Maching ya zo da nisa tun lokacin zamanin Leathes Lathes da Mills. Tare da zuwan fasahar complical Computer (CCT CNC), daƙafa da ke tattare da sinadarai ya kai sabon tsayi. Abubuwan da CNC, ta hanyar shirye-shiryen kwamfuta na shiryuwa, sun sauya masana'antar masana'antu, sun ba da damar samar da hadaddun sassan tare da daidaito da daidaituwa.
Wannan cikakken jagora da ke da nufin samar da zurfin nutsuwa cikin duniyar da aka yi wajan sarrafa CNC. Zamu bincika hanyoyin tafiyar, fa'idodi, da aikace-aikacen wannan fasahar yankan-yankewa. Ko kai kwararren masana'antu ne, dalibi, ko kawai m game da Cnc Mactining , wannan labarin zai ba ku da ilimin da kuke buƙatar fahimta da godiya da wannan filin mai ban sha'awa.
Mene ne kadaicin CNC?
Ka'idojin CNC ne tsari na masana'antu wanda ke amfani da kayan aikin injin sarrafa kwamfuta don ƙirƙirar daidaitattun sassan abubuwa masu rikitarwa daga albarkatun ƙasa. Tsarin ya ƙunshi amfani da software na musamman don samar da cikakken bayani game da umarni, wanda ke jagorantar kayan aikin injin don yanke, da ake so ƙayyadaddun bayanai.
Tsarin mahalli na tsarin tsarin CNC ya haɗa da:
1. Tsarin kwamfuta na Kwamfuta (CAD) software
2. Software na masana'antar komputa (cam)
3. Kayan aikin CNC (misali, Mills, Lathes, Moers)
4. Kayan kayan aiki da kayan haɗi
5. Na'urar masu sana'a
Babban banbanci tsakanin kogin CNC da Tsarin al'ada na Commaniction ya ta'allaka ne a matakin sarrafa kansa da kuma aikin sarrafa kwamfuta. Tsarin gargajiya na al'ada ya dogara da fasaha da gogewa na mai amfani da injin, wanda ke iko da kayan aikin injin. A bambanta, tsarin KnC na rage shiga tsakani ta amfani da shirye-shiryen kwamfuta don sarrafa ingantattun kayan aikin, daidaito, da maimaitawa.
Tsarin gargajiya |
Ka'idodin CNC |
Sarrafa jagora |
Sarrafa kwamfuta |
Mai kula da ma'aikaci ya dogara da |
Tsari na sarrafa kansa |
Lokacin saiti mafi tsayi |
Lokacin saiti na sauri |
LITTAFI |
Babban hadaddun |
Karamin maimaitawa |
Mafi yawan maimaitawa |
Kulawa na kwamfuta na kwamfuta (CNC) shine tushen tsarin da ke daidai. Tsarin CNC suna amfani da shirye-shiryen kwamfuta don sarrafa motsi da aikin injin din. Shirye-shiryen suna dauke da jerin umarni waɗanda ke bayyana hanyoyin kayan aikin, yankan saurin, da kuma kudaden da ake buƙata don samar da kayan abinci da ake so. Ta atomatik tsarin aikin, fasaha na CNC yana ba da yarda da masu yarda da su, ƙirar haɗi, kuma saman mafita ya ƙare da kuskuren ɗan adam.
Abvantbuwan amfãni na ƙwayar CNC
Ka'idodin CNC da yawa suna ba da fa'idodi da yawa waɗanda zasu sa kayan aikin da ba makawa a cikin masana'antar zamani. Anan akwai wasu manyan fa'idodi:
1. Babban daidaito da daidaito
Daya daga cikin mafi mahimmancin fa'idodi na ka'idar CNC na CNC shine iyawarta don samar da sassan da haƙurin da ke cike da haƙuri. Injinan CNC na iya cimma nasarar daidaitawa har zuwa inci na 00002, tabbatar da cewa abubuwan da aka kirkira suna haɗuwa da takamaiman bayanai da ake buƙata don ingantaccen aiki.
2. Daidaito da maimaitawa
Ka'idar KnN ta tabbatar da tabbacin sakamakon sakamako a duk tsawon sakamako. Da zarar an ƙirƙiri shirin kuma an gwada shi, injin CNC na iya haifuwa na lokaci da kuma samar da bambancin bambancin kuma tabbatar da babban matakin maimaitawa.
3. Rage saurin samarwa da inganci
Idan aka kwatanta da hanyoyin al'ada na'ura, kadarorin CNC da suka rage lokacin samarwa. Tsarin aiki na sarrafa kansa yana ba da damar saurin saurin yankewa, rage rage lokacin saiti, kuma ƙaramin aiki na ma'aikaci, wanda ya haifar da ƙara ƙarfin gaba da aiki.
4. Ingantacce don manyan masana'antu
Duk da yake farkon saka hannun jari a cikin kayan aikin CNC na iya zama sama da kayan aikin da aka yi na gargajiya, fa'idodin tsada suna da mahimmanci, musamman don masana'antar sikelin. Yawan karuwar, rage farashin kudi, da rage yawan kayan sharar gida yana ba da gudummawa ga ƙananan farashin samarwa a kowane yanki.
5. Ikon kula da zane da kuma geometries
Ka'idodin CNC ya fifita sassan kayan tare da wuraren da ke da cikakkun bayanai da cikakkun bayanai. Tsarin sarrafawa yana ba da damar ƙirƙirar nau'ikan siffofi, roƙo, da kuma rauni wanda zai zama ƙalubale ko kuma ba shi yiwuwa a cimma tare da hanyoyin da aka yi na'ura.
6. Rage kuskuren mutum da ingantaccen sarrafawa
Ta hanyar rage sa hannun ɗan adam a cikin tsarin mikin mai, daidai da Kayayyakin CNC yana rage haɗarin kurakuran kurakurai da rashin jituwa. Tsarin sarrafawa yana tabbatar da cewa an samar da kowane bangare gwargwadon ingantaccen bayani, yana haifar da ingantacciyar iko da rage ƙididdigar ƙididdigar.
Fa'idodin Ka'idodin CNC:
l babban daidaito da daidaito
l m da maimaitawa
lokter production samar
l farashi mai tasiri ga masana'antar girma-sikeli
l ikon kirkirar geometries
l ya rage kuskuren ɗan adam da ingantaccen sarrafawa
Nau'in kayan aikin CNC
Injunan injina
Injinan Murmushi na CNC sune masu amfani da kayan dillalai na CNC waɗanda ke amfani da kayan maye don cire abu daga ɗakin aiki, ƙirƙirar nau'ikan siffofi da fasali. Waɗannan injunan suna iya aiwatar da ayyukan daban-daban, kamar su fuskar dina-daban, milodical, milling, zazzabi, da kuma ban sha'awa.
