Di we aw yu de si di pikchɔ dɛn: 0
Yu dɔn ɛva wɔnda aw plastic prɔdak dɛn kin gɛt dɛn vibrant kɔlɔ dɛn? Insay injɛkshɔn moldin, plastic kɔla dɛn de transfɔm plain rɛsin dɛn to prɔdak dɛn we de mek pɔsin in yay shayn, we de ɛp fɔ mek di aesthetics ɛn di brand rɛkɔgnishɔn. Pan difrɛn we dɛn we dɛn kin yuz fɔ kɔla, di kɔlɔ mastabat kin tinap as di men pɔsin we de ple. Dis kɔnsɛntret miksɔp fɔ pigmɛnt ɛn aditiv dɛn de gi wan efyushɔn, kɔnsistɛns, ɛn kɔst-ɛfɛktiv we fɔ ad kɔlɔ to plastic, we de rivɔlɔshɔn di injɛkshɔn moldin industri.
Insay dis blɔk, wi go prisent wetin di Kɔlɔ Mastabatch bi, aw i de wok, ɛn aw fɔ optimize di prɔsesin, fɔ mek yu ebul fɔ mek yu mek sɛns fɔ kɔmɛshɔn opshɔn dɛn.
Kɔlɔ Mastabatch na kɔnsɛntret miksɔp fɔ pigmɛnt ɛn aditiv dɛn we dɛn ɛnkapsul insay wan kyaria rɛsin. I de yuz bɔku bɔku wan na di plastic industri fɔ impart kala to polima prodak dɛn di tɛm we dɛn de injɛkshɔn moldin prɔses.
Pigmɛnt dɛn:
Ɔrganik ɔ inɔrganik kɔlɔrant dɛn .
Gi di hue ɛn opasiti we yu want .
Tek tɛm pik fɔ kɔmpitibliti wit bays polimɛr dɛn .
Di wan we de kɛr di tin dɛn we dɛn kɔl Resin:
Polima matirial we de mach di bays plastic .
I de mek shɔ se di pigmɛnt dɛn go fayn fayn wan fayn fayn wan .
Enhans kompitibiliti wit di men polimεr .
Di tin dɛn we dɛn ad:
UV stɛbyulayza dɛn .
Antiɔksidant dɛn .
Di tin dɛn we de ɛp fɔ mek dɛn ebul fɔ du di wok .
Impruv pefɔmans ɛn durabiliti fɔ di fayn prodak .
Di kɔnsɛntreshɔn we gɛt ay pigmɛnt (we go rich 70%) .
Yunifɔm dispershɔn kapabiliti dɛn .
I de ɛp fɔ mek di prɔsesin wok fayn fayn wan .
I de gi kɔnsistɛns kɔlɔreshɔn .
Aspɛkt | kala mastabat | likwid kɔla dɛn | Dray pigmɛnt dɛn |
---|---|---|---|
Fɔm | Sɔlid Pɛlɛt dɛn . | Wata-wata | Pauda . |
Dispershɔn . | Wɛl dɔn | Gud | Variable we de chenj chenj . |
Di akkuracy fɔ gi di dosin . | Ay | Soba | Lo |
Shelf Layf . | Lɔng | Soba | Lɔng |
Handling . | Klin, I izi fɔ yuz | Pɔtɛnɛshɛl mɛs . | Dusty, Chalenj |
Kost-ɛfɛktiv . | High fɔ big big rɔn dɛn . | Soba | Low fɔ smɔl rɔn dɛn . |
We dɛn de pik Kɔlɔ Mastabatch fɔ injɛkshɔn moldin, di wan dɛn we de mek am gɛt sɔm opshɔn dɛn we dipen pan dɛn patikyula nid dɛn. Ɛni kayn Mastabatch de gi difrɛn bɛnifit dɛn bay we dɛn de yuz di kɔlɔ we dɛn nid ɛn aw dɛn de yuz dɛn.
Standart kala mastabat na prɛ-fɔmulet kala kɔnsɛntret we de insay wan big rɛnj ɔf kɔmɔn kɔlɔ. Dɛn fayn fɔ prɔjek dɛn usay dɛn nɔ nid fɔ kɔstɔmayz di rayt kɔlɔ, ɛn usay kɔst-ɛfɛktiv na prɔyoritɛt.
