Wigeze wibaza uburyo ibice byicyuma mubicuruzwa bya buri munsi bikomeza kugaragara neza kandi bikarwanya ruswa? Igisubizo kiri muburyo bwo kurangiza tekinike nka anodizing na electroplating. Izi nzira zongera imiterere yibigize ibyuma, ariko zikora muburyo butandukanye.
Anodizing na electroplating nuburyo bubiri busanzwe bukoreshwa mugutezimbere kuramba, kurwanya ruswa, no kugaragara kwicyuma. Mugihe ubwo buryo bwombi burimo amashanyarazi, aratandukanye muburyo bwabo nibisubizo batanga.
Muri iyi ngingo, tuzasesengura itandukaniro ryingenzi hagati ya anodizing na electroplating. Uzamenya ibiranga umwihariko wa buri gikorwa, ibyuma bashobora gukoreshwa, hamwe nibisanzwe mubikorwa bitandukanye. Mugusobanukirwa itandukaniro, uzaba ufite ibikoresho byiza kugirango uhitemo uburyo bukwiye bwo kurangiza tekinike kubyo ukeneye byihariye, waba uri mubikorwa, gukora ibicuruzwa, cyangwa ubwubatsi.
Anodizing ninzira yamashanyarazi yongerera ingufu za okiside isanzwe hejuru yicyuma, cyane cyane aluminium. Harimo kwibiza icyuma mubwogero bwa electrolytike no gukoresha amashanyarazi. Ibi bitera ogisijeni ion zifata hejuru yicyuma, bikarema umubyimba mwinshi wa oxyde.
Mugihe cya anodizing, icyuma gikora nka anode muri selile ya electrolytike. Iyo amashanyarazi akoreshejwe, ion ya ogisijeni iva kuri electrolyte hamwe na atome ya aluminium hejuru. Bakora aluminium oxyde igoye kandi irwanya ruswa kuruta icyuma ubwacyo.
Uburyo bwa electrochemical bwubaka urwego rwa oxyde binyuze muburyo bugenzurwa neza:
Atome ya aluminiyumu hejuru irekura electron hanyuma igahinduka ion nziza.
Izi ion zimuka zinyuze muri oxyde ihari yerekeza kuri electrolyte.
Muri icyo gihe, ion zuzuye nabi ogisijeni ziva muri electrolyte zerekeza hejuru yicyuma.
Umwuka wa ogisijeni na aluminiyumu urakora, ugakora oxyde ya aluminium (Al2O3) hejuru.
Mugihe iyi nzira ikomeje, urwego rwa oxyde rugenda rwiyongera, rutanga uburinzi bunoze kandi burambye.
Hariho ubwoko butatu bwingenzi bwa anodizing, buri kimwe gifite imiterere itandukanye hamwe nibisabwa:
Ubwoko bwa I: Chromic Acide Anodize (CAA)
Ubwoko bwa II: Acide ya sulfuru Anodize (SAA)
Ubwoko bwa III: Gukora Anodize
Mugihe aluminium nicyuma gikunze gukoreshwa, inzira irashobora kandi gukoreshwa kuri titanium, magnesium, nibindi byuma bidafite amabara.
Chromic Acide Anodize (CAA), cyangwa Ubwoko bwa I anodizing, itanga urwego ruto, rwinshi rwa oxyde ikoresheje aside ya chromic nka electrolyte. Filime yavuyemo yoroshye kuruta ubundi bwoko bwa anodizing ariko itanga uburyo bwiza bwo kurwanya ruswa. CAA ikoreshwa kenshi mubikorwa byindege aho hifuzwa urwego ruto, rukingira.
Acide ya sulfuru Anodize (SAA), cyangwa Ubwoko bwa II anodizing, nubwoko busanzwe. Ikoresha aside sulfurike nka electrolyte, bikavamo igicucu cyinshi cya oxyde kuruta Ubwoko bwa I. Ubwoko bwa II anodizing butanga kwambara neza no kwangirika kwangirika, bigatuma bikwiranye nubwubatsi, ibinyabiziga, nibicuruzwa byabaguzi.
Ubwoko bwa IIB ni ubwoko bwubwoko bwa II, butanga urwego ruto kuruta ubwoko bwa II. Itanga uburinganire hagati ya firime yoroheje yubwoko bwa I hamwe nubunini bwubwoko bwa II.
Anodize Ikomeye, cyangwa Ubwoko bwa III anodizing, ikoresha aside irike ya sulfurike ya electrolyte hamwe na voltage ndende kugirango itange umubyimba mwinshi, ukomeye wa oxyde. Ubuso bwavuyemo burashobora kwihanganira kwambara cyane kandi biramba, bigatuma biba byiza mubikorwa byinganda nkibigize ikirere, ibice byimashini, hamwe nubutaka bwambaye cyane.