Mabuɗin Kayan Mabuɗin CNC CNC sun haɗa da:
l da yawa axari na motsi (yawanci 3, 4, ko 5 axes)
l Daidaita Saurin Spindle da Rates
l atomatik masu canzawa don haɓaka inganci
l karfin gwiwa tare da kewayon kayan da yawa, ciki har da farji, robobi, da kuma kwayoyi
Cnc Maca Maching ne dangane da jigon su da sanyi:
1. Madaidaiciya injunan miliyoyin
a. Spindle an daidaita shi a tsaye
b. Mafi dacewa don ƙirƙirar filaye, ramuka, da aljihuna
c. Nau'in yau da kullun sun haɗa da mills, turret mills, da gwiwa dills
2. Injuna na kwance
a. Spindle an daidaita shi a kwance
b. Ya dace sosai don mamariya manyan, ma'aikata masu nauyi
c. Yana ba da ƙara haɓakawa da cire cirewa idan aka kwatanta da har abada
3. Injinan Masahar Manya
a. Hada fasalulluka na tsaye da kwance
b. Swiving Shugaban ya ba da damar ƙarin rikice-rikice rikice da kuma contours
c. Yana bayar da sassauci mafi girma don aikace-aikacen injinan
Nau'in injin niƙa |
Spindle ayoyin |
Kwarewar Ma'aikata |
App na gama gari |
Na daga ƙasa zuwa sama |
Na daga ƙasa zuwa sama |
Na horizon |
Lebur films, ramuka, aljihu |
Na horizon |
Na horizon |
Na daga ƙasa zuwa sama |
Manyan, sassan nauyi; Ingantaccen Cire Cire |
Na kowa da kowa |
Na swivingling |
Ya bambanta |
Hadaddun kusoshi da kayan marmari; Aikace-aikacen aikace-aikace |
Injinan miliyoyin aching na CNC suna da mahimmanci don samar da abubuwa masu yawa a cikin masana'antu daban-daban, gami da Auren, Aerospace, likita, da masana'antu. Ikon ƙirƙiri hadaddun geometries, m amincices, da kuma santsi surface na gama CNC yana sa CNC milling Machines Mamavesepersasable A cikin Motocin Tsaro.
CNC lates da juya cibiyoyi
CNC Leates da juya cibiyoyi suna da tabbataccen kayan aikin da aka tsara don samar da sassan silinda ta jujjuyawar kayan aiki da kayan aikin yankan. Waɗannan injunan suna da mahimmanci ga masana'antu masu kera tare da sassan-madauwari, kamar shafukan, daji, da ɗaukar fansa.
Centrateswararrun fasali na Lates na CNC da juyawa sun hada da:
l mai karfi spindle motorle don juyawa mai sauri
l madaidaici servors don daidaitaccen kayan aiki
l atomatik masu canzawa don haɓaka inganci
l Live masu aiki da kayan aiki don milling da ayyukan hako
Iri na Lates na CNC da kuma juya cibiyoyi:
1. 2-Axis Lathes
a. Matsar da kayan aikin yankan a cikin gatari biyu (x da z)
b. Mafi dacewa don ingantattun ayyuka da fuska
2. Karfe da AXITI-AXIS
a. Featuresarin ƙarin axes (y, b, ko c) don ƙarin hadaddun geometries
b. Kunna-cibiyar juyawa, kwatsam, da injinan eccentric
3. Swiss-nau'in later
a. Tsara don daidaitaccen tsarin kananan ƙananan, siriri sassa
b. Yi amfani da saitin kan kujerar kai da kuma jagorar bulming don inganta daidaito
c. Ya dace da kayan masana'antu da kayan lantarki
Nau'in latti |
Axes na motsi |
Abubuwan da ke cikin key |
App na gama gari |
2-Axis |
X, z |
Sauki juyawa da fuska |
Shafukan, sarari, bushings |
Multi-Axis |
X, z, y, b, c |
Hadaddun geometries, kwatsam |
Camps, Gears, Eccentric sassan |
Swiss-nau'in |
X, z, y, b, c |
Daidai da mamaran ƙananan sassan |
Likita, abubuwan lantarki |
Cent CNC da juya cibiyoyi suna ba da fa'idodi da yawa kan ainihin tushen al'adun gargajiya:
l ya karu daidai da maimaitawa
l mafi girman saurin samarwa da rage matakan jagora
l ikon zuwa inji hadaddun geometries da m yarda
l ya rage yawan kudin aiki da ingantaccen inganci
Waɗannan injunan suna da mahimmanci don samar da manyan-daidaitattun sassan cikin masana'antu daban daban, haɗe, aeraspace, likita, da mai da gas. Tare da ci gaban fasaha, cibiyoyin juya baya na zamani suna ci gaba da tura iyakokin daidaito, saurin, da rikitarwa a cikin abubuwan haɗin kwamfuta.
CNC Grinders
Cnc Grinders sune daidaitattun kayan aikin da aka yi amfani da su don kammala ayyukan, tabbatar da cewa ɓangarorin biyan abubuwan da ake buƙata na gama-gari da ake buƙata. Waɗannan injunan suna amfani da ƙafafun Abkasive don cire ƙananan kayan daga ɗakin aiki, sakamakon da m jabunnuwanta da yarda sosai.
Nau'in CNC Grinders:
1. Surface
a. Yi amfani da ƙafafun da fartawa don ƙirƙirar ɗakin kwana, santsi
b. Mafi dacewa ga ƙarewar farantin-kamar da kuma samar da kusurwoyin
2. M grinders
a. Wanda aka tsara don nika na diamita na waje (OD) na silinda na Cylindrical
b. Hakanan za'a iya amfani dashi don diamita na ciki (ID) niƙa tare da abubuwan haɗe-haɗe na musamman
3. Grinders m
a. Yi amfani da dabarar nika, mai tsara ƙafafun, da kuma ruwa zuwa niƙa cylindrical sassa
b. Kawar da bukatar cibiyoyin aiki na aiki, ba da izinin yawan samarwa da sauri
Nau'in ggon |
Kungiyar HealtPiece |
Nika mataki |
App na gama gari |
Farfajiya |
Lebur, farantin-so |
Mai juyawa |
Motsa faranti, abubuwan da suka mutu, gaues |
Na silsi |
Na silsi |
Mai juyawa |
Shafukan, fil, beingings, spindles |
M |
Na silsi |
Juya ƙafafun |
Bawuloli, bawul, sanduna, fil |
Key fa'idodin CNC Grinders:
l cimma ingantaccen hakoran (har zuwa inci 00001 inci)
l samar da mafi girman saman gama (as a matsayin Ra 0.2 μm)
l kula da babban daidaito da maimaitawa a duk sassan da yawa
l Rage kudin aikin aiki da karuwa idan aka kwatanta da manual narfin
Cnc Grinders suna da mahimmanci don samar da kayan haɗin ingantaccen-masana'antu a cikin masana'antu daban-daban, gami da:
l Aerospace: Turbine Blades, Sauke Abubuwan Kayan kaya, da sassan injiniyoyi
Lutadotive : kayan haɗin watsa labarai, bawuloli na injin, da masu shigowa mai
l likita: orthopedic, erhopedic, da kayan kida, da abubuwan haƙori
l lantarki: Abubuwan haɗin semiconductor, tabarau na gani, da kuma madaidaiciyar molds
A matsayin cigaba na fasaha, CNC Grinders ci gaba da juyin juya ga juyin, yana ba da mafi girman daidaito, ragi na samarwa da sauri, da kuma karin karfin hatsi. Wadannan injunan suna taka muhimmiyar rawa wajen tabbatar da cewa kasuwar da ke daidaita sassan da suka cika bukatun magunguna na masana'antu na zamani.