Di kɔlɔ dɛn we rɛdi fɔ yuz , nɔ nid fɔ gɛt ɔda fɔmyulashɔn.
Kost-effektiv opshon fo jenerol yus in difren aplikeshon.
Fast lida tɛm , as dɛn kin ɔltɛm de na stok ɛn dɛn kin gɛt am wantɛm wantɛm.
Ficha | bɛnifit . |
---|---|
Di kɔlɔ dɛn we dɛn dɔn mek bifo tɛm . | Redi fɔ yuz wantɛm wantɛm . |
Shades we dɛn kin yuz bɔku tɛm . | mit di jenɛral nid dɛn . |
Low Kost . | Badjɛt-friɛndli . |
Kastom kala mastabatch dɛn fɔmulayt spɛshal fɔ mit di ɛksaktɔl kala rikwaymɛnt dɛn fɔ wan patikyula prɔjek. Di wan dɛn we de mek di tin dɛn kin wok klos wit di mastabat saplay dɛn fɔ mek dɛn gɛt difrɛn kɔlɔ dɛn, fɔ mek shɔ se dɛn mach di kɔrɛkt wan fɔ di brand ɔ di prɔdak layn dɛn.
Taylor to spesifik nid , ofa ful kontriol ova kala, opasiti, en aditiv.
Konsistent kwaliti , mek shɔ se brand kɔnsistɛns akɔdin to difrɛn prɔdak batch dɛn.
Pafɛkt fɔ yunik dizayn dɛn usay wan patikyula ɔ rare kɔlɔ impɔtant.
Ficha | bɛnifit . |
---|---|
Kastom fɔmyulashɔn . | Match dɛn we gɛt di rayt kɔlɔ we dɛn nid . |
Ful opasiti kɔntrol . | Adjɔst transparency lɛvɛl dɛn . |
Additives fɔ wok . | UV resistans, anti-statik, ɛn ɔda tin dɛn. |
Fɔ prɔdak dɛn we nid fɔ tinap aut visually, spɛshal ɛfɛkt mastabatch dɛn de yuz fɔ ajɔst yunik finish dɛn. Dɛn tin ya kin inklud mɛtal, pal, fluorescent, ɔ ɔda tin dɛn we pɔsin kin si we kin mek di prɔdak fayn fɔ di prɔdak.
Metallic Masterbatch : Ad wan mɛtal sheen ɔ luster to plastic pat, we fayn fɔ lɔjish tin dɛn ɔ ilɛktronik divays dɛn.
Pearlescent Masterbatch : I de mek wan iridescent, shimmering effect, we dɛn kin yuz bɔku tɛm fɔ kɔsmɛtik ɔ dɛkɔretiv aplikeshɔn dɛn.
Glɔ-in-di-dak ɔ fluorescent mastabatch dɛn : aditiv dɛn we de gi layt na dak ɛnvayrɔmɛnt ɔ we de sho klia wan ɔnda UV layt.
Special Effect | Description | Kɔmɔn Aplikeshɔn dɛn . |
---|---|---|
Metallik . | Adds reflective metal-layk finish | Ilɛktronik, Lagzishɔn Pakɛj |
Pearlescent . | Gi wan iridescent, soft glow | Kɔsmɛtik, pɔsin in yon kia . |
Fluorescent/Glow na | Brayt kɔlɔ ɔ glɔ na dak | Sefty Produkt, Toys |
Di prodakshɔn fɔ Kɔlɔ Mastabatch bigin wit di tek tɛm sɛlɛkshɔn fɔ raw matirial dɛn. Ki komponent dεm tipikכl inklud polimכr, pigmεnt, εn aditiv dεm. Di ay kwaliti polimɛr dɛn de mek shɔ se gud kɔmpitibliti ɛn prɔsesabiliti, we di pigmɛnt dɛn de gi di kɔlɔ ifɛkt dɛn we dɛn want. Kwaliti kɔntrol na dis stej involv strɔng tɛst fɔ ɛni matirial fɔ klin, patikyula saiz, ɛn pefɔmɛns kwaliti dɛn.