Anodizing ikomeye itanga abrasion yo hejuru no kurwanya ruswa ugereranije nubundi bwoko. Itanga igihe kirekire, kirinda kirashobora kwihanganira ibidukikije bikaze hamwe nihungabana ryimashini.
Anodizing itanga inyungu nyinshi zingenzi:
Kunanirwa kwangirika kwangirika : Igice kinini cya oxyde irinda icyuma cyangirika kwangirika, ndetse no mubidukikije bikaze.
Kongera imbaraga zo hejuru no kwambara birwanya : Ubuso bwa Anodize burakomeye kandi burwanya kwangirika no kwambara, byongera ubuzima bwicyuma.
Amahitamo meza yo gushushanya binyuze mu gusiga irangi : Igice cya oxyde oxyde irashobora gukuramo amarangi, bigatuma amabara menshi yo gushushanya arangira.
Ibikoresho byo gukwirakwiza amashanyarazi : Ibice bya Anodize ntibitwara, bigatuma bikenerwa no gukoresha amashanyarazi.
Inzira yangiza ibidukikije : Anodizing ni inzira isukuye kandi yangiza ibidukikije ugereranije nubundi buryo bwo kuvura hejuru.
Nubwo bifite inyungu, anodizing ifite aho igarukira:
Kugarukira ku byuma bimwe na bimwe : Anodizing ikora neza kuri aluminium na titanium. Ntabwo ikora neza cyangwa idakwiriye kubindi byuma.
Gitoya ya oxyde ugereranije nibindi bitwikiriye : Mugihe anodizing itanga uburinzi bwiza, igice cya oxyde ni gito ugereranije nubundi buryo bwo kuvura hejuru.
Kwiyongera k'ubukonje mu mavuta amwe n'amwe : Ingaruka yo gukomera ya anodizing irashobora gutuma amavuta ya aluminiyumu acika intege kandi akunda gucika.
Igiciro kinini kumubare muto : Anodizing irashobora kuba ihenze kuruta iyindi irangiza kubicuruzwa bito bito bitewe nigiciro cyo gushiraho nigihe cyo gutunganya.
Amashanyarazi ni inzira ikoresha umuyagankuba kugirango utwikire ikintu cyuma hamwe nigice cyoroshye cyikindi cyuma. Itezimbere isura ya substrate, irwanya ruswa, itwara, nibindi bintu. Ibyuma bikunze gukoreshwa muri electroplating ni chromium, nikel, umuringa, zahabu, na feza.
Muri electroplating, ikintu kigomba gushyirwaho (substrate) cyarohamye mumuti wa electrolyte urimo ion zashonga. Umuyoboro utaziguye urakoreshwa, hamwe na substrate ikora nka cathode na electrode yicyuma (icyuma gisahani) nka anode. Umuyagankuba w'amashanyarazi utera ibyuma bya plaque ion kwimuka muri substrate hanyuma bigakora urwego ruto, rwubahiriza.
Inzira ya electroplating ikubiyemo intambwe zikurikira:
Isuku no gutegura hejuru yubutaka
Kwibiza substrate na anode mubwogero bwa electrolyte
Gushyira mubikorwa bitaziguye kugirango utangire icyuma ion kwimuka
Gushyira icyuma gisahani hejuru yubutaka
Kwoza no nyuma yo kuvura ikintu cyashizweho
Amashanyarazi arashobora gushyirwa mubice bibiri:
Amashanyarazi meza : Yongera isura yibintu bifite icyuma cyiza, kirabagirana, cyangwa amabara meza. Ingero zirimo chrome isize amamodoka trim na imitako ya zahabu.
Gukora amashanyarazi akora : Kunoza imiterere yihariye ya substrate, nko kurwanya ruswa, kwambara, cyangwa amashanyarazi. Ubu bwoko bukoreshwa cyane mubikorwa byinganda.
Ubundi bwoko bwa plaque, plaque idafite amashanyarazi, ntibisaba isoko yimbere. Ahubwo, ishingiye ku kugabanya imiti kugirango ishyire icyuma kuri substrate.
Isahani ya Nickel ikoreshwa cyane mu nganda zinyuranye kubera kwangirika kwiza no kwambara. Itanga uburyo bwo kurinda no gushushanya ibice byicyuma mumodoka, icyogajuru, ibikoresho bya elegitoroniki, nibicuruzwa byabaguzi. Isahani ya Nickel nayo ikora nk'ikoti munsi yandi masahani, nka chromium.
