Wari uzi ko hejuru ya 80% yibicuruzwa byose bya plastike hafi yawe byakozwe hakoreshejwe inshinge cyangwa ibihuru? Ibi bisabwa byombi bihindura ibintu byacu bya buri munsi muburyo butandukanye.
Guhitamo nabi hagati yibi bikorwa birashobora gutwara ubucuruzi bwawe ibihumbi. Abakora benshi barwana niki cyemezo, bitanga umusaruro wabo nibihe.
Muri ubu buyobozi bwuzuye, tuzasesengura itandukaniro ryingenzi hagati yo gutesha agaciro no guhubuka. Uzamenya uburyo buri nzira ikora, ingaruka zabyo, nuburyo bukwiranye nibyiza kubyo ukeneye gukora.
Gusobanukirwa Ibyingenzi: Gutera inshinge na vacuum gushiraho inzira
Ni ubuhe butumwa bukabije?
Gutera inshinge nuburyo bwo gukora ibintu bitandukanye cyane bitera ibintu neza, biramba. Harimo gushonga pellet za plastiki, uyinjiza muburyo bwo gukanda igitutu kinini, kandi uyobeye muburyo bukomeye.
Intambwe kuntambwe
Gupakira pellet : pellet ya plastike cyangwa granules isukwa muri hopper.
Gushyushya no gushonga : pellet yashyutswe muri barrile, ihinduka plastiki yashongeshejwe.
Gutera inshinge : Ibikoresho byashongeshejwe bihatirwa mu kayira kabuhariwe ukoresheje umugozi wo hejuru cyangwa impfizi y'intama.
Gukonjesha : ikonjesha ikonje imbere yubutaka, ikomera mumiterere yanyuma.
Gutanga : Bimaze gukonjeshwa, igice gisohoka kuva kubumba, biteguye kurangiza.
Ibice by'ingenzi byo gutera infashanyo:
Hopper : Ifashe kandi igaburira pellet za plastiki muri mashini.
Barrel : aho plastike ishyushye kandi ishonga.
Screw / Kwishura Screw : Ingabo zashonze plastiki muburyo.
Icyerekezo cya mold : umwanya aho impapuro za plastike mubikorwa byifuzwa.
Igice cya Clamping : Komeza ifungire ifunze mugihe cyo gutera inshinge no gukonja.
Imyitozo ya vacuum ni iki?
Vacuum gushiraho, inzira yoroshye ugereranije no gushimura, nibyiza kubamo ibice binini, byoroheje. Harimo gushyushya urupapuro rwa pulasitike kugeza byoroshye, noneho ukoresheje igitutu cya vacuum kubibumba muburyo bwifuzwa.
Intambwe ku -ntambwe yo gukabya:
Gushimangira : Urupapuro rwa pulasitike rwashyizwe mumwanya.
Gushyushya : Urupapuro rwashyushye kugeza ruhindutse padable.
Kubumba : Urupapuro rworoshye rwarambuye hejuru yubutaka, kandi icyuho gikoreshwa mugushiraho igice.
Gukonjesha : Ibishushanyo mbonera bya plastike na arumanike.
Gutembera : Ibikoresho bishaje birateganijwe, bigasiga ibicuruzwa byanyuma.
Ibikoresho n'ibigize:
Gushyushya ikintu : koroshya urupapuro rwa plastike kugirango rubumbanwe.
Mold (convex / concave) : Sobanura imiterere yigice cya nyuma.
Vacuum : Kunywa plastiki kurwanya ubumuga kugirango ugire imiterere.
Ibikoresho byo gutema : gabanya plastike irenga nyuma yo kubumba.
Guhuza ubushobozi bwo gukora
Gushushanya Ingano n'imbogamizi
Ubushobozi bwo gukora buratandukanye cyane hagati yo gutesha agaciro no guhumeka. Buri gikorwa gitanga ibyiza bidasanzwe kubisabwa.
