Ibice bya plastike ni inyuma yibikorwa bigezweho, biboneka mubicuruzwa bitabarika dukoresha buri munsi. Gushushanya ibi bice bisaba gutekereza neza kugirango umenye neza kandi ubuziranenge. Iyi ngingo itanga ibisobanuro birambuye kumikorere yo gushushanya ibice bya plastike, uhereye kumahitamo yibintu kumusaruro wanyuma. Muri iyi nyandiko, uziga uburyo bwo gusobanura ibisabwa, hitamo ibikoresho, no kunoza ibishushanyo byo gukora.
Incamake yimikorere ya plastike
Akamaro k'igice cya plastiki igishushanyo cyo gukora
Igishushanyo mbonera cyiza cya plastike ni ngombwa mugukora kubifata, ubuziranenge, nibihe byiza. Igishushanyo cyiza cyoroshye kigabanya imyanda no gukora umusaruro, biganisha ku nyungu nyinshi. Abakora bagomba gusuzuma bitonze ibintu nkibikoresho byo guhitamo ibintu, ubusobanuro bwintangarugero, nuburyo bukora kugirango ugere kubisubizo byiza.
Gushimangira ibikorwa byo gushingwa
Gutera inshinge nuburyo bukoreshwa cyane kubikorwa bya plastike bitewe no gusuzugura no gusobanuka. Ubu buryo bwemerera umusaruro mwinshi mubice bigoye mugihe ukomeje kwihanganira no kugabanya imyanda. Igishushanyo mbonera cyo gushimura kirimo kwitabwaho nubunini bwurukuta, umushinga w'inguni, hamwe na rubavu kugirango wirinde inenge nkinkunga cyangwa ibimenyetso.
Ibyingenzi mubishushanyo mbonera-kumukora
Igishushanyo cya plastiki Igishushanyo kirimo ibyiciro byinshi bifitanye isano:
Ibisobanuro
Gushushanya
Guhitamo Ibikoresho
Igishushanyo kirambuye
Isesengura ryubaka
Guhitamo ibintu byanyuma
Guhindura igishushanyo cyo gukora (DFM)
Prototyping
Gukoresha ibikoresho no gukora
Uyu murimo wakazi ryerekana uburyo butunganijwe mugutezimbere igice cya plastiki. Iraringaniza imikorere, gukora, no gukora neza.
Intambwe ya 1: Gusobanura ibisabwa
Akamaro ko guhuza ibisabwa
Kugereranya ibisabwa bigize imfuruka yikigereranyo cya plastiki. Itanga:
Abashushanya bagomba kwirinda amagambo adasobanutse nka 'imbaraga ' cyangwa 'umucyo '. Ahubwo, bagomba guharanira ibipimo byihariye, bizwi.
Ibintu ugomba gusuzuma
Imizigo
Isesengura ryubaka ryemeza ibice bihanganye no gukoresha no gukoresha nabi:
Ubwoko: Static, Dynamic, ingaruka
Igipimo: Buhoro, ushyira mu gaciro, byihuse
Inshuro: Gukomeza, rimwe na rimwe, rimwe na rimwe
Ibitekerezo birambuye birenze urugero - gukoresha:
Stress Stress
Kunyeganyega
Imiterere
Ibintu bibi cyane
Imiterere y'ibidukikije
Ibintu by'ibidukikije bigira ingaruka ku buryo bugaragara ibintu bya plastiki
| Ibitekerezo | : |
| Ubushyuhe | Urwego rukora, gusiganwa ku magare |
| Ubushuhe | Kwikuramo ubuhehere, gushikama |
| Guhura n'imiti | Kurwanya gukemurwa, amavuta, abakozi bashinzwe gusukura |
| Imirasire | UV ituze, imirasire ya gamma |
Gutegura ibintu bibi cyane bifasha kurinda ibicuruzwa mubihe bikabije.
Ibisabwa bingana no kwihanganira
Ibisobanuro byurugero nibyingenzi:
Kuringaniza kwihanganira cyane hamwe nibiciro byo gukora ni ngombwa. Kwihanganira cyane birashobora kongera uburyo bwumusaruro.