Isahani ya Chromium itanga urumuri rwiza, rurabagirana, kandi rurambye rwongera ubwiza bwubwiza bwibintu mugihe rutanga ruswa nziza kandi rukarwanya kwambara. Bikunze gukoreshwa kubice byimodoka, ibikoresho byisuku, nibigize inganda. Isahani ya Chromium irashobora gushushanya cyangwa gukomera, bitewe nibisabwa.
Isahani y'umuringa ikoreshwa cyane mu nganda za elegitoroniki kubera amashanyarazi meza kandi meza. Irakoreshwa kumyandikire yumuzunguruko, uhuza, nibindi bikoresho bya elegitoroniki. Isahani y'umuringa nayo ikora nk'ikoti munsi yandi masoko, nka nikel na chromium.
Isahani ya feza, nkumuringa, itanga amashanyarazi menshi kandi ikoreshwa mumashanyarazi, guhinduranya, no guhuza. Inganda zo mu kirere zikoresha isahani ya feza kugirango itwarwe neza nubushyuhe bwo kurwanya ubushyuhe.
Amashanyarazi atanga ibyiza byinshi:
Ubwinshi bwibyuma birashobora kubikwa, bikemerera guhinduka mubisabwa.
Kunanirwa kwangirika kwangirika kwagura igihe cyibintu byashizweho.
Kongera ingufu z'amashanyarazi bituma biba byiza kubikoresho bya elegitoroniki.
Imitako irangiza hamwe nibyuma bitandukanye itanga ubwiza bwiza.
Gusana no gusana isura yambarwa irashobora kugerwaho hifashishijwe amashanyarazi.
Nubwo ari byiza, amashanyarazi afite ibibi:
Inzira ikubiyemo imiti yuburozi nicyuma kiremereye, bishobora guteza ingaruka kubidukikije iyo bidacunzwe neza.
Amashanyarazi atwara ingufu nyinshi z'amashanyarazi, bigatuma akoresha ingufu nyinshi.
Abakozi barashobora guhura nibibazo byubuzima kubera guhura n’imiti yangiza. 4.Ibisabwa byihutirwa byo gucunga imyanda birakenewe kugirango hirindwe ibidukikije.
Anodizing Kurangiza hejuru na electroplating nuburyo butandukanye bwo kuvura kubutaka hamwe nibitandukaniro ryibanze muburyo bwabo nibisubizo. Anodizing ikora urwego rukingira okiside hejuru yicyuma, mugihe amashanyarazi ashyira urwego rwikindi cyuma kuri substrate.
Anodizing ikoreshwa cyane cyane kuri aluminium na titanium, mugihe amashanyarazi ashobora gukoreshwa mubyuma bitandukanye, harimo ibyuma, umuringa, n'umuringa. Inzira ya anodizing itanga urwego ruto rwa oxyde ugereranije nicyuma cyashyizwe na electroplating.
Imiterere yimyenda nayo iratandukanye:
Anodize ibice birakomeye kandi birwanya kwambara ariko ntibitwara neza.
Amashanyarazi yatanzwe atanga uburyo bwiza kandi bwiza bwo gushushanya.
Ibidukikije, anodizing isanzwe ifatwa nkumutekano, kuko ntabwo irimo ibyuma biremereye. Amashanyarazi ariko, arashobora guteza ingaruka kubidukikije nubuzima bitewe no gukoresha imiti yuburozi.
Aspect | Anodizing | Electroplating |
---|---|---|
Uburyo bwo gutunganya | Ikora oxyde | Kubitsa icyuma |
Ibyuma Byakoreshejwe | Ahanini aluminium na titanium | Ibyuma bitandukanye (ibyuma, umuringa, nibindi) |
Ubunini | Inzira nziza | Ibice binini |
Gukomera | Hejuru | Hasi |
Kwambara Kurwanya | Hejuru | Hasi |
Imyitwarire | Hasi | Hejuru |
Ingaruka ku bidukikije | Muri rusange umutekano | Ingaruka zishobora guturuka ku miti |
Anodizing isanga ikoreshwa cyane mu kirere, mu modoka, mu bwubatsi, no mu nganda zikoresha ibicuruzwa. Ibice bya aluminiyumu isanzwe mubigize indege, ibice byububiko, hamwe nibikoresho bya elegitoroniki. Inzira itanga ruswa irwanya, iramba, hamwe nuburyo bwiza bwamahitamo kuriyi porogaramu.
Amashanyarazi akoreshwa cyane mubikorwa byimodoka, ibikoresho bya elegitoroniki, imitako, ninganda zo mu kirere. Ingero zirimo:
Imashini yimodoka ya Chrome ifite ibiziga
Imitako isize zahabu na elegitoroniki
Ibice byo mu kirere bya Nickel
Ikibaho cyumuringa cyanditseho imbaho
Guhitamo hagati ya anodizing na electroplating biterwa nibisabwa byihariye bisabwa, nk'icyuma cya substrate, imitungo yifuzwa, ikiguzi, hamwe n'ibidukikije.
