Ni ubuhe buryo bwo gukora bugenda neza cyangwa bukuraho ibikoresho? Ibiyobyabwenge no Gukora Gukora biratandukanye muburyo bukomeye. Gusobanukirwa itandukaniro nurufunguzo rwo guhitamo uburyo bukwiye.
Muri iyi nyandiko, tuzasesengurwa ibyiza byabo, imbogamizi, hamwe nibisabwa byisi. Uziga guhitamo hagati yubu buryo bubiri kumushinga wawe utaha.
Inganda zo gukora (am) ni inzira itera ibintu wongeyeho urwego rwibikoresho, mubisanzwe bishingiye kuri 3D. Bitandukanye nuburyo gakondo, bikuraho ibikoresho, zubaka ibice kuva gushushanya, kwemerera ibishushanyo mbonera no gukora neza.
Igitekerezo cyo kumarana kuva mu myaka ya za 1980, igihe ikoranabuhanga rya 3D ryatangijwe bwa mbere. Guhanga udushya hakiri kare byari bigamije gufata prototyping, bitanga inzira byihuse, bihendutse yo gukora ibicuruzwa prototypes. Kuva icyo gihe, nkomeje guhinduka mu buryo bunini bw'inganda za porogaramu, harimo n'aeropace, automotive, n'ubuvuzi.
Inganda zinjira zitangirana na cide moderi. Icyitegererezo giciwe mubice bito ukoresheje software. Imashini ndondo noneho yongeraho ibikoresho, igice cya layer, kugeza igihe ikintu cya nyuma cyashizweho. Ibikoresho byakoreshejwe kuva kuri Plastike kugera ibyuma. Ukurikije inzira, irashobora gusaba nyuma yo gutunganya, nko gukora isuku cyangwa gukiza, kurangiza igice.
Ubuhanga bwinshi bugwa munsi yumutaka wa AM, buri wese atanga ibyiza bidasanzwe:
3d icapiro nuburyo buzwi cyane. Yubaka ibintu kubikoresho byo gushyiramo plastiki cyangwa ibyuma. Nibyiza kubice bya Customent na prototypes, birashoboka kandi bihebuje-byiza kuri porogaramu nto.
SLS ikoresha laser kugirango ibikoresho bikozwe muri center, mubisanzwe plastike cyangwa ibyuma, mubice bikomeye. Birazwi kugirango ushyireho prototypes irambye, ikora hamwe na geometries igoye.
FDM ikorana na filime yo mu mashini igaragara binyuze mu kazu kegeranye. Bikunze gukoreshwa muri prototyping no kubyara ibice bitinde bya plastike.
Abasebya bakoresheje urumuri rwa ultraviolet kugirango bakize amazi ya resin mukibaya, bitera ibice nyabyo byoroshye hamwe birangira neza. Bikwiranye nibishushanyo bifatika nibisobanuro byiza.
DMLS yubaka ibice by'icyuma by constring poweri nziza yicyuma ukoresheje laser. Ubu buhanga ni bwiza bwo gutanga ibintu bigoye, bikabije byicyuma byinganda nka aerospace.
Usibye uburyo buzwi busanzwe, ubundi buryo butandukanye burahari:
Binder Jetting : Umukozi uhuza uhitamo kubitsa hagati yifu, gukora inzego zigoye.
Iyobowe ingufu (Ded) : Ubu buhanga bukoresha kwibanda ku mbuga zubushyuhe bwo guswera nkuko babitswe, akenshi bikoreshwa mugusana cyangwa kongeramo ibiranga ibice biriho.
Ibikoresho biri : Ibikoresho byatoranijwe binyuze mu gutontoma kugirango wubake ibice, bikunze gukoreshwa hamwe na thermoplastics.
Indege yibintu : Ibitonyanga byibikoresho byashyizwe kumurongo ukoresheje layer kugirango ukore ibice byasobanutse, akenshi ukoresheje amafoto.
Impaka zikamba : Impapuro zibikoresho zihujwe kumurongo, ubereye ibyuma nibikondo.
TVA PhotopolyBeliBation : Porogaramu Yumuzi Yakuweho Numucyo kugirango ukore ibice bikomeye, hamwe nibisabwa muri prototyping no gutanga umusaruro.
Inganda zinjira (AM) itanga inyungu nyinshi munganda. Izi nyungu zibigira imikino yumukino mumusaruro wagezweho.
