Koya ta yi mamakin yadda samfuran filastik suke samun launuka masu laushi? A cikin allurar moling, colorants masu filastik suna canza fasalin samfuran idanu, haɓaka Aestethyics da fitarwa iri. Daga cikin hanyoyin canza launi iri-iri, Masterbatch na launi yana tsaye a matsayin mai kunna maɓallin. Wannan cakuda mai da hankali na launuka da ƙari yana ba da isasshen inganci, mai daidaitawa, kuma hanya mai tsada don ƙara launi ga robobi, juyo masana'antar gyara ta allurar.
A cikin wannan shafin, za mu gabatar da abin da Lafiya Masterbatch yake, yadda yake aiki, da kuma yadda za a inganta aiki, don taimaka muku yin zaɓuɓɓukan kasuwanci mai hikima.
Mene ne Masterbatch?
Launi Masterbatch ne mai da hankali cakuda launuka da ƙari na ɓoye a cikin guduro guduro a cikin guduro guduwa. Ana amfani da shi sosai a cikin masana'antar filastik don tallata launi ga samfuran polymer yayin aiwatar da ayyukan gyara.
Abubuwan da aka tsara da kuma abubuwan da aka gyara
Pigments:
Carrier resin:
Kayan Polymer ya dace da filastik na tushe
Yana tabbatar da bambance bambancen alatu
Inganta karfinsa tare da babban polymer
Ƙari:
Properties na musamman
Kwatantawa da sauran hanyoyin
| canza launi | launi na Masterbatch | ruwa | busasshen launuka masu bushe |
| Fom | M pellets | Ruwa | Foda |
| Watsawa | M | M | M |
| Daidaito daidai | M | Matsakaici | M |
| Rayuwar shiryayye | Dogo | Matsakaici | Dogo |
| M | Tsabtace, mai sauki | M rikici | Dusty, kalubale |
| Tasiri | High don manyan gudu | Matsakaici | Low don kananan gudu |
Nau'in launi na launi na launi don allurar gyada
Lokacin zabar launi mai launi don ƙirar allura, masana'antun suna da zaɓuɓɓuka da yawa dangane da takamaiman bukatunsu. Kowane nau'in Masterbatch yana ba da fa'idodi daban-daban dangane da bukatun launi da aikace-aikace.
Daidaitaccen launi na Masterbatches
Tsarin launi na daidaitattun launuka masu launi ne aka riga aka tsara na daurin da aka tsara a cikin launuka da yawa na yau da kullun. Suna da kyau don ayyukan ne inda ake daidaita daidaitaccen launi, kuma a ina da tasiri yake fifiko.
Launuka -shirye-da- launuka, babu buƙatar ƙarin tsari.
Zaɓin farashi mai inganci don amfani da aikace-aikace iri-iri.
Lokaci mai sauri , kamar yadda suke yawanci a cikin jari kuma nan da nan akwai.
| Fasali | fa'ida |
| Launuka da aka tsara | Shirya don amfani da kai tsaye |
| Zane na yau da kullun | Ya sadu da buƙatun gaba ɗaya |
| Maras tsada | Kasafin kudi |
Abokin launi na al'ada
An kirkiro masanan launuka na al'ada musamman don biyan ainihin buƙatun launi na wani aiki. Masu sana'ai za su iya yin aiki tare da masu samar da kayan aiki don ƙirƙirar launuka na musamman, tabbatar da dacewa da alama ko layin samfuri.
Daidaita zuwa takamaiman bukatun , bayar da cikakken iko akan launi, opacity, da ƙari.
Ingancin inganci , tabbatar da daidaito a fadin batutuwa daban-daban.
