Wanne na'ura na CNC ya fi dacewa da aikinku? Zabi tsakanin mai ba da hanya tsakanin CNC da injin CNC na iya tasiri sakamakon masana'antar ku. Fasahar CNC tana taka muhimmiyar rawa a cikin masana'antu na zamani, yana ba da daidaitaccen aiki da inganci. Amma menene manyan bambance-bambance tsakanin waɗannan injina?
A cikin wannan post din, za mu rushe bambance-bambancen tsakanin hanyoyin shiga CNC da CNC Mills. Za ku koya game da tsarinsu, aikace-aikace, kuma mafi kyawun amfani a cikin masana'antu daban daban. A karshen, zaku san wane na'ura CNC ta dace da aikinku na gaba.
Menene kayan aikin CNC?
A CNC na'ura na'urori ne mai sarrafa kwamfuta da aka yi amfani da shi don sassaƙa, yanke, ko kuma tantance kayan aiki zuwa takamaiman zane. Yana aiki ta hanyar matsawa kayan aiki mai juyawa tare da groups da yawa don cire kayan, gyaran aikin. Ba kamar yadda na'urorin dillalai na gargajiya ba, hanyoyin haɗin gwiwar CNC suna sarrafa kansa, suna ba da babban daidaituwa da maimaitawa don tsararren ayyuka.
Abubuwan da keyruel da aka gyara na CNC na'urori sun haɗa da:
Tsarin mai ƙarfi da tebur don tallafawa aikin
A spindle wanda ke riƙe kayan aikin yankan da motsawa tare da X, y, da zxes
Mataki ko Servo Moors don sarrafa motsi na spindle
Tsarin kwamfuta tare da Software / Cam software don tsara da aiwatar da yankunan yankan
Injin ko tsarin cmam don tabbatar da kayan yayin masara
Kamfutocin CNC sune injunan masu tsari wanda zai iya aiki tare da kayan masarufi, ciki har da:
Itace: MDF, Flywood, katako, da softwood
Robutoci: acrylic, polycarbonate, PVC, da HDPE
Motal masu taushi: aluminium, tagulla, da jan ƙarfe
Foams da kayan aiki
Masana'antu da aikace-aikace waɗanda ke da amfani amfani da hanyoyin shiga CTNC sune:
Woodworking da minista
Shiga hannu da kafa
Saurin Prototying da Ci gaban Samfurin
Aerospace da masana'antar mota
Kayan Aiki da Tsarin ciki
Yadda CNC take aiki
Tsarin aikin CNC yana farawa da tsara ɓangaren ta amfani da Software (ƙirar kwamfuta). An canza fayil ɗin CAD cikin shirin masana'antar cam (wanda ke haifar da G-Lambar da ke ɗauke da hanyoyin kayan aikin da kuma yankan sigogi.
Ana shigar da lambar G-Cid a cikin software na CNC na CNC, wanda ke fassara umarni kuma yana aika umarni zuwa Motors ɗin injin. Da spindle, sanye da ingantaccen kayan aiki, motsawa tare da x, y, da z axes, yana bi da hanyar da aka tsara don cire abu daga kayan aiki.
Hukuma na CNC suna amfani da kayan aikin yankan yankan da rago, dangane da kayan da yanke. Wasu nau'ikan yau da kullun sun haɗa da:
Madaidaiciya bits don ainihin manufa
V-RABS don Scragpvity da Carving
Ball hanci bits don 3D Contrours da sculpting
Matsawa na matsawa don tsaftataccen yanke a bangarorin biyu na kayan
Zabi na software da tsarin shirye-shirye ya dogara da hadaddun aikin da kuma fifikon ma'aikaci. Mashahuri CAD / CAM / Software na CAM don CNC
Autodesk Fusion 360
Vancarve Pro
Ɗan wasandard
Tambaya
Ta hanyar hada software na gaba, sarrafa motsi, da kayan aikin yanke na kayan aiki, hanyoyin haɗin gwiwar COSTA na bayar da mafita don ƙirƙirar siffofi da zane-zane a cikin kayan haɗin da yawa.
Menene injin CNC?