Ibipimo n'ibisabwa
Gukurikiza amahame ajyanye nibyo kubahiriza ibicuruzwa:
Inganda
Ibipimo by'Umutekano
Amabwiriza y'ibidukikije
Abashushanya bagomba kumenya ibipimo bikurikizwa hakiri kare. Ubu buryo burabuza gutangara bihenze nyuma.
Kwamamaza no kubuza ubukungu
Ibitekerezo byubukungu Ibyemezo byemeza:
Ibi bintu bigira ingaruka kumahitamo, inzira yo gukora, nigishushanyo mbonera.
Intambwe ya 2: Gukora igishushanyo kibanza
Gutezimbere Igishushanyo mbonera
Igishushanyo mbonera gitangira kwerekana amashusho yo gushushanya. Ikora nk'ikiraro gikomeye hagati y'ibisabwa n'ibisubizo bifatika.
Ibintu byingenzi byerekana amashusho meza:
Ibyiza byihuse: Kora ibitekerezo byinshi byerekana vuba.
Wibande ku mikorere: Shyira imbere ibiranga biranga ibintu byiza.
Guhuza n'imihindagurikire: Emera guhindura byoroshye nkuko igishushanyo gihinduka.
Kugaragaza ibice byingenzi bireba
Abashushanya bagomba gushimangira uturere duto mubishushanyo byabo:
Ubu buryo bworohereza indangamuntu ya mbere kandi igamije iterambere.
Kumenya neza VS. Imikorere ihinduka
Gutandukanya imikorere ikosowe kandi ihindagurika ni ngombwa:
| Imikorere ihamye | ikora |
| Ibipimo ngenderwaho | Ibintu byiza |
| Ibiranga imikorere | Geometrie zitari ngombwa |
| Ibice bijyanye | Ibiranga |
Kumenya itandukaniro rituma abashushanya kwibanda ku bikorwa byabo byo guhanga ahantu hamwe nibishushanyo byinshi byoroshye guhinduka.
Ubufatanye n'inganda zinganda
Gufatanya no gufatanya inganda zongera icyiciro cyo gushushanya citty:
Azana ubuhanga bwo gusaza kugirango akore ibikorwa
KOMEZA GUKORA IBIMENYETSO BY'UBUNTU
Korohereza iterambere ryibicuruzwa byukuri
Kurema ibishushanyo bya 3D cyangwa guhindura
Igishushanyo kigezweho gishushanya akenshi kirimo amashusho ya 3D:
Ibikoresho bya digitale Gushushanya Gushoboza Gukora Rapid 3D Igitekerezo.
3D Gutanga Gutanga abafatanyabikorwa hamwe niyerekwa ryiza.
Hambere ya 3d moderi yoroshye yoroshye yinzibacyuho kugirango iterambere rya cad.
Intambwe ya 3: Guhitamo ibintu byambere
Kugereranya ibintu bifatika nibisabwa
Guhitamo ibintu byambere bikubiyemo kugereranya gahunda zifatika zibisabwa bisobanurwa. Iyi nzira irerekana guhitamo ibintu byiza kubisabwa byihariye.
Intambwe z'ingenzi muri iri gereranya:
Menya ibikorwa bikomeye
Suzuma imikino yibikoresho
Ibikoresho byurutonde bishingiye ku gusohozwa
Kurandura imiryango idakwiye
Guhitamo ibintu neza akenshi bitangirana no kurandura:
Menya imitungo yo kumenagura
Kuraho imiryango yose kunanirwa kuzuza ibisabwa bikomeye
Ingenzi kwibanda kubakandida
Ubu buryo bworoshya inzira yo gutoranya, gukiza igihe n'umutungo.
Ibikoresho bidasobanutse
Ibintu bimwe nibikoresho ntibishobora kongera imbaraga kubishushanyo mbonera:
| k'umutungo | akamaro |
| Coefficient yo Kwagura Ubushyuhe | Bigira ingaruka ku gihagararo |
| Mu mucyo | Ingenzi kuri Optique Porogaramu |
| Kurwanya imiti | Kugena guhuza n'ibidukikije |
| Ubushyuhe bworoshye | Bigabanya ibihe byo gukora |
| Ikigo | KOMEZA KUBAKA |
Iyi mitungo ikora nkibipimo byambere byo kugenzura mubikoresho.