Polimεr dεm : di polimכr dεm we dεn kin yuz kכmכn na polypropylene (PP), polyethylene (PE), εn polistayn (PS). Ɛni polima gɛt difrɛn prɔpati dɛn we fayn fɔ difrɛn aplikeshɔn dɛn.
Pigmɛnt : Dɛn kin pik ɔrganik ɛn inɔgɛnɛk pigmɛnt, dipen pan di kɔlɔ we dɛn nid ɛn di opasiti.
Aditiv : Dɛn kin tink bak bɔt di tin dɛn we de mek pɔsin gɛt stɛbyulayz ɛn di tin dɛn we dɛn kin yuz fɔ prosɛs, ɛn dis kin mek di fayn fayn tin we dɛn kin mek fɔ lɔng tɛm go te ɛn fɔ mek dɛn ebul fɔ wok.
Kɔmpawnd na di nɛks impɔtant step usay dɛn miks raw matirial fɔ mek di mastabat. Dis prɔses kin involv dɛn tɛknik ya:
Extrusion : Dis mεtכd de yuz hεt εn mεkanikal fכs fכ blεnd di polimכr dεm εn pigmεnt dεm yunifom. Dɛn kin yuz ɛkstruda, lɛk twin-skru ɔ singl-skru tayp. Di choice of extruder impact di dispershon kwaliti en fainal prodakt propati.
Injɛkshɔn moldin : Afta dɛn dɔn kɔmpawnd, dɛn kin yuz di mastabat dairekt wan insay injɛkshɔn moldin prɔses. I impɔtant fɔ mek shɔ se dɛn sheb di kɔlɔ wan wan tɛm na di las pat we dɛn dɔn mol.
Cooling and Pelletizing : We dɛn dɔn pul di tin dɛn we dɛn dɔn pul kɔmɔt, dɛn kin kol di tin ɛn kɔt am na di pellet fɔ mek i izi fɔ ol ɛn transpɔt am.
Kwaliti ɛshyureshɔn mɛzhɔ impɔtant ɔlsay na di prodakshɔn prɔses fɔ garanti di kɔnsistɛns ɛn kwaliti fɔ di kɔlɔ mastabatch. Di men tin dɛn we impɔtant na:
Kɔlɔ Kɔnsistɛns Chɛk : Dɛn kin du kɔlɔ maching agens standad sɛmpul dɛn fɔ mek shɔ se di mastabat we dɛn dɔn prodyuz mit di spɛsifikɛshɔn dɛn. Instrɔmɛnt dɛn lɛk kɔlɔ spɛktrofotomita dɛn kin yuz bɔku tɛm fɔ prɛsis mɛzhɔmɛnt.
Fizik tɛst : Dɛn kin du difrɛn tɛst dɛn, lɛk mɛlt flɔ indeks ɛn tɛnsiɛl trɛnk, fɔ mek shɔ se di mastabatch mit di pefɔmɛns rikwaymɛnt dɛn.
Batch Tracking : Impliment wan trakin sistem fɔ raw matirial ɛn fayn prodak alaw fɔ ifektiv traceability, mek shɔ se ɛni kwaliti ishu dɛn kin adrɛs kwik kwik wan.
Color Masterbatch dɔn bi wan impɔtant tin fɔ pik fɔ plastic manifakta dɛn, mɔ pan injɛkshɔn moldin, bikɔs ɔf in bɔku bɔku bɛnifit dɛn. Na dis na di men bɛnifit dɛn:
No kala chenj bitwin batch, ivin we yu de swich mashin.
Bɛtɛ kɔlɔ kɔntrol , mek shɔ se ɔl di prɔdak mit di apinɛns we yu want.
No spɛshal hanlin ɔ sefty gia nɔ nid, nɔ lɛk paoda pigmɛnt.
Ridyus di ɔpreshɔn mistek bikɔs ɔf di simpul prɛ-miks fɔmat.
Lɔwa matirial west bikɔs ɔf smɔl kɔlɔ mistek.
ridyus leba fɔ miks ɛn kɔlɔ ajɔstmɛnt.
Faster prodakshɔn saykl , minimiz mashin dawt tɛm.
Nɔ dɔst kɔntaminɛshɔn we dɛn de handle.
