Haura milling vs al'ada milling

Millar milling na CNC ya canza masana'antar masana'antu na zamani, amma kun taɓa mamakin da hanyar milling ta fi kyau? Hawa milling ko milling na al'ada ? Dukkanin fasahohi suna yin muhimmiyar rawa wajen samar da wasu sassa masu inganci, amma kowane hanya yana da fa'idodi na musamman da kalubale.

A cikin wannan labarin, zamu bincika yadda ake yin amfani da yadda CNC yake aiki, kuma me ya sa fahimtar banbanci tsakanin dilling milling da kuma injin na al'ada yana da mahimmanci ga Millsists. Za ku koyi yadda za a zabi hanyar da ta dace bisa abu, na'ura, da manufofin masana'antu don haɓaka haɓaka da ingancin samfurin.

Me ke hawa milling?

Dutsen Milling, wanda aka sani da ƙasa Milling , yana nufin tsari tsari inda kayan yankan suke juya iri ɗaya kamar motsi abinci. Yana ba da damar hakoran mai ciye don shigar da kayan aikin daga saman, rage damar da kwakwalwan kwamfuta. Wannan hanyar tana haifar da yanke tsabtatawa kuma tana da kyau ga sassan sassan da ke buƙatar siket na ƙarewa.

Ta yaya hawa hawa hawa hawa

A cikin hawa milling , guntu samuwa yana farawa lokacin farin ciki kuma ya zama bakin ciki kamar yadda mai yanke yake motsawa cikin kayan. Wannan tsarin kirkirar Chip na yana rage sojojin yankan, sakamakon shi da ƙarancin zafi da inganci mafi kyau. Matsayi na yankan yana ba da kwakwalwan kwamfuta a bayan kayan aiki, kawar da buƙatar sake yankewa, wanda ke adana ƙarfin kayan aiki kuma haɓaka farfajiyar ƙarewa.

• Canza samarwa : fara lokacin farin ciki da sannu-sannu da hankali a hankali, rage damuwa akan kayan aiki.

• Hanyar aiki da motsi : mai yanke yana juyawa a cikin wannan ja-gorar, turawa da kayan aikin ƙasa, inganta kwanciyar hankali.

Mahimman halaye na hawa hawa milling

Dutsen Milling yana ba da fa'idodi da yawa don aikin daidai:

• Rage ƙirar kayan aiki : Kwarewar kayan aiki ƙasa da lanƙwasa lokacin yanke, inganta daidaito.

• Mafi kyawun ƙarewa : karancin kayan aikin kayan aiki da manyan hanyoyin shimfidar wuri sakamakon tsari na guntu.

• Sauke nauyin yankan : da aka sanya kaya a kan kayan yankan yana ƙasa, rage zafi da sawa.

Abvantbuwan amfãni na hawan hawa

• Inganta ƙarewar farfajiya : ganye a bayan tsafta na tsabtace idan aka kwatanta da injin al'ada.

• Rage kayan kayan aiki : Kwarewar kayan aiki ƙasa da harshen tashin hankali, ƙara sa a Lifesa da rage suturar sa.

• Lowerarancin zafi mai zafi : yana haifar da ƙasa da zafi, inganta rage yawan aiki da rage kayan aiki mai zafi.

• Sauki mai amfani : ƙarfin ƙasa yana taimakawa wajen tabbatar da kayan aikin, sauƙaƙe abubuwan da ake buƙata.

Rashin daidaituwa na hawa hawa milling

Koyaya, hawa hawa harma yana da rarrabuwa, musamman ga wasu kayan da saiti na inji:

• Mai dacewa da kayan wuya : Ba daidai bane ga kayan kamar ƙarfe na taurare, wanda zai lalata kayan aiki.

• Batutuwa batutuwa : baya baya cikin tsarin abinci na iya haifar da rawar jiki yayin yankan.

• Bukatun na'ura : Yana buƙatar injina tare da kawar da tallafi ko diyya don hana watsun kayan aiki.

Menene injin na al'ada?