Cikakke don zane na musamman inda takamaiman launi yake da mahimmanci.
| Fasali | fa'ida |
| Tsarin al'ada | Ya dace da takamaiman bukatun launi |
| Cikakken iko na opacity | Yana daidaita matakan kalmomin bayyanawa |
| Ƙari don aiki | UV juriya, anti-static, da sauransu. |
Tasiri tasiri na Masterbatches
Don samfuran da suke buƙatar haɓaka gani, ana amfani da sakamako na musamman na Masterbatches na musamman don cimma ɗan adam na musamman. Wadannan na iya haɗawa da ƙarfe, pearlescent, masu haske, ko wasu tasirin gani wanda ke inganta karar mai kyau game da samfurin.
Mastallic Masterbatch : Yana ƙara sheen ƙarfe ko luster zuwa sassan filastik, da kyau don abubuwan shakatawa ko kayan amfani.
Pearlescent Mastultbatch : Yana haifar da sakamako mai laushi, mafi sau da yawa ana amfani dashi don kayan shafawa ko aikace-aikacen kwamfuta.
Haske-duhu ko mai kyalli Masterbatches : ƙari waccan haske a cikin yanayin duhu ko bayyana a bayyane a ƙarƙashin hasken UV.
| Hanya ta Musamman Aikace- | aikacen | Aikace-aikace |
| Ƙarfe | Yana ƙara ƙarin baƙin ƙarfe kamar gama | Lantarki |
| Na pearlescent | Yana bawa mai yiwuwa, mai haske mai haske | Kayan shafawa, Kulawa na Kai |
| Fluorescentcent / Haske | Launuka masu haske ko haske a cikin duhu | Kayayyakin aminci, kayan wasa |
Tsarin samar da launi na zamani
Raw kayan ƙasa da kulawa mai inganci
Samun kayan launi na launi ya fara da zaɓi mai hankali na kayan albarkatun ƙasa. Abubuwan da ke cikin maharan yawanci sun haɗa da polymers, alamu, da ƙari. Polymers masu inganci suna tabbatar da kyakkyawan jituwa da sarrafawa, yayin da alashi suna samar da tasirin launi da ake so. Gudanar da inganci a wannan matakin ya ƙunshi ƙoƙari mai tsauri na kowane abu don tsarkakakkiyar, girman barbashi, da kuma halayen aiki.
Polymers : polymers saba amfani sun hada da polypropylene (PP), polyethylene (pe), da polystyrene (PS). Kowane polymer yana da kaddarorin daban daban don aikace-aikace daban-daban.
Pigments : Dukansu na kwayoyin halitta za a iya zaba, dangane da mai saurin kamawa da opacity.
Additived : Ana kuma bincika cututtukan kwantar da hankali, inganta ƙarfin tsarin samfurin ƙarshe da aiki.
Haɗin kai da kuma dabaru
Haɗin kai shine matakin mahimmancin mataki na gaba inda aka gauraya su samar da tsarin kwastomomi. Wannan tsari yawanci ya ƙunshi dabaru masu zuwa:
Fitowa : Wannan hanyar tana amfani da zafi da kuma ƙarfin injiniya don cakuda polymers da pigments unicle. Eltrunsters, kamar tagwayen-dunƙule ko nau'ikan dunƙule guda ɗaya, ana yawanci amfani dasu. Zabi na Extru yana haifar da ingancin watsawa da kayan aiki na ƙarshe.
Yin allurar rigakafi : Bayan haɓakawa, ana iya amfani da shi kai tsaye kai tsaye a cikin hanyoyin sarrafa kayan adon allura. Yana da mahimmanci don tabbatar da rarraba launi a ɓangaren da aka gyara na ƙarshe.
Sanyaya da peletizing : Da zarar sun takaita, kayan an sanyaya kuma a yanka a cikin pellets don saukin aiki da sufuri.
Tabbacin inganci da kuma daidaitattun bayanan launi
Matakan tabbatar da inganci suna da mahimmanci a tsarin samarwa don samar da tabbacin daidaito da ingancin Masterbatch. Abubuwan da ke cikin maɓalli sun haɗa da:
Rukunin launi na launi: Ana yin daidaitawa a kan daidaitattun samfurori don tabbatar da cewa samar da bayanai game da bayanai. Kayan aiki kamar kayan kwalliyar launi ana amfani dashi don daidaitaccen ma'auni.