Mugihe uhitamo hagati ya anodizing na electroplating, suzuma ibintu bikurikira:
Substrate icyuma: Anodizing ikwiranye na aluminium na titanium, mugihe amashanyarazi ashobora gukoreshwa mubyuma bitandukanye.
Ibintu byifuzwa: Anodizing itanga kwambara neza no gukomera, mugihe amashanyarazi atanga uburyo bwiza bwo guhitamo no gushushanya.
Igiciro: Anodizing muri rusange irahenze cyane kubikorwa binini, mugihe amashanyarazi ashobora kuba ingirakamaro mubice bito.
Ingaruka ku bidukikije: Anodizing ikunzwe cyane kubera ingaruka nke z’ibidukikije n’ubuzima ugereranije na electroplating.
Anodizing ihitamo iyo:
Substrate ni aluminium cyangwa titanium.
Birasabwa kwihanganira kwambara cyane no gukomera.
Kurangiza biramba, birwanya ruswa.
Ibidukikije ni byo byihutirwa.
Amashanyarazi akunzwe iyo:
Substrate nicyuma kitari aluminium cyangwa titanium.
Amashanyarazi arakomeye.
Ubwoko bunini bwo gushushanya burangije.
Birakenewe gutwikirwa, kurinda.
Rimwe na rimwe, inzira zombi zirashobora guhuzwa, nko gukoresha anodizing mbere yo kuvurwa mbere yo gutanga amashanyarazi. Uku guhuza kurashobora kongera imbaraga hamwe no kuramba kwamashanyarazi.
Kurangiza, guhitamo hagati ya anodizing na electroplating biterwa nibisabwa byihariye bya porogaramu. Reba ibikoresho, ibyifuzwa, ikiguzi, nibidukikije kugirango uhitemo uburyo bukenewe kubyo ukeneye.
Ikibazo: Ese ibyuma byombi nibitari ibyuma birashobora gukoreshwa?
Oya, gusa ibyuma bimwe na bimwe nka aluminium, titanium, na magnesium birashobora gukoreshwa. Ibitari ibyuma nibindi byuma nkibyuma ntibishobora gukora oxyde ikenewe mugihe cya anodizing.
Ikibazo: Ni izihe ngaruka ku bidukikije ziterwa na anodizing na electroplating?
Anodizing muri rusange ifatwa nkibidukikije kuruta amashanyarazi. Ntabwo irimo ibyuma biremereye hamwe nubumara bwubumara, bigatuma umutekano muke kubakozi kandi byoroshye gucunga imyanda.
Ikibazo: Nigute ikiguzi cya anodizing cyagereranywa na electroplating kumishinga minini?
Anodizing irashobora kubahenze kuruta amashanyarazi kumishinga minini. Igiciro cyo gushiraho nigihe cyo gutunganya anodizing akenshi iba mike, cyane cyane iyo ikorana nibice bya aluminium.
Ikibazo: Ni ubuhe butumwa bumwe busanzwe bwo gukemura ibibazo byombi?
Kuri anodizing na electroplating, gutegura neza neza ni ngombwa. Menya neza ko ibice bifite isuku kandi bitarimo umwanda. Kurikirana ibice bya electrolyte kandi ukomeze ubucucike nubushyuhe bukwiye kubisubizo byiza.
Anodizing na electroplating bitanga inyungu zinyuranye zo kurangiza hejuru yicyuma. Anodizing ikora urwego rukingira oxyde, mugihe amashanyarazi ashyira icyuma kuri substrate. Guhitamo biterwa nibintu nkibyuma shingiro, imitungo yifuzwa, igiciro, ningaruka kubidukikije.
Buri tekinike ifite porogaramu zihariye mu nganda nk'ikirere, ibinyabiziga, ibikoresho bya elegitoroniki, n'ibicuruzwa.
Reba ibyo usabwa mugihe uhitamo inzira yo kurangiza. Baza abahanga kugirango umenye amahitamo meza kumushinga wawe.
Hitamo anodizing kubice bya aluminium cyangwa titanium ikenera kurwanya ruswa no kuramba. Opt for electroplating iyo conducivité cyangwa gushushanya imitako ningirakamaro kubindi byuma.
Gusobanukirwa itandukaniro riri hagati ya anodizing na electroplating ituma ibyemezo bisobanutse bitezimbere imikorere, ikiguzi, kandi birambye.
TEAM MFG nisosiyete ikora byihuse yihuta muri ODM na OEM itangira muri 2015.