amincin duniya, wanda ke haifar da samfuran ƙarshe.

Kasancewa lokaci-zuwa-kasuwa

Ingantattun hanyoyin samarwa na hanzarta ƙaddamar da samfurin:

• Quicker Protootype Iteration

• Ragewararren samarwa

• Sassauƙa don saduwa da musayar buƙatun kasuwa

Wannan rashin hankali yana ba masu kera don yin amfani da damar da suka fi dacewa da amsa da sauri ga masu amfani.

Ingantaccen gasa

Matakan da aka shimfida shi yana samar da gefen gasa:

• Ikon bayar da gajere na teburin

• Inganta sassaucin farashi

• Karanci don magance umarni na Rush

Wadannan dalilai suna sarrafa masana'antun da aka fi so a kasuwannin cunkoso.

Ingancin ƙarfin kuzari

Rage lokutan rarar yana ba da gudummawa ga ƙoƙarin dorewa:

• Ƙananan yawan makamashi a kowane bangare

• Rushewa sawun Carbon

• Jeri tare da ayyukan masana'antu na ECO-friendty

Sayayyar kuzari:

Manyan shekara-shekara: 1,000 kwh adon makamashi na samar da makamashi: 5 KWH samar da tanadin kuzari na zamani: 6,945 Kwh

Ƙarshe

Inganta lokacin daidaitaccen tsari na daidaito yana da mahimmanci ga ingancin masana'antu da gasa. Ta hanyar aiwatar da dabaru kamar inganta zane mai kyau, zabar kayan da suka dace, da sigogi masu dacewa, kasuwancin na iya cimma fa'idodi masu mahimmanci. Waɗannan sun haɗa da haɓaka fitarwa, ƙananan farashi, inganci mafi kyau, da kuma saurin kasuwa.

Lokaci na gajarta yana haifar da ingantacciyar ƙarfin makamashi da inganta sassauci a cikin jadawalin samarwa. Wannan tsari na ingantawa da kamfanoni na dogon lokaci a cikin masana'antar da ke tattare da kerawa.

Masu sana'ai su fi maida hankali kan ragin lokacin aiwatarwa don aiwatar da ayyukan layin dogo, haɓaka riba, da haɗuwa da bukatun ci gaba. Cigaba da Kulawa da daidaitawa sune mabuɗin don rike Peak Perfin cikin Tsarin Inging Molding.