Gutera inshinge bigira uruhare runini mu gutanga ibice bya plastike bigoye bikoreshwa munganda butandukanye. Gusobanukirwa ibiciro byo gutera inshinge ni ngombwa kubakora bigamije kugenzura amafaranga no gukoresha neza. Ibi biciro birashobora kuva hasi nka $ 100 kuri 3D yacapwe kubumba kugeza 100.000 kumashanyarazi menshi.
Muri iyi nyandiko, uziga kubintu bikuru bigira ingaruka kubiciro bya mold nuburyo bwo kubigereranya neza. Tuzasenya ibikoresho, gushushanya amafaranga, gushushanya, nibindi byinshi kugirango biguhe umuyobozi wuzuye.
Ibintu bireba inshinge mold ikiguzi
Igiciro cyo gutera inshinge kigira ingaruka kubintu bitandukanye. Gusobanukirwa ibi birashobora gufasha guhitamo igishushanyo mbonera no gukora umusaruro, amaherezo biganisha ku gukora neza.
Bigoye kubishushanyo mbonera
Igice cyurugero rufite ingaruka cyane kububiko bwa mold:
Geometries yakomeye bisaba gukomera kwinshi
Ibiranga byinshi byongera ibikoresho bigoye
Kwihanganira ubuhanga busaba ubuhanga
Gutemba cyangwa hejuru birasaba ko haza ibishushanyo mbonera
Izi ngingo akenshi ziviramo igihe kinini cyo gusiga, kandi zikeneye ibikoresho byihariye, no kongera amafaranga yumurimo.
Ingano y'igice
Ibice binini muri rusange biganisha kuri mold yo hejuru:
Ibibumba binini bisaba ibikoresho fatizo
Kwiyongera igihe cyo gushushanya kubintu binini
Umusaruro wagutse wakozwe mugihe kinini gikonjesha
Ibiciro Byinshi Byibiciro kuri buri gice cyabujijwe
Kuringaniza igice hamwe nibisabwa umusaruro ningirakamaro kubiciro byibiciro.
Guhitamo ibikoresho bya Mold
Ibyuma Byerekana Ibipimo byo gutera inshinge:
Nyamara, ubundi buryo nka aluminiyumu cyangwa 3d-yacapwe amahitamo arashobora kuba igiciro cyiza kugirango amajwi ake cyangwa prototypes.
Imyitozo myiza yo gushushanya
Gushyira mu bikorwa igishushanyo cyo gukora (Amahame ya DFM) arashobora kugabanya cyane ibiciro:
Kumenyera urukuta rwurukuta kugirango dukonje
Kugabanya imirongo n'ibiranga bigoye
Shushanya ibishushanyo mbonera bifatika kugirango byoroshye gutandukana
Suzuma Ahantu Hire kugirango ubone ibintu byiza
Ibikoresho byiza
Kugabanuka kwinshi birashobora kugabanya kumurongo wigiciro:
Mold-cavity Molds yongera umusaruro kuri buri cyiciro
Ubumuga bwumuryango bwemerera umusaruro mubice byinshi bifitanye isano icyarimwe
Sisitemu yo kwiruka ishyushye igabanya imyanda yibintu
Igishushanyo gikwiye cyo gukonjesha kigabanya ibihe byingoro
Aho ukorera
Ikibanza cya geografiya cyo gukora ibipimo rusange ikiguzi:
Kohereza no gukoresha amafaranga kubakora kure
Ibishobora gutumizwa mu mahanga mpuzamahanga
Ibibazo byo gutumanaho hamwe nabatanga Offshore
Birebire ibihe bigira ingaruka kumigenzo yumushinga
Gutera inshinge bingana ikiguzi
Guhitamo ibikoresho bigira uruhare runini mugushingwa, bikaba bikabije ibiciro byombi nibicuruzwa. Iki gice gishakisha polymers, gitemba, nibitekerezo bitangaje.
Muri rusange muri inshinge
Batatu bakoreshejwe cyane muri polymers bigangira inganda ziterwa no gutera inshinge:
Polyethylene (pe): Ibikoresho bitandukanye bikwiranye na porogaramu zitandukanye, uhereye kubipakira ibicuruzwa byabaguzi.
PolyproPylene (PP): itanga impirimbanyi nziza yimbaraga no guhinduka, akenshi bikoreshwa mubicuruzwa byimodoka nibicuruzwa.
Polystyrene (PS): Azwiho gukomera no gusobanuka, kenshi ikoreshwa mu gupakira ibiryo n'ibintu bitagereranywa.