Square Sarar aljihu (EDM)
Fitar da keɓaɓɓe na lantarki (EDM) tsarin sarrafa na al'ada shine tsarin lantarki wanda ke amfani da Sparks na lantarki don cire abu daga kayan aikin na lantarki. Wannan tsari yana da kyau ga injin wuya, kayan m ko ƙirƙirar nau'ikan geometries waɗanda ke da wahalar cimma tare da kayan aikin yankan gargajiya.
Manyan nau'ikan EDM:
1. Waya EDM
a. Yana amfani da bakin ciki, waya mai ɗaukar waya ta yanke ta hanyar aikin
b. Mafi dacewa ga ƙirƙirar hadaddun, cikakken fasali da kuma Contramu
c. Aikace-aikace na gama gari sun haɗa da mutuan, zagaye, da kayan aikin Aerospace
2. Sinker Edm
a. Yana amfani da electrode na zaɓaɓɓun abubuwa daga kayan aiki
b. Yana haifar da ƙawancen, maskun, da kuma haɗe da siffofin 3D
c. Ya dace da abubuwan da aka sanya kayan masarufi, abubuwan da suka mutu, da kayan aikin
Nau'in Edm |
Kantashin jirgin ruwa |
Inji aiki |
App na gama gari |
Waya EDM |
Waya mai santsi |
Cuts ta hanyar aiki |
Ya mutu, ya mutu, sassan Aerospace |
Sinker Edm |
Electrode |
Kashi Kasa |
Motsin da aka shigar, kayan mutuwa, kayan aikin M |
Yadda Edm yana aiki:
1. Aikin aikin ya shiga cikin ruwa mai gina jiki, yawanci ana yawan ruwa ko mai
2. Ana amfani da babban wutar lantarki tsakanin lantarki (waya ko siffa) da kuma aikin motsa jiki
3. Wutar lantarki tana walƙiya a kan rata, yana haifar da zafi mai zafi (har zuwa 12,000 ° C)
4. Zafi yana hana adadi kaɗan na kayan daga duka kayan aikin da kuma eglosode
5. Jirgin ruwa ya fasa kayan da aka turo, ya bar madaidaici, farfajiya
Abbuwan amfãni na EDM:
l inji Hard, kayan marmari kamar titanium, tungten carbide, da kuma tauraruwa mai wuya
l Yana ƙirƙirar hadaddun geometries da cikakkun bayanai tare da babban daidaito
L
l cim ma kyakkyawan saman gama ba tare da buƙatar ayyukan sakandare ba
EDM ya zama tsarin sarrafawa mai mahimmanci a cikin masana'antu daban-daban, gami da Aerospace, Aetsototas, likita, da wayoyin lantarki. Kamar yadda kayan ci gaba don ci gaba da kirkirar rikice-rikice, Edm zai ci gaba da kayan aiki mai mahimmanci don ƙirƙirar kayan masana'antu waɗanda suka cika buƙatun masana'antar masana'antu.
Hanyar CNC
Abubuwan da ke da kenc suna da yawa daidai kayan aikin da suke kama da CNC Milling Injinan Macter amma ana amfani da da farko da itace, kamar itace, tristics, da kuma kwayoyi. Waɗannan injunan suna amfani da daskararrun spindles da iri-iri na yankan kayan aiki don ƙirƙirar ƙirar ƙira, kira, da siffofi 3d.
Mabuɗin abubuwa na CNC
l Multi-Axis motsi (yawanci 3 ko 5 axes)
l high-high spindles (har zuwa 30,000 rpm ko fiye)
l manyan wurare masu aiki don aikin mikiya
l dacewar da zaɓuɓɓukan kayan aiki daban-daban, gami da ƙarshen mills, rawar da ke tattare da kayan aikin
Aikace-aikacen gama gari na CC
1. Aikin katako
a. Samarwar kayan gida
b. Kafa
c. Kayan kwalliya na ado da kuma zanen gado
2. Alama
a. Ingirƙiri Alamu na al'ada da Nuni
b. Ganin tambarin da wasiƙa
c. Yankan acrylic, kumfa na kumfa, da sauran kayan shiga
3. Saidospace
a. Maching mawuyacin kayan abu
b. Samar da abubuwan ciki na ciki, kamar su dama da kuma bulkheads
c. Kirkirar samfuran gwaji da sassan gwaji
Tattalin arziki |
Kayan |
Aikace-aikace na yau da kullun |
Aikin katako |
Itace, MDF, Flywood |
Kayan Aiki, kayan aikin injiyayyu |
Alama |
Acrylic, kumfa, PVC |
Alamu na al'ada, tambari, nunawa |
Saidospace |
Kwamfuta, farji, aluminum |
Abubuwan ciki na ciki, abubuwan da suka dace, sassan gwaji |
Fa'idodin CNC
l ikon zuwa inji babba, lebur lebur tare da babban daidaito
l fa'ida a cikin inji wani yanki da yawa kewayon kayan
l high-sauri samar da karuwa don ƙara inganci
La sauƙi na amfani da rage buƙatun fasaha na aiki idan aka kwatanta da masu amfani da na al'ada
A matsayin ci gaba na fasaha, hanyoyin motsa jiki na CTC suna ci gaba da juji, ingantacciyar hanya, da manyan abubuwa masu canzawa kamar tsarin kayan aikin atomatik. Waɗannan injunan suna zama masu mahimmanci don kasuwancin da ke neman samarwa da kirkirar ingancin masarufi, waɗanda keɓaɓɓun masana'antu a cikin masana'antu daban-daban.
Cnc plasma
Kayan aikin CNC sune daidaitattun kayan aikin da ke amfani da babban jet na ionized gas don yanke ta hanyar kayan sarrafawa, kamar ƙarfe, aluminum, da ƙarfe. ARCH, wanda zai iya isa yanayin zafi har zuwa 50,000 ° F (27,760 ° C), Creatirƙiri kayan gas - yana kwarara mai tsafta, yanke abu mai tsabta.