Cikakken bayani game da milling na al'ada (milling)

Milling na al'ada, wanda kuma ake magana a kai kamar milling, wata dabara ce ta al'ada inda kayan kayan aikin ke jujjuya wajan aikin kayan aikin. Wannan hanyar an yi amfani da ita sosai a masana'antu har zuwa shekarunsu saboda banbanci na musamman da fa'idodi a takamaiman aikace-aikace.

Shugabanci na al'ada da tasirinsa akan tsarin yankan

A cikin milling na al'ada:

1. Mai yanke ya juya gaban shugabanci na aikin

2. Yanke hakora sun sanya kayan daga kasan, yana motsawa sama

3. Guntu kauri yana farawa da sifili da kuma ƙara zuwa iyakar a ƙarshen yanke

Wannan motsi na sama yana haifar da takamaiman sakamako akan tsarin sarrafawa, haɗuwar guntu, kayan aiki sawa, da kuma gama.

Halaye da kaddarorin na milling na al'ada

• Guntu & guntu-bakin ciki-lokacin-lokacin lokacin farin ciki

• Yankan Sojoji : Sojojin Sama suna ɗaukar kayan aikin

• Kayan aiki na kayan aiki : karuwa a hankali a cikin nauyin yankan kamar yadda hakori ci gaba

• Zafi tsara : mafi girman taro a cikin yankan yankan

Abvantbuwan amfãni na milling na al'ada

1. Ingantaccen kwanciyar hankali : Gudun kayan aiki na Sannu a hankali yana samar da mafi kyawun iko, musamman ma don kayan aiki

2. Girgizar baya : Sojojin Sama a zahiri suna rama baya ga bayan baya

3. Matsakaicin wuya

4. Rage hira

Rashin daidaituwa na milling na al'ada

1. Kammalallen Force : Gugar Chiprous Fice na iya haifar da sake girka da kuma mothering

2. Kaya kayan aiki Sagarewa : Rage tashin hankali da Tsafi Tsabtace Rage kayan aiki

3. Damuwa ta Thermal : Mafi girma yankan kaya da zafi na iya haifar da murdiya

4. Hadaddun kayan aiki : matsakaicin matsar da karfi da ake buƙata don magance sojojin da ke tattare da ƙarfi

Hawa milling vs al'ada milling: mabuɗi na mabuɗi

Guntu samuwa da shugabanci

gefen hawa	hawa milling milling	na al'ada
Chiƙara kauri	Lokacin farin ciki zuwa bakin ciki	Bakin ciki zuwa lokacin farin ciki
Rarraba zafi	Ingantawa mai zafi don kwakwalwan kwamfuta	Zumuntimi mai zafi a cikin yankin yankan
Damar Dadi	Ƙananan tasirin farko	Karuwa a hankali a cikin nauyin yankan

Tsarin guntu na guntu yana da tasiri mafi tasiri yana tasiri yana tasiri mai zafi da kayan aiki. Hawan Chips na madara da bakin ciki-bakin ciki yana sauƙaƙe mafi kyawun zafi mai zafi, rage damuwa na zafi akan kayan aiki da kayan aiki.

Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan aiki

• Haura milling : tsirar kayan aiki na perpendicular

• Na iya shafar yankan

• Yuwuwar karuwar bambance-bambancen yanayi

• Milling na al'ada : Kayan aiki na layi ɗaya

• Mafi kyawun iko akan zurfin yankan

• Ingantaccen kwanciyar hankali a wasu aikace-aikace

Dalilin kayan aiki yana haifar da daidaitaccen kayan aiki. Daidaici decection a cikin Milling na al'ada yana samar da mafi kyawun iko, musamman lokacin da yake aiki tukuna ko a cikin ayyukan rikon aiki.

Farfajiya

Hawa milling yawanci yana samar da wani yanki mai banbanci na kare saboda:

1. Empropirƙirarin guntu

2. Rage yiwuwar guntu

3. Downarin Downsar Downsarnan Downsarin Kashe wanda ya rage kayan aiki

Milling na al'ada na iya haifar da filayen rougher wanda ke haifar da gudana sama guntu na sama da kuma damar yin amfani da kwakwalwan kwamfuta.