Nkoresha gusa ibikoresho bikenewe kubicuruzwa byanyuma. Ubu buryo bugabanya cyane imyanda ugereranije nuburyo gakondo.
Ndi indashyikirwa muguteza imiterere igoye. Irashobora gutanga ibice bidashoboka gukora muburyo busanzwe.
Imiyoboro y'imbere
Imiterere ya Lattice
Imiterere kama
Rapid Prototyping ihinduka impamo. Iremerera byihuse niterambere ryibicuruzwa byihuse.
Prototyping | Prototyping Am prototyping |
---|---|
Ibyumweru kugeza amezi | Amasaha ku minsi |
Intambwe nyinshi | Inzira imwe |
Ibiciro byinshi | Nta gitabo |
Ndimurika mu gutanga umusaruro muto. Ikuraho ibishoboka byose cyangwa ibikoresho bihenze.
Kugabanuka mu myanda isobanura kugirango iramba. Ndimo kubungabunga umutungo n'imbaraga.
Kunywa ibintu bike
Kugabanuka Gutwara abantu
Ikoreshwa ry'ingufu zo hasi mu musaruro
Amfasha ibicuruzwa bidoda kubyo umuntu akeneye. Ibi bifungura uburyo bushya mubice bitandukanye:
Gushyira mu buvuzi
Imitako yihariye
Ibicuruzwa byihariye
Mugihe cyo gukora ibikorwa (AM) itanga inyungu nyinshi, ifite nayo ntarengwa. Gusobanukirwa ibi bikoresho ni ngombwa kugirango usabe neza.
Nkoresha ibikoresho bike kuruta uburyo bwo gukuramo. Uku kubuza birashobora kugabanya imikoreshereze yayo munganda runaka.
Ibikoresho bisanzwe:
Thermoplastics
Ibyuma bimwe
Ceramic
Ndi indashyikirwa mubyiciro bito ariko birata umusaruro mwinshi. Uburyo gakondo akenshi bugera kubunini bunini.
Umusaruro wumusaruro | ndihuta | umuvuduko gakondo |
---|---|---|
Nto (1-100) | Byihuse | Gahoro |
Hagati (100-1000) | Gushyira mu gaciro | Byihuse |
Binini (1000+) | Gahoro | Byihuta cyane |
Kumusaruro mwinshi, am irashobora kuba ihenze. Igiciro kuri buri gice ntabwo gigabanya cyane hamwe nijwi.
Am Ibice birashobora kugira ibisobanuro byo hasi kuruta ibyakozwe. Ubuso bwabo burangiza akenshi bisaba gutera imbere.
Kugera ku kwihanganira kwihanganira biragoye kuri am. Ibi birashobora kuba ikibazo kubice bikeneye gusobanuka.
Ibice byinshi bikenera akazi k'inyongera nyuma yo gucapa. Ibi byongeraho umwanya nibiciro kumikorere.
Intambwe zisanzwe zo gutunganya:
Kuraho Inzego zishyigikira
Ubuso
Kuvura ubushyuhe
Gushushanya cyangwa gutwikira
Inganda zimurika (SM) zitera ibintu mugukuraho ibikoresho biva kuri blok ikomeye. Nuburyo gakondo bukoreshwa mu nganda zitandukanye.
SM Amatariki asubira mubihe bya kera. Ingero zambere zirimo kubaza amabuye no guhumeka. Ibigezweho sm byahindutse hamwe na revolution yinganda, biganisha kubikoresho byiza byimashini.
Sm itangirana nigikoresho kinini. Imashini cyangwa ibikoresho noneho bigabanya ibikoresho birenga kugirango ukore imiterere yifuzwa.
Igenzura rya mudasobwa (CNC) rikoresha amabwiriza ya gahunda yo gukuraho ibikoresho.
Gusya: Gukata ibikoresho ukoresheje ibikoresho byo kuzunguruka
Guhinduka: shusho ibice bya silindrike uzenguruka aho ukora
Gucukura: Gushiraho umwobo mubikoresho
Ubu buhanga bukoresha laser ikoreshwa cyane kugirango bagabanye ibikoresho. Birasobanutse kandi birakora kubikoresho bitandukanye.
Gukata kw'amazi bikoresha amazi yigitutu, akenshi uvanze nibice bibi, kugirango bigabanye ibikoresho.
Gukata plasma gushonga ibikoresho ukoresheje gaze itwara amashanyarazi. Nibyiza gutema icyuma.
