Mold Core & Mold Cavity mugushingwa

Plastiki Gutera inshinge nuburyo bwingenzi bwo gukora ibice byuburinganire. Ariko ni iki gitera intsinzi? Ibumba. Ibi bice bigize ibikorwa byimbere nibintu byo hanze yibicuruzwa byabumbwe.

Muri iyi nyandiko, uziga uburyo intangiriro nubwavukire bikorera hamwe, kuki ari ngombwa, kandi bitandukanye kwabo kunegura.

Core na cavity: ibisobanuro ninshingano

Ifu

Mold Core yerekana imiterere yimbere yibice byashizweho. Ni ngombwa kugirango ureme ibice byuzuye hamwe ninzego zimbere zimbere. Mugihe cyo gutera inshinge, intangiriro yicaye muri B-kuruhande rwa mold. Igenda hamwe na sisitemu ya ejector, kugirango ibice birekure neza nyuma yo gukonja.

Ingingo z'ingenzi zerekeye cores ya mold:

• Shiraho imyuka yimbere nibisobanuro

• Mubisanzwe bikozwe muri steel ikomeye

• Bisaba koresha neza neza

• Akenshi harimo imiyoboro ikonje kumusaruro wihuse

Icyerekezo cya mold

Mold cavitities isobanura ibintu byo hanze yibice byabumbwe. Bashinzwe inyito zo hanze nimpande. Udukoko dukomeza guhagarara kuruhande rwumusaruro mugihe cyumusaruro. Barema abakiriya bagaragara bakorana.

Ibintu byingenzi byimbeho zo mu modoka:

• Shiraho hejuru nimyenda

• Akenshi usizwe igihe cyifuzwa

• Ugomba kubara ibikoresho

• Shyiramo sisitemu yo gutoragura kuri plastike

Uburyo Core na Trity bikorana

Cores hamwe na cavite guhuza kugirango ukore ibice byuzuye. Iyo mold ifunze, barema icyuho muburyo bwibicuruzwa byanyuma. Shyira plastike yuzuye uyu mwanya, ufata ibiranga ibice byombi.

Igikorwa cyo gukorana:

1. Mold iranyerera, guhuza intangiriro no kukazi

2. Plastike yatewe ahantu hashyizweho

3. Ibikoresho birakonje kandi birakomera

4. Mold irakingura, Core yimuka hamwe na sisitemu ya ejector

5. Igice cyo kurekura, kugumana imiterere kuva kuri core na cavite

Ubwoko bwiburyo bwibikoresho

Cores yagenwe

Incandare ihamye ninkiko ni umusingi wo gutemba. Bakomeje guhagarara mumikorere ya serivisi.

Core isanzwe

Ibi nibice byibanze bikozwe na steel ikomeye. Byakozwe kumusaruro muremure ukore kandi bihamye igice.

Byoroshye / cavity

Ikoreshwa mubice bifite imiterere igororotse. Nibyiza kubicuruzwa bitameze neza.

Byinshi-core / cavity

Ibi bidukikije bitanga ibice byinshi muruziga rumwe. Biyongera imikorere yumusaruro ariko bisaba igishushanyo mbonera cyo kuzura.

Guhinduranya imirongo n'inyoni

Ibigize guhinduranya ibice bitanga guhinduka mumusaruro. Bemerera imitekerereze yihuse nibicuruzwa bitandukanye.

Incamake isimburwa

Ibi birashobora guterwa kubyara ibishushanyo bitandukanye. Bagabanya ibiciro byimiryango.

Kunyerera kuri cores

Bagenda muburyo bwo gukora ibintu bigoye. Ibikoresho byo kunyerera ni ngombwa kubice hamwe no kurwanira cyangwa ibisobanuro birambuye.

Shyiramo cores hamwe na cavities

Ibi bikoreshwa mugukora ibintu byihariye cyangwa gushiramo ibice byabajijwe. Bakunze gukoreshwa mumitsindiro cyangwa ibikoresho byihariye.

Cores

Incamake yinjira ningirakamaro kubice hamwe nudusedodo cyangwa ibice bigoye. Bagirana amasezerano yo kwemerera gusohora igice, hanyuma wagure murwego rukurikira.

Inyungu z'ingenzi:

• Gushoboza umusaruro wibice bidashoboka hamwe na cores yagenwe

• Kugabanya ibihe by'ejo

• Kunoza IGICE RY'IGIHE MU BIKORWA BITANDUKANYE

Inkunga ya Incuro

Ibi bice bizunguruka kugirango birekure ibice hamwe nibiranga. Ni ngombwa kubumba ingofero, fittings, nibicuruzwa bisa.