Rayuwa ta kayan aiki da sutura

Haura milling ya tsawaita rayuwar kayan aiki ta hanyar:

• Ƙaramin tasiri na farko akan yankan gefuna

• Rage tashin hankali da Zamani Zamani

• Empachiancin Chipropraction, ragewar amrasion

Milling na al'ada yana lalata don haɓaka kayan aiki na kaya saboda:

• Karuwa a hankali a cikin nauyin yankan

• Fassarar sama da kayan aiki

• Ƙara yawan zafi a cikin yankin yankan

Kayan aikin dace

kayan	aiki
Motalan ƙarfe masu taushi (misali, aluminum)	Hawa milling
Alloy Alloy (misali, titanium)	Milling na al'ada
Jawolori da Kwamfuta	Hawa milling
Kayan aiki-da-hard	Hawa milling
Absaye kayan	Milling na al'ada

Dalilai don la'akari da lokacin zabar hawa da milling na al'ada

Ilimin injin

• Girgidar dawowa : mahimmanci don hawa niƙa don hana rawar jiki da lalacewa lalacewa.

• Abu : mafi girma inji mai tsauri yana ba da damar hawa hawa mai tasiri, musamman a cikin aikace-aikace mai sauri.

• Tsarin sarrafawa : Tsarin tsare-tsare na CC na ci gaba na iya rama baya ga baya, yana ba da isasshen motsi mai ɗorewa.

Workpieace kayan aikin kayan aikin

kayan aikin	da aka fi so
Taushi da durtile	Hawa milling
Da wuya da kuma tagulla	Milling na al'ada
Aiki-hardening	Hawa milling
Ɓatuwa	Milling na al'ada

Lura da takamaiman kalubale kamar kayayyaki na guntu, zafi ƙarni, da sa suturar kayan aiki, da kuma sa sear lokacin zaɓi dabarar milli.

Yanke kayan aiki na lissafi da kuma shafi

• Listle Rake : Kyakkyawan kusurwa mai kyau sau da yawa yana yin mafi kyawun hawa mai hawa, yayin da mai ban tsoro na rake.

• Tsarin zane : Kayan aikin da aka tsara don hawa niƙa mai galibi suna da ƙarin tasirin tashoshin guntu.

• Kayan kwalliya : TILN ko TICN COMELS na iya inganta kayan aiki a cikin hanyoyin milling, inganta sa juriya da zafi watsawa.

Dokokin ƙarewa da daidaitaccen yanayi

Hawa milling da yawa samar:

1. Smoother surferes

2. Mafi kyawun daidaitaccen daidaitaccen abu a cikin kayan softer

3. Rage haɗarin burg

Ana iya fifita milling na al'ada don:

1. Mummunar aiki

2. Mactining mai wuya kayan da aka samu ba su da mahimmanci

3. Aikace-aikace suna buƙatar ingantaccen iko akan zurfin yankan

Sigogi na inji

hawa	hawa milling na	al'ada milling
Yankan gudu	Mafi girma gudu mai yiwuwa	Redge ƙananan gudu na iya zama dole
Yawan abinci	Zai iya gudanar da matakan abinci mafi girma	Na iya buƙatar rage farashin abinci
Zurfin yanke	An kashe katangar da aka ba da shawarar	Na iya ɗaukar suttura mai zurfi

Inganta waɗannan sigogi dangane da hanyar da aka zaɓa, kayan aikin kayan aiki, da sakamako da ake so. Daidai daidaitawa yana tabbatar da ingantaccen guntu guntu, rayuwar kayan aiki, da ingancin ƙasa.

Aikace-aikace na hawa hawa da niƙa na al'ada

Masana'antu na Aerospace

Aerospace sashen dogaro da dabarun milling mai ci gaba don samar da kayan aikin m:

1. Tsarin jirgin sama

• Hawan dilling: manufa don aluminium tan sassa-sassan, tabbatar da mai santsi m ƙasa gama da m amincistances.