Gwaji na jiki : Gwaje-gwaje daban-daban, kamar narkar da ke narkewa, da ƙarfi, ana yin su ne don tabbatar da cewa masifa ta cika buƙatun aiki.
Binciken Batch : Aiwatar da tsarin sawu don albarkatun ƙasa da samfuran ƙarshe suna ba da damar ingantaccen gangara, tabbatar da cewa ana iya magance wasu batutuwan da aka magance da sauri.
Amfanin amfani da launi mai launi a cikin allurar
Launin Masterbatch ya zama zaɓi mai mahimmanci don masana'antun filastik, musamman a cikin allurar da yawa, saboda fa'idodinta da yawa. Ga mahimman fa'idodi:
Daidaito a launi
Babu bambance bambancen launi tsakanin batura, ko da lokacin juyawa injina.
Ikon launi mafi kyau , tabbatar da kowane samfurin ya hadu da bayyanar da ake so.
Sauƙin amfani da kulawa
Babu mai kulawa na musamman ko kayan tsaro da ake buƙata, sabanin alamu na foda.
Rage kuskuren mai aiki saboda ingantaccen tsari.
Ingantacce a cikin manyan-sikelin samarwa
Ƙananan sharar gida saboda ƙarancin launi na launi.
Rage aiki don hadawa da daidaitawa launi.
Hycles na sauri , rage yawan kayan aiki.
Rage hadarin gurguzu idan aka kwatanta da foda alamomin
Yadda launi na Masterbatch yana aiki a cikin allurar
Karfinsu tare da resins daban-daban na polymer
Karfinarrukan launi na launi ya dogara da dalilai da yawa:
Narke Fryer (MFI)
Sarrafa zazzabi
Abubuwan sunadarai
Ga jagora mai sauri don resins na yau da kullun:
| resin nau'in | kula da daidaitawa | bayanin |
| PE, PP | M | Anyi amfani da shi sosai, kyakkyawan sakamako |
| PVC | Matsakaici | Na bukatar takamaiman tsari |
| PS, Abs | M | Mai kyau watsawa |
| So | Matsakaici zuwa babba | Yana buƙatar zaɓi mai ɗaukar hankali |
Matsayin Carrier resins a cikin launi Masterbatch
Carrier resins taka rawa mai mahimmanci a cikin aikin Motchatch:
Pigment Wrisport : Suna taimakawa rushewa da rarraba barbashi a ko'ina.
Ka'idoji : dace wa gindi resin ga hadewar banza.
Taimako na sarrafawa : sauƙaƙe kayan santsi yana gudana yayin allurar da aka gyara.
Kariya : garkuwar garkuwa daga lalata yayin ajiya da sarrafawa.
Ana zabar jigilar kaya a hankali a hankali:
Ka'idodin Polymer
Ana aiwatar da bukatun yawan zafin jiki
Amfani da Amfani da Aikace-aikacen
Abubuwan da ke so na jiki
Zabi mai launi mai sauki
Zabi da launi mai launi na dama don aikin gyara na gyara da ya shafi taka tsantsan dalilai da yawa don tabbatar da samfurin ƙarshe da buƙatun aiki.