Mill na CNC, wanda kuma aka sani da Cibiyar Motocin CLN, mai sarrafa injin sarrafa kwamfuta ne wanda ke cire kayan daga kayan aikin yankan da ke amfani da kayan aikin yankuna masu lalacewa don ƙirƙirar ɓangare na yankuna. Yana da ikon aiwatar da ayyuka da yawa na ayyukan mama, gami da hakar, m, m, m, m, m.
Abubuwan da ke cikin Ka'idoji da aka gyara na Mill na CNC sun haɗa da:
Tushen Sturdy da Column don samar da tsauraran da kwanciyar hankali yayin injin
Wani spindle wanda yake riƙe da kuma juya kayan da ake yankan a babban gudu
Linear Axes (X, Y, da Z) wanda ke motsa aikin ko spindle
Mai canjin kayan aiki wanda ke ba da damar atomatik Sauya kayan aikin yankewa
A tsarin sarrafa CNC wanda ya fassara CE-Code da sarrafa motocin injin
An tsara Mills CNC don ɗaukar kayan da yawa, musamman abubuwan da wuya kamar:
Metals: Aluminum, Karfe, Bakin Karfe, Titanium, da tagulla
Jirgi: nailan, peek, pom, da polycarbonate
Kwamfuta: fiber carbon, fiberglass, da kevlar
Kayan aiki
Masana'antu da aikace-aikace waɗanda ke dogara da ƙarancin CNC don mama mama sun haɗa da:
Aerospace da Tsaro: Abubuwan haɗin jirgi, makamai masu linzami, da tauraron dan adam
Kayan aiki: sassan injin, kayan haɗin watsa, da tsarin dakatarwa
Medical: kayan aiki na cikin
Kuzari: Turbine Blades, gawawwaki, da kayan aikin famfo
Mormold kuma mutu yin: inga m molds, ya mutu jefa ya mutu, kuma ya barka da mutu
YAYA CNC Mills
Tsarin milling din CNC yana farawa tare da ƙirƙirar samfurin 3D CAD na sashi. Ana sarrafa fayil ɗin CAD ɗin ta hanyar software na Cam, wanda ke haifar da G-Lambar da ke ɗauke da hanyoyin kayan aikin, yankan sigogi, da kuma umarnin na'ura.
An shigar da lambar G-G-G-G-Cikin cikin tsarin sarrafa CNC, wanda ke fassara umarnin kuma yana aiwatar da ayyukan da aka yi. Kayan aiki na yankan, wanda aka riƙe a cikin spindle, yana juyawa a babban gudun aiki yayin da gunayen layi suna motsa kayan aikin ko sararin samaniya don cire abu bisa ga tsarin da aka tsara.
Cnc Mills tana amfani da kayan aikin yankan yankan yankan yankan da kuma ragowar, kowane tsari don takamaiman kayan da aikace-aikacen komputa. Wasu nau'ikan yau da kullun sun haɗa da:
Endarshen Mills: An yi amfani da shi don millipheral milling, slotting, da kuma kwane
Fuskokin Mills: Amfani da shi don Murfining Manyan
Ragi
Kayan aikin Haduwa: An yi amfani da su don samar da zaren ciki da waje
Mills na gaba CNC na iya samun ƙarin maganganu na motsi, kamar su basuryx (A, B, da C), yana ba da damar ƙarin kamfen ɓangarorin Geometries da 5-Axis na lokaci-lokaci.
Software da shirye-shirye don CNC Mills sun haɗa da amfani da tsarin cam / cam cam / kamar:
Ɗan wasandard
Autodesk Fusion 360
Siemens NX
Cancia
Wadannan fakitin software suna ba da ƙirƙirar samfuran 3D, ƙa'idar ingantattun hanyoyin kayan aiki, da kuma simulasikun hanyoyin sarrafawa don haɓaka ƙirar haɓaka da rage kurakurai.
CNC na'ura hanya ta CNC na'ura: mahimman bambance-bambance
Duk da yake CNC Mounts da CNC Mills sun yi kama da kamanni a cikin aikin sarrafawa, sun bambanta da wasu mahimman abubuwan da suka sa su dace da kayan aiki daban-daban da kayan.