Ibi bikoresho bitanga imitungo igatabwaho kubisabwa bitandukanye. Guhitamo kwabo biterwa nibikorwa byihariye nibitekerezo bya sof.
Ibintu bigira ingaruka kubiciro
Ibintu byinshi bigira ingaruka kubiciro rusange mugushingwa:
Igishushanyo mbonera
Ubwoko bwibintu hamwe nicyiciro
Umubare ukenewe
Isoko ryamasoko mubiciro byibiciro bya raw
Inzobere mu buryo bwongerewe ibintu (urugero, UV Stabilizers, Retdants)
Abakora bagomba gusuzuma neza ibi bintu kugirango bamenye amafaranga yibintu batabangamiye ibicuruzwa.
Igiciro cya Pellet
Pelletwolastique, ibikoresho fatizo byo gutera inshinge, mubisanzwe biva kuri $ 1 kugeza $ 5 kuri Kilogram. Itandukaniro ryibiciro rigaragaza:
Icyiciro cy'abantu n'ubwiza
Ubwoko bwa polymer yihariye
Isoko risaba no gutanga umusaruro
Umubare waguzwe (kugabanyirizwa byinshi birashobora gusaba)
Kugereranya, dore imbonerahamwe yoroshye yibiciro kuri thermoplastike isanzwe: Igiciro
| cya Polymer | Igiciro ($ / kg) |
| Pe | 1.00 - 2.50 |
| Pp | 1.20 - 3.00 |
| PS | 1.50 - 3.50 |
Ibi biciro bikora nk'amabwiriza rusange. Ibiciro nyabyo birashobora gutandukana ukurikije amanota yihariye, imiterere yisoko, hamwe nuwatanze umusaruro.
Gutera inshinge ibikoresho
Ibiciro byo gukoresha ibikoresho byerekana igice gikomeye cyo guhagarika ibicuruzwa. Gusobanukirwa uburyo butandukanye bwo kurema hamwe nibiciro byayo bifitanye isano ningirakamaro kugirango utegure neza no gutegura ingengo yimari.
Uburyo bw'ibanze bwo kurema
Ubuhanga butatu bw'ingenzi buganza butera inshinge ku nganda:
CNC
Nibyiza kubisobanuro-bisobanutse neza hamwe nubutaka bwa stain
Itanga ukuri kwiza no kurangiza
Bikwiranye na geometries isaba impinduka nyinshi
Gusohora amashanyarazi (EDM)
Kabuhariwe mugutezimbere imiterere ya mold
Koresha isohoka ryamashanyarazi kugirango ushyireho umwobo
Bitanga ibisubizo byukuri nta nyuma yo gutunganya
3D icapiro
Gushoboza umusaruro wihuse kandi wigihe gito
Byuzuye kuri prototyping hamwe numusaruro muto
Kugabanya ibihe bine kandi bituma ibishushanyo mbonera byihuse
IBISABWA BY'UBUYOBOZI
Gukora ibibumba bigoye bisaba ubumenyi bwihariye:
Iterambere rya Cad / kamera ya kamera
Gusobanukirwa byimbitse kumiterere yibintu hamwe na Dynamike
Ubuhanga mubishushanyo mbonera nibikorwa byo gukora
Ibi bisabwa akenshi biyobora ibigo byo hanze kubishushanyo mbonera no gukora ibigo byihariye.
Kumenyekanisha V. Mu nzu
Inyungu zo hanze
Kugera kubuhanga bwihariye nibikoresho
Igiciro-cyiza cyoroshye cyangwa kinini
Yagabanije ishoramari ry'imari mu mashini
Inyungu zo munzu
Kugenzura cyane inzira yo gukora
Byihuta byahinduwe kububiko bworoshye
Ibiciro-byiza kumajwi-make cyangwa prototype molds ukoresheje 3D gucapa
Mold Igiciro
Ibiciro bya Mold biratandukanye cyane kubusa, ingano, nuburyo bwo gukora:
| Ubwoko | byumusaruro | bwibicuruzwa |
| 3D yacapwe | Hasi (<100 ibice) | $ 100 - $ 1.000 |
| Ibyuma (Mid-Mid-Mid) | 1.000 - 15,000 | $ 2000 - $ 5,000 |
| Bigoye (ingano-ndende) | 10,000+ | $ 5,000 - $ 100.000 + |
Ibintu bigira ingaruka kuri ibi biciro birimo:
Ibigize inshinge ibiciro bya mold
Gusobanukirwa gusenyuka kw'ibikoresho bya mold ni ngombwa kugirango utegure ingengo y'imari neza. Iki gice kirashakisha ibice bitandukanye bigira uruhare mubiciro rusange kandi bigatanga ubushishozi mumafaranga y'ibikoresho kubintu byihariye.