Ibyiza:

• Kubyara insanganyamatsiko yuzuye mu ntambwe imwe

• Kuraho ibikorwa bya kabiri

• Kongera imikorere yumusaruro kubice byambaye imyenda

Gushushanya mold cores hamwe na cavities

Ibishushanyo mbonera

Gutegura ibice byiza byimbeba hamwe bisaba gusuzuma witonze ibintu byinshi:

1. Igice Geometrie: Igicucu kitoroshye gisaba neza ishingiro nibishushanyo mbonera.

2. Guhitamo Ibikoresho: Phostics zitandukanye zisaba ibikoresho byihariye nibihumyo birangira.

3. Kugabanuka: konte yo kugabanuka kwibikoresho kugirango umenye neza.

4. Umushinga Inguni: Inguni ikwiye yoroshye irekurwa.

5. Sisitemu yo gutangiza: Tegura uburyo bwo gukuraho igice nta byangiritse.

6. Sisitemu yo gukonjesha: Kunoza imiyoboro ikonje kubice bihamye.

Gushushanya umurongo ngenderwaho

Kurikiza aya mabwiriza yo gukora neza hamwe nigishushanyo mbonera cyigituba:

Urukuta rumwe

• Komeza ubwinshi buhoraho.

• Irinde irwango, ibimenyetso birota, no gukonjesha bidafite ishingiro.

Umushinga ukwiye

• Koresha 1-2 ° ° kubikoresho byinshi.

• Kongera inguni kubuso bwanditse.

Radii na Fillyts

• Irinde inguni zityaye kugabanya imihangayiko.

• Koresha redii itanga kugirango utezimbere ibintu.

Kwivuza no gutora

• Shyiramo ingufu zihagije zo gukumira imitego yindege.

• Imyambo ya gare kugirango yuzuze neza nibimenyetso bike bigaragara.

Inzitizi n'ibisubizo

Ikibazo	zisanzwe
Kunywa	Koresha cores ya Stel cyangwa Kwinjiza
Inkuta nto	Gushyira mu bikorwa cascade cyangwa gutondeka
Imirongo	Guhitamo kurera
Kurohama	Hindura sisitemu yo gukonjesha hamwe nu mubyimba

Guhitamo ibikoresho kuri Core na Cyiza

Akamaro ko Guhitamo Ibikoresho

Guhitamo ibikoresho byiza bya cores na cavites ni ngombwa. Bigira ingaruka muburyo butemewe nubuzima rusange. Guhitamo neza bigira ngo iramba, gusobanuka, no gukora ibiciro.

Ibikoresho bisanzwe

Ibikoresho byinshi birakundwa cyane kuri cores hamwe nu mwobo:

1. P20: Ibyuma bihuriye hamwe nubusabane bwiza

2. 738: Ibintu byateye imbere kuri P20

3. Nak80: Nibyiza kubisabwa-byinshi-Polonye

4. 2316: Nibyiza kuri plastique

5. 2344: bikwiranye n'umusaruro mwinshi

Umusaruro Wibitekerezo

Guhitamo ibikoresho biratandukanye bishingiye ku gitabo cy'umusaruro:

• Ibisabwa bike: Koresha ibikoresho bifatika nka P20

• Icyifuzo kinini: Hitamo ibikoresho birambye nka 2344 cyangwa 8407

Umusaruro mwinshi ugaragaza gushora imari mubikoresho bya premium. Zimubuza kubaho no kugabanya ibiciro byigihe kirekire.

Ibiranga Ibikoresho Byingenzi

Mugihe cyo guhitamo ibikoresho, tekereza kuri iyi mitungo

Ingirakamaro	:
Kwambara kurwanya	Kurenza ubuzima
Gukomera	Irinda guswera no gucika
Gusomana	Kugera ku isonga ryifuzwa
Gukomera	Irwanya guhindura mukibazo

Kwambara kurwanya

Ibikoresho hamwe no kwambara cyane gukomeza guhuza urwego mugihe. Ni ngombwa kugirango umusaruro mwinshi.

Gukomera

Ibikoresho bikomeye bihanganye n'imihangayiko yo kubumba. Bagabanya ibyago byo kunanirwa kuva imburagihe.

Gusomana

Ibikoresho bimwe polish nziza kurenza iyindi. Ibi ni ngombwa kubice bisaba hejuru-gloss.

Gukomera

Ibikoresho bikomeye birwanya imico mugihe cyo gutera inshinge. Bakomeza ibisobanuro bitandukanye ariko birashobora kugorana kwimashini.