Abubuwa don la'akari: resin jituwa, sarrafa zazzabi, bukatun amfani
Gudun daidaituwa da
mai ɗaukar kaya yana guduro a cikin masifa dole ne ya dace da resins na samfurin. Hanyoyin gyara da aka yi amfani da su a cikin allurar m, kamar polypropylene (PP), ko polystyrene (PP), ko kuma polystyrene (PS), kowannen polystyrene (PS), kowannen polystyrene (PS), kowannen polystyrene (PS), kowannen Polystyrene (PS), kowannen Polystyrene (PS), kowannen Polystyrene (PS), kowannen Polystyrene (PS), kowannen Polystyrene (PS), kowannen Polystyrene (PS), kowannen polystyrene (PS), kowannensu yana da takamaiman buƙatu don tabbatar da dacewar kamuwa da launi. Zabi wani masifa tare da mai ɗaukar nauyi guduwa yana guje wa matsaloli kamar matalauta matalauta ko lalata kadarorin na inji.
| Gudun Nau'in | Masterbatch mai jituwa |
| Polypropylene (PP) | Pp-tushen MasterBatch |
| Polyethylene (pe) | Pe-tushen Masterbatch |
| Acrylonitrile butylonitrile | Abs-tushen MasterBatch |
Yin aiki da zazzabi
da kwanciyar hankali na aladu da ƙari a cikin masifa na sarrafawa dole ne ya dace da yawan zafin jiki na inji mai amfani. Idan lalacewar ƙwayoyin cuta a ƙarƙashin babban zafi, zai iya haifar da canje-canje mai launi, rarraba marasa daidaituwa, ko lahani a cikin samfurin ƙarshe.
| Sarrafa yanayin | zafin jiki na tsari |
| Ƙasa 200 ° C | Standard Masterbatch |
| Sama da 200 ° C | Babban zazzabi |
Ana amfani da buƙatun ƙarshe da
samfurin samfurin ya kamata ya jagoranci zaɓi na ƙari a cikin Masterbatch. Idan za a fallasa samfurin zuwa haske UV, zafi, ko danshi, yi la'akari da ƙara mai hankali don hana lalata. Don marufin abinci ko na'urorin likita, dole ne ya cika ka'idodin aminci da tsarin gudanarwa, kamar amincewa FDA.
Launi daidai da daidaito a duk faɗin batirai
Daidaitawa a launi yana da mahimmanci don kula da asalin alama da tabbatar da daidaituwa a duk faɗin samarwa. Launin Masterbatch yana ba da izinin sarrafa launi, amma har ma ƙanana cikin ƙananan bambance-bambancen cikin resin ko sarrafa sarrafawa na iya haifar da bambance-bambancen ƙarshe. Don cimma daidaito:
Yi amfani da alamar resin iri ɗaya a duk batutuwa.
Kula da sigogin aiki masu daidaitawa a cikin kowane zagaye na hanzari.
Fita don Masterbatches na al'ada idan ainihin wasan inuwa yana da mahimmanci, tabbatar da cewa launin ya rage daidai ko da girma-sikelin.
| factor | Yadda ake tabbatar da daidaito |
| Resin alama | Yi amfani da nau'in resin guda ɗaya / alama |
| Paramararren aiki | Daidaita saitunan inji |
| Tsarin al'ada | Tsara don takamaiman bukatun launi |
Muhimmancin gwajin samarwa da yarda
Kafin samar da cikakken sikelin, yana da mahimmanci a gwada samfurori na kwayar cuta da samun yarda. Gwajin Sample yana tabbatar cewa mai ƙwarewa yana biyan launi mai mahimmanci, kayan masarufi, da kaddarorin sunadarai a ƙarƙashin yanayin samarwa na ainihi. Gwaji ya taimaka wajen gano matsalolin da za su iya ganin launuka masu launin fata, mara kyau watsawa, ko wasu lahani.
Sauke launi : Bayyana kananan sassa don tabbatar da daidaito launi.
Gwajin na inji : tabbatar da Masterbatch baya shafar ƙarfin samfurin ko sassauci.