• Milling na al'ada: fi so don kayan haɗin karfe masu taurare, yana ba da kwanciyar hankali yayin abin da aka yi.

2. Abubuwan injiniyoyi

• Blades Blades: Harkar da ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan katangar Airfoil, tsallake kayan kayan aikin suttura lokacin da yake aiki Titanium Aloys.

• Haɗakar sa: Milling na al'ada yana ba da mafi kyawun iko don inyriciate fasalolin ciki da suma-reserant.

3. Saukowa sassan kaya

• Struts: Hawan hawa hawa ya gabatar da mafi girman mafi kyau, yana da mahimmanci ga juriya.

• Pivot Pins: Milling na al'ada yana tabbatar da daidaitaccen daidaitaccen abu lokacin da ƙiyayya ta taurare.

Masana'antu

Hanyoyin Milling suna taka muhimmiyar rawa a masana'antar mota ta mota: bangon

hawa	na milling na	al'ada milling
Tubalan injin	Gama wucewa don silinda	Machining muring na jefa katako na baƙin ƙarfe
Tasirin watsa	Na karshe ƙare	Cire na farko
Kungiyar Silonder	Motocin Kewaya	Port Rarraba Ayyuka

Masana'antar likita

M madadin Millling mai mahimmanci don samar da na'urorin likita:

1. Orthopedic

• Sauyawa hip: Haɓaka Milling mai tabbatar da ingantaccen zane mai mahimmanci akan kayan haɗin titanium.

• Rashin damuwa: Milling na al'ada yana ba da kwanciyar hankali lokacin da Alumomin Combert-Chrissium Alloys.

2. Kayan aikin M

• Forceps: Hawan Milling yana haifar da ingantaccen saman a bakin bakin karfe.

• Kashi na Saws: Kashi na al'ada yana ba da iko a lokacin da ke haskakawa kayan aiki na kayan aiki.

3. Abubuwan da aka gyara na hakori

• Hankali na rashin daidaituwa: Hankali milling ya sami ingantacciyar ingancin samar akan titanium don mafi kyawun osseointer.

• Crowns da gadoji: Milling na al'ada yana ba da damar daidaitattun kayan yumbu.

Ci gaban fasaha da tasirinsu kan hawa da milling na al'ada

Maciji mai girma (HSM)

HSM ya kai na juyawar juya hali da toka da fasahohin miliyoyin miliyoyin al'ada:

• Hawan Milling : HSM Inganta ingancin gama ingancin da rage kayan aiki.

• Milling na al'ada : HSM inganta guntu fitarwa da zafi watsawa.

Aikace-aikacen HSM a kan masana'antu

1. Aerospace:

• Turbine wanda aka kashe shi tare da saurin sauri har zuwa 40,000 rpm

• Haɗin tsarin tsari yana rage kitte daga 42%

2. Automotive:

• Injin injina tare da Ingantaccen daidai

• Samfuran watsa shirye-shirye a matakan da aka yi

3. Likita:

• Enthopedic fannoni tare da ingancin yanayin

• Maganin Denalal Prosthetics tare da cikakkun bayanai

Ci gaba na yankan kayan aiki

Abubuwan kayan aiki na zamani suna da muhimmanci yana tasiri na injin milling:

kayan aiki	(HV)	mafi kyau ga
Carbide	1,300 - 1,800	M, aikace-aikace na sauri
Na yumbu	2,100 - 2,400	Allosh mai tsayayya da allo, sedeji
Hss	800 - 900	Yankunan Softter, zaɓi mai inganci
Diamond-mai rufi	> 10,000	Abubuwan Absaive, Aiki mai-Ultra

Key fa'idodi:

• Insanet na Carbide: Rayuwar Kayan Aiki, Inganta Ingantaccen Kayan aiki a cikin Digiri na Milling

• Abubuwan da ke ciki: Yayi kyau ga injin Harshen zazzabi a Aerospace

• Kayan aikin HS: Mai Amfani da Tsara don Ayyukan Manyan Miling

• Kayan aikin lu'u-lu'u: Unpalalleled sa juriya don kayan da ba ferridus ba

Masana'antu mai gefe (cam) software

Software na kamshi yana inganta dabarun milling ta hanyar fasali:

1. Hanyoyi mai dacewa: Inganta hanyoyin kayan aiki na kayan aiki gwargwadon abu, yana amfana da hanyoyin miliyoyin miliyoyin.