Abubuwan da ke cikin kayan kwalliyar CNC na CNC:
1. Plasma Torch: Yana haifar da babban-zazzabi plasma arc
2. Tsarin Gudanar da CNC: yana jagorantar motsin a kan torch tare da yankan hanyar yankan
3. Gantry ko katako: Yana goyan bayan wahala a fadin tebur na yankan
4. Tebur na yankan: Yana tallafawa kayan aikin yayin tsarin yankan
Abvantbuwan amfãni na kayan kwalliya na CNC
l high yanke gudu (har zuwa inci 500 minti daya)
l ikon yanke lokacin farin ciki kayan (har zuwa inci 2 ko fiye)
l in mun gwada da ƙarancin farashi idan aka kwatanta da sauran hanyoyin yankan
l fa'idodin a cikin yankan kayan sarrafawa daban-daban
Aikace-aikacen gama gari na kayan Cnc Plasma:
Tattalin arziki |
Aikace-aikace na yau da kullun |
Mayarwa |
Abubuwan haɗin Chassis, tsarin shaye, bangarorin jiki |
Shiri |
Karfe mai ɗumi, dattijo, bututu, bututu |
Masana'antu |
Sassan injin, brackets, kayan gyara, abubuwan haɗin al'ada |
Art & Decor |
Alamar ƙarfe, alamu, abubuwan kayan ado |
Abubuwa sun shafi ingancin CNC
1. Yawan kauri da abun da ke ciki
2. Yanke saurin da kuma Torch-to-Workpiece Distance
3. Haskiyar gas kuma farashin
4. Girman bututun ƙarfe da sutura
5. Plasma Arc na yanzu da ƙarfin lantarki
Don cimma sakamako mafi kyau, dole ne a daidaita masu aiki a hankali daidaita waɗannan sigogi dangane da kayan da ake yankewa da ingancin yanke. Kulawa na yau da kullun, gami da sauyawa na ciki da daidaitawa, yana da mahimmanci don tabbatar da m.
A matsayinsa na CNC plassma na ci gaba da ci gaba, waɗannan injunan suna kara iya samar da madaidaici, cutarwa mai inganci a cikin kayan qwarai da kauri. Wannan abin da ya dace yana sa CNC plasma fasa mai mahimmanci kayan aiki don aikace-aikacen sarrafawa da na ƙarfe.
Cank Laser
Kayan aikin CNC suna da daidaitattun kayan aikin da ke amfani da katako mai kyau don yanke haske, Engrave, ko alamar abubuwa daban-daban, ciki har da farji, katako, da gilashi, itace, da gilashi. Ana samar da katako na Laser ta hanyar Laser, galibi wani co2 ne ko fiber Laser, kuma an umurce jerin madubai da ruwan tabarau na CNC.
Abvantbuwan amfãni na CNC Laser Yanke:
1. Babban daidaito da daidaito
2. Yaduwar Kerf (Yanke Yanke) don sharar gida
3. Babu hulɗa ta zahiri tsakanin kayan aiki da kayan aiki
4. Ikon yanke siffofin da ake ciki da cikakkun bayanai
5. Yanki mai zafi (haz) don rage murhun duniya
Nau'in laser |
Igiyar ruwa |
Kayan yau da kullun |
App na gama gari |
CO2 |
10.6 μm |
Itace, acrylic, farji, masana'anta, fata |
Sa hannu, marufi, sutura, model |
Zare |
1.06 μm |
Metals (karfe, aluminium, tagulla), berorics |
Lantarki, Ajiye, Aerospace |
Abubuwa masu mahimmanci suna shafar aikin Laser Laser:
L Laser Power da Wavegth
lle serning da kuma taimaka matsar da gas
l kayan abu (kauri, yin tunani, mai kiyayewa)
Layi na lens da kuma yanayin bututu
Don inganta sakamakon yankan, masu aiki dole ne su zabi nau'in layi mai dacewa, da kuma saiti, da saiti dangane da kayan aikin da ake so. Kulawa na yau da kullun, gami da tsabtatawa na ruwan tabarau da daidaitawa, yana da mahimmanci don tabbatar da aikin m da tsawan rayuwar tsarin yankan Laser yanke.
Cutters Cnn Laser Laser suna ba da fa'idodi da yawa na musamman da aka kwatanta da sauran hanyoyin yankan.
1. Tsarin da ba adadi yana kawar da kayan aiki da kuma karya ba
2. Minimal kayan sharar gida da tsabta, burr-free gefuna
3. Babban gudu da inganci don ƙara yawan aiki
4. Orarancin aiwatar da abubuwa da yawa da kauri
Kamar yadda fasahar Laser ta ci gaba da samo asali, CNC Laser Cutter suna kara yawan ƙarfi, daidai, kuma mai araha, a cikin aikace-aikace, Aerospace, kayan aiki, da kayan lantarki.
Ka'idodin CNC
Metals
Ka'idodin CNC ya dace da karafa da yawa, kowannensu tare da kaddarorin musamman da halaye waɗanda suka sa su dace da aikace-aikace daban-daban. Fahimtar kaddarorin wadannan karafa yana da mahimmanci don zaɓin kayan da ya dace don aikinku kuma tabbatar da aikin mama-kyau.
Goron ruwa
l clightweight kuma mai sauki zuwa inji
m kyakkyawan zafin jiki da kuma abubuwan lantarki
l mai kyau lalata juriya
likuka da aka saba amfani dashi a cikin Aerospace, kayan aiki, da samfuran masu amfani
Baƙin ƙarfe
l babban ƙarfi da karko
l fadi kewayon maki da allo
l dace don aikace-aikacen da ke buƙatar babban juriya
l aka yi amfani da su a cikin inji, kayan aikin, da kayan tsari
Bakin karfe
l na kwashe juriya
L mai kyau da wahala
l hygienic da sauki tsaftacewa
l daidai ga sarrafa abinci, na'urorin likita, da kayan sunadarai
Farin ƙarfe
l mafi kyau maniman machin
l mai kyau zafi da kuma hanyar lantarki
L mai kyau bayyanar da juriya ga tarnishing
l aka yi amfani da shi a cikin kayan kwalliya na ado, bututun ƙarfe, da kayan kida
Jan ƙarfe
l high thermal da kuma aiki na lantarki
l mai kyau tsari da mama
Lantiticrobial kaddarorin
likuka da aka saba amfani dashi a cikin abubuwan lantarki, masu musayar zafi, da tsarin bututun
Titanium
L na kwayar-da-nauyi rabo
l heart cachroon juriya
l biocompassi ya dace da hypoallterenic
l amfani a cikin Aerospace, implants likita, da aikace-aikacen aiki na aiki
Ƙarfe |
Mabuɗin Key |
App na gama gari |
Goron ruwa |
Haske mai nauyi, Caretion, Corrous-resistant |
Aerospace, Automotive Products |
Baƙin ƙarfe |
Mai karfi, mai dorewa, bambance bamban kaka |
Kayan aiki, kayan aikin, kayan aikin tsari |
Bakin karfe |
Corrous-resistant, hygienic |
Sarrafa abinci, na'urorin likita, kayan aikin sunadarai |
Farin ƙarfe |
Mabani, mai kula, mai kyan gani |
Kayan kwalliya na ado, bututun ƙarfe, kayan kida |
Jan ƙarfe |
Mai gudanar da aiki, wanda aka kirkira, Antimikoal |
Abubuwan da ke amfani da wutar lantarki, masu musayar zafi, bututun |
Titanium |
Babban ƙarfi-da-nauyi, lalata jiki |
Aerospace, implants na likita, sassan manyan ayyukan |
Lokacin zaɓar ƙarfe don aikin ɗakunan ƙwayar cuta na CNC, yi la'akari da dalilai kamar:
l inji na inji (ƙarfi, taurin kai, tauri)
l thermal da kaddarorin lantarki
l cakulan juriya
l machin da kayan aiki
l farashi da wadatar
Ta hanyar zabar karfe da ya dace don aikace-aikacen ku da kuma inganta sigogin da kuka yi, zaku iya samun sakamako mai inganci, daidai, kuma sakamakon farashi mai tsada tare da ƙirar CNC.