Klin prodakshɔn ɛnvayrɔmɛnt fɔ ɔl tu di wokman dɛn ɛn di mashin dɛn.
Color Masterbatch kompitibiliti dipen pan sɔm tin dɛn:
Melt flɔ indeks (MFI) .
Di Tɛmpratura fɔ di Prɔsɛsin .
Kεmikכl kompozishun .
Na dis na wan kwik kɔmpatibiliti gayd fɔ kɔmɔn rɛsin dɛn:
rɛsin tayp | kɔmpitibliti lɛvɛl | not dɛn |
---|---|---|
PE, PP | Ay | Dɛn kin yuz am bɔku bɔku wan, fayn fayn rizɔlt dɛn . |
PVC we de na di . | Soba | I nid fɔ gɛt spɛshal fɔmyulashɔn dɛn . |
PS, ABS | Ay | Gud kala dispershɔn . |
ANIMAL WE YU GI NEM | Modaret to ay . | Nid fɔ tek tɛm pik di wan dɛn we de kɛr di tin dɛn we dɛn de kɛr go . |
Carrier Resins de ple wan impɔtant pat pan di kala mastabatch pefɔmɛns:
Pigment Dispersion : Dɛn kin ɛp fɔ brok dɔŋ ɛn sheb di pigmɛnt patikyula dɛn ivin.
Kompatibiliti : Match to di bes resin fɔ seamless intagreshɔn.
Prosesin Aid : Fasilitet smol smol matiryal flow durin injekshon moldin.
Protekshɔn : Shild pigmɛnt dɛn frɔm dɛgradishɔn we dɛn de kip ɛn prosɛs.
Dɛn kin tek tɛm pik di wan dɛn we de kɛr di tin dɛn we dɛn kin kɛr go na kɔt bay we dɛn yuz:
Base polima kompatibility .
Di tin dɛn we dɛn nid fɔ du fɔ mek di tɛmpracha go bifo .
End-yuz aplikeshɔn nid dɛn .
Di prɔpati dɛn we dɛn want fɔ gɛt di bɔdi .
Fɔ pik di rayt kala mastabatch fɔ wan injɛkshɔn moldin projɛkt involv fɔ tek tɛm tink bɔt sɔm impɔtant tin dɛn fɔ mek shɔ se di fayn fayn prɔdak mit ɔl tu di aesthetic ɛn functional requirements.
Resin compatibility
Di kariɔ resin na di mastabatch fɔ kɔmpitabl wit di bays rɛsin na di prɔdak. Kɔmɔn rɛsin dɛn we dɛn kin yuz fɔ injɛkshɔn moldin, lɛk polypropylene (PP), polyethylene (PE), ɔ polistayn (PS), ɛni wan pan dɛn gɛt spɛshal tin dɛn we dɛn nid fɔ mek shɔ se dɛn blɛnd ɛn skata di kɔlɔ fayn fayn wan. Fɔ pik mastabat wit wan maching kyaria resin de avɔyd prɔblɛm dɛn lɛk po miks ɔ mɛkanikal prɔpati dɛgradishɔn.
Resin Type | Kompatibl Mastabatch Karia . |
---|---|
Polipropilen (PP) . | PP-based mastabatch . |
Poliethylene (PE) | PE-based mastabatch . |
Akrilonitril Butadiɛn Stɛrin (ABS) | ABS-based mastabatch . |
Proses temperechur
Di thermal stabiliti fɔ di pigmɛnt ɛn aditiv dɛn na di mastabatch fɔ mach di prɔsesin tɛmpracha fɔ di injɛkshɔn moldin mashin. If di Mastabatch de dɔŋ ɔnda ay ɔt, i kin mek di kɔlɔ chenj, i nɔ ivin sheb, ɔ i nɔ fayn na di las prɔdak.
Prosesin Tempracha | Mastabatch stebiliti . |
---|---|
Di wan dɛn we de dɔŋ 200°C | Standart MastaBatch . |
oba 200°C . | Mastabatch we gɛt ay-tɛmpracha |
End-use requirements
Di prodak in intended yus fɔ gayd di sɛlɛkshɔn fɔ aditiv dɛn na di mastabatch. If di prɔdak go gɛt UV layt, ɔt, ɔ mɔs, tink bɔt fɔ ad stebyulayza fɔ mek i nɔ pwɛl. Fɔ pak tin dɛn fɔ it ɔ fɔ yuz mɛrɛsin, di Mastabatch fɔ fala di sef ɛn rigyuletɔri standad dɛn, lɛk FDA aprɔval.