Ibice bitwara ibice
Ibiciro bya Mold Ibiciro mubisanzwe bigizwe nibyiciro bitanu byingenzi:
Ibiciro byabigenewe: 20-35%
Ibiciro bya Matching: 25-40%
Amafaranga yo gushushanya: 5-10%
Amafaranga yo guterana: 15-20%
Imisoro n'inyungu: 20-30%
Kugirango ugaragaze uku kugabura, suzuma Imbonerahamwe ikurikira: Umutwe Ukurikira:
Igikoresho cya Pie Pie
Ingero Zibiciro
Ibiciro byibikoresho biratandukanye cyane bitewe nibice bya mold nibigoye. Dore gusenyuka muburyo busanzwe bwibikoresho mubintu bitandukanye bya mold:
| bigize ibice | Ibikoresho | byagereranijwe |
| Shakisha impeta | Ibikoresho byo kwicwa | $ 50 - $ 200 |
| Kunyerera | Ibyuma bikomeye | $ 200 - $ 1.000 |
| Kuzamura | Ibyuma | $ 150 - $ 500 |
| Abiruka | Ibinyuranye bitandukanye | $ 1.000 - $ 5,000 |
Iyi miterere ikora nk'amabwiriza rusange. Ibiciro nyabyo birashobora guhinduka ukurikije:
Amanota yihariye
Ingano yibigizemo ibice
Isoko
Umubare wateganijwe
Ibintu bigira ingaruka ku kugabana kw'ibiciro
Ibintu byinshi birashobora kugira ingaruka ku ijanisha ryamafaranga:
Ibintu bya Mold: Ibishushanyo bifatika birashobora kongera imashini no guterana
Guhitamo Ibikoresho: Imikorere miremire irashobora kuzamura ibikoresho byindege
Umusaruro wuzuye: Ubunini bwo hejuru bushobora kugabanya ingaruka zijyanye no gushushanya
Uburyo bwo Gusubiramo Inshinge
Amagambo nyayo ningirakamaro kugirango ashishikarire abakora n'abaguzi kimwe. Iki gice kirakora uburyo butatu bwibanze bukoreshwa mu nganda kugirango ugereranye ibiciro bya mold.
Uburyo bwibikoresho butanga
Ubu buryo butaziguye burimo:
Kubara ibiciro byose
Gushyira mubikorwa ibiciro kugirango umenye ikiguzi cyanyuma
Ikintu gisanzwe gisanzwe kiva kuri 2,5 kugeza 5, bitandukanye gishingiye kuri:
Ingano ya Mold: Ibikorwa binini muri rusange bifite ibintu byo hasi
Bigoye: ibishushanyo bifatika bisaba ibintu byinshi
Umusaruro wumusaruro: Ibihangano byinshi birashobora gutsindishiriza ibintu byinshi
Urugero rwo kubara:
Igiciro cyibikoresho: $ 10,000 Ikintu Cyiciro: 3.5 Ikigereranyo cya Mold Igiciro: $ 10,000 x 3.5 = $ 35.000
Ikigereranyo-Ubwenge
Ubu buryo burambuye burimo:
Kugereranya buri kiguzi giciro
Kuvuga igereranyo cyumuntu kuri cote yuzuye
Ibigize by'ingenzi birimo:
Abakora mubisanzwe bongera inyungu ya 15-30% kubiciro byose byagereranijwe.
| Igiciro | cyibiciro | ku ijana Umubare |
| Ibikoresho | 25% | $ 8.750 |
| Imashini | 35% | $ 12,250 |
| Igishushanyo | 10% | $ 3.500 |
| Ubuyobozi | 10% | $ 3.500 |
| Inteko | 20% | $ 7,000 |
| Byose | 100% | $ 35.000 |
| Inyungu (20%) | - | $ 7,000 |
| Cote yanyuma | - | $ 42.000 |
Hindura uburyo bwo kubara
Ubu buryo butangirana nigice cyigice cyigiciro kandi gikora inyuma:
Gisesengura ibiciro byigiciro kimwe
Gereranya igiciro cya mold amorsation kuri buri gice
Kubara ibiciro byose bya Mold ukurikije amajwi ateganijwe
URUGERO
Ubu buryo bufasha kwemeza ko ifu igura ihuza nubukungu rusange bwubukungu.
Uburyo bwo kugabanya inshinge ibiciro bya mold
Guhitamo ibiciro mugushingwa bisaba uburyo bworoshye, bigageza ku byiciro bitandukanye byimikorere. Iki gice gishakisha ingamba zingenzi zo kugabanya amafaranga atabangamiye.
Igishushanyo mbonera
Igishushanyo cyiza cyibicuruzwa bigira ingaruka kubiciro bya mold:
Mold Igishushanyo mbonera
Gushushanya Mold Igishushanyo gishobora kuganisha ku kuzigama cyane:
Ikoreshwa ryibice bisanzwe
Gutezimbere neza
Optimize irembo ahantu hamwe no kwiruka
Igishushanyo cyo gukonjesha neza
Izi ngamba zigabanya igihe cyo gusiga, ingorane zo guterana, no guta ibintu.
Guhitamo ibintu
Guhitamo uburyo nibikorwa
| bwiza bwibikoresho | bingana |
| <10,000 | Aluminium |
| 10,000 - Amafuti 100.000 | P20 Icyuma |
| > 100.000 | H13 cyangwa s7 ibyuma |
Ubuvuzi bwo hejuru burashobora kuzamura bambara kurwanya no gutandukana mugihe bibaye ngombwa.
Inzira yo gushushanya
Inzira nziza yo gushushanya kugabanya igihe cyo gutanga umusaruro nibiciro:
Hitamo uburyo bukwiye ukurikije imiterere ya mold
Koresha ibikoresho bya CNC byateye imbere kugirango bishobore gukora neza
Gabanya inzira yihariye nka EDM
Gutera inshinge kubitekerezo
Inzira nziza-yo gutunganya ibipimo byongera imikorere:
Kugenzura umuvuduko wo gutera inshinge, igitutu, nubushyuhe
Mugabanye umwanya wo gukonjesha ukoresheje uburyo bworoshye
Koresha inzira zifasha mubice bigoye
Gucunga inshinge
Gucunga neza ibiciro mugushingwa bisaba uburyo butunganijwe. Iki gice cyerekana ingamba zingenzi zo kugenzura amafaranga yose yububiko.
Sisitemu yo kubara ibicuruzwa
Gushyira mu bikorwa sisitemu yibaruramari ningirakamaro mugukurikirana no gucunga ibiciro bya mold. Bikwiye gukwira:
Kugenzura ibikoresho
Gucunga Gutanga Ibiciro
Tegura umuyoboro wibiti byizewe
Gushyira mu bikorwa inzira zipiganwa
Shiraho ubufatanye bwigihe kirekire kubigabana amajwi
Imbere Imbere
Kurikirana Ibiciro byo gukoresha imashini
Gushyira mubikorwa ibikorwa bishingiye kubiciro byakazi nyabyo
Shora muburyo bwo gukumira kugirango ugabanye igihe
Gutegura no gucunga imikorere
Gushimangira kugenzura imikorere-Gukora birashobora kugabanya cyane ibiciro:
Gusuzuma Gusubiramo no Gutezimbere
Kora isuzuma risanzwe hamwe namakipe yambukiranya imikorere
Koresha software yo kugereranya kugirango umenye ibibazo byabajijwe hakiri kare
Ibipimo ngenderwaho Ibishushanyo Kumurongo wibicuruzwa
Igenzura ryiza
Gushyira mu bikorwa uburyo bw'imibare (SPC)
Kora imyitozo isanzwe yumukoresha
Shiraho ibipimo byiza byubuzima nogukurikirana
Mold Gusana no Kugenzura Ibiciro
Kubungabunga bidasubirwaho no gusana mugihe ni ngombwa mugucunga ibiciro byigihe kirekire:
| zo gushyira mubikorwa | ingamba | Gushyira mubikorwa |
| Kubungabunga buri gihe | Kureka ubuzima, bigabanya igihe kitateganijwe | Gahunda igenzura isanzwe, gushyira mubikorwa imirimo yo kubungabunga |
| Gusana igihe | Kugabanya ibibazo byumusaruro, kwiyongera birinda ibibazo | Shiraho uburyo bwo gusubiza byihuse kubibazo bya Mold, komeza kubara ibice |
| Guhindura igice | Akemura amanota yihariye, ibiciro byinshi kuruta gusimburwa byuzuye | Menya ahantu rusange wambare, utezimbere ingamba zo guhindura |
Kugereranya inshinge Ibiciro: gusenyuka
Kugereranya neza ibiciro bya mold ningirakamaro kugirango binge binge bine mumishinga iyo ari yo yose yo gukora. Iki gice gitanga ibisobanuro birambuye kubintu byingenzi bigira ingaruka kubiciro nuburyo abakora bishobora kugereranya ayo mafaranga.
Guhitamo ibikoresho n'ingaruka zabyo ku giciro
Ubwoko bwibikoresho byatoranijwe bigira uruhare runini mugiciro rusange. Plastics zitandukanye zifite imiterere itandukanye, ibiciro byisoko, hamwe nibishoboka kubisabwa. Inyongera nka UV stabilizers cyangwa abadatirwa rya Flame barashobora kuzamura imikorere ariko nanone ongera igiciro.
Ibintu ugomba gusuzuma guhitamo ibintu:
Ibiranga ibikoresho : Kuramba, kurwanya ubushyuhe, kurwanya imiti.
Igiciro cyisoko : Ibiciro byabigenewe bidahwitse kandi bifite ingaruka kubiciro bya mold.
Inzoti : Kunoza imikorere ariko uzamure ibiciro bitewe no kuzamura ibyifuzo.
Ibiciro bya Gupfusha Gutera inshinge
Ibintu byinshi bitwara ibiciro rusange byo gushinga imibateri. Gusobanukirwa ibi birashobora kugufasha gufata ibyemezo byiza mubishushanyo mbonera:
Ingano yuburwayi nubunini : Ibice bigoye bisaba ibibumba byinshi birambuye, byongeraho kugirango ubone umwanya.
Guhitamo Ibikoresho : Ibikoresho byiza cyane nkicyuma cyongera ibiciro bya mold ariko bitanga kuramba neza.
Umusaruro wumusaruro : Umusaruro munini ukora kugabanya igiciro cya buri giciro kubera ubukungu bwikigereranyo.
Amafaranga yo gukora : Imirimo yubuhanga irakenewe mugushushanya no gukora; igipimo cyo hejuru cyongera ibiciro.
Ibiciro byo kohereza : Ahantu uwabikoze agira ingaruka kumafaranga yo kohereza, cyane cyane kumabwiriza mpuzamahanga.
Ubwinshi, igihe cyizuba, nigipimo cyumusaruro
Ubwinshi bwibice byakozwe muri buri gikorwa no kuzenguruka mugihe cyihariye bigira ingaruka kubiciro rusange:
Ubwinshi nigiciro kuri buri gice : Umuyoboro wo hejuru usarura mold ugura ibiciro byinshi, kumanura buri gice.
Ibikoresho bya Inzoka : Igice kitoroshye, imiterere yibintu, nibishushanyo mbonera byose bigira ingaruka kugeza igihe bifata kugirango bitanga buri gice.
Ingamba zitanga umusaruro : Gukoresha ibibumba byinshi , uhitemo ibikoresho byiza, kandi byerekana igishushanyo mbonera gishobora kongera umubare wumusaruro, kunoza imikorere mibi.
Isuzuma no kugereranya ibiciro
Mugihe ugereranya ikiguzi cyose cyo gushinga imisoro, abakora bagomba gusuzuma ibice byinshi:
Ibiciro bikurikirana : biratandukanye bishingiye kubice byimiterere nubunini.
Ibiciro bya Tool : amafaranga yo gushushanya no gukora ibumba ubwaryo.
Ibiciro byabigenewe : Ukurikije ubwoko bwa plastiki ninyongera iyo ari yo yose.
Umusaruro wumusaruro : Gukora binini byo hasi kuri buri gice, mugihe ibyiciro bito bishobora kugira ibiciro byinshi kubera gushiraho kwambere.
Gukoresha ibigereranyo bya kamere : Abakora benshi bakoresha ibigereranyo byashizwemo ibikoresho byagenwe kugirango byorohereze inzira no kumenya ingengo yimari yukuri.
Umwanzuro
Gusobanukirwa inshinge ibiciro bya mold ni ngombwa kubakora gucunga amafaranga no kwemeza gukora umusaruro. Ibintu byingenzi nkibitandukanye, ingano, guhitamo ibintu, igishushanyo mbonera, hamwe nibiciro byose. Mugutezimbere ibishushanyo byo gukora, guhitamo ibikoresho bikwiye, no kuzamura imikorere ya mold, abakora barashobora kugabanya ibiciro. Byongeye kandi, gutanga no guhitamo ahantu heza ntabwo ari ibiciro gusa ahubwo nubwiza bwumusaruro. Kwibanda kuri izi ngamba zemerera abakora guhagarika uburinganire hagati yikiguzi nubwiza, kwemeza imishinga ibumba neza.
