Shear baƙin ƙarfe squurs sune ainihin mashin a cikin Majalisar masana'antu na zamani kuma yana samar da zaɓuɓɓuka da yawa don ɗaukar ƙarfe. Tabbataccen tsarin ya haɗa da sikirin yatsa na kai, Hex reshed tagulla na karfe, siliniyõka na kai wanda aka ba da kwastomomin karfe, da kuma sauran kayan kwalliya na kayan kwalliya waɗanda ke ba da sabis na kwarai a yawancin masana'antar masana'antu.
A cikin dukkan al'amuran, wani lokacin ka zabi tsarin zare na zaren, da lokacin farin ciki kayan zai iya zama, da sauransu. Wajibi ne don sanya kanku tare da sigogi da kuma ikon yin waɗannan abubuwan don samun nasarar babban taro.
Wannan shafin zai bayyana ma'anar, halaye, halaye da samar da takardar ƙarfe na takarda, kuma ba da shawarwari kan abin da abu ya fi dacewa ga cin nasara. Saboda haka, bari mu bayyana mahimmancin siffofin zaren, kayan da hanyoyin shigarwa a masana'antu.
Menene sikelin karfe?
Takirma na zanen karfe sune ainihin nau'ikan masu ɗaukar hoto waɗanda aka tsara don shiga kan zanen ƙarfe ko wasu kayan bakin ciki tare ba tare da buƙatar girka kowane ramuka ba. Irin waɗannan abubuwan da aka yi da babban daidaito kamar yadda kewayon da ke kaifin da ke kewayawa daga tip da kai tsaye shigar da kuma ɗaukaka kai tsaye ba tare da wani kayan haɗin da aka kara ba.
Tsarin Taro na Shafukan Sheet
Takardar ƙarfe na zane suna da asali na kai. Rami, sau da yawa ana kiranta shi azaman matukin jirgi, ba lallai ne a yi amfani da tsarin kwantar da hankali ba wanda yake nisantar da rami a cikin siffar na. Hanyar haka take tare da hakoma da kuma ɗora matakai a cikin kawo abubuwan da aka gyara cikin sauri ga kai kanka ko kuma aikin aikin aiki a samuwar.
Game da nau'ikan dunƙule da aka samar da su
Zamun zaren sun bambanta sosai ga aikace-aikace iri-iri. Duk da yake sukurori na nau'in A suna da babban fewan tsinkayen da suka dace da kayan laushi kamar yadda ake amfani da su, nau'in Scribers na zamani sun dace da kayan wuya kuma suna da ƙoshin da wuya. Kuskuren zaren yana da yawanci tsakanin abin da aka lissafta rami na zaren ana lissafta don matsakaicin zaren riƙewar tsaro shine digiri 45-60. Akwai abubuwan da ake kira da suke kira da sikirin-form-foring wanda ke taimakawa ba tare da yankan wani abu ba, ya sake kiran wasu samar da su sosai tukwane.
Sukurori a cikin taron karfe
A cikin aikace-aikacen taro na karfe, ana ma'anar aiwatar da sikirin dabaru ta hanyar takamaiman halaye waɗanda takamaiman halaye ya kamata ya mallaka. Nau'in kai: Pan, lebur, ko Hex, yana tantance hanyar tuƙi ta aiki da kuma halayen rarraba ɗumbin jiki. Tsarin diss, ya kasance Phillips, murabba'i ko soket na Hex, yana shafar ingantaccen canja wurin Torque. Abubuwan da aka yi amfani da su sun haɗa da ƙarfe mai ƙarfi kuma tare da kayan kwalliya daban-daban kamar zinc ko chromen plating don tabbatar da juriya don tabbatar da yanayin muhalli.
Yaya zanen karfe suke amfani da shi?
Haɗin ƙimar kayan aikin kimiyya da albarkatun kimiyya suna haifar da amfani da amfani da ƙirar ƙarfe na takarda. Shigarwa Waɗannan suxukan suna haifar da ingantacciyar alaƙa a gaban da ke tattarawa da kuma kawar da wasu kayan.