EDM ikoresha induru y'amashanyarazi kugirango ikureho ibikoresho. Nibyiza kubinyabuzima bikomeye hamwe nigicucu kitoroshye.
Gusya: ikoresha ibiziga bya ABSISVER KUBA AMASOKO YIZA
Gusubiramo: kwaguka kandi birangira umwobo
Kurambirana: Kugura umwobo hamwe nibikoresho byo gukata ingingo
EDM ikora mugushiraho ibishishwa byamashanyarazi hagati ya electrode hamwe nakazi.
Imbaraga: Kugena ubujyakuzimu
Umuvuduko: Ingaruka zigabanya ubuziranenge
IBITEKEREZO: Ingaruka
Igitutu: Mubisanzwe 60.000 PSI cyangwa irenga
Igipimo cya Abrasive Igipimo: Ingaruka zo gukata umuvuduko nubwiza
Diameter ya Nozzle: Ingaruka zo kugabanya ubugari no gusobanuka
Inganda zimurika (SM) itanga inyungu nyinshi munganda. Izi nyungu zigira uburyo bukomeye mu musaruro wa none.
Sm ikorana nibikoresho bitandukanye:
Ibyuma (Icyuma, Aluminum, Titanium)
Plastike (ABS, PVC, Acrylic)
Abatumirwa (CARBON fibre, fiberglass)
Inkwi
Ikirahure
Ibuye
Ubu buryo butandukanyemerera sM guhura nibikenewe bitandukanye.
SM Blotls mugukora ibice nyabyo. Igera ku bwitonge bukomeye, akenshi nka nto nka santimetero 0.001.
Tekinike | Ubusanzwe Kwihanganira |
---|---|
Gusw | 0.0005 ' |
EDM | 0.0001 ' |
Gukata Laser | 0.003 ' |
Sm itanga ibice hamwe nubunini buhebuje. Ibi akenshi bikuraho gukenera inzira yo kurangiza.
Kubisa byinshi, sm outpaces uburyo bwo kongeramo:
Imashini nyinshi za CNC zikora vuba
Igikoresho cyikora gihinduka kigabanya igihe cyo hasi
Ibikorwa icyarimwe mubice bitandukanye
SM iba myinshi mubukungu mugihe ingano yumusaruro iriyongera. Ibiciro byashyizweho mbere byahagaritswe nigipimo cyihuse cyumusaruro.
Sm kuvura byoroshye ibice binini. Nibyiza ko inganda zisaba ibice:
Aerospace (ibice by'indege)
Automotive (moteri ya moteri)
Kubaka (Ibintu byubaka)
Mugihe inganda zimurika (sm) zitanga inyungu nyinshi, ifite nayo ntarengwa. Gusobanukirwa ibi bikoresho ni ngombwa kugirango usabe neza.
Sm yakuyeho ibikoresho byo gukora ibice. Iyi nzira itanga imyanda ikomeye:
Kugeza kuri 90% yibintu birashobora guhinduka mubihe bimwe
Gutunganya amahitamo birashobora kuba bike kubikoresho bimwe
Kwiyongera ku bidukikije kubera guta imyanda
SM Urugamba rufite ibishushanyo bifatika:
Imyuka y'imbere iragoye kubyara
Imiterere imwe irashobora gusaba setupuke nyinshi cyangwa ibikoresho byihariye
Ibintu bimwe bigoye bishobora kuba bidashoboka ku mashini
Sm akenshi bisaba kwitegura cyane:
Ingaruka | mubintu |
---|---|
Guhitamo ibikoresho | Kutwara igihe |
Porogaramu | Bisaba ubuhanga |
Kurema Ibiremwa | Ikiguzi cyinyongera |
Guhindura ibishushanyo muri sm birashobora kuba bihenze:
Impinduka zirashobora gusaba ibikoresho bishya
Imashini za Regraming zikunze gukenerwa
Gushiraho bihari birashobora guhinduka
Imashini za Sm zisaba abakora ubuhanga:
Gusobanukirwa Ibintu
Ubumenyi bwo gukata umuvuduko no kugaburira ibiciro
Ubushobozi bwo gusobanura ibishushanyo bigoye bya tekiniki
SM Ibikoresho Byangiza Igihe:
Gusimbuza Ibikoresho bisanzwe birakenewe
Ibikoresho byiza-bimaze kuba bihenze
Ibikoresho byambarwa birashobora kugira ingaruka kumiterere
zifata | ibisabwa Inganda | zifata inganda |
---|---|---|