Robobi
Baya ga metals, kadarorin CNC shima yana da tasiri sosai don sarrafa kayan filastik daban-daban. Ra'ayoyin filaye suna ba da fa'idodi na musamman, kamar su rufi, kyakkyawan rufi rufin, da kuma juriya na sinadarai. Anan akwai wasu kayan filastik gama gari da aka yi amfani da su a cikin madaidaicin tsarin CNC:
Abs (acrylonitrile
l kyakkyawan tasiri tasiri da kuma tauri
L Madalla da Machinable Machinable da Duri mai girma
L jure wa sinadarai da zafi
l akayi amfani da shi a cikin sassan motoci, kayan abinci, da kayan wasa
PC (polycarbonate)
l babban tasiri mai tasiri da wahala
l mai kyau zafin rana da kaddarorin lantarki
Lissafi da kuma samuwa a cikin launuka da yawa
Lissafi yawanci ana amfani dashi a cikin kayan aikin mota, na'urorin likita, da kayan aikin tsaro
Peek (polyether Ethone)
l tanda karfi da taurin kai
L Madalla da sinadarai da zazzabi juriya
l low dan danshi sha da kuma ingantaccen kwanciyar hankali
l yafi dacewa don Aerospace, Automotive, da aikace-aikacen aiki
Nylon (polyamide)
l babban ƙarfi da sassauci
l mai kyau sa da juriya abrasion
l low tashin hankali da kayan sa-saƙa
l akayi amfani da shi a cikin gears, bearings, da kayan aikin na inji
Acrylic (pmma)
Lm mai kyau ingantaccen tsabta da nuna gaskiya
L mai kyau UV juriya da m
L Mai Sauki zuwa Injin da Polish
l yawanci amfani dashi a cikin ruwan tabarau, nuni, da sa hannu
Filastik |
Mabuɗin Key |
App na gama gari |
Abin da |
Tasiri-resistant, mama, zafi-resistant |
Kayan aiki, kayan aikin gida, kayan wasa |
PC |
Babban ƙarfin tasiri, m, insulating |
Abubuwan Kayan Aiki, Na'urorin likita, Kayan aikin aminci |
Ƙafa |
Karfi, m, emilically resistant |
Aerospace, kayan aiki, sassan manyan ayyukan |
Nail |
Mai karfi, mai sauƙaƙa, saka-resistant |
Gears, bearings, abubuwan haɗin na inji |
Na acrylic |
Bayyane bayyananne, masu tsayayya da ruwa, mai sauƙi |
Ruwan tabarau, nuni, sa hannu |
A lokacin da Motocin Makamai tare da kayan aikin CNC, Yi la'akari da masu zuwa:
l yi amfani da kaifi, kayan aiki masu inganci musamman an tsara su don matsalolin
l Daidaita saurin gudu da kuma ciyarwar abinci don hana narkewa ko nakasar
l ba da isasshen sanyaya da guntu don kula da ingancin inganci
l lissafi don fadada zafi da kuma ƙanƙancewa yayin injiniyan
Composites da kayan marmari
Baya ga kayan gargajiya da robobi, ka'idar CNC na CNC na iya aiwatar da kayan kwalliya da allon kayan ado. Wadannan kayan suna ba da kaddarorin musamman waɗanda zasu sa su zama na neman aikace-aikace a masana'antu kamar Aerospace, kariya.
Tsarin aiki
An kafa kayan da aka haɗa ta hanyar haɗa abubuwa biyu ko fiye daban don cimma haɓaka inganta kayan. Abubuwan da aka yi amfani da su na yau da kullun da aka yi amfani dasu a cikin madaidaicin ikon CNC sun haɗa da:
l carbon fiber karfafa polymers (CfRp)
Babban ƙarfin-da-nauyi rabo
¡ Madalla mai kyau da kwanciyar hankali
A yi amfani da shi a cikin tsarin Aerospace, kayan wasanni, da motocin alatu
L gilashi fiber karfafa polymers (gfrp)
¡ Ƙarfi ƙarfi da ƙarfi a ƙaramin farashi fiye da CFRP
Kyakkyawan hasken wutar lantarki na wutar lantarki
Ana amfani da kullun a cikin ruwan hoda na iska, Hulls na jirgin ruwa, da kayan aikin mota
L kevlar (aramid) fiber composites
Karfin mai tsarawa da juriya
¡ Lightweight da m
A yi amfani da su a cikin rigunan latsafan labarai, kayan aikin Aerospace, da igiyoyin manyan ayyukan
Kayan miya
Abubuwan da aka samo kayan ado sune manyan alluna da karafa tare da kaddarorin musamman wanda ya sa su dace da matsanancin mahalli da aikace-aikace masu buƙata. Wasu misalai sun hada da:
l mai amfani
¡ Maɗaukaki karfin zafin jiki da juriya na oxidation
¡ Kyawawan lalata juriya da wahala
¡ A yi amfani da injunan gas na gas na gas, kayan aikin sunadarai, da masu amfani da makaman nukiliya
l monel
Babban ƙarfin da kuma kyakkyawan lalata juriya
¡ Babu ƙididdigar sihiri da walƙiya-resistant
Ana amfani da kullun a cikin kayan marine, sarrafa sunadarai, da masana'antar mai da gas
l sauri
Flopriences mafi kyawun lalata juriya a cikin matsanancin mahalli
¡ Kyakkyawan ƙarfin zafin jiki da ƙarfin oxidation
A yi amfani da su a cikin aiki sunadarai, masu amfani da makaman nukiliya, da kayan aikin Aerospace
Abu |
Mabuɗin Key |
App na gama gari |
Carbon fiber karfafa polymer |
Babban ƙarfi-da-nauyi, m, da ƙarfi |