Gutera inshinge bibumbanira kuba indashyikirwa:
Gukora amakuru akomeye kumanuka kurwego rwa microscopic
Kubyara, geometries ikomeye, igoye ikubiyemo imiterere yimbere
Ibice bisabwa byishyurwa neza
Gushiramo ubwoko bwinshi bwibintu mubice bimwe
Vacuum ikora imbaraga zirimo:
Guhimba ibintu binini-bifatika
Gukora urukuta rumwe rwurukuta ahantu hashobora kwaguka
Gutezimbere Imiterere yoroheje, Yubusa
Kubyara imiterere yoroshye ya geometric yishyurwa-neza
Ingano hamwe nubunini
| birimo | inshinge zibangamira | icyuho |
| Ingano ntarengwa | Kugarukira ku bushobozi bw'imashini | Byiza cyane kubice binini |
| Umubyimba ntarengwa | 0.5mm | 0.1mm |
| Ubunini buhoraho | Kugenzurwa cyane | Biratandukanye no kurambura |
| Gushushanya guhinduka | Geometries igoye | Byoroshye kumiterere |
Guhitamo Ibikoresho
Ibikoresho bikoreshwa mugushingwa no gusiga icyuho bitandukaniye muburyo butandukanye no gusaba, bigira ingaruka kumikorere yibicuruzwa.
Ibikoresho bikwiranye no gusiga inshinge
Gutera inshinge bishyigikira intera nini ya thermoplastike hamwe nabantwaro, harimo:
PolyproPylene (PP) , Abs , Nylon , na Polycarbonate (PC) kugirango bakore imirimo myinshi.
Yuzuye polymers , kimwe nibikoresho byuzuye ibirahuri cyangwa byashimangiye, bizamura imbaraga no kuramba.
Ibikoresho bihuye na Vacuum
Guhumeka bigarukira kuri thermoplastika muburyo bwimpapuro, nka:
Polyethylene (pe) , acryclic , pvc , no mu kibuno (ingaruka-nyinshi polystyrene).
Ibikoresho bya UV-Bihamye hamwe na Fire-Retaldant kubikoresho byihariye.
Umutungo wibintu ugereranya
Gutera inshinge : bitanga guhitamo kwagutse, harimo kurwanya ubushyuhe, imiti-irwanya imiti, n'imbaraga nyinshi.
Guhinduranya : gukora neza hamwe na therwestike yoroheje, byoroshye cyane ariko itanga bike-byinshi.
Ibikoresho bidasanzwe
Gutera inshinge birashobora kwakira ibikoresho bisaba kwiyongera, nka plastiki ya antisticatit cyangwa biocomptari.
Guhinduranya nibyiza kubice byoroshye, binini aho bihinduka nibikoresho nibiciro byibanze.
Isesengura rya CAPT: Gutera inshinge na vacuum
Mugihe cyo gusuzuma ibikorwa byibiciro byo gushinga imitekerereze no guhumeka, gusobanukirwa amafaranga ajyanye ni ngombwa. Inzira zombi zifite inzego zidasanzwe ziterwa nigikoresho, ingano yumusaruro, nakazi.
Ishoramari ryambere nigiciro cyibikoresho
Ishoramari ryambere riratandukanye cyane nuburyo buryo bwo gukora. Gusobanukirwa itandukaniro rifasha ubucuruzi bifata ibyemezo byamafaranga.
Gutera inshinge Ibiciro bya SETUP:
Igikoresho cya Mold: $ 10,000- $ 100.000 + bitewe nuburemere
Ishoramari ry'imashini: $ 50.000- $ 200,000 kubikoresho bisanzwe
Ako kanya periphels: $ 15,000- $ 30.000 yo gukonjesha sisitemu, ibikoresho
Vacuum ikora ibiciro:
Kurema ibikoresho: $ 2000- $ 15,000 kubisabwa bisanzwe
Ibikoresho Ishoramari: $ 20.000- $ 75,000 kuri sisitemu yibanze
Ibikoresho byo Gushyigikira: $ 5,000- $ 10,000 yo gutema hamwe, sisitemu yo gushyushya
Ibisabwa Ibikoresho Kugereranya: Gutera
| Ibigize | Gutera | Ihuriro |
| Imashini yibanze | Gahunda yo gutera inshinge | Sitasiyo yo gushiraho vacuum |
| Ibikoresho | Ibyuma bikomeye, aluminium | Ibiti, aluminium, epoxy |
| Ibikoresho by'abafasha | Ibikoresho bihuma, imibanire | Sisitemu yo gushyushya |
| Igenzura ryiza | Ibikoresho byambere | Ibikoresho by'ibanze |
Ibiciro
Amafaranga yumusaruro aterwa cyane nibisabwa nubunini nibikorwa bikora.