Ingaruka zo Kwinjira hamwe nikoranabuhanga
Guhitamo ibikoresho byiyongera hamwe na:
Amavuta: Kongera imitungo yo hejuru
Inzoti: Hindura ibintu byinshi
Ikoranabuhanga rya Co-Inkunga: Guhuza ibikoresho byinshi
Ibi bintu byagura igishushanyo mbonera ariko gisaba gusuzuma neza ingaruka zabo kubikorwa muri rusange.
Uruhare rwo kwiyongera no gushonga kuvanga
Kwiyongera no gushonga tanga amahirwe yo kuzamura imitungo:
Kudoda Ibintu bya Manical
Kunoza imiterere yubushyuhe
Kuzamura imiti
Kunoza gahunda
Ubu busobanuro bwemerera abashushanya neza imiterere, birashoboka ko bitera ibisubizo byihariye kubisabwa byihariye.
Intambwe ya 4: Gushushanya igice ukurikije ibikoresho byatoranijwe
Gutegura Igice Geometrie Ukurikije Ibiranga Ibikoresho
Ibikoresho bifatika bigira uruhare runini muri geometrie. Abashushanya bagomba guhuza inzira zabo ukurikije ibintu byatoranijwe.
Ibitekerezo by'ingenzi:
Guhindura geometrie kubintu bitandukanye
Ibikoresho bitandukanye bisaba uburyohe bwa geometrike:
Imitwaro ihamye: Gushimangira ahantu hahangayitse
Guhura na Solven: Ongera urukuta rwurukuta mu turere twibasiwe
Kwaguka mu bushyuhe: shushanya ibisobanuro hamwe no kwihanganira
Ibikoresho byihariye Urugero
| byumubiri | rwibitekerezo |
| Ubucucike bwa polyethlene | Umushinga munini ukurikirana, ibice byijimye kugirango ubeganje |
| PolyproPylene | Urukuta rumwe, ubunini bwa radii |
| Nylon 6/6 | RIBBING yo gukomera, amafaranga agenga ubuhehere |
Intambwe ya 5: Isesengura ryubaka
Gukoresha software ya CAE kubisesengura
Porogaramu ihabwa mudasobwa (cae) igereranya uruhare rukomeye mugice cya plastiki kigezweho. Ifasha abashaka:
Ibikoresho bya CAE birimo ibibuga, bigana, na Abaqus.
Kwipimisha mubihe bibi cyane
Isesengura rifite imbaraga zirimo gukurikiranya imico myiza kubibazo bikabije:
Imanza ntarengwa
Ubushyuhe bukabije
Ingaruka na Svunigue Scenarios
Ibipimo byerekana imiti
Izi ngero zifasha gufungura intege nke zishobora kuba mbere yumubiri.
Igishushanyo mbonera gishingiye kubisubizo byo gusesengura
Isesengura Ibisubizo biyobora uburyo bwo kwerekana uburyohe:
| Gusesengura | ibisubizo byo gushushanya |
| Kwibanda cyane | Ongeraho Amazu cyangwa Gussets |
| Gutandukana cyane | Ongera urukuta rwuzuye cyangwa ongeraho imbavu |
| Ubushyuhe | Hindura geometrie kugirango itandukane neza |
Iyi mikorere irakomeza kugeza igishushanyo cyujuje ibipimo byose bikora mugihe cyo kugabanya imikoreshereze yibikoresho no muburyo bugoye.
Kwemeza igishushanyo mbonera kijyanye nibisabwa
Nyuma yo kwemeza, abashushanya bagomba kugenzura:
Kurangiza-Koresha Ibipimo ngenderwaho biracyahura
Gukora Gukora Gukora ntibikomeje kuba byiza
Intego zabigenewe ziragerwaho
Impirimbanyi hagati yibi bintu akenshi bisaba ubucuruzi nibibazo byo gukemura ibibazo.
Ibitekerezo by'ingenzi:
Ibisabwa
Ibipimo byiza
Kumenyekanisha
Gukora umusaruro
Intambwe ya 6: Guhitamo ibintu byanyuma
Kwiyemeza kubintu byibanze
Kuri iki cyiciro, abashushanya bagomba guhitamo ibikoresho byibanze igice cya plastiki. Iki cyemezo kigomba gushingira kuri:
Imikorere mubisesengura
Ibitekerezo byo gukora
Ibiciro-byiza
Igihe kirekire kuboneka
Ibikoresho byatoranijwe bihinduka intego yo kunonosorwa no gutegura umusaruro.
Kubungabunga Amahitamo yo Kwiruka
Mugihe wiyemeje ibikoresho byibanze, ni ubushishozi gukomeza ibindi bikoresho. Iyi backups ikora nka:
Gahunda ziterwa nibibazo bitunguranye
Amahitamo y'ibicuruzwa bizaza
Ubundi buryo bwo kuzigama
Abashushanya bagomba gukomeza amakuru arambuye kuri ubwo buryo bwose mugihe cyiterambere.
Ibitekerezo byubukungu nibikorwa
Guhitamo ibikoresho byanyuma biringaniza ibintu hamwe n'imikorere
| byubukungu | ikoresha |
| Ikiguzi cyibikoresho | Imbaraga za mashini |
| Amafaranga yo gutunganya | Kurwanya imiti |
| Umusaruro | Ubushyuhe |
| Ibiciro byubuzima | Imico myiza |
Abashushanya bagomba gupima izi nzira yo guhangana kugirango babone igisubizo cyiza.
Uburyo bwa Semi
Kugirango usuzume ibikoresho, sisitemu yo gutanga amanota cyane irerekana ntagereranywa:
Menya ibipimo ngenderwaho
Shinga ibiro kuri buri gipimo
Ibikoresho bifatika kurwego rwumubare kuri buri gipimo
Kubara amanota aremereye
Gereranya amanota yose kugirango umenye neza
Ubu buryo butanga uburyo bwo guhitamo ibintu, kugabanya kubogama.
Urugero rutanga amanota:
Imbaraga za Tensile: Ingingo 0-10
Igiciro kuri buri gice: Ingingo 0-10
Gutunganya byoroshye: Ingingo 0-10
Ingaruka y'ibidukikije: Ingingo 0-10
Intambwe 7: Guhindura igishushanyo cyo gukora (DFM)
Gutera inshinge kubitekerezo
Gutera inshinge birimo ibyiciro bitanu bikomeye:
Kuzuza
Gupakira
Gufata
Gukonja
Gutanga
Buri cyiciro gisaba guhindura ibintu byihariye kugirango ubeho neza:
Umushinga ukurikirana: Korohereza gukuraho igice
RADII: Kunoza imigezi no kugabanya imihangayiko
Imyenda yubuso: Gutezimbere no kudatungana
Ibishushanyo mbonera byo gusiga inshinge
Urukuta
Urukuta rumwe nicyness ni ngombwa mu gukumira inenge:
Irinde ibice byinshi: birashobora kuganisha ku kimenyetso na Warpage
Komeza Guhuza: Mubisanzwe muri 10% yubunini bwa Nominal
Kurikiza amabwiriza yihariye: Mubisanzwe kuva kuri 0.04 'kugeza 0.150 '
Urubavu rushimangira
Imbavu zishimangira ibice utayongereye muri rusange:
| ngenderwa | inama |
| Uburebure | ≤ 3X urukuta |
| Ubugari | ≤ 5-0-0.75x Urukuta |
| Gushyira | Perpendicular kumihangayiko nkuru |
Gushyira imbere
Ahantu ikwiye irembo ryemeza ibintu byiza byo gutemba no kugabanya kugabanuka:
Ejector pin
Igenamigambi ryo hambere rya Ender Ahantu ari ngombwa:
Kurohama
Gukemura ibimenyetso birimo bikubiyemo:
Gushushanya umuyoboro ukonje
Guhindura Igitutu nigihe
Gushyira mu bikorwa Gazi cyangwa tekinike yo gutera inshinge
Imirongo yo gutandukana
Gufatanya nibibumbo kugirango uhindure umurongo wo gutandukana:
Ibiranga bidasanzwe
Igishushanyo mbonera cyibiranga:
Gusiba: Koresha ibice cyangwa ibikorwa byometse cyangwa ibikorwa
Umwobo: Shyiramo ibipimo bikwiye hamwe n'ahantu
Ibikorwa byo kuruhande: Kuringaniza ibintu bigoye hamwe nibibazo byibiciro
Intambwe ya 8: Prototyping
Akamaro ka prototyping yo kugenzura
Prototyping igira uruhare rukomeye mugusuzuma igishushanyo mbere yumuntu wuzuye. Iyemerera abashushanya nabakora kumenya ibibazo bishobora kuvuka mugihe cyo gukora cyangwa mubikorwa byibicuruzwa. Mugukora prototype, amakipe arashobora kwiyumvisha ibicuruzwa no gusuzuma imikorere yacyo mubihe byisi.
Kumenya ibibazo byo gukora no gukora
Prototyping ifasha kudashaka inenge nk'ibipimo ngenderwaho, ibintu bibi, cyangwa uduce dukunda gutsindwa. Kumenyekanisha hakiri kare byemeza ko bishobora gukosorwa mbere y'ibikoresho bihenze. Ibibazo bimwe bisanzwe prototypes bifasha kumenya harimo:
Imirongo
Itsinda
Kurohama
Intege nke
Uburyo bwa prototyping
Hariho uburyo bubiri bwingenzi kubice bya plastike:
3D Gucapura
Ubu buryo butanga uburyo bwihuse, buhendutse bwo kubyara prototypes. Nibyiza kwiyumvisha igishushanyo no kugerageza imikorere yibanze.
Umubumbe muto utera ubunini
kuri ubu buryo bigereranya cyane inzira yanyuma. Byakoreshejwe kugirango byemeze ibishushanyo mbonera nibikorwa mubihe nyabyo.
Kwipimisha prototypes kubidukikije
Prototypes igomba kugeragezwa kubibazo bitandukanye kugirango hategurwe igishushanyo cyiteguye kubyara. Kwipimisha bifasha kumenya:
Umutwe w'ivuru - Ingingo aho gutembera kwa plastike guhura mugihe cyo kubumba, hashobora kugabanya imitekerereze.
Ingabo - Ubukonje budasanzwe butera kugoreka.
Ibimenyetso bya SOK - Desression byakozwe ahantu hanini bitewe n'ubukonje budashira.
Imbaraga nukurira - kwemeza igice gihuye nibisabwa byimikorere munsi yumutwaro.
Kumenya hakiri kare ibibazo byo kugabanya ibikorwa
Mu kumenya no gukemura ibibazo mugihe cyicyiciro cya prototyping, amakipe arashobora kugabanya cyane gukenera gukenera ibikorwa bihenze. Gufata ibibazo hakiri kare bifasha Streamline umusaruro no kwemeza ibicuruzwa byanyuma byujuje ibishushanyo byose nibikorwa.
Intambwe 9: Ibikoresho no Gukora
Kubaka mbere yo gukora umusaruro nigikoresho cyumusaruro
Inzibacyuho kuva mu rutonde rwo gukora impeta mu rwego rwo gukora imiti myiza myiza. Iyi nzira ikubiyemo:
Igishushanyo cyibikoresho: Guhindura igice geometrie mubice bya mold
Guhitamo Ibikoresho: Guhitamo Ibyuma Bikwiye Gutura
Ibihimbano: Gukoresha neza imyuka ya mold na cores
Inteko: Kwinjiza imiyoboro ikonje, sisitemu ya ejector, n'amarembo
Abakora mold akenshi batangira akazi k'ibanze kubikoresho byasangwa hakiri kare kugirango babike umwanya.