Tsarin Aerospace, kayan aikin wasanni, motocin alatu |
Fiber fiber karfafa polymer |
Kyakkyawan ƙarfi da taurin kai, mai ban sha'awa |
Wind Turbine Blades, Hulls Hulls, kayan haɗin mota |
Kevlar (aramid) fiber |
Karfin tsayayyen tsayayyen, tasiri-mai tsaurin, nauyi |
Abubuwan da aka kwantar da kayan tarihi, kayan aikin Aerospace, igiyoyin aiki |
M |
Babban ƙarfin zazzabi, lahani |
Injinan Gas din Gas, Injiniyan sunadarai, masu sarrafa nukiliya |
M |
Babban ƙarfi, lalata jiki-resistant, ba magnetic |
Kayan aikin Marine, Gudanar da Kayan masana'antar mai da gas |
Da sauri |
Figurean asalin juriya, ƙarfin hali |
Samfuran sunadarai, masu amfani da makaman nukiliya, kayan aikin Aerospace |
A lokacin da inji composites da kayan m, la'akari da masu zuwa:
l amfani da lu'u-lu'u-mai rufi ko kayan aikin carbide don inganta yanayin juriya
l Daidaita yankan sigogi don rage dollahit da na fiber
l aiwatar da tarin ƙura da kuma tsarin iska
l lissafi don takamaiman kaddarorin daban-daban, kamar jijiyoyin jiki da zafi
Karatun Kayan Aiki Don Ka'idodin CNC
Zabi kayan da ya dace don ka'idodin tsarin CNC yana da mahimmanci don tabbatar da ingantaccen aiki, aiki, da tsada. Lokacin zaɓar abu, la'akari da waɗannan abubuwan:
1. Kayan aikin injin
a. Ƙarfi: ikon yin tsayayya da damuwa ba tare da gazawa ba
b. Hardness: jure wa shiga ciki da sutura
c. Tauri: Ikon yin makamashi ba tare da fashewa ba
d. Elasticity: Ikon komawa ga asalinsa na asali bayan nakasa
2. Properties na Thermal
a. Melting Point: zazzabi wanda sauyin abu daga daskararru zuwa ruwa
b. A halin nan da Lamuni: Ikon Canja wurin zafi
c. Fadada yaduwar thermal: Canjin a cikin girma saboda canje-canje na zazzabi
3. Kaddarorin lantarki
a. Gudanarwa: Ikon yin aikin lantarki
b. Rufi: ikon tsayayya da kwararar lantarki na yanzu
c. Ikon Jiki: Matsakaicin filin lantarki Abinci Abinci Abinci Zai Iya Tsayayya Ba Tare da Rage
4. Kayan sunadarai
a. Juriya juriya: Ikon tsayayya da lalata a cikin mahalli marassa iyaka
b. Karancin kebantawa: Ikon kula da amincin lokacin da aka fallasa takamaiman sinadarai
5. Mama
a. Sauƙin yankan, hako, da kuma gyara kayan
b. Kayan aiki da kuma karya
c. Guntu samarwa da fitarwa
d. Ingantaccen inganci
6. Farashi da wadatar
a. Raw kayan aiki
b. Gudanarwa da Kudaden
c. Jagoran lokuta da mafi karancin oda
d. Mai ba da tallafi da daidaito
Factor |
Ma'auni |
Kayan aikin injin |
Ƙarfi, taurin kai, tauri, elalation |
Properties na Thermal |
Maɗaukaki, yin amfani da yanayin zafi, fadada yanayin zafi |
Kaddarorin lantarki |
Yin aiki, rufi, ƙarfinsu |
Kayan sunadarai |
Rashin juriya, jituwa ta lalata |
Mama |
Sauƙin miking, sutura ta sa, guntu, gama |
Farashi da wadatar |
Farashi na kayan, farashin kuɗi, Jagoran Jagoranci, Sarrabe Mai Gudanarwa |
Don yin sanarwar sanarwa, bi waɗannan matakan:
1. Bayyana bukatun aikace-aikacen da yanayin aiki
2. Gano mahimman kayan abu don takamaiman aikace-aikacen ku
3. Bincike da kwatanta mahimmancin kayan da suka dace da bukatunku
4. Tattaunawa tare da Masu Bayarwa da Masana'antu na CLN
5. Yi la'akari da farashi da wadatar abubuwan
6. Zaɓi kayan da ke ba da mafi kyawun ma'auni na aiki, da machinability, da tsada
Ta hanyar tantance zaɓuɓɓukan aikace-aikacenku da zaɓuɓɓukan kayan ku, zaku iya zaɓar ingantaccen abu don aikin ƙwayoyin cuta na CHN, wanda zai tabbatar da sakamako mai nasara da kuma aikin na dogon lokaci.
Ka'idodin CNC da daidaito da daidaituwa
Yin haƙuri da daidaito sune mahimman fannoni na ƙirar CNC, saboda suna tasiri kan ingancin kai tsaye, yayin da suke kan tasiri kai tsaye, abubuwa da kuma musayar kayan masarufi. Gwaji da sarrafa waɗannan abubuwan yana da mahimmanci don samar da ingantattun kayan haɗin da suka haɗu da ƙayyadaddun abubuwan da ake buƙata.
Cutar da haƙurinsu
Yarda da haƙurin da aka yarda da karkatar da karkacewa daga ƙayyadadden ajali. Akwai nau'ikan haƙuri da yawa:
1. Kyakkyawan haƙuri: bambancin da aka yarda a girma, kamar tsayi, nisa ko diamita
2. Abubuwan da ke da wadatar kuɗi
3. Yarda da haƙurinsu: Matsakaicin kewayawar farfajiya ko kayan rubutu
Ana bayyana haƙuri yawanci ta amfani da alamu da dabi'u a zane na injiniya, kamar:
l ± 0.005 '(da ƙari / debe 0.005 inci)
l 0.001 '(haƙurinsa na inci 0.001)
l 32 μIN (farfajiya ta kare 32
Don ƙarin bayani game da haƙurin ƙwayoyin cuta, ziyarci: Jinji na CNC.