2. Algorith na gudu (HSM) Algorithms: yana rage lokatai lokacin shaƙatawa kuma yana inganta yanayin ƙarewa a hawa niƙa.

3. Milling mai ƙiyayya: amfani da hanyoyin kayan aikin kayan aiki don rage girman tsararraki a cikin injin al'ada.

4. Ku huta da injinan: Ingantacce yana cire kayan hagu ta kayan aiki mafi girma, suna haɓaka dabaru biyu.

Mashahuri Kwarewar Kunshin Software:

• Autodesk Fusion 360

• Ɗan wasandard

• Almara

• Hsmworks

• Zamborks

Waɗannan hanyoyin samar da software suna ba da damar ɗaukar hoto, ba da izinin Miku da ke inganta dabarun milking kafin ainihin samarwa. Ba su da hauhawar hawa ba tare da hauhawar hawa da fasahar miliyoyin miliyoyin ƙira ta al'ada don cimma kyakkyawan sakamako mai kyau ba fadin abubuwan masana'antu.

Kalubalanci da la'akari a hawa da milling na al'ada

Kashi Kayan Kayan Kayan Kayan aiki

Sanadin da tasirin sakamako

yana	haifar da	illa
Kayan Kayan Kayan aiki	ATSINGINSHINAR, Zurfin Yankana, Zurfin Kayan Kayan Kayan aiki	ANABATI NASALIES, KYAUTAR KYAUTA
Taɗi	Mmatatched kayan aiki da mashin mashin, sojojin yankan yankewa	Rawar jiki, ajizanci na farfajiya, ya rage rayuwar kayan aiki

Tsarin Mitigation

1. Yi amfani da gajere, tsayayyen kayan aikin rage ƙazanta

2. Inganta saurin sauri don kauce wa tsayar da hatsi

3. Aiwatar da dabarun daukar ma'aikata don inganta kwanciyar hankali

4. Yi amfani da tsarin coolanted mai yawa don rage sojojin

Guntu samarwa da fitarwa

Binciken

Bincike na	Bincike yana	hawa milling na al'ada
Guntu samuwa	Lokacin farin ciki-zuwa-bakin ciki	Bakin ciki-zuwa-lokacin farin ciki
Dubawa	Nesa da yankan yankewa	Zuwa yankan yankan
Rarraba zafi	Ingantawa mai zafi don kwakwalwan kwamfuta	Zafi taro a cikin yankan yankan

Hanyoyin ingantawa

• Balance Balaging sigogi (saurin, abinci, zurfin) don ingantaccen yanki guntu

• Zaɓi Kayan aiki tare da folutes da mafi ɗaukaka Helix kusurwa don ingantaccen fitarwa

• Aiwatar da fashewar iska ko matsin lamba mai matsin lamba don cirewar guntu

• Daidaita kayan aikin kayan aiki don hana guntu m da inganta fitarwa

Tasirin kayan aiki da lissafi

Kayan aiki akan Zabin Milling

• Mai laushi, kayan duhun ruwa (misali, aluminum): tuzawar milling mai kyau don mafi kyawun ƙarewa

• Hard, kayan bitle (misali, da ƙarfe mai ƙarfi): Milling na al'ada yana ba da kwanciyar hankali

• Kayan aiki-da-hardening: Dutse Milling yana rage haɗarin ƙwayar cuta

• Abubuwan Absaive: Milling na al'ada yana samar da ingantaccen rayuwa mai kyau da sarrafawa

Lamuni na Geometry

1. Ruwan waje: Tashi mafi yawan milli a cikin ayyukan miliyoyin milli

2. Abubuwan Cikin ciki: Milling na al'ada yana ba da mafi kyawun iko don ramuka da aljihuna

3. Abubuwan da ke bakin ciki-Waldled: Milling Milling yana rage haɗarin ɓarna

4. Cike da Compours: haɗuwa da dabarun biyu na iya zama dole don kyakkyawan sakamako

Mafi kyawun ayyuka da tukwici don hawa niƙa da niƙa na al'ada

Zabi mai dacewa na sigogi

Inganta Milling Viding ta hanyar daidaita waɗannan sigogi masu mahimmanci:

1. Yankan Speed: daidaita dangane da kayan abu da ƙarfin kayan aiki

2. Rate Ciyarwa: Balance tare da Yankan Yanke don ingantaccen guntu

3. Zurfin yanka: sarrafawa don sarrafa yankuna da zafi na zafi

sigogi	hawa hawa milling milling	na al'ada
Yankan gudu	Mafi girma gudu mai yiwuwa	Matsakaici na matsakaici
Yawan abinci	Zai iya sarrafa manyan abinci	Ƙananan abinci don kwanciyar hankali
Zurfin yanke	An Kashe Cikin	Na iya sarrafa zurfin ci

Inganta kayan aikin kayan aiki da shafi

Zaɓi halayen kayan aikin da suka dace don takamaiman aikace-aikace:

• Kusurwa rake: tabbatacce don hawa niƙa, mara kyau don al'ada a cikin kayan wuya

• Kusurwar Helix: kusurwoyi masu girma suna inganta matakan guntu a hawa niƙa

• Tsarin Siyarwa: Buɗe Flutes don mafi kyawun Alamar Gaggawa a Milling na al'ada

• Kayan kwalliya: TILN don tsananin juriya, Ticn don kayan ababen rai

Sarrafa kaya guntu da fitarwa

Engance Chip sarrafa ta hanyar waɗannan dabarun:

1. Aiwatar da ingantaccen tsarin da ke tattare da daidaitawa don ingantaccen cutt

2. Yi amfani da fashewar iska don hana guntu yin la'akari a cikin milling na al'ada

3. Zaɓi Kayan aiki tare da folutived flutes don rage guntun gyara

4. Daidaita sigogi na yankan don cimma ingantacciyar kauri mai kauri

Rage girman kayan kayan aiki da hira

Rage rawar jiki da kiyaye daidaito:

• Ayi amfani da tsayayyen kayan aikin hana kariya don rage ƙazantar

• Inganta saurin sauri don kauce wa tsayar da hatsi

• Yi amfani da gajere kayan aiki a lokacin da zai yiwu

• Aiwatar da kayan kwalliya na kayan kwalliya don kayan kalubale

Tabbatar da kayan aikin da ya dace da ƙiyayya

Maƙƙarfan kwanciyar hankali da daidaito:

1. Yi amfani da tsarin gyaran tsarin da ya dace da dabarar milling

2. Aiwatar da maki mai yawa game da manyan ma'aikata

3. Yi la'akari da kumburi don kayan bakin ciki a cikin hawa milling

4. A kai a kai ka kula da kayan aikin injin da ke tattarawa don tabbatar da ingantacciyar tsari

Ƙarshe

A taƙaice, hawa milling da ƙimar milling na al'ada yana bambanta a cikin guntu na guntu, kayan ado, da kuma gama. Hawan hawan madara ya dace da kayan Softer da kuma siket na ƙare, yayin da injin ƙirar al'ada ya haɗu da kayan aiki da kuma kulawa mafi kyau.

Yi amfani da hawan hawa na kayan softer kamar aluminium. Zaɓi ƙina na al'ada lokacin da yake da wuya m ƙasa kamar karfe ko baƙin ƙarfe. Nau'in na'ura da kuma buƙatar diyya na baya kuma yana shafar zaɓi.

Don mafi ƙarancin aiki da rayuwa mai ƙarfi, ta dace da hanyar miliyoyin mil zuwa kayan da abubuwan da aka yi. Yadda aka dacewar fasahar ta rage kayan kayan aiki da inganta aiki.