Igikorwa cyo gukora cya Mold Core numwobo

1. Imyiteguro yibintu

Inzira iratangirana no guhitamo ibikoresho nibikoresho bikwiye. Iyi ntambwe ni ngombwa kugirango ireme ubuziranenge no kuramba.

2. Ururimi gakondo

Imyitozo ya mbere ikubiyemo:

• Gucukura umwobo

• Imitwe no gukanda umwobo

• Gukora ejector pin

Ibikorwa bigize urufatiro rwimiterere ya mold.

3. SNC

Gukata bikabije bisobanura imiterere yibanze yibanze. Ikoranabuhanga rya CNC ryemeza neza no gukora neza muriki cyiciro.

4. Kuvura ubushyuhe

Iyi ntambwe yongera:

• Kuramba

• Kwambara kurwanya

• Umutekano

Guvura ubushyuhe ni ngombwa mu kuranga ubuzima bwa mold.

5. Gusya no kurangiza

Ubusobanuro busya bugeraho:

• Ibipimo nyabyo

• Hejuru

• Bikwiye guhuza muburyo bwa mold

6. CNC irangiza

Ibikorwa byo gushyira mu gaciro birimo:

• Gukata neza

• Gushushanya

• Gusaba inyandiko

Izi ntambwe Ongeraho ibintu byingenzi kubice bya mold.

7. Gukata insinga

Wire edm ikora imiterere igoye nka:

• Imyobo

• Ejector pin

• Gukomera

8. Gusohora amashanyarazi (EDM)

EDM irusha imbaraga zo gukora:

• Groove nziza

• Ibibanza bigufi

• Ubwato busobanutse

Nibyiza kubiranga imashini bigoye kumashini.

9. Igikorikori

Kurangiza kurangiza birimo:

• Kuraho ibimenyetso

• Kugera

• Gukora hejuru-gloss ahantu hakenewe

10. Inteko

Iki cyiciro kirimo:

• Guhuza ibice byose

• Guhuza intangiriro no mu cyuho

• Gushiraho sisitemu ya ejector

Inteko ikwiye iremeza imikorere myiza ya mold.

11. Kumugambanya

Kwipimisha burundu birarimo:

• Gutanga Ibice Byicyitegererezo

• Kugenzura igice

• Kugenzura imikorere ya mold

Iyi ntambwe yanyuma yemeza ko ibumba ryiteguye umusaruro.

Intambwe zitandukanye zo kubumba hamwe nu mwobo mubikorwa byo gushingwa

Inzira yo gushimura irimo imikoranire yakozwe neza hagati yububiko hamwe na cavite. Gusobanukirwa iki gikurikirane ningirakamaro kugirango dufate urugero rwuzuye rwo gutera inshinge.

Intambwe ya 1: Gutera inshinge

Granules ya plastike yinjira mumwanya ufunze wakozwe nubwato bukabije. Uyu mwanya, waremewe na plied yanoneye na cuvity, isobanura imiterere yibicuruzwa byanyuma.

Ingingo z'ingenzi:

• Shyira plastike yuzuye icyuho

• Ubuvumo bukomeje guhagarara

• Core ifashe umwanya wacyo

Intambwe ya 2: Gukonjesha no gukomera

Ikigereranyo cyingenzi gihuye neza nubwayo muri iki cyiciro. Nka plastike ikonje, bisaba imiterere nyayo yubukorikori-cavity guhuza.

Ibintu by'ingenzi:

• Ubushyuhe buturuka muri plastike kugeza kubumba

• Ibikoresho bigabanuka gato

• Igice gitangira gukomera

Intambwe ya 3: Gukingurwa no gusomana

Nyuma yo gukomera, ibumba rigenda rigenda. Ibicuruzwa, ubu bikomeye, bisohoka kuva muri sisitemu ya ejection.

Ibitekerezo birambuye:

1. Ifumbire

2. Core retracts

3. Ejector pin ikora

4. Igice cyo kurekura muri core

Uruhare rw'uruhare rw'uruhare

Muri izi ntambwe zose, umwobo w'iburyo uhagarara. Itanga ingingo ihamye kubiranga igice.

IMIKORESHEREZO YIKORA:

• Komeza imiterere yo hanze

• Ishyigikira sisitemu yo gutora

• Amazu akonjesha imiyoboro

Iki gikorwa cya Choreografiya cyemeza ko ibintu bihamye, byisumba cyane. Intera iri hagati yibanze nubwato nibyingenzi mubikorwa byo gutera inshinge.

Itandukaniro ryimiturire byihanganiye na Mold Core nubwato

Ububiko bwibanze hamwe nubunararibonye bwurugero butandukanye urwego rwigitutu mugihe cyo gutera inshinge. Itandukaniro rifite ingaruka cyane igice cyiza na mold kuramba.