Abubuwa suna shafar daidaitaccen tsarin aikin CNC
Abubuwa da yawa na iya yin tasiri kan daidaito na daidaitattun kayan aikin CNC:
1. Hakkin Kayan Kayan Aiki: Rashin daidaito na injin CNC, gami da matsayinsa da maimaitawa
2. Kayan aiki da gyarawa: inganci da yanayin yankan kayan aiki, masu riƙe da kaya, da na'urori masu amfani
3. Yanayin Mahalli: Ziyama, zafi, da matakan girgizawa a cikin yanayin machining
4. Mwarecin mai aiki: Kwarewa da gwaninta na na'urar na'urar CNC
5. Abubuwan kayan abu: Machinmenabiri, kwanciyar hankali, da daidaito na kayan aiki
Cimma m hadari a cikin CNC Memining
Don cimma daidaito da kuma kula da daidaito, la'akari da waɗannan ayyukan da suka fi kyau:
1. Yi amfani da injunan CLN na CNN tare da Eccoders na Linear da Gindi
2. A kai a kai suna kakkzanci da kiyaye kayan aikin injin, spindles, da axes
3. Yi amfani da ingancin inganci, kaifi, da kayan aikin yanke kayan yankan yankan
4. Aiwatar da kwararren kayan aiki da kuma tsallaka mafita don rage ƙura da rawar jiki
5. Sarrafa dalilai na muhalli, kamar yadda zafin jiki da zafi, a cikin yankin da Machining
6. Horar da kuma tabbatar da masu amfani da CNC don tabbatar da daidaitaccen inganci
7. Inganta yankan sigogi, kamar su ƙimar abinci, saurin saurin, da zurfin yanke
8. Yi aiwatar da tsari na yau da kullun da aiwatarwa don tabbatar da daidaito
Dubawa da hanyoyin kulawa masu inganci
Duba da kuma tabbatar da daidaito na daidaiton CNC yana da mahimmanci don tabbatar da inganci da haɗuwa da buƙatun abokin ciniki. Hanyoyin bincike na yau da kullun sun haɗa da:
1. Gudanar da auna injiniyoyi (tsarin sarrafa kansa wanda ke da daidai gwargwadon sashi da gemuetries
2. Abubuwan da suka dace: Na'urorin da suke amfani da silhouettes don kwatanta ɓangaren fasali a kan zane mai ma'ana
3. Gaiduwar tubalan da fil: ƙa'idodin jiki da aka yi amfani da su don tabbatar da kayan aikin auna
4. Surface testers: kayan kida da gwargwado da kuma adadi na farfajiya da gamawa
5. Kulawa Tsarin Kulawa (SPC): Hanyar da aka sanya bayanai ta data don lura da sarrafa tsarin miko
Hanya |
Nufi |
Daidaita daidaitattun inji |
Madaidaicin ma'auni na bangare da geometetries |
Abubuwan da suka dace |
Kwatanta part fasali a kan zane |
Kewaye da tubalan da fil |
Tabbatar da girma da daidaitawa na kayan aiki |
Surface tessters |
Aunawa da daidaitaccen tsarin rubutu da gama |
Tsarin ilimin lissafi |
Data-data saka idanu da kuma sarrafa tsarin Multining |
Shirye-shirye da software don ka'idojin CNC
Ingantaccen shirye-shirye da software mafi mahimmanci suna da mahimmanci don nasarar da aka samu nasarar CNC. Waɗannan kayan aikin suna bawa masu zanen kaya, injiniyoyi, da kuma masu amfani da na'urori don ƙirƙirar, saiti, da aiwatar da matakan matsakaiciya tare da babban daidaito da inganci.
Cad da software na cam
CAD da Software na Cam suna yin wasa mai mahimmanci a cikin ka'idodin CNC:
Ana amfani da software l cad don ƙirƙirar cikakken bayani na 2D da 3D na sassan da taro
S Software na Cam
Mashahurin kyamarar cak da software na Cam sun hada da:
1. Autocad da Autodesk Fusion 360
2. Soldworks da Soldcam
3. Ɗan wasandard
4. Cancia
5. Siemens NX
Wadannan hanyoyin software suna ba da fasali masu ƙarfi, kamar su:
l parmadrica mai zane da sarrafa kansa
LOP AIKIN SAUKI DA KYAUTA
l abu cire siminti da kimantawa
l post-sarrafawa don masu sarrafa cnc daban-daban
G-Code da M-Code Shirye-shiryen Injinan CNC
G-Code da M-Code sune ainihin yarukan shirye-shiryen shirye-shiryen da ake amfani dasu don sarrafa injin CNC:
l g-code (Codeetric Code) Mayar da motsin injin, kamar su hanyoyin kayan aiki, ƙimar ciyar da abinci, kuma saurin sauri
l -code (lambar ƙasa) tana sarrafa ayyuka na taimako, kamar su sanyaya, canje-canje na kayan aiki, da kuma shirin ya tsaya
Misali umarni na G-Code:
L g00: saurin sa
L G01: Pinear Commuse
L G02 / G03: Interpoon Interpoon (Clockwise / CountclockwIY)
L g90 / g91: cikakken / m matsayi
Misali umarni M-Code:
L M03 / M04: Spindle on (agogo / Storkwise / CountclockwIYE)
L M05: Spindle Tsakanin
L M08 / M09: COOLANT ON / Kashe
l M30: Gabatarwa Karshe da Sake saitin
Ka'idodin CNC
Simulation da Tabbatar da Software yana ba masu shirye-shirye da masu aiki don inganta lamuran kayan aiki, da kuma gano mahimmancin tafiyar da kayan aikin CNC. Fa'idodin amfani da software na gwaji sun haɗa da:
1. Rage lokacin saiti da kuma ƙara amfani da injin
2. Rage hadarin kayan aiki da lalacewar injin
3. Inganta ingancin inganci da rage farashin scrap
4. Inganta hadin kai tsakanin masu shirye-shirye da masu aiki
Misalan wasan kwaikwayo na CNC da kuma ingantaccen software:
l vericut
l cramorks nafi na'ura
l Mastercam Simulator
L Siemens NX Cam Hadakarwa
Mahimmancin masu shirin cologram na Chopped da Ma'aikata
Masu gabatar da shirin CNC na CNC da masu aiki suna da mahimmanci don haɓaka damar yiwuwar ƙimar CNC:
L Masu shirye-shirye ba dole ne su sami zurfin fahimta game da Software na CAD / CAM
kuma ya kamata kuma su sami ilimi game da saitin CNC, Gudanar da Kayan aiki, da kuma hanyoyin kulawa masu inganci
l Cigis Horar da horo da ilimi suna da mahimmanci don kasancewa a halin yanzu tare da sabbin fasahohin da suka fi dacewa
Aiki |
Kamfanin Key nauyi |
Mai shirye-shirye na CNC |
Ingirƙira da Inganta Shirye-shiryen CNC ta amfani da software na CAD / CAM |
Mai ɗafin CNC |
Kafa da injin CTN Motocin CNC, Kulawa da Tsarin Tsarin Kulawa |
Zuba jari a cikin ƙwararrun ma'aikata da kuma samar da horo mai gudana yana da mahimmanci ga ƙungiyoyi masu neman cimma babban matakan daidaito, ingantaccen aiki a cikin ayyukansu na CLN.