Kayan
Abubuwan da ke da kec
Itace: MDF, Flywood, katako, da softwood
Robutoci: acrylic, PVC, Polycarbonate, da HDPE
Kwamfuta: Fiberglass, Carbon Fiber, da Kevlar
Motal masu taushi: aluminium, tagulla, da jan ƙarfe
Ya yi bambanci, an tsara Mills CNC don ɗaukar kayan aiki, ciki har da:
Metalal: Karfe, bakin karfe, titanium, da kuma jefa baƙin ƙarfe
Jirgin ruwa mai wuya: nailan, peek, da ultem
Toka da gilashi
Alayen Alayen kayan kwalliya
Yanke saurin da daidaitawa
Rikicin kungiyar CNC yawanci suna aiki da sauri a mafi girman sauri idan aka kwatanta da CNC Mills. Suna fifita kudaden cire sauri na kayan maye, yana sa su zama da yawa don manyan ayyuka da kuma saurin sahihanci. Koyaya, wannan mai da hankali kan sauri na iya haifar da madaidaici madaidaici da daidaito.
A gefe guda, CNC Mills na fifita daidai da daidaito akan sauri. Suna aiki a ƙananan yankan yankewa don kula da hankali don kula da hankali da kuma samar da ingantaccen tsari akan sassan hadaddun. Mills CNC suna iya cimma nasarar cimma manyan matakan daidaito fiye da hanyoyin ruwa.
Yankan yanki da Kanfigareshan Axis
CNC tana nuna fasalin manyan wuraren yankuna, yana ba su damar ɗaukar manyan wuraren aiki da kayan takarda. Yawancin lokaci suna da teburin tsaye inda kayan aikin ya kasance tsayayye yayin da spindle yana motsawa tare da x, y, da z axes.
A bambanta, CNC Mills suna da yankuna yankuna yankan amma suna ba da ƙarin sassauƙa a cikin motsi na aiki. Teburin CNC Mill na iya motsawa tare da X da Yx, yayin da spindle yana motsawa tare da zila. Wannan sanyi yana ba da injin CNC don yin ƙarin rikitarwa da ayyukan haɗi.
Kuɗi
CNC na'urori ne gaba ɗaya mafi araha fiye da CNC Mills saboda mafi sauƙin gina da kuma mai da hankali kan kayan softer. Abubuwan da ke da inganci ne don kamfanoni da mutane suna aiki tare da itace, robobi, da kuma kayan aiki.
Mills CNC, a gefe guda, yana buƙatar babban saka hannun jari na farko saboda ƙwararrun aikinsu, fasalin fasalin, da kuma ikon magance kayan wuya. Anyi amfani dasu da farko a saitunan masana'antu inda daidai da ƙwararraki ne paramount.
Cire software da shirye-shirye
CNC na'urori masu amfani sau da yawa suna amfani da software masu amfani tare da musayar hannu, suna sa su zama masu amfani ga masu amfani da masu amfani. Siffah'able Software don CNC Mounts sun haɗa da Vancve Pro, aspire, da Fusion Fusion 360.
Mills na CNC suna buƙatar ƙarin ci gaba da software na fasaha don magance ayyukan masu rikitarwa da kuma samar da ingantaccen kayan aikin. Zabi na yau da kullun don CNC Mills sun hada da Mastercam, Siemens NX, da Catia.
Dukkanin hanyoyin mallakar CNC da Mills suna dogaro da G-Lambobi, harshe mai shirye-shirye wanda ke koyar da injin kan yadda za su motsa da kuma yin ayyukan yankan. Ana amfani da software na cad / cam don ƙirƙirar samfuran 3D kuma samar da G-Lambobin guda biyu na injunan.
Kayan aiki da kayan aiki
CNC na'ura da gaske amfani da hanyar hanya mai ba da hanya tsakanin hanyoyin sadarwa, waɗanda suka zo a cikin bayanan martaba da girma dabam don aikace-aikacen yankan yankuna daban-daban. Wasu nau'ikan na yau da kullun sun haɗa da:
Madaidaiciya bits don ainihin manufar yankan
V-TATTAUNAWA DON SAMUN KUDI DA KYAUTA
Kwallan ƙwallon ƙwallon ball
Matsawa na matsawa don tsaftataccen yanke a bangarorin biyu na kayan
Cnc Mills tana amfani da ɗakunan yankan kayan abinci, ciki har da ƙarshen Mills, drills, da kayan aikin musamman don takamaiman ayyukan sarrafawa. Mills ƙare shine nau'in gama gari, tare da bambancin kamar:
Lebur ƙarshen mills don manufa milling
Mall Endarshe Mills don Conading da 3d saman
Matsakaicin ƙarshen Mills don cire mai nauyi
Mills mills don ƙirƙirar zaren ciki da waje
Zabi kayan aikin da ya dace don kowane inji yana da mahimmanci don cimma kyakkyawan kayan yankan aiki, farfajiya, da rayuwar kayan aiki. Abubuwan da za a yi la'akari da lokacin zabar kayan aikin da suka haɗa da nau'in kayan, da ake so yankan geometry, da kuma ƙayyadaddun injin.