Igikoresho cya Mold: Agasanduku-Umuvuduko mwinshi

Ubuvumo bubaho imikazo yo hejuru kubwimpamvu nyinshi:

• Kwemeza kuzuza byuzuye

• Ikomeza ubunyangamugayo bwimiterere yimbere

• Yishyurwa kubikoresho

Ingingo z'ingenzi zerekeye igitutu cya cavit:

1. Irashobora kugera kubihumbi psi

2. Biratandukanye bishingiye kubikoresho no gutandukana

3. Bigira ingaruka kumwanya wo kurangiza no gushirwa

Mold Core: Agasanduku gato

Ibinyuranye, ishingiro ryimbaze imikazo yo hasi. Imikorere yacyo yibanze arimo:

• Gushiraho ibicuruzwa hanze

• Kureba neza

• Korohereza kurekurwa igice

ITANGAZO RIKURIKIRA:

1. Mubisanzwe munsi yumuvuduko wa tovit

2. Yibanze ku bintu byo hanze

3. Ingaruka nziza nziza kandi byoroshye kubyara

Imbonerahamwe yo gukwirakwiza imipaka

Mold Ibigize	Umuvuduko	Urwego rwibanze
Inkumi	Hejuru	Imiterere y'imbere
Intangiriro	Munsi	Kugaragara hanze

Gusobanukirwa itandukaniro ry'umuvuduko ni ngombwa kuri:

• Igishushanyo mbonera gikwiye

• Guhitamo Ibikoresho

• Gutegura Kubungabunga

Koresha Ibizunguruka no Kubungabunga inshuro nyinshi hagati ya Mold Core na Cyiza

Igikoresho cya Mold: Ibikenewe byo hejuru

Umuyoboro wa Mold ufite guhangayika cyane mugihe cyo gutera inshinge:

• Yihanganira igitutu cyo hejuru

• Guhura nabyo no kurira

• Ifite ubuzima bugufi bwa serivisi

Ibi bintu biganisha ku bisabwa kenshi kubungabunga:

1. Ubugenzuzi buri gihe

2. Igihe cyo gusya

3. Byinshi byasimbuwe

Abakora bakunze guteganya kubungabunga cavite neza kugirango barebe ubuziranenge buhoraho.

Mold Core: Ibisabwa byo gufata neza

Ibinyuranye, imyenge yimbunda yishimira uruhare runini:

• Ihungabana

• Inararibonye zagabanutse kwambara

• Yirata ubuzima burebure

Ibi bivamo:

1. Kugenzura bike Kubungabunga

2. Gusimburwa kenshi

3. Kugabana muri rusange muri rusange

Kugereranya Imbonerahamwe

Ikigereranyo cya	Mold Cavity	Mold Core
ITANGAZO	Hejuru	Munsi
Kwambara igipimo	Byihuse	Gahoro
Ubuzima bwa serivisi	Ngufi	Igihe kirekire
Kubungabunga inshuro	Hejuru	Munsi
Gusimbuza Gusimbura	Kenshi	Gake

Ingaruka ku musaruro

Gusobanukirwa Itandukaniro rifasha ababikora:

• Gahunda yo kubungabunga ingengabihe neza

• Ingengo yo gusimbuza neza

• Kunoza imikorere

Kubungabunga kavukire isanzwe iremeza ubwiza bwibicuruzwa bisigaye hejuru. Kubungabunga kenshi dushyigikiye kubungabunga ibiciro nibiciro.

Uburyo bwo gutandukanya mold core na cavite

Gutandukanya ibice bya Mold na cavite ningirakamaro kugirango bisobanurire neza no kubungabunga. Ibiranga byinshi byingenzi bifasha kumenya buri kintu:

Isura

Mold cavities mubisanzwe igaragaza:

• Hejuru

• Gutandukanya

• Ibice bisobanutse

Inka ya Mold ikunze kwerekana:

• Rougher

• Umwobo ugaragara

• Gutema ibimenyetso

Ibi bimenyetso biboneka bitanga umwirondoro byihuse mubihe byinshi.

Ibintu byubaka

Inzego zo mu cyuho zirimo:

• Iyaba imyumvire yoroshye

• Amapine

• Imiyoboro ikonje

IGICE CYIZA BIKURIKIRA:

• Gutandukana

• Imyanda

• Ejejetor pin

Uburemere nibikoresho bitandukanya ibintu

bya	mold cavity	mold
Uburemere	Muri rusange lightter	Mubisanzwe biremereye
Ibikoresho	Kwambara, gukomera-bikomeye (urugero, kubumba)	SHAKA Icyuma, Icyuma, Alloys

Guhitamo ibikoresho bigira ingaruka kuramba no gukora kuri buri kintu.

Ibimenyetso no kuranga

Abakora bakunze gukoresha ibimenyetso byihariye:

Ubuvumo:

• 'F ' (uruhande ruhamye)

• '1 ' (igice cya mbere)

Core:

• 'R ' (uruhande rukurwaho)

• '2 ' (igice cya kabiri)

Ibi bimenyetso byoroshye guterana no gufata neza.

Uburyo bwo kugenzura ubuziranenge bwa Mold Core

Guharanira ubuziranenge bwibanze ningirakamaro kugirango bishoboke gutera inshinge ibice. Kurikiza izi ntambwe zo kugenzura neza:

Gutegura Micrometer

Mbere yo gukoresha:

1. Reba guhinduka k'ubukorikori butandukanye

2. Menya neza ko bigenda neza screw

3. Kugenzura kwizerwa kubikoresho byo gufunga

Guhitamo ibikoresho byo gupima

• Hitamo inkoni ikwiye

• Huza inkoni kugirango usabe ubujyakuzimu cyangwa uburebure

Inzira ya kalibrasi

1. Koresha amanota 00 platifomu yo gukora isuku

2. Isuku indege ya Datum no gupima ubuso

3. Kugenzura Yeru zeru

Tekinike yo gupima

Ku mwobo wimpumyi hamwe nibiribwa byimbitse:

• Kwitonda mugihe cyo gukora

• Irinde imbaraga zikabije

• Koresha ubwitonzi, bugenzurwa

Ibipimo bikomeye bya diamester

Iyo umwobo wamwobo urenze micrometer base:

1. Koresha isahani yo gukora

2. Menya neza ko isahani ifite isuku kandi iringaniye

3. Fata ibipimo byinshi kugirango uke

Kugenzura

Akamaro	ryintambwe	Igenzura
1	Reba imikorere micrometer	Kugenzura neza
2	Hitamo inkoni ikwiye	Guhuza ibikenewe
3	Sukura no muri Kalibrate	Itanga zeru zizewe
4	Koresha tekinike witonze	Irinda ibyangiritse kubikoresho nigice
5	Hindura kuri diameter nini	Gushoboza gupima neza ibintu byose

Kubungabunga no gukemura ibibazo

Imyitozo isanzwe yo kubungabunga

Kwita ku modoka ya mold hamwe no mubyimba byemeza kuramba no gutanga umusaruro.

Gusukura no gusiga

• Kuraho ibisigisigi nyuma ya buri musaruro wiruka

• Koresha amavuta akwiye yimuka

• Koresha isuku idahwitse kugirango ugaragare hejuru

Kugenzura no Gusana

• Kora cheque igaragara yo kwambara cyangwa kwangirika

• Gupima ibipimo bikomeye buri gihe

• Aderesi Ibibazo bito bidatinze kugirango wirinde kunanirwa gukomeye

Ibibazo bisanzwe

nibisubizo	bitera	igisubizo
Kwambara	Gutesha agaciro mugihe cyo kubumba	Igipolonye cyangwa Gusubira ahantu
Ruswa	Ibisubizo by'imiti	Koresha IHURIRO RIKURIKIRA
Isuri	Ibikoresho byo hejuru	Gusubiramo sisitemu yo gutora
Ibyangiritse	Gukunda cyangwa impanuka	Gusimbuza ibice byangiritse

Ingamba zo gukumira

Kwagura ubuzima bwibikorwa hamwe nibikorwa:

1. Koresha ibikoresho bikwiye

2. Sisitemu yo gukonjesha

3. Shyira mu bikorwa imigozi ikwiye

4. Guhugura ibikorwa muburyo bwiza

Ibishushanyo mbonera byubuzima

• Gukurikirana ibihe byizunguruka kugirango birinde amafaranga menshi

• Kuzunguruka kubumba no kwambara

• Bika ibibumba neza iyo bidakoreshwa

Umwanzuro

Mold cores na cavite nibyingenzi gushishikarizwa kubumba. Bashiraho ibice, menya neza, kandi bigira ingaruka kumikorere. Abashushanya, injeniyeri, n'abakora bagomba kwibanda ku guhitamo ibikoresho, igishushanyo nyacyo, no kubungabunga.

Abakora bungukirwa no kugenzura buri gihe no gukemura ibibazo. Iyi myitozo yongerera ubuzima no kunoza imikorere yumusaruro.