Gwajin muhalli : gwada yadda launi yake riƙe a ƙarƙashin bayyanar haske, zafi, ko sunadarai, dangane da aikace-aikacen samfurin.
| nau'in gwaji | Nau'in |
| Gwajin Sulch | Tabbatar da daidaitaccen launi da wasa |
| Gwajin inji | Tabbatar da karfin da karko |
| Gwajin muhalli | Tabbatar da kwanciyar hankali a cikin yanayi |
Kalubale na gama gari da mafita yayin amfani da launi mai launi a cikin allurar
Abubuwan da ke tattare da kayan haɗin launi da abubuwan da suke haifar
Cikakkin launi shine ƙalubalen gama gari a cikin amfani da launi mai launi yayin allurar haɗewa. Zai iya tasowa daga dalilai da yawa, gami da:
Raw kayan aiki : batches daban-daban na polymers ko kamshi na iya haifar da bambance-bambancen launi.
Yanayin sarrafawa : Canje-canje a zazzabi, matsi, ko saurin allura na iya shafar sakamako na launi na ƙarshe.
Ka'idojin kayan aiki : Saituna marasa daidaituwa a cikin mashin m m micting na iya haifar da rarrabuwar watsawa.
Magance launi mai launin shuɗi da magana
Launuka masu fashewa da cockling galibi lahani lahani a cikin sassan da aka gyara. Waɗannan na iya haifar da:
Rashin damuwa : Rashin isasshen hadewar Masterbatch na iya haifar da bambance-bambancen launi na launi.
Abubuwan da aka gurbata : sharan gona daga hanyoyin da suka gabata na iya gabatar da launuka marasa so ko barbashi.
Sallutions sun hada da:
Inganta dabarun hadawa : Yin amfani da manyan masu haɓaka-kai na iya haɓaka watsawa na launi a cikin Masterbatch.
Tsabtace tsabtace kayan aiki : A kai a kai tsaftace zane-zane da injiniyoyi suna taimakawa wajen hana gurbatawa da kuma tabbatar da launi mara kyau.
Shirya matsala mai launin launi da kuma ƙaura
Hijira mai launi da ƙaura masu matukar damuwa ne a cikin aikace-aikacen Masterbatch. Wadannan batutuwan na iya zama daga:
Abubuwan muhalli : Fitar da muhalli da zafi da zafi na iya lalata aladu a kan lokaci, yana haifar da faduwa.
Kwarewar abu : Wasu polymers bazai riƙe launi da kyau ba, wanda ya haifar da ƙaura ko leaching na launuka.
Don rage waɗannan matsalolin:
Zabi gumakan UV--UV-UV : ta amfani da alamu da aka tsara don aikace-aikacen waje na iya inganta tsararraki.
Gudanar da gwaji mai dacewa : kimantawa da daidaituwa na Masterbatch tare da ginin polymer na iya taimakawa wajen zabar hade da dama.
Kamfanin muhalli da dorewa a cikin launi mai launi
Zaɓuɓɓukan Eco-abokantaka mai kyau
Cararre masu tushe : wanda aka samo daga albarkatun mai sabuntawa
Addrasagable ƙari : Inganta bazuwar filastik
Low-voc formulations : Rage ikon cutarwa
Sake yin la'akari da abubuwan da aka canza
Matsalolin rarrabe masu launi
Cikakken al'amura
Tsara don sake dawowa
Ƙarshe
Launi mai launi ya taka muhimmiyar rawa a cikin allurar da ke cikin allurar, inganta rokon gani da kuma kasuwancin kayayyakin filastik. Ta hanyar tabbatar da launi mai rauni sosai, yana taimaka wa masu masana'antun sun haɗu da bukatun mabukaci yayin da muke riƙe da ingancin samarwa.
Don inganta ingancin launi, yana da mahimmanci don mai da hankali kan zaɓin kayan albarkatun ƙasa, dabarar sarrafa sarrafawa, da masu daidaita ingancin yau da kullun. Cigaba da cigaba a cikin waɗannan wuraren zai haifar da ingantacciyar daidaito da karko, a qarshe yana amfana da duka masana'antun da masu amfani da ƙarshen.