Igikoresho cyo gukemura
Kwipimisha bikomeye no kunonosora kubumba neza neza imikorere myiza:
URUBANZA RUKORESHEJWE: Menya kandi akemura ibibazo mugice cyihariye
Isesengura ryimpano: Kugenzura niba ukurikiza ibisobanuro
Isuzuma ryo Kurangiza: Suzuma no kunoza ibice aesthetics
Guhindura kwimari birashobora kubamo:
| Tanga | igisubizo gishobora |
| Flash | Hindura umurongo cyangwa kongera imbaraga za clamp |
| Amafuti magufi | Kumenyera igishushanyo cyangwa kongera umuvuduko wo gutera inshinge |
| Itsinda | Gutunganya imiterere ya sisitemu yo gukonjesha |
Gutangiza inzira yo gukora
Ibikoresho bimaze gusuzugura, umusaruro urashobora gutangira:
Inzira ya parameter yo guhitamo
Uburyo bwiza bwo kugenzura ibikorwa
Umusaruro wo gutanga umusaruro
Ibitekerezo byingenzi mugihe cyambere:
Igihe cyccle Optication
Igipimo cyo gukuramo
Bihamye igice cyiza
Imyitozo myiza kubishushanyo mbonera
Uburyo bwo gufatanya
Kwishora imari na injeniyeri hakiri kare muburyo bwo gushushanya butanga inyungu zikomeye:
Tekinoroji
Koresha ibikoresho bya software byateguwe kugirango utezimbere ibishushanyo:
Porogaramu ya CAD: Kora neza 3D Moderi
Isesengura rya Mold Pattern: Kwigana inshinge
Ibikoresho bya fea: Gusuzuma imikorere yububiko
Izi nsengero zifasha abashushanya kumenya no gukemura ibibazo mbere ya prototyping.
Gukoresha-Gukoresha
Shyira imbere ibicuruzwa bigenewe ibicuruzwa byose bishushanya
| Ibitekerezo | : |
| Imiterere y'ibidukikije | Ubushyuhe, imiterere yimiti, UV Imirasire |
| Gupakira Scenarios | Imbaraga zahagaze, zifite imbaraga, imbaraga |
| Ibisabwa | Inganda-ibipimo byihariye, amabwiriza yumutekano |
Gutegura hamwe no gukoresha neza bireba imikorere myiza no kuramba.
Kuringaniza ibintu by'ingenzi
Igishushanyo mbonera cya plastiki gisaba uburimbane bworoshye:
Igiciro: Guhitamo Ibikoresho, Ibikoresho byo gutunganya
Imikorere: imitungo, kuramba
Gukora: Korohera umusaruro, igihe cyizunguruka
Haranira guhuza ibintu byiza nkibi kugirango ukore ibicuruzwa byoroshye.
Prototyping hakiri kare
Gushyira mubikorwa prototyping hakiri kare ibishushanyo:
Ubuhanga bwihuse prototyping
Koresha uburyo bwo kwerekana prototyping uburyo bwo kwihutisha iterambere:
3d icapiro: Guhindura vuba kuri geometries igoye
Kuzirika kwa CNC: Guhagararira neza ibikoresho byanyuma
Silicone Molding: Igiciro-cyiza kubisate bito
Ubu busobanuro bufasha byihuse ibishushanyo hamwe no kwemeza isoko.
Umwanzuro
Igishushanyo cya plastiki Igishushanyo kirimo intambwe nyinshi zingenzi. Duhereye kubisabwa gukora nyuma yanyuma, buri cyiciro ni ngombwa.
Uburyo butunganijwe butuma ibisubizo byiza. Iraringaniza imikorere, ikiguzi, no kunonda neza.
Ibice bya plastike byateguwe neza bitanga inyungu nyinshi:
Porototype kwemeza no kugerageza bito ni ngombwa. Bafasha kumenya ibibazo hakiri kare, gukiza igihe n'umutungo.
Turashishikariza abasomyi gushyira mu bikorwa ubu bumenyi mumishinga yabo. Ukurikije izi ntambwe, urashobora gukora ibice bya plastiki.