Inzira | Yubaka ibintu wongeyeho ibice | Kuraho ibikoresho kuva igice kinini kugirango ukore ibintu |
Imyanda | Imyanda mike | Imyanda myinshi |
Ibikoresho bisoza | Kugarukira (cyane cyane plastike hamwe nibyuma bimwe) | Intera nini (ibyuma, plastike, ibiti, ikirahure, ibuye) |
Bigoye | Irashobora kubyara cyane kandi bigoye kuri geometries | Byiza bikwiranye na geometries yoroshye ugereranije |
Ukuri | Ntibisanzwe (kwihanganira nka mm 0.100) | Byinshi (kwihanganira gukomera nka mm 0.025 mm) |
Umusaruro | Bikwiranye nibice bito | Nibyiza kubisaruro binini biruka |
Umuvuduko | Gahoro gahoro | Byihuse kubijwi kinini |
Igiciro | Ibiciro byinshi-byiza kugirango bike | Ibiciro byinshi-byiza kubijyanye nibyinshi |
Gushushanya guhinduka | Guhindura Byinshi Kuri Gushushanya | Bike byoroshye kubishushanyo mbonera |
Kurangiza | Akenshi bisaba gutunganya | Irashobora kubyara neza |
Ubuhanga bwo gufata | Bisaba abakora ubuhanga buke | Bisaba abakora ubuhanga buke |
Ibikoresho bigura | Ibikoresho byo hasi byambere | Ibikoresho byo hejuru byambere |
Igikoresho | Ibikoresho bike bisabwa | Ibikoresho byinshi bikenewe |
Kuramba | Birambye kubera imyanda idahwitse | Birambye kubera imyanda yibintu |
IBIKURIKIRA | Irashobora gukora byoroshye ibintu byimbere | Bigoye gukora ibintu byimbere |
Ingano | Mubisanzwe bigarukira kubice bito | Irashobora kubyara ibice binini |
Nyuma yo gutunganya | Akenshi bisaba intambwe nyinshi | Urwego rwo hejuru nyuma yimikorere ya mbere |
Inganda za Hybrid zihuza ibikorwa (am) hamwe no gufata neza (sm). Ubu buryo bugabanya imbaraga zuburyo bushobora, gukora ubuhanga bukomeye mubikorwa.
Inzira ya Hybrid ihungabamo am na sm tekinike:
Yubaka imiterere shingiro
SM Gutunganya kandi birangiza igice
Inyungu zirimo:
Kwiyongera gukurura
Kunoza ibikoresho
Igabana igice cyiza
Urugero Inzira Yatemba:
3d icapa imiterere hafi-
CNC imashini zikoreshwa neza
Igipolonye cyo hejuru hejuru
Inganda zigenda zirushaho kuba indashyikirwa mu turere dutandukanye:
gusaba | Inyungu zo |
---|---|
Igikoresho | Ibishushanyo bigoye hamwe no kwihanganira |
Jigs na Fixture | Imiterere yihariye hamwe ninyuma iramba |
Ibice byo hejuru | Geometries igoye hamwe nibiranga neza |
Inganda zikoresha inzira ya Hybrid:
Aerospace
Automotive
Ibikoresho byo kwa muganga
Gukora ibicuruzwa
Guhitamo uburyo bukwiye buterwa nibintu bitandukanye. Buri gikorwa gitanga inyungu zitandukanye, rero ni ngombwa kugirango uhuze amahitamo yawe asabwa.
Guhitamo ibikoresho bifite uruhare runini. Inganda zinjira (AM) mubisanzwe ikora neza hamwe na plastike hamwe ninama zimwe, mugihe inganda zikuramo (sm) zirashobora gukemura ibibazo byinshi, harimo ibikoresho byinshi, harimo na cyuma, ibishushanyo, ibiti, ibiti, n'ikirahure, ibiti, nibirahure. Niba ukeneye ibikoresho bikomeye kuri-imashini cyangwa kuramba hejuru, sm akenshi ni yo nzira nziza.
Kubishushanyo bifatika hamwe na geometries igoye-nka keomet yimbere cyangwa imbonankubone-ari indashyikirwa, yemerera kwitega ku mutima. SM, mugihe nyabaranga, ashobora guhangana nibishushanyo bigoye cyane. Nibyiza gukwiranye na geometries yoroshye cyangwa hagati aho kwihanganira gukomeye bikenewe.