Kɔnsistɛns insay kɔlɔ impɔtant fɔ mek dɛn kɔntinyu fɔ gɛt brand aydentiti ɛn mek shɔ se dɛn gɛt wanwɔd akɔdin to difrɛn prodakshɔn rɔn dɛn. Color Masterbatch alaw fɔ prɛsis kɔntrol oba kala, bɔt ivin smɔl chenj dɛn na di rɛsin ɔ prɔsesin kɔndishɔn kin mek difrɛns de na di las apia. Fɔ ajɔst kɔnsistɛns:
Yuz di sem resin brand kross ol batches.
Mentɛn kɔnsistɛns prɔsesin paramita dɛn na ɛvri injɛkshɔn moldin saykl.
Opt fɔ kɔstɔm kala mastabat if ɛksaktɔl shed mach na impɔtant tin, fɔ mek shɔ se di kɔlɔ kɔntinyu fɔ kɔnsistɛnt ivin insay big-big prodakshɔn.
factor | aw fɔ mek shɔ se kɔnsistɛns . |
---|---|
Resin Brand na | Yuz di sem resin tayp/brand . |
Di Prɔses Paramita dɛn . | Standartayz mashin sɛtin dɛn . |
Kastɔm Mastabatch . | Fɔmulayt fɔ spɛshal kɔlɔ nid dɛn . |
Bifo ful-skel prodakshɔn, i impɔtant fɔ tɛst sɛmpul dɛn fɔ di mastabat ɛn gɛt aprɔval. Sampul tɛst de mek shɔ se di Mastabatch mit di kɔlɔ, mɛkanikal, ɛn kemikal prɔpati dɛn we nid ɔnda rial prodakshɔn kɔndishɔn. Test de ɛp bak fɔ no di prɔblɛm dɛn we kin apin lɛk fɔ mek yu gɛt kɔlɔ, fɔ skata fayn, ɔ ɔda tin dɛn we nɔ fayn.
Color Swatches : Rivyu smɔl sampul pat dɛn fɔ kɔnfɔm kala akkuracy.
Mechanical Testing : Mek shɔ se di Mastabatch nɔ afɛkt di prɔdak in trɛnk ɔ fleksibiliti.
Envairomɛnt tɛst : Tɛst aw di kɔlɔ de ol ɔp ɔnda ɛksplɔshɔn to layt, ɔt, ɔ kemikal, bays pan di prɔdak in aplikeshɔn.
Test Tayp | Pɔpɔshɔn . |
---|---|
Kolor swatch test . | Verify kala akkuracy en match . |
Mekanikal Testing . | Mek shɔ se yu gɛt trɛnk ɛn yu go de fɔ lɔng tɛm . |
Envairomɛnt tɛst . | Kɔnfɛm Stebiliti ɔnda kɔndishɔn dɛn . |
Kɔlɔ inkɔnsistens na kɔmɔn chalenj fɔ yuz Kɔlɔ Mastabatch we dɛn de injɛkshɔn moldin. I kin kɔmɔt frɔm sɔm tin dɛn, lɛk:
Raw Material Variabiliti : Difrɛn batch dɛn fɔ polimɛr ɔ pigmɛnt kin mek di kɔlɔ difrɛn.
Prosesin kondishon : Chenj in temperechur, preshos, or injekshon spid kin afekt di fainal kala autkam.
Ikwipmɛnt Kalibreshɔn : Sɛtin dɛn we nɔ gri wit di injɛkshɔn moldin mashin kin mek di kɔlɔ nɔ ikwal.
Bɔku tɛm, dɛn kin si di kɔlɔ strek ɛn spɛklin na difrɛn difrɛn tin dɛn we nɔ fayn na di pat dɛn we dɛn dɔn mol. Dɛn tin ya kin kɔmɔt frɔm:
Poor dispersion : Inadequate miksin of di mastabatch kin lid to lokaliz kala difrɛns.