Aikace-aikace na Ka'idodin CNC
Ka'idojin CNC ya zama tsarin masana'antu a cikin masana'antu daban-daban, yana ba da haɓaka babban inganci, hadaddun, da cikakken kayan haɗin. Ta hanyar da amincin ya sanya shi mahimmanci a cikin sassan da yawa, daga Aerospace ga na'urorin likita.
Aerospace da masana'antar jirgin sama
Aerospace da masana'antu na jirgin sama sun dogara sosai kan tsarin CNC don samar da mahimmancin kayan aikin, kamar su:
L Turbine Blades da kuma sassan injin
l saukar da kayan aikin kaya
l tsarin abubuwa (hakarkarin, spars, da firam)
l aka gyara tsarin tsarin
Lvionics Houss da hawa
Ikon CNC na Cin Amincewa da Aiki tare da kayan aiki mai yawa, kamar titanium da rashin buƙata na sashen Aerspace.
Masana'antar likita
Ka'idodin CNC yana taka muhimmiyar rawa wajen samar da na'urorin likita da implants, tabbatar da mafi girman matakan daidaito da inganci. Aikace-aikace sun hada da:
l crthopedic (hip, gwiwa, da impalants na spinal)
l hath kayan aiki da kayan aikin
l hakori implants da kuma prosthetics
l abubuwan da aka gyara na bincike
l microfluisidic na'urori da labarun fasahar
Likita da daidaitaccen kayan haɗin CNC suna da mahimmanci ga amincin haƙuri da kuma tasirin jiyya na likita.
Masana'antu
Kamfanin kera motoci na kayan aiki na Kulawa na Kwarewa don samar da abubuwan da aka gyara da yawa, kamar su:
l inji sassan (pistons, bawuloli, da shugabannin silinda)
Labin da aka watsa (Gears da Shafts)
l dakatarwa da birki tsarin
l man fetur na luel
l jiki da na chassis sassan
Ikilisiyar CNC don ingancin sassa da yawa tare da ingantaccen fasali da daidaitaccen irin haƙoran yana da mahimmanci don manyan buƙatun samarwa na baya.
Lantarki da masana'antar semictioner
Ka'idodin CNC yana da mahimmanci ga samar da abubuwan da aka yi amfani da su a cikin lantarki da masana'antar semiconductor, ciki har da:
l heatsinks da kayan aikin sarrafawa da kayan sarrafawa
l kewaya da housings
l masu haɗi da lambobin sadarwa
l buga da'irar jirgi (PCB)
l wafer kulawa da tsarin dubawa
Miniazar da babban aiki da manyan abubuwan lantarki suna yin aikin CNC suna yin tsari mai mahimmanci a wannan masana'antar.
Tsaro da Aikace-aikacen Sojoji
An yi amfani da madaidaicin tsarin CNC sosai a cikin tsaro da bangaren soja don samar da:
l makaman
l Aerospace da UAV abubuwan haɗin
l makamai da kayan kariya
l Sadarwa da kayan sa ido
l na gani da kuma tsarin aiki
Ruggingness, aminci, da kuma ingantaccen kayan haɗin CNC-kayan haɗin gwiwa suna da mahimmanci ga aikin da amincin kayan aikin soja.
Makamashi da tsararraki
Ka'idodin CNC yana da mahimmanci don samar da abubuwan haɗin da aka yi amfani da shi a aikace-aikacen kuzari da kuma samar da wutar lantarki, kamar:
l gas gas turbine
L Wind Turbine Garckboxes da Shafts
L Relar Panel Mota tsarin
l hydroelectrric Turbine
l kayan masarufi na noblear
Ikon inji babban, hadaddun, da kuma kayan aikin babban abu yana sa CNC mai mahimmanci yana yin tsari mai mahimmanci a bangaren makamashi.
Tattalin arziki |
Aikace-aikacen Mabuɗi |
Aerospace da Jirgin Sama |
Turbine mai ruwan shuɗi, kayan saukarwa, kayan gini |
Masana'antar likita |
Orthopedic, kayan aiki na Mental, Dental Prosthensics |
Mayarwa |
Injin sassan injin, kayan haɗin watsa shirye-shirye, Reces Brace |
Lantarki da SeMiconductor |
Heatsinks, kayan haɗin yanar gizo, kayan masana'antar PCB |
Tsaro da sojoji |
Abubuwan Makamai, Aerospace sassa, kayan sadarwa |
Makamashi da tsararraki |
Gas turbine |
Abubuwan da suka dace da daidaiton CNC suna sa shi tsari mai mahimmanci a ƙetare waɗannan masana'antu masu mahimmanci, suna ba da ingancin kayan haɗin da suka cika da buƙatun aikin da ake buƙata na aiki da buƙatun tsaro.
Kirkirar Ka'idodin CNC
Kyakkyawan ƙira yana da mahimmanci don nasarar daidaitaccen CNC. Ta bin abubuwa mafi kyau da kuma la'akari da mahimman abubuwan, masu zanen kaya na iya ƙirƙirar sassan da aka inganta don abubuwan ƙwarewa, inganci, da tsada.
Jagororin Tsara da Mafi kyawun Ayyuka
A lokacin da ƙirar ƙira don ikon CNC, bi sukan jagororin masu zuwa:
1. Guji sasanta da gefuna; Yi amfani da fillets da kuma sura
2. Kula da kauri bango na kayan aiki don hana warping da murdiya
3. Rage amfani da aljihunan zurfin zurfin zurfafa ko kuma kararrawa don rage suturar kayan aiki
4. Tsara don Sauki, Guji kan Ka'idodin Ba tare da Nasihu ba
5. Yi amfani da daidaitattun ma'auni da zaren lokacin da zai yiwu
6. Yi la'akari da iyakokin CNC da Kayan aiki
La'akari da haƙuri, samar da tsari, da zaɓin kayan duniya
Masu zanen kaya dole suyi la'akari da abubuwan da yawa masu mahimmanci yayin ƙirƙirar sassan don madaidaicin tsarin CNC:
L Brontaes: Saka da hakuri wanda ya dace da aikace-aikacen da kuma damar na'urar CNC. Mai haƙuri mai haƙuri na iya ƙaruwa lokacin injiniya da farashi.
l Finalci na Finalci : Bayyana hanyar ƙarewar da ake buƙata dangane da aikin ɓangaren ɓangare da kayan ado. Nazarin abinci na yau da kullun na iya buƙatar ƙarin ayyukan injin ko aiki bayan aiki.
l Zabon kayan aiki : zaɓi kayan da ma'auni na daidaitawa, mickille, da tsada. Yi la'akari da dalilai kamar ƙarfi, tsauri, kwanciyar hankali, da juriya na sinadarai.
Factor |
Ma