Shiga saman karfe
Wurin da aka yi amfani da shi zuwa dunƙulen wayoyin shigarwar ciki shine ƙarfin juyawa, wanda ke yin aikin na shiga cikin yadudduka na ƙarfe. A kowane irin dunƙule na lamba tare da farfajiya, akwai madaidaiciyar haske mai ban sha'awa kamar yadda tsakanin digiri ashirin da biyar zuwa talatin da biyar. Tare da dakaru, wannan ma'anar yana shiga cikin farfajiya yana tura kayan baya yayin rage bayyanar mai burr. A yankan subutes a yanka a bayan ƙarshen dunƙule ba tare da tura kayan da aka bushe ba tare da haifar da clog da ba da damar sauƙi shigar azzakari cikin sauri.
Zaren don sadarwar abu
A wani lokaci na dunƙule dunƙule a cikin, zaren sa suna hulɗa da haɗin ƙarfe kuma wannan hanya ana kiranta da suttura. Sukurori da kuma ƙwallon ƙafa suna sanye da zaren waje; Kuma ana kiranta ciki wanda ke da cibiya a cikinsu. Ba a yi amfani da kayan masana'anta na karfe ba lokacin da aka yi amfani da dunƙulen rotary kuma ba a yi amfani da dunƙulen rotary ba su inganta matsin lamba na ƙarfe na kusa. Ci gaban zaren yana tare da madaidaicin rami da kuma kusurwoyin flank wanda ke haifar da injin hana ko da motsi na ruwa ko radial.
Torque a cikin ƙarfe da yawa
Bayan haka, lokacin da yake da ƙarfi a sama, ba sabon abu bane a aiwatar da Torque saboda ƙarfin juyawa idan aka yi shi a lokacin da ake ba da izinin yin amfani da azurfa. Racoo na Torque zuwa matsa dunƙule bakin zaren dunƙulewa na zaren da aka ƙaddara shi da kusurwar Helix da kuma saman fronic. Misali, yayin shigarwa na irin wannan kayan, wajibi ne a aiwatar da wani adadin adadin da ya kamata ya riƙe sashin da yake komawa zuwa ga mold. Dukansu suna da tsauraran abubuwan da martani da aka zana ta hanyar dunƙule da kuma kayan aikin da ke cikin Tandem suna kirkirar kayan aiki, wanda ke ƙuntata kan tsaurara.
Daban-daban iri zane na zanen karfe
Akwai nau'ikan nau'ikan zane-zanen ƙarfe waɗanda aka yi musamman don tsarin tsarin duniya daban-daban da dalilai masu dacewa. Bambanci a cikin sigogi kamar tsarin zare na zaren, da ƙira, da kuma sanyi na kai yana da tasiri akan halayen aikin su. Anan ga cikakken jerin nau'ikan da aka fi amfani dasu:
1. Rubuta zanen
Fasali: A yanke dunƙule tare da kaifi mai kaifi waɗanda suke da yawa flaked ba; yana da ƙarewa. kusurwar matsakaici na zaren.
Tsara: Share sarari tsakanin zaren, wanda aka bayar don kayan da ke gudun hijira.
Aikace-aikace: Take na bakin ciki karafa, ƙarfe masu laushi, aluminum hadin gwiwa.
Rubuta kayan kwalliya masu gudun hijira domin ƙirƙirar nasu zaren sama maimakon yanke su. An ba da izinin kusurwa ta Ken tare da kaifin tip yana ba da gudummawa ga sauƙi shigar azaffun azanci ba tare da matsanancin ƙwayar ƙarfe ba. Waɗannan dunƙulen suna samar da kyakkyawan aiki har ma a cikin kayan bakin ciki suna yin ƙwayoyin cuta da amfani don haɗuwa da Janar Karfe inda kaji ne tsakanin 0.125 zuwa inci 0.125 zuwa inci.
2. Nau'in b
Fasali: Kyakkyawan zaren; lebur da kuma rasawa kai; Screck look da kuma siffar injin mashin.
Design: Bayanin Sanarwar Zefen ACIN
Aikace-aikace: Metals, da aka riga aka buga ramuka, abubuwan da suka dace tare da madaidaicin.
Nau'in b sukayi da zaren da ke da zoben inji. Relands su taimaka wajen kirkirar saiti na kara a lokacin da aka sanya shi cikin kayan wuya. Saboda yawan adadin zaren da incch saboda finema rami na dunƙule, ana inganta juriya da juriya tare da juriya ga rawar jiki. Wadannan nau'ikan sukurori suna aiki sosai a aikace-aikace inda abin da zai iya tattare cewa sassan suna tattare da su a cikin amfani ko da bayan hawan keke.
3. Rubuta AB sukuran
Abinbori: Hybrid tsakanin nau'ikan A da B
Bayani: Sharp aya tare da kyawawan zaren
Amfani: Tsarin aiki tare da yadudduka da yawa; Tsarin da suka ƙunshi kayan daban-daban
Rubuta AB sukurori sabuwar irin baƙin ƙarfe ne. Nau'in abin da ya shafi wannan hanyar da waɗannan sukurori ke ɗaure abubuwa daban-daban na kayan. Sakamakon wannan ƙirar kirkirar, yana ba da ingantaccen sauri har ma da shimfidar bakin ciki da kayan kwalliya na matsakaici ba tare da daidaita yanayin yanayin ƙasa ba.
4. Hex Aster kai
Kaddarorin: Shugaban dunƙule shima yana aiki kamar Washer; dunƙule kai na nau'in hex
Gini: tare da kai da wani mai wanki
Yana amfani: Shiga kaya mai nauyi da kuma a cikin kayan tsari na waje
Hex Washer kai flunks suna da fa'idar yin aikin robar tuƙuru yayin da a lokaci guda ke inganta rarraba kaya. Yunkurin da aka gina a cikin dunƙulen yana kawar da bukatar Ormer na waje ba tare da daidaita aikin ta a farfajiyar matsin lamba ba. Waɗannan dunƙulen suna ba da kyakkyawan aikin Torque kuma suna da kyau don amfani da yanayi inda ake buƙatar taimakon ku na yau da kullun.
5. Panƙwaran kai
Fasali: low zagaye; Kasancewar mai lebur
Tsara: daidaita kai zuwa shaft rabo
Aikace-aikace: fannonin ruwa; Lokacin da duba mahimmanci
Ana yin zane-zanen kafa a cikin hanyar da take amfani da su da faranta wa ido. Shafin kai na silinda yana taimakawa rage haɗarin ingarfafa amma har yanzu ya sami dama kalli. Wadannan nau'ikan skrup suna aiki mafi kyau a aikace-aikacen inda kuke buƙatar datsa da tsabta a cikin matsakaicin cikin tsarin ba tare da lahani ga taron jama'a ba.
6.
Fasali: rawar dicnt tip; Hardness M karfe dunƙule
Tsara: Gina Yanke Flutes tare da rawar soja bit
Aikace-aikace: Babu buƙatar matukin jirgi; mutum zai iya rawar jiki kai tsaye zuwa karfe
Tare da yin hakowar ƙarfe masu hakowa, amfani da rawar soja kafin ya zama abin da ya gabata. Pasinth na musamman yana ba da damar amfani da waɗannan scors na ƙarfe a wannan matakin na farfajiya suna iya yanke yayin kasancewa da damar harba cuttings ta hanyar ban sha'awa. Irin waɗannan na'urori sun raba shi gaba ɗaya kuma kuɗin da aiki ya ƙunshi musamman a cikin yanayin taro wanda ya ƙunshi babban taro da babban taro inda Aminta ya kasance mai aminci.
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Fasali na yau da kullun: kaifi subs zaren, nuna ko tagulla tip, salon kai da yawa
Umurnin aikin aiki: Bayanin aiki na zare tare da tsagi don ƙetarawa abu
Yi amfani: Maɓallin Gidan Gidan Gidan Karfe, akwatunan lantarki, da kuma dafa abinci na iska na iska
Lokacin da ake amfani da takalmin ƙarfe na kai, sun yanke zaren kansu. Tukin wannan mafi ban tsoro shine yawanci hanawa don barin shigar azzakari cikin daskararrun kayan da ba a tsallake rami ba. Irin waɗannan sassan suna taimakawa wajen yin taro yayin da suke yin ayyuka da yawa waɗanda aka yi a mafi yawan aiwatarwa farawa. Wannan yana haifar da ragi mai amfani cikin aiki har ma da farashin samarwa a cikin masana'antun ƙara.
8. Hex ya kai jan karfe na karfe
Kaddarorin: 100% jan karfe; hex tuki; babu masara
Tsarin jiki: Tsarin Hannun Zango don haɓaka da sauƙaƙe aikin lantarki
LAMES: Tashin Taro na Tafiya, Jirgin Ruwa, Masana'antu yana aiki da ƙarfe
Hex ta kai jan karfe na ƙwayoyin cuta suna da tsada sosai amma kada ku sha wahala daga lalata galvanic. An gina su da ƙarfe wanda yake na 100% tsarkakakke. Waɗannan suna kan buƙatu na musamman kamar yadda fuskokin musamman, waɗanda suke da duka biyu na inji da aikace-aikace a duk lokacin da kayan aikin su na yau da kullun.
9.
Fasali: Hardened rawar soja. yankan subutes; babban karfin karfe
Tsara: Hadaddiyar da aka yi amfani da su don rawar soja don rawar soja
Aikace-aikace: An yi amfani da shi don shigarwa na rufin ƙarfe, Haɗuwa da ƙarfe, samar da motoci
Hanyoyin tuki na kai don shinge na takarda an tsara su azaman na'urar tare da ayyuka guda biyu: don rawar jiki da don dunƙule. An tsara lokacin rawar jiki don yanke su a cikin saman kauri ba fiye da kashi ɗaya cikin huɗu na inch ba. Abubuwan da ke yankan suna share kwakwalwan kwakwalwar daga yankin da aka yi. Wannan nau'in na'urar tana rage yawan ayyukan da aka yi don ɗaukar hakoma tun ba ake buƙata ba, saboda haka yana buƙatar lokacin shigarwa ta kusan rabin lokacin idan aka kwatanta da dabarun sauri.
10. Bakin karfe na zane-zanen ƙarfe
Fasali: 304/316 aji bakin karfe; mahara manyan sifofi; Kyakkyawan juriya ga lalata
Tsara: Passarestace farfajiya; Inganta bayanin martaba
Aikace-aikace: Kayan aiki don sarrafa abinci, abubuwa na waje, tsire-tsire don masana'antar ƙwayoyin cuta
Bakin karfe na karfe sculasy suna da kyawawan kaddarorin, suna yin su da amfani sosai a cikin irin waɗannan yanayi. Kasancewar bakin karfe bakin karfe, purtenersed manya daga cikin wadannan nau'ikan kayan suna gabatar da juriya na lalata da hadawa. Wadannan masu yanke masu rauni ba sa kiyaye datti, kuma ba su rasa tsarinsu na tsarinsu ba, yana sa su taimaka wa kasuwancin da abokan ciniki ba za su iya biyan kayan da za su lalace ba.
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Fasali: Low-bayanin martaba zagaye kai; tsarin motsa jiki na ciki; Zaɓuɓɓukan ado na ado
Tsara: Mawaki mai laushi mai laushi; Aure-ire-uniful
Aikace-aikace: Maɓuɓɓuka na Kayan Gida, samfurori masu amfani, bangarorin gine-gine
Button Takaran kantin ƙarfe sukurori ya hada karfi mai aiki tare da roko na ado. Bayanan kai tsaye kai tsaye yana rage girman kai yayin samar da cikakkiyar isasshen abin da ya dace da rarraba kaya. Wadannan makarantan sun fi dacewa a aikace-aikace inda al'amuran bayyanar, suna ba da layin tsaftacewa da kuma karewar kwararru yayin da ke riƙe da kayan aikin injin.
Yadda za a zabi zane-zanen ƙarfe?
Zabar sandunan ƙarfe na dama ya ƙunshi tunani game da nau'in zaren da ya dace da takamaiman yanayin aikace-aikacen da kuma rigunan ana nufin yanke ko samar da zaren.
Ma'aunin zare zare
La'akari da dalla-dalla da zare a cikin zaɓi na zaɓi mai ban sha'awa yana da mahimmanci. Yawan zaren kowace inch ko tpi yana buƙatar dacewa da wuya da kuma kauri daga kayan. Daga cikin wasu fa'idodi, kyawawan zaren da ke da bayanai na 24 zuwa 28 tpi suna ba da yanki mai rauni, yayin 20 tpi, sun fi dacewa da raguwar tsallaka a cikin kayan da suka haifar. Wannan yaduwar juzu'i na waje ko ƙananan diamita da aka yi amfani da shi wajen bincika tsawon saiti tsakanin dunƙule da kuma sashin namiji.
Sukurori don kayan kauri
Koyaya, kauri daga kayan da dunƙule tsawon ciki har da zaren zaren dole yayi daidai da. Ana samun mafi kyawun tsayin tsinkaye lokacin da cikakkun zaren uku suka wuce ɓangaren kayan ƙarshen ƙarshen. Don zanen gado don ɗaure, tsawon saiti na dunƙule yawanci ya bambanta daga 1.5 sauyi na kayan. Wannan yana tabbatar da cewa zaren zai isa cikin lambobi kuma ana rarraba kayan lodi ya rarraba a fadin haɗin gwiwa.
Mayafin da ke kiyaye tsatsa
Don saduwa da muhalli mai kyau, zaɓin da aka dace da murfin yana da kyau. Ba wai kawai don dalilan wannan kwarewar da Zine ta ba ta yin amfani da tsarinsa na cikin gida ba a matakan da suka fi jin daɗi. Koyaya, mutum zai iya zuwa yanke shawara cewa kawai galvanizing mai zafi zai zama matuƙar kariya a lalata. Bakin karfe sukayi, sam a cikin maki 304 da 316, suna da tsayayya sosai ga lalata jiki musamman a cikin yanayin ruwa. Hakanan yana yiwuwa a sami ƙarin kariya ta amfani da kayan kwalliya na musamman kamar su zinc-nickel, waɗanda suke da karuwa sosai daga sawa don mahalli.
Ƙarshe
Teamungiyar MFG tana tsaye a kan farkon fasahar fannonin, sauya juye na samar da karfe ta hanyar sarrafa kai da kuma daidaitaccen injiniya. Tsarin keɓaɓɓun masana'antar-da-art-da-artletit suna haɗuwa da karancin CNC na yankan abubuwa masu inganci tare da tsauraran daidaitattun ladabi, tabbatar da kowane dunƙule ya dace da bayanai.
Tare da ingantaccen fasaha-Rolling, Ingantaccen Tsarin Jiyya, da tsarin sarrafa zafi mai sarrafa kansa, muna isar da cikakkun abubuwa waɗanda suka wuce matakin ƙa'idodin masana'antu. Taron mu na da kyautar da aka yi na masana'antu tana bunkasa amincin cewa bukatun masana'antar zamani. Tuntube mu a yanzu!
Tambayoyi akai-akai (Faqs) game da zanen karfe
Tambaya: Waɗanne keɓaɓɓun zanen karfe daga maƙaryata gargajiya?
Mafi mahimmancin bambanci shine injiniya na tarkuna a kan sukurori da yanayin dacewa da su a wurin. A ina zanen ƙarfe ƙarfe ke da saiti mai kaifi wanda ke da mahimmanci m.
Tambaya. Ta yaya zan ƙayyade mafi kyawun girman mai ɗaukar hoto don aikina?
Don darajar nasara mafi girma, zaɓi zaɓi mai saurin ɗaukar hoto aƙalla sau uku tsawon abin da za a haɗe tsakanin ƙarshen da ya shimfiɗa. A lokacin da la'akari da jimlar siket ɗin, wanda ya isa bai taɓa mantawa da ƙara ƙara kauri ba. Hakanan ana bada shawarar ƙara akalla ¼ '.
Tambaya: Me yasa wasu ma suka zama 'har ma da' Asymmetric's zane-zanen ƙarfe na zanen ƙarfe suna da bambancin kaddarorin?
Irin wannan asymmetry a cikin zaren ana buƙatar tunda dole ne su zama da kyau ba kawai don m metals. Don haka, rubuta a zaren bakin ciki don ƙarfe masu laushi da kuma akasin haka, zaren mai kauri wanda zai iya amfani da ƙarin iko don tsayayya da shi daga mirgine.
Tambaya: Menene ƙimar ƙimar Torque lokacin shigar da takalmin ƙarfe?
Kamar yadda girman sikelin da ka kauri ya bambanta, matakin kyamarar hoto kuma yana canzawa. Don skurs na girman takwas da aka yi a 18 ga. Karfe, matsakaicin Torque wanda ba ya haifar da wani lalacewar yankin socke shine 20-25 inch-fam, wuce kima wanda zai haifar da titin dunƙule don ƙasƙantar da ƙwayoyin cuta don ƙasƙantattu.
Tambaya: Ta yaya mutum zai iya hana lalata a cikin aikace-aikacen waje?
Zaɓi nau'in dama na dunƙule tare da kayan haɗin gwiwar ƙarfe: zinc plating sandunan ƙwayoyin cuta na waje don ɗakunan ruwa na waje don yanayin zafi na waje don yanayin da mai wahala.
Tambaya: Me yasa ake yin zane na zane-zanen ƙarfe a lokacin shigarwa?
Abu daya da ake ci karo da lanƙwasa dunƙule a karkashin damuwa mai yawa, wani mummunan rami ko mummunan rami ko mummunan aiki. Wani sashi mai mahimmanci na matsalar canza yanayin shine kasancewar kayan aikin da ya dace da kuma kula da axin.
Tambaya: Menene shekarun ci gaba ya kamata in yi amfani da hawan harkar kanta game da daidaitattun zanen karfe?
Lokacin da akwai kayan da ba ya wuce rubu'in shiga cikin kauri kuma ya zama da wuya a yi rawar soja a ciki, ya dace mu ci gaba da amfani da sakin hawan kai. Tare da kayan da ke bakin ciki, mutum na iya samun sakamako mafi kyau ta amfani da ƙa'idojin ƙuntata ko lokacin da ake yin rami mai kyau.
Tambaya. Yaya kuka fahimci tasirin farar zaren da diamita akan cigaban aikin wasan kwaikwayon?
A cikin kayan aiki mai wuya, babban lemp zaren (24-28 tpi) an yi shi ne domin mukuraye na iya riƙe na tsawon lokaci, kuma kamar yadda mafi girma dunƙule diamider yana da karancin tiyata. Haɗa maƙasus da kayan aikin juriya, da kuma saukarwa da injin.
Tambaya: Lokacin shigar da zanen karfe, Wane irin ra'ayi ne ke buƙatar la'akari da shi?
Sanya ci gaba; Kariyar ido da safofin hannu dole ne. Aika na'urorin share abubuwan da suka dace cikin yankin yankin don sauƙaƙe tsarin shigarwa na masu shiga.
Tambaya: Me ya kamata a yi fiye da ɗaya mai nasara Layer na abubuwa?
Cire takardar (s) ƙirƙirar ƙarin abubuwan haɗin gwiwa wanda, lokacin da zai yiwu, yana ba da saman Layer da za a bincika ta hanyar matukan jirgi kuma yana buƙatar ƙarin ƙwanƙolin matukan jirgi. Kasance da jeri na dunƙule yayin da ake sanya shi a cikin bangaren sai na farkon, wanda zai iya wuce iyaka na bangarori.
Don ƙarin tambayoyi, Tuntube mu a yau !