Di tin dɛn we dɔn dɔti : Di tin dɛn we lɛf frɔm di prɔses dɛn we bin dɔn de bifo kin mek di kɔlɔ ɔ patikyula dɛn we dɛn nɔ want.
Sɔlv dɛn na:
Improved mixing techniques : Yutilayz ay-shia miksa kin enhans pigment dispershon insay di mastabatch.
Fɔ klin di ikwipmɛnt gud gud wan : Fɔ klin di mol ɛn mashin dɛn ɔltɛm, i de ɛp fɔ mek yu nɔ gɛt dɔti ɛn mek shɔ se yu gɛt wanwɔd kɔlɔ.
Kɔlɔ fadin ɛn maykreshɔn na impɔtant kɔnsyans insay kala mastabatch aplikeshɔn. Dɛn tin ya kin kɔmɔt frɔm:
Di tin dɛn we de apin na di envayrɔmɛnt : UV we de na di wɔl kin mek di pigmɛnt dɛn nɔ bɔku as tɛm de go, ɛn dis kin mek dɛn nɔ de igen.
Material Compatibility : Sɔm polim dɛn nɔ kin kip kɔlɔ fayn, we kin mek dɛn muf ɔ lich pigmɛnt dɛn.
Fɔ mek dɛn nɔ gɛt dɛn prɔblɛm ya:
Fɔ pik UV-Stɛbul Pigmɛnt : Yuz pigmɛnt dɛn we dɛn mek fɔ aplikeshɔn na do kin mek yu ebul fɔ du am fɔ lɔng tɛm.
Kɔndɔkt Kɔmpatibiliti Tɛst : Evaluate di kɔmpatibiliti fɔ di mastabat wit di bays polima kin ɛp fɔ pik di rayt kɔmbaynshɔn.
Bio-based carriers : Dɛn pul am frɔm rinuɔbal risɔs .
Bayodigrɛdabul aditiv dɛn : Ɛnjɔy plastic dikɔmpɔzishɔn
Low-VOC formulations : Ridyus di bad bad tin dɛn we de kɔmɔt na di at .
Di chalenj dɛn we de fɔ sɔt di kɔlɔ .
Dak kala dɛn we at fɔ risaykul .
nia-infrared (NIR) ditekshɔn pigmɛnt dɛn we de impɔtant fɔ sɔtabiliti
Di tin dɛn we gɛt fɔ du wit kɔntaminɛshɔn .
Sɔm tin dɛn we dɛn kin ad kin ambɔg di we aw dɛn kin du risaykul prɔses .
Yuz ɔf kɔmpitabl aditiv dɛn we impɔtant fɔ sɛkɔral ikɔmi .
Dizayn fɔ Risayklabiliti .
Mono-Material dizain dɛn we dɛn lɛk
Avɔyd pigmɛnt dɛn we gɛt ebi ebi mɛtal dɛn .
Color Masterbatch de ple wan impɔtant pat pan injɛkshɔn moldin, ɛnhans di vijual apil ɛn makɛtabiliti fɔ plastic prodak. Bay we dɛn mek shɔ se dɛn gɛt kɔnsistɛns kɔlɔ ɛn dɛn de wok fayn fayn wan, i de ɛp di wan dɛn we de mek di tin dɛn fɔ mit di tin dɛn we pipul dɛn de aks fɔ we dɛn de yuz di tin dɛn we dɛn de bay ɛn dɛn de kɔntinyu fɔ mek di prodakshɔn wok fayn fayn wan.
Fɔ mek di kɔlɔ kwaliti fayn, i impɔtant fɔ pe atɛnshɔn pan di raw matirial sɛlɛkshɔn, di rayt we fɔ prosɛs, ɛn di rɛgyula kwaliti chɛk. If yu kɔntinyu fɔ mek dɛn eria dɛn ya go bifo, dat go mek yu gɛt bɛtɛ kɔlɔ kɔnsistɛns ɛn fɔ mek i go te, ɛn dis go mek di wan dɛn we de mek am ɛn di wan dɛn we de yuz am dɔn.
Team MFG na wan rapid manufakchurin kompini we spɛshal pan ODM ɛn OEM bigin insay 2015.