| Production |
CNC Room |
CNC CNC Mill |
| Kayan |
Kayan m (itace, filastik, composites) |
Kayan wuya (karafa, makabarta, ramus) |
| Yankan gudu |
Babban gudu don cire abu mai sauri |
Saurin sauri don daidaitawa da daidaito |
| Daidaici |
Daidaitacce da daidaito |
Babban daidai da m hadari |
| Yankin yankewa |
Babban yanki na yankan yanki don manyan wuraren aiki |
Yankin yankan yanki amma mafi sassauci a cikin motsi na aiki |
| Axis sanyi |
Gidan wasan kwaikwayo na tsaye tare da motsi mai saurin motsawa |
Tebur motsi kuma yana spindle don hadaddun miko |
| Kuɗi |
Jerin hannun jari na farko da farashin aiki |
Babban saka hannun jari da kuma kiyayewa |
| Soft |
Software mai amfani da abokantaka tare da musturiures |
Babban software mai fasaha don ayyukan hadaddun |
| Kayan aiki |
Mai ba da hanya tsakanin hanyoyin sadarwa don aikace-aikacen yanke daban-daban |
Mills ƙare, drills, da kayan aikin musamman don takamaiman ayyuka masu amfani |
Zabi tsakanin mai ba da hanya tsakanin CNC da CNC
Zabi na injin CNC na dama na masana'antar ku yana da mahimmanci don cimma kyakkyawan sakamako kuma yana samun damar saka hannun jari. Ya kamata a yi la'akari da dalilai masu yawa waɗanda aka yi la'akari dasu yayin yanke shawara tsakanin hanyar sadarwa ta CNC da injin CNC.
Abubuwa don la'akari
Abubuwan buƙatun na zamani : kimanta kayan farko za ku yi aiki tare. CNC na'urori sun fi dacewa da kayan softer kamar itace, farfakawar CNC, yayin da CNC Mills suka fice a cikin kayan masarufi kamar sujada, Allos, da yerramics.
Tsabtace aikin : Yi la'akari da irin wannan rikice-rikice da daidaitaccen da ake buƙata don ayyukan ku. Mills na CNC suna ba da daidaito mafi girma da haƙuri mai haƙuri, yana sa su zama masu hadaddun sassan tare da fasalulluka masu haɗe. Kamfanin CNC sun fi dacewa da mafi kyawun ƙira da kuma matakan sikelin.
Kasafin kuɗi da tsada : kimanta albarkatun ku na kuɗi da kuma farashin mallakar lokaci na dogon lokaci. Kamfanin CNC yana da ƙananan harkar saka jari da kuma farashin aiki idan aka kwatanta da CNC Mills. Duk da haka, CNC Mills ta ba da babbar tsauri da darajar dogon lokaci don neman aikace-aikacen masana'antu.
Wurin aiki da sawun injin : kimanta sararin samaniya a cikin bita ko masana'antu. CNC MOOTERS sau da yawa suna da yanki mafi girma na yankan, suna ba da izinin manyan ma'aikata, yayin da CNC Mills suna da sassauƙa ƙafa amma ta ba da sassauƙa mafi girma a cikin motsi mafi girma.
Mwarecin mai aiki da horo : Yi la'akari da matakin fasaha da kuma buƙatun na horo don ƙungiyar ku. Kamfanin CNC yawanci suna da software-abokantaka da sarrafawa, yana sa su isa ga masu amfani da novice masu amfani. Mills CNC suna buƙatar ƙarin shirye-shiryen shirye-shirye na ilimi da ƙwarewar fasaha don gudanar da aiki yadda yakamata.
CNC na'ura hanya: ribobi da cons
Abvantbuwan amfãni na amfani da hanyar sadarwa ta CNC :
Lowerarancin saka hannun jari na farko da farashin aiki idan aka kwatanta da CNC Mills
Saurin yanke sauri don yawan cirewa na cire abubuwa
Babban yanki na yankan yanki don samun babbar filin aiki da kayan takarda
Software mai amfani da kayan aiki da sarrafawa, yana sa su zama masu amfani ga masu amfani da masu amfani
Da-juna a cikin kayan softer kamar itace, robobi, da kuma kayan aiki
Rashin daidaituwa da iyakance na hanyoyin haɗin gwiwar CNC :
Iyaka iyawa ga kayan masarufi kamar sittal da allos
Ƙananan daidaito da daidaito idan aka kwatanta da CNC Mills
Rage ƙiyayya da kwanciyar hankali, wanda zai iya shafar ingancin yanke da ƙarewa
Zaɓuɓɓukan kayan aiki na iyakance idan aka kwatanta da kewayon kewayon CNC
Yuwuwar rawar jiki da hira yayin da ke da babban gudu ko tare da dogon kayan aiki
CNC Mill: Riba da Cons
Abvantbuwan amfãni na amfani da injin CNC :
Mafi girman daidaito da haƙuri mai haƙuri don abubuwan hadaddun abubuwa masu hade da fasalin
Ikon mashin kayan aiki kamar kayan ƙarfe, Alloys, da Brorics
Mafi tsauri da kwanciyar hankali don ingancin ingancin yanke da saman ƙarewa
Yawan zaɓuɓɓukan kayan aiki don ayyukan mura da kayan
Ƙara sassauci a cikin motsi na aiki tare da saitin da yawa na axi-Axis
Rashin daidaito da iyakance na CNC Mills :
Babban saka hannun jari na farko da farashin kiyayewa idan aka kwatanta da hanyoyin shiga CTC
Saurin sassauci da kuma cirewar kayan cirewa
Yankin yankan yanki, iyakance girman aikin ma'aikata waɗanda za a iya yin machined
Ƙarin ci gaba na shirye-shirye da ƙwarewar fasaha da ake buƙata don aiki
Extara yawan abubuwa a cikin saiti kuma mai musanyawa tsakanin ayyuka
| factor |
Cnc Rout Rout |
CNC Mill |
| Kayan aiki |
Kayan Sifter (itace, robai, kayan aiki) |
Kayan wuya (karafa, alloys, beramics) |
| Tsabtace aikin |
Sauƙaƙa ƙira da manyan ayyukan sikelin |
Hadaddun sassa tare da fasali mai dacewa |
| Kasafin kudi da tsada |
Jerin hannun jari na farko da farashin aiki |
Babban saka hannun jari na farko da darajar dogon lokaci |
| Workpace da sawun |
Babban yanki na yankan yanki don manyan wuraren aiki |
Daidaita sawun ƙafa tare da babban motsi na aiki |
| Mwarecin mai aiki da horo |
Mafumin sada zumunci da sarrafawa |
Shirye-shiryen shirye-shirye da ƙwarewar fasaha |
Daga qarshe, zaɓi tsakanin wani na'urorin CNC da injin CNC ya dogara da takamaiman abubuwan keɓaɓɓun masana'antu, kasafin kuɗi, da burin dogon lokaci. Ta hanyar kimantawa waɗannan dalilai da kuma auna ribobi da kuma kungar da kowane nau'in injin, zaku iya yanke shawara game da buƙatunku da kuma tabbatar da nasarar ayyukan CNC.
Taƙaitawa
A ƙarshe, CNC makasudin bindiga da CNC Mills suna bauta wa dalilai a cikin masana'antu. Horers na CNC Excel a cikin kayan m, kamar itace da robobi, sanya su kyautatawa ga manyan ayyukan da ke buƙatar ƙasa da daidaito. A gefe guda, CNC Mills suna ba da madaidaicin madaidaici kuma sun fi dacewa don kayan kayan aiki, kamar karafa. When selecting between the two, consider factors like the material type, project complexity, budget, and available workspace. Mills CNC suna da tsada gaba ɗaya kuma suna buƙatar mafi girman fasaha, amma suna ba da daidaitaccen daidaito don ayyukan infrating.
Takamatsu
Hanyar CNC
Cnc milling
A kwance vs vs injunan injin ruwa
Sabis na CNC