AM nibyiza ko ari hasi kubunini bwo hagati, nkibisanzwe bya prototyping cyangwa umusaruro muto. Kubyara kinini, sm birakora neza cyane, cyane cyane mugihe bitanga ibihumbi bimwe. Mugihe ingano yumusaruro iriyongera, imikorere-ikiciro cya SM iba isobanutse.
Imishinga isaba umwanya muto wo kubyungukiramo bitewe na setup ntoya no kwihindura byihuse kuva kumurongo. Kugirango umusaruro unini wiruka, ariko, sm urashobora gutanga ibihe byinjira mubyiciro bimaze kuba byuzuye, cyane cyane kubice by'icyuma.
AM imeze neza kubice bito, bigoye, cyane cyane iyo prototyping. Ariko, sm iba myinshi mubukungu kubice binini cyangwa Umubumbe wo hejuru. Gushiraho ibiciro nigiciro kuri buri gice kigabanuka nkuko amajwi yiyongera muri sm.
Am Ibidukikije bidakunze, bituma ari amahitamo arambye. SM, mugihe byihuse kubikorwa binini, bitanga imyanda ikomeye muburyo bwa chip cyangwa ibisigazwa. Niba birambye ni ikintu cyingenzi, am irashobora kuba nziza.
Matrix ikurikira itanga igereranya ryihuse kubintu bigufasha guhitamo uburyo bwiza:
Ikintu | cyo kongera gukora (am) | inganda zifata (sm) |
---|---|---|
Intera | Bigarukira (cyane cyane plastiki, ibyuma bimwe) | Ubugari (ibyuma, plastike, ibiti, ikirahure) |
Igice | Amaboko akomeye, ibishushanyo mbonera | Byiza kuri simpler, nyakabue |
Umusaruro | Byiza kuri stch, prototyping | Gukora neza |
Umwanya wo kuyobora | Gushiraho byihuse, guhinduka vuba | Gahoro gahoro, byihuse kubikorwa binini |
Igiciro | Bihenze kubice binini cyangwa ibyuma | Ibiciro byinshi-bifite akamaro murwego rwo hejuru |
Kuramba | Imyanda idakabije, irambye | Imyanda ikomeye, irambye |
Koresha iyi matrix kugirango uhuza ibyo umushinga ukeneye nimbaraga zuburyo buri buryo bwo gukora.
Inganda zo gukora (am) hamwe no gukora ibikorwa bikure (sm) bikinisha inshingano zingenzi munganda zitandukanye. Porogaramu zabo zikomeje kwaguka no guhinduka.
AM: Ibigize byoroheje, geometries igoye
SM: Ibice bya moteri yo hejuru, ibintu byubaka
AM: Porototyping Prototyping, ibice byihuse
Sm: moteri ya moteri, ibice byohereza
AM: Gutera Ibishishwa, Proshetics
SM: Ibikoresho byo kubaga, amakamba amenyo
AM: ibicuruzwa byihariye, ibintu bito
Sm: Gutwara terefone, ibice bya mudasobwa igendanwa
AM: Jucs Customes na Fluxtures
Sm: Ibice biremereye by'imashini, ibikoresho byateganijwe
AM: Igipimo cyintoki, ibintu byo gushushanya
Sm: ibice byubatswe, ahantu nyaburanga
Kwiyongera no Gukora Gukora buri wese bifite imbaraga nintege nke zidasanzwe. Am indashyikirwa mubishushanyo bigoye no kwitondera. SM itanga ubushishozi nibikoresho bitandukanye.
Gusobanukirwa itandukaniro ningirakamaro mu gufata ibyemezo bifatika. Reba ibyo umushinga wawe ukeneye mugihe uhisemo uburyo.
Gusuzuma ibintu nkibikoresho, bigoye, ingano, nibiciro. Ibi bizagufasha guhitamo uburyo bwiza bwo gukora intego zawe.
Gusobanukirwa Ibikoresho bya CNC: Catagories, Porogaramu, Imikorere no Guhitamo Ingamba
Niki amasaha: Ibisobanuro, ibikoresho, inzira, nuburyo bwo gukoresha
Gukoresha ibikoresho byo gukata kuri lathe imashini - 4 Gukata Ubwoko bwibikoresho kuri CNC Ibikorwa
Ibikoresho bya lathe ninama zo kubungabunga ibikoresho bya CNC
Ikipe mfg ni sosiyete ikora byihuse muri Odm na Oem itangira muri 2015.