Igiciro kuri gahunda yo gusesengura igice:
Gutera inshinge:
Ibiciro byinshi byambere bikwirakwira mumusaruro munini
Guta imyanda yo hepfo ukoresheje igenzura ryukuri
Kugabanya amafaranga yumurimo mubikorwa byikora
Ibyiza kubijyanye no kurenza ibice 10,000
Gukora ibisigazwa:
Amafaranga yo gutangiza hepfo angukirwa umusaruro muto
Imyanda yo hejuru kurupapuro
Kongera ibisabwa mubikorwa kugirango urangize
Ibiciro-byiciro bitarenze 3.000
Kumena-ndetse no gusesengura:
Umubumbe muto (<inyuguti 1.000): Gukora ibisigazwa byerekana ubukungu
Umubumbe wo hagati (1.000-10,000): Kugereranya kw'ibiciro bikenewe ukurikije igice cyihariye
Umubumbe mwinshi (> 10,000): Kubumba inshinge biba binini cyane-bifatika
Ibikoresho bitwara ibiciro:
| ibiciro | byo gutera inshinge | Guterera |
| Ibisabwa | Hasi (byikora) | Hagati |
| Gukora neza | 98% | 70-85% |
| Kunywa ingufu | Hejuru | Giciriritse |
| Ibiciro byo kubungabunga | Kuringaniza hejuru | Hasi kuri buringaniye |
Igitekerezo cy'umusaruro
Mugihe uhisemo hagati yo gutemba no gusiga icyumba, abakora bagomba gusuzuma ibintu byinshi bifitanye isano, nkibinini, umuvuduko, no kuyobora ibihe. Gusobanukirwa uburyo ibi bikorwa bigereranya bifasha gufata ibyemezo byuzuye.
Umusaruro
Ingano yumusaruro ihinduranya uburyo bwo gutondekanya uburyo bwo gukora. Buri gikorwa gitanga ibyiza bitandukanye kumunzani ukundi.
Umusaruro muto (<3000 ibice)
Gushiraho vacuum bitanga ibisubizo bifatika kuri prototype ikora
Guhindura ibikoresho bikomeza kuba byoroshye kandi bihendutse
Gushiraho byihuse bishoboza ibishushanyo mbonera
Ishoramari ryambere rihuye nibikenewe bigarukira
Ingano-nini (> ibice 10,000)
Gutera inshinge bitanga ubukungu buhebuje kurwego
Inzira yikora igabanya ibiciro byakazi
Ubwiza buhoraho kumusaruro munini
Ibikoresho byinshi byororomo byongera umusaruro gukora neza
Gutandukanya Ubusanzwe:
| Gutera | inshinge kubumba | icyuho |
| Ubushobozi bwambere | Hagati | Hasi kugeza hagati |
| Byoroshye byoroshye | Ibikoresho bigoye | Ibikoresho byoroshye |
| Igipimo | 100-1000 + ibice / isaha | Ibice 10-50 / isaha |
| Umusaruro ukosora | Bigarukira | Hejuru |
Ibihe byashize nigihe-ku isoko
Gusobanukirwa nibisabwa nigihe bifasha guhitamo gahunda yo gutegura no gutanga ibikoresho.
Igihe cyiterambere ryamavuma:
Gutera inshinge:
Igishushanyo mbonera no gukora: Ibyumweru 12-16
Guhitamo Ibikoresho no Kwipimisha: Ibyumweru 2-3
Gushiraho umusaruro no kwemeza: 1-2 ibyumweru 1-2
INGINGO YA MBERE: Icyumweru 1
Gukora ibisigazwa:
Igikoresho cyibikoresho: Ibyumweru 6-8
Amasoko y'ibikoresho: ibyumweru 1-2
Gushiraho Gushiraho: Iminsi 2-3
Icyitegererezo cyemewe: iminsi 2-3
Kugereranya Kugereranya:
| Icyiciro | cyo Gutera Ihuriro | Gutunganya |
| Gushiraho Igihe | Amasaha 4-8 | Amasaha 1-2 |
| Igihe cya cycle | Amasegonda 15-60 | Iminota 2-5 |
| Guhindura Igihe | Amasaha 2-4 | Iminota 30-60 |
| Kugenzura ubuziranenge | Bikomeje | Icyiciro |
Ibitekerezo byigihe cyagenwe:
Ibicuruzwa bigoye bitanga umusaruro wibikorwa
Kuboneka Ibikoresho Bigira ingaruka kubihe
Ibisabwa ubuziranenge bifite ibihe byo kwemeza
Umusaruro wumusaruro ugena igihe cyose cyumushinga
Ubuziranenge n'ibikorwa
Ibisobanuro no kwihanganira
Gukora ubuziranenge biratandukanye cyane nibikorwa. Gusobanukirwa ibi gutandukana bifasha kwemeza ibicuruzwa bihuye nubushobozi bwo gutunganya.
Guhuza neza neza:
| Kugaragaza | inshinge zibuza | icyuho |
| Intera yo kwihanganira | ± 0.1m | 0.5mm |
| Umwanzuro | Byiza | Gushyira mu gaciro |
| Guhuzagurika | Gusubiramo cyane | Impinduka |
| Ibisobanuro | Ityaye | Kuzenguruka |
Hejuru kurangiza ibiranga:
Gutera inshinge bigera ku cyiciro hejuru yubutaka
Gukora ibisigazwa bikomeza imiterere ihamye hejuru yubuso bunini
Inzira zombi zishyigikira imvugo zitandukanye binyuze mu kuvura hejuru
Amahitamo yo gutunganya yanze kongera isura yanyuma
Ingamba zo kugenzura ubuziranenge:
Gutera inshinge kubugenzuzi:
Vacuum gushiraho igenzura:
Imbaraga n'imbara
Ibicuruzwa bisabwa bisabwa akenshi guhitamo inzira. Buri buryo butanga inyungu zitandukanye.
Imikorere y'imiterere:
Gutera ubwoba Inyungu:
Gukwirakwiza ibintu bimwe byongera imbaraga
Gushimangira imbere bishoboka
Kugenzura neza hejuru yumutungo
Gushyigikira Geometrie yibintu
Vacuum ikora ibiranga:
Urukuta ruhoraho muri geometries yoroshye
Amahitamo make yo gushushanya
Imbaraga nziza-kuri-ibiro
Ibyiza byiza byinjira mubisabwa bimwe
Imbonerahamwe yo kurwanya ibidukikije:
| Gutera | inshinge kubumba | icyuho |
| UV | Ibintu biterwa | Byiza |
| Kurwanya imiti | Byiza | Gushyira mu gaciro |
| Ubushyuhe | -40 ° C kugeza 150 ° C. | -20 ° C kugeza 80 ° C. |
| Ubushuhe | Isumba | Byiza |
Ibintu birebire byigihe kirekire:
Gusaba no gukoresha inganda
Gusobanukirwa ibyifuzo ninganda ikoreshwa ryibishushanyo mbonera no guhagarika icyuho ni ngombwa mugihe uhisemo inzira nyabagendwa. Buri buryo butanga inyungu zitandukanye zijyanye ninganda zihariye nubwoko bwibicuruzwa.
Porogaramu rusange
Gutera inshinge bikunze gukoresha
Gutera inshinge bikoreshwa cyane mugukora ibice bigoye, imijwi myinshi ifite ibintu neza. Porogaramu zayo zirimo:
Inzu ya elegitoronike : irinda ibice byimbere hamwe na plastike iramba, irwanya ubushyuhe.
Ibice by'imodoka : Ibice by'imikino, amashusho, no gufunga byungukirwa no gusobanuka cyane.
Ibikoresho byo kwa muganga : Ibikoresho byo kubaga, imiyoboro, n'ibikoresho byo gusuzuma bisaba umusaruro usukuye, uhoraho.
Vacuum ikora ibintu bisanzwe
Gushiraho icyuho bikunzwe kubice binini, byoroheje na prototyping. Bikoreshwa muri:
Inganda-Porogaramu Zihariye Gusaba
Aerospace : Imiterere ya vacuum ikoreshwa kubikorwa byoroheje byimbere hamwe na trays, mugihe yashinze imizi itera ibintu bifatika.
Amashanyarazi Yamamoto : Kubumba inshinge ni ngombwa kubwimanza zo kurinda, gucomeka, nibikoresho byo gutunganya ibikoresho.
Ibiryo n'ibinyobwa : Imiterere y'ibinyabuzima itanga ibyorezo byoroheje, ikingira ipimbano ihuza ibipimo byumutekano wibiribwa.
| Inganda | Zibumba Ingero Ingero | Zishimangira Ingero |
| Automotive | Moteri ibice, ifunga | Dashboards, Trim Panels |
| Ibikoresho byo kwa muganga | Syringes, ibikoresho byo gusuzuma | Ibikoresho byo kwa muganga, gupakira |
| Ibicuruzwa by'abaguzi | Inzu ya elegitoroniki, ibikinisho | Gupakira binini, ingingo-yo kugurisha yerekana |
Inganda-zisabwa
Inganda zikenewe
Gutera inshinge : Inganda zimodoka zisaba neza ibice nkibyihuta, ibice bigize moteri, na clip. Gutera inshinge byujuje ibi bikenewe binyuze mu musaruro uhoraho, urwanya ubushyuhe.
Vacuum gushiraho : ikoreshwa mubice binini, nkimiryango yumuryango, amacakubiri, hamwe numurongo wibiti, bisaba kubaka make.
Gukora ibikoresho byubuvuzi
Gutera inshinge : Ibyiza byo kubyara ibintu neza-byimazeyo, nka sterile, nka syringes, ibikoresho byo gusuzuma, n'ibikoresho byo kubaga.
Guhinduranya : bikunze gukoreshwa mugukora ibipfunyika byibikoresho byubuvuzi cyangwa inzira zishushanyije zikoreshwa mubitaro.
Ibicuruzwa by'abaguzi
Gutera inshinge : kunegura ibicuruzwa bito, birambuye, nk'ibikoresho bya elegitoronike, ibikinisho bya plastike, n'ibikoresho byo mu gikoni.
Vacuum gushiraho : Nibyiza kubigaragaza binini, gupakira, no kurinda imanza zikoreshwa mugucuruza.
Ibisubizo bipakira
Gutera inshinge : Birakwiriye gukora ibikoresho bikoreshwa, rikomeye hamwe no gukingira.
Vacuum ishinga : Byakoreshejwe cyane kubikoresho bya Bluster, gupakira Clamshell, hamwe na tray yoroheje ishobora kuba ikozwe vuba.
Guhitamo neza
Guhitamo hagati yo gutera inshinge no gusiga icyumba biterwa nibintu byinshi byingenzi. Mugusuzuma ibyifuzo byihariye no gusobanukirwa ibyiza bya buri kintu, abakora barashobora gufata icyemezo kiboneye gihuza intego zabo.
Impamvu Zifata ibyemezo
Isuzuma ry'umushinga
Gusuzuma Igishushanyo mbonera cyumushinga wawe, ingano yikigereranyo, nigikorwa cyumusaruro ni ngombwa. Niba umushinga wawe urimo ibice bigoye hamwe no kwihanganira gukomera, gusiga inshinge birashobora kuba inzira nziza. Kuri Byoroheje, ibice binini, gushiraho vacuum birashobora gutanga ikiguzi cyiza ninyungu zihuta.
Ibitekerezo by'ingengo y'imari
Gutera inshinge : Ikiguzi cyo hejuru cyibikoresho ariko bigabanijwe nigiciro kuri buri gice mumisaruro myinshi.
Gukora ibisigazwa : Ibiciro byo hasi, byiza kuri hasi- kubuso bwangiza cyangwa prototyping.
Ibisabwa
Ibisobanuro byiza
Reba urwego rusabwa urwego , hejuru hejuru, nimbaraga zumubiri. Gutera inshinge bitanga ubuziranenge buhebuje no guhuzagurika, mugihe hatanga ibisobanuro byiza bitanga ibisubizo byiza kubisabwa.
Igihe cyo guhitamo inshinge
Ibintu byiza
Umusaruro mwinshi wibice bito, bigoye.
Imishinga isaba kwihanganirana cyane nibiranga birambuye, nkibigize urutwe cyangwa gufata-bihuye.
Ibyiza by'ingenzi
Ibiciro-byiza kumusaruro munini.
Ubusobanuro buke kandi busubirwamo kubishushanyo bigoye.
Kuramba no gukora igihe kirekire hamwe nibikoresho byateye imbere.
Irashobora
Isesengura ry'ibiciro
Mugihe amafaranga yambere ari menshi, gusiga inshinge ni ubukungu bwijwi ryinshi kubera amafaranga make ya buri gice. Inzira nayo ni nziza mugihe ubushishozi nimbaraga zumubiri ni ngombwa.
| inshinge kubumba | inyungu | Gutera |
| Nibyiza kubice bigoye | Ikiguzi kinini |
|
| Igiciro cyiza kubikorwa binini | Gushiraho birebire no kuyobora ibihe |
|
| Guhuza igice kinini |
|
|
Igihe cyo guhitamo ibifum
Imanza-zikoresha neza
Prototyping cyangwa imisaruro mike irashira.
Ibice binini, byoroshye nkibitabo byimodoka , gupakira trays, cyangwa ingingo-zigurisha yerekana.
Inyungu Zingenzi
Ibiciro byo hasi ibikoresho no gushiraho vuba.
Nibyiza kubihinduka byihuse kuri prototypes cyangwa imikorere idahwitse.
Bikwiranye nibice binini bidasaba ibintu birambuye.
Imipaka yo Gusuzuma
Roi ibintu
Gukora icyuho bitanga igihe cyihuse-ku isoko , cyane cyane ku bunini buke , ariko ntibukwiriye umusaruro muremure, munini-munini kubera igice kinini cya buri giciro cyimibumbe minini.
| Vacuum | inyungu | gushiraho |
| Gushiraho vuba kuri prototypes | Igishushanyo ntarengwa cyoroshye no gusobanuka |
|
| Igiciro cyiza kuri stact | Amafaranga menshi ya buri gice kubinini byinshi |
|
| Bikwiranye n'ibice binini |
|
|
Incamake
Gutera inshinge no gusiga icyumba nuburyo bubiri bwo gukora, buri kimwe gifite inyungu zitandukanye. Gutera inshinge indashyikirwa mu gutanga ibice bigoye, imiti myinshi hamwe no gushushanya cyane no kuramba. Vacuum gushiraho nibyiza kubice binini, byoroshye kandi bifite umusaruro muto kubera ibiciro byayo byo hasi hamwe nibiciro byihuse.
Iyo ufashe icyemezo hagati yabyo, tekereza kumvugo yumushinga wawe , gushushanya ibintu , ningengo yimari . Koresha inshinge kubumba neza-neza cyane, ibice biramba . Hitamo ibisigazwa bya prototypes cyangwa ikiguzi gito, umusaruro wihuse.
Ubwanyuma, uburyo bwiza buterwa nibisabwa byihariye nintego ndende.
Inkomoko
Vacuum
Gutera inshinge
Serivisi yo hejuru yashizweho
Ibibazo
Ikibazo: Ni irihe tandukaniro nyamukuru riri hagati yo gutesha agaciro no guhumeka?
Igisubizo: Gutera inshinge bitera gushonga plastiki. Vacuum ikora irambuye yashyushye impapuro za pulasitike hejuru yo guswera.
Ikibazo: Ni ubuhe buryo bwiza bwo gutanga amajwi menshi?
Igisubizo: Gushinyagurira indashyikirwa ku bwinshi mubice byinshi birenga 10,000 nibihe byihuta byihuta kandi umusaruro wikora.
Ikibazo: Ihuriro rya Valuum rishobora gukora ibice bifite amakuru akomeye no kwihanganira?
Igisubizo: Oya
Ikibazo: Gutera inshinge bihenze cyane kuruta icyumba?
Igisubizo: Ibiciro byambere byakazi biri hejuru yo gutemba, ariko amafaranga ahinduka munsi yubunini bwinshi.
Ikibazo: Ni ibihe bikoresho bishobora gukoreshwa mugushingwa no guhinduranya no guhumeka?
Igisubizo: Gutera inshinge bikoresha pellet zitandukanye. Vacuum ikora imirimo gusa nimpapuro.
