Kun karya sau uku a wannan makon. Sauti saba? Milling na injiniya zai iya yin jigilar kayan aikinku da 40% yayin samar da zaren da gaske hadu da hasashe. Muna yin magana da kayan aikin karye-zage, masu girma dabam, da kuma ikon yanke bakin zaren fiye da spindle.
Ga abin da zaku mallaki:
● Zauren Milling Milling da Zabin Kayan Aiki
● Dabarun shirye-shirye don maki-maki da kuma masu suttura
● Sauri, abinci, da zurfafa lissafin da ke aiki
● Na ciki vs. dabarun waje na waje
● Multi-Fara Zane Na Tashar Gajerun hanyoyi
● Shirya matsala mafi ingancin yanayin gama gari
● Bincike na kuɗi: Lokacin da zaren milling mai hawa
A da Teamungiyar Mfg , mun yi makullin milled komai daga M2 na M2 na M2 na M2 na M2 na M2 na M2 na M2 na Incars na 6-inch. Kungiyarmu ta CNC ta CNC tana amfani da waɗannan ainihin dabarun zuwa Ka ba da madaidaitan zaren da ke cikin kasashe 73. Kuna son mu kula da ƙalubalen ɓarkewar ku? Bari muyi magana.
Menene zanan milling?
Milling milling yana haifar da zaren dunƙule ta amfani da abun da ke jujjuyawa mai rauni wanda ke bin kayan aikin yi. Ba kamar tafa ba, wanda ya tilasta samar da fom ɗin zaren cikin kayan, wannan tsari ya yanke zaren tare da karami-diamita mai motsawa a cikin yanayin karkata.
Hoton hoto yana jawo da'irori yayin ɗaukar alkalami. Wannan ita ce mil milling - mai iya amfani da wayar hannu hade da motsi a tsaye. A corter na aske kayan da ke nesa da Layer, barin a baya daidai da geometry.
Da hadin gwiwa
TATSA MAI KYAU-BUKATA. M10X1.5 Matsa yanke kawai M10X1.5 zaren. Mills Mills? Gaba daya wasa daban-daban. Hannun kayan aiki guda:
● Masu girma iri iri (daidaita diamita na da'ira)
● Duk wani filin da zare (canza motarka z-axis)
● Duka na ciki da na waje
● Hagu ko hagu-dama
Lokacin da zaren da yake yi ma'ana
Kuna buƙatar kusada milling lokacin:
● Threading kusa da kasan ramukan makaho
● Aiki tare da kayan da tsada (ba fashewar kumburi)
● Kirkirar zaren da ya fi girma fiye da spindle
● Samar da muryoyin da ke tattare da zaren (kamar shaft tare da keyway)
● Yanke siffofin zaren m zaren
Ainihin matakan tsari
Rawar soja ko ɗaukar rami zuwa ƙarami diamita
Matsayi mai yanke a farkon lokacin
ARC a cikin Tengertyly don kauce wa alamomin shaida
Yi amfani da helical don tsayin zabin
Arc fitar da tengally
Ya sake ba da labari
Kyau? Idan iko ya gazawar tsakiyar sake zagayowar, ba ka lalata kayan ka ba. Kawai sake kunna inda kuka bari. Gwada hakan tare da m matsa.
Zauren Milling Milling da Zabin Kayan Aiki
Haske Milling yana da matukar amfani tsari inda mai jujjuyawa mai lalacewa yana motsawa cikin hanyar madauwari yayin motsi tare da Z-Axis. Ka yi tunanin shi kamar zana matattarar karkace tare da fensir.
Me yasa zaren maimakon famfo?
Ga yarjejeniyar. Taps tura abu. Zaren Mills yanke shi. Nufin wannan:
● Kayan aiki ɗaya, masu girma dabam - daidaita shirin ku don yanke M6 ko M8 tare da wannan abun yanka iri ɗaya
● Babu sauran kayan aikin da ke cikin sassa masu tsada
● Yanke zaren da girma fiye da na mashin dinka
● Hagu? Hannun dama? Gudanar da kayan aiki ɗaya
Dauke kajinka Arsenal
Kuna da manyan 'yan wasa uku:
● Single-Point Mills na Single-Points: Bayanan ƙananan bayanan hoto kowane rami a cikin kewayon. Cikakke don shagunan girman girma ko waɗancan boketball Therts.
● Mills Mills Mills: Mahalli da yawa da suka dace da filin ƙarfe. Wadannan rip ta hanyar samarwa jobs 3-5x sauri fiye da kayan aikin-Point. Kama? Kuna buƙatar kayan aiki daban don kowane rami.
● Haɗaɗɗaɗɗen dillalai / zaren da zare da zare a cikin harbi ɗaya. Ya adana canje-canje na kayan aiki amma yana iyakance zaɓuɓɓukan zurfin ku.
Abubuwan da aka yi
Kayan aikinku ya dogara da abin da kuke yankan:
Abu |
Mafi kyawun rufi |
Me ya sa |
Goron ruwa |
Uncoated / Zrn |
Yana hana gefen da aka gina |
Baƙin ƙarfe |
TIln |
Yana da zafi |
Barka da bakin ciki |
Ticn / tialn |
Yaƙi yana aiki hardening |
Titanium |
Pvd Altin |
Matsanancin tsananin zafi |
Pro Tip: Mills Mills tare da Eccentric Rage mafi kyawun kayan masarufi. Contenarancin ƙwararren yana hana shafa shafawa a kan ƙananan diamita.
Yaushe Team Mfg Yana kunna abokin ciniki na na'urar likita daga zazzage milling, ƙararrawar su ta ragu daga 8% zuwa 0.3%. Kayan aikin guda ɗaya suna riƙe awo da zaren aji na aji ba tare da bata ba.
Dabarun shirye-shirye don maki-maki da kuma masu suttura
Shirye-shiryen Mills Mills Mills Motocs waɗanda ke tunani kamar masu amfani. Ga gaskiya: Kuna ƙirƙirar kayan aiki, ba tilasta zaren ba. Bari mu rushe hanyoyin duka biyun.
Dabarun shirye-shirye guda-guda
Cututtuka guda-maki suna buƙatar ku don shirin kowane zaren wucewa. Za ku iya magance wannan, amma fahimtar maganata ta ceci naman kaza lokacin da abubuwa ke zuwa gefe.
Asali na asali? Hellical Interpoon = Madaukin Madauki + Z-Axis motsi
Don M10X1.5 Surrat Surred:
Matsayi a cikin zaren farawa (X / Y SING, Z a saman)
ARC a cikin 90 ° Don Guji Alamar Kayan aiki
Cikakkar 360 ° - lokacin faduwa z by fitch (1.5mm)
Maimaita zurfin zaren
Arc fita a 90 °
Mene ne injin niƙa idan ba'a sarrafa yankan? Ka yanke shawarar zurfin radial a cikin wucewa. Fara da 25-30% na farar don gwargwado, gama da 10%.
Sihiri-fround sihiri
Mults Mills Mills suna aiki daban. Tsawon cutarwa ya rufe duka zaren, saboda haka kuna yin helical guda ɗaya a cikin zurfin zurfin. Sauti mai ban tsoro? Yana da matukar aminci fiye da bugawa.
G02 X_ Y_ Z_ Z_ J_ (ko G03 don hawa niƙa)
Z-motsi daidai da rami daya, ba cikakke tsawon zaren ba. Kayan aikin kayan aiki na kayan aiki suna riƙe sauran.
Dutse Vs. al'ada
Direban Mill Media Ya Kashe:
● Hawa milling (g03 don zaren hannun dama): mafi kyau gama, ƙarancin ƙira
● Na al'ada (G02): Yi amfani da lokacin da injin ku yana da abubuwan da ba su da baya
Sauri, abinci, da zurfafa lissafin da ke aiki
Manta da saurin matsakaicin da kuka saba. Milling milling yana gudanar da 2-3x da sauri saboda ba ku yaki guntu guntu.
Fara maki wanda ba zai karya kayan aikin ba
Sindarma (sfm):
● Aluminium: 600-1000 SFM
● M karfe: 150-250 Sfm
● Bakin karfe: 100-150 sfm
● Titanium: 50-80 sfm
Lissafta RPM:
Rpm = (SPM × 3.82) ÷ cuter diamita
Ruwan abinci don injin ƙoshin
Ga inda mutane suke rikici. Abincinku yana da kayan haɗin guda biyu:
Ciyarwa abinci (inci da yawa a cikin hakori): 0.001-0-004 'ya danganta da kayan
Hellical Feed : Dole ne a kula da Chipants Comple A Lokacin Karkace
Yawancin software na CAL suna ɗaukar wannan ta atomatik. Idan shirye-shirye da hannu, rage madaidaiciyar layinka ta hanyar 20-30% don rama don hanyar Hukumar.
Zurfin yanke jagororin yanke
Single-Point Singter Mill Cutter:
● Farko Pass: 60-70% cikakken zurfin zaren
● Pass na biyu: 25-30%
● Lokacin bazara
Multi-nau'i mai lalacewa:
● Guda ɗaya a cikin zurfin 100% (Ee, da gaske)
● Rage farashin abinci da kashi 40% idan aka kwatanta da maki ɗaya
Dokar 75%
Karka wuce kashi 75% na hadin kan kayan m. Kuna son zaren da yake da karfi? Gudanar da ƙananan diamita na diamita, ba tare da tsabar kuɗi 100% ba.
Lambobi na gaske daga bene na shagonmu: Canza abokin ciniki na Aerospace daga 100% zuwa 75% hadin gwiwar karuwar karfin da suka lalace ta hanyar 15%. Karancin damuwa na duniya yayin yankan yana nufin mafi kyawun tsari.
Matir mai sauri don zurfin radial:
Zurfin radial = (Manyan Die - ƙananan Dia) × 0.75 ÷ 2
Yanki mai cutarwa zai gode muku da rayuwa mai tsayi da kuma zaren da gaske ma'auni daidai.
Na ciki vs. dabarun waje na waje
Kewaye na ciki da waje suna buƙatar hanyoyi daban-daban tare da ƙarancin injin ku. Samun wannan ba daidai ba, kuma za ku yi mamakin dalilin da yasa zarenku suke kama da su ta hanyar blender.
KUDI NA KUDI: GAME
Milling na ciki CNC yana bin takamaiman dokoki don guje wa bala'o'i:
Kewance zaɓi zaɓi na kayan aiki na ƙira: Kayan aikin ku na Millar ku yana buƙatar 20-30% a cikin ƙananan diamita. Cramming mai mai mai a karamin rami? Za ku sami kuzari, matalauta ƙare, da zaren da ba za su daidaita ba.
Dokar babban yatsa don aikin mil 5 na CNC:
Max cuter od = ƙananan diamita × 0.7
Guntu dabarun motsa jiki
● Fara daga kasan, aiki sama (kwakwalwan kwamfuta sun faɗi)
● Yi amfani da hawan hawan milling don mafi kyawun guntu
● Blast mai sanyaya ciki ta hanyar spindle idan zai yiwu
● Ƙara cocking cycles don zaren zurfin
Fitowa na waje: wasa a waje
Yankunan waje na waje suna kawo kalubale daban-daban. Aikin milling dinka na CNC yana da ƙarin ɗaki, amma ƙiyayya ta zama mai mahimmanci.
Saita komai komai
● Stick-out ya kamata zama mafi ƙarancin na 1.5x thread diamita
● Taimakawa tsawon lokaci tare da wutsiyar wutsiya ko tsayawa
● La'akari da baya-chamfering don tsayayyen zaren ya fara
Bambance bambance bambance-bambance
Rediyon ciki (M10x1.5 misalin):
G02 X10.0 Y0 Z-1.5 I-5.0 J0 (Dama Mill, Dama)
Ours na waje na waje (M10x1.5 misalin):
G03 x10.0 y0 z-1.5 i5.0 j0 (al'ada, dama)
Ka lura da canjin da zan canza? Wannan shine madafin ka.
Yaushe a yanke akwatin cubs vs. Mill
Wani lokacin har yanzu kuna buƙatarawa. Ga rushewar:
Yi amfani da injin niƙa lokacin:
● Rami mai wuce na diamita 2x
● Farashin abu sama da $ 50 / Pound
● Kuna buƙatar daidaitaccen zaren da ya dace
● Gudun aikin Milling na CNC tare da masu girma dabam da yawa
Stick tare da matsa don:
● Babban girma, girman girman-guda
● Ta hanyar ramuka a cikin kayan laushi
● Zaren karkashin M6 (tsauraran kayan aiki)
Multi-Fara Zane Na Tashar Gajerun hanyoyi
Multi-fara zaren da injin milling mai amfani da shi yana nufin ƙididdigar ƙididdiga. Ba kuma. Wadannan dabaru suna yanke lokacin shirye-shirye na 75%.
Hanyar nuna alama
Maimakon yin lissafin sabon daidaitawa, yi amfani da fasalin juyawa CNC ɗinku:
(Fara misalin zaren)
# 100 = 0 (fara kusurwa)
Yayin [# 100 lt 360] do1
G0 g90 x0 y0
G68 r # 100 (Juyawa masu aiki)
(Sake zagayowar zabinku a nan)
G69 (soke juyawa)
# 100 = # 100 + 180 (360 ° ÷ 2 farawa)
End1
Wannan tsarin don yanke masa zaren na kowane adadin farawa. Kawai raba 360 ta fara kirga.
Gajeriyar hanyar z-canzawa
Domin injina ba tare da juyawa ba:
Mill zaren your
M don fara matsayin
Canji Z up by: Pitch ÷ Yawan farawa
Run wannan shirin
Fara uku-fara da filin 2mm? Canza 0.667mm tsakanin farawa.
Tsarin sauri-fara aiki
Angular lafazin:
Digiri tsakanin farawa = 360 ÷ Yawan farawa
Z-Axis Canjin:
Z fasura = lemarar zare na farko
Lissafin jagoranci:
Jagoranci = fage × na farawa
Zai iya magance wannan ta atomatik, amma sanin math ɗin yana ceton ku idan ba haka ba.
A da MFG ta ci gaba , mun shirya kayan maye gurbi na 4 da suka tattake wasu shagunan uku. Amfani da hanyar Index, mun kawo raka'a 50 a cikin rabin lokacin da aka ambata. Nungiyarmu ta CNC ta CNC yanzu tana amfani da waɗannan gajerun hanyoyin akan kowane aiki na farawa.
Pro Tip: Koyaushe yanke yanki na gwaji a cikin aluminum da farko. Multi-fara zaren ba ya da ma'ana - Kuskuren Points na Delimaal ya rushe komai.
Shirya matsala mafi ingancin yanayin gama gari
Rawanku suna kama da datti? Bari mu gyara hakan. Ga abin da ba daidai ba da kuma yadda za a magance shi.
Lovered zaren
● Bayyanar cututtuka: ma'auni ya shiga cikin sauki, slopy ya dace
● Sanadin & gyara:
○ Kayan Kayan Kayan Kayan aiki → Rage saitin radial zuwa 50%
○ Wurn saka → Duba yankan yankan a ƙarƙashin ɗaukaka
○ Ba daidai ba ramuwa → Tabbatar da Dabi'u G41 / G42
○ Ci gaban Thermal → Bari Spindle dumama na minti 20
Alamar hira
Wadanda suka fashe da suka fashe da lalata komai. Kai hari gare su:
● Sauke rpm da 20% (yana karya mita kai tsaye)
● Sauyawa daga hawa zuwa milling na al'ada
● Aara lokacin bazara da yawa a 70% abinci
● Duba kayan aiki na kayan aiki (Max 4: 1 rabo)
Tsayayyun crests
Mai gyara sauri:
● Ƙara yawan coolant maida hankali zuwa 8-10%
● Jinkirin abinci da kashi 30%
● Gwada wani yanki daban (Tib2 Sihiri ne a kan Aluminum)
● Tabbatar da sauri don kayan aikin ku
Zaren da aka sanya
Aufta zaren ka a saman amma ba kasa? Classic fage batun.
● Yi amfani da kayan aikin
● Shirin da yawa na bazara
● Yi la'akari da pre-daɗawa (0.001 'kowace inch)
● Rage sojojin yankewa tare da karami stepovers
Bincike na kuɗi: Lokacin da zaren milling mai hawa
Rage milling na da ya fi ci gaba da yawa, amma ya yi nasara tsawon lokaci.
Hutun-ko da dabara
Zefar milling
(Kashi na darajar × Scrap Hadarin%)> (karin lokaci na lokacin shagon ×)
Lambobin gaske:
● Titanium Aerospace Cire: $ 800 Kashi
● Matsa Hadarin Brewage: 5%
● Kudin haɗari: $ 40 a kowane bangare
● Karin haruffan milking: 45 seconds
● Kudin Shagon: $ 150 / awa = $ 1.88 a kowane bangare
Kuna adana $ 38.12 a kowace ɓangare ta hanyar injin milling.
A lokacin da har yanzu yana da ma'ana
● Babban Volument + Lowara darajar: Retsum 10,000
● Ta hanyar ramuka a cikin m karfe a ƙarƙashin 2x diamita
● Daidaitattun zaren a cikin kayan laushi
● Kudin siyayya a karkashin $ 75 / awa
Lokacin da zaren milling yake mamaye
Koyaushe har abada har lokacin da:
● Kashi na ya wuce $ 200
● Ramin Maka Maka mai zurfi sama da 1.5x diamita
● Kayan da wuya fiye da 35 hRC
● Bukatar daidaitacce aji aji
● Gudun kayan masarufi
● Yin masu girma dabam da yawa
Abubuwan da suka faru masu tsada
Mutane sun manta da waɗannan kuɗin:
● Matsa kaya (masu girman 20 × 3 = $$$$)
● Gaggawa Ta Hanyar Gaggawa ($ 500)
● Injin Downtime na fashewar kumburi
● Ingancin inganci daga zaren da aka yi
Idan kuna karya famfo ɗaya a cikin sassan 100 a cikin kowane abu mai mahimmanci fiye da ƙarfe mai sanyi, canzawa zuwa milling milling jiya.
Shirya don satar zare na milling tare da ƙungiyar ƙungiyar CNC ta CNC?
Zaren madara ba mai yiwuwa ne da zarar kun fahimci tushen. Kun koyi kayan aikin, dabaru, da lissafi wanda ke raba zaren da ya samu nasara daga ƙwayoyin scrap.
Key Titaways:
● Mills Mills Outlast Taps a cikin kayan mawuyaci da makafi ramuka
● Batun-maki guda ɗaya suna ba da sassauci; Tsarin da yawa
● Hanyoyi da suka dace
● Lissafa farashin gaske, gami da hadarin scrap da kayan aikin kayan aiki
● Zaren da yawa-fara zama mai sauki tare da daidaitattun dabarun juyawa
A da Team MFG , mun sanya akwatin milled sassan cewa wasu shagunan sun dawo tare da fashewar bugun har yanzu sun makale a ciki. Teamungiyar CNC ɗin CNC sun yi amfani da waɗannan dabarun a duk faɗin Aerospace, likita, da ayyukan mota . Ko kuna buƙatar zaren da ake buƙata ko samarwa, zamu sadar da zaren da ke da ma'aunin da ke daidai da farko.
Faqs
Menene tsarin injin ƙiyayya?
Zaren Milling yana amfani da cutter cutarwa yana motsawa cikin hanyar Hukumar don ƙirƙirar zaren. Kayan aiki yana bin motsi na zuci yayin da yake ci gaba tare da z-axis zare na fage a kowane juyin juya hali, yankan kayan gida don samar da ainihin lemun lemun.
Menene injin din da ake amfani da shi?
Mills Mills yana haifar da zaren ciki da waje a cikin ramuka, shafs, da kuma sassan musamman. Su cikakke ne don ramuka na makafi, manyan kayan diamita, kayan tsada inda ya fashe da scracked sassan, da kuma yanayi na buƙatar madaidaicin zaren da ya dace.
Menene banbanci tsakanin injin niƙa da kuma taɗa?
Taps yanke threads ta amfani da kayan aiki na tsari wanda ya dace da ainihin girman zaren-sau ɗaya a cikin zaren. Mills Mills suna amfani da ƙaramin abu mai ƙarancin tsari, ba da damar kayan aiki ɗaya don yanke masu girma dabam, rassarar da suka rage.
Mene ne albarkatun zaren milling?
Manyan fa'idoji sun hada:
● Babu kayan aikin karye a cikin sassan
● Kayan aiki daya da yawa
● Mafi kyawun guntu sarrafa a cikin makafi ramuka
● Ikon daidaita zaren ta hanyar shirye-shirye
● Yana ƙirƙirar zaren da ya fi ƙarfin hanzari
● Yana aiki a cikin katsawa
Menene ƙa'idar aiki ta yankan?
Yanke Cinda Comple abu don ƙirƙirar tsintsiya mai kyau. Kayan aiki na yankan ci gaba daya zuwa gaxin aiki yayin da sashi yake juya (LATE) ko kayan aiki yana biye da hanya madauwari (Milling). Kowace wucewa tana zurfafa tsagi har sai da isa ga madaidaicin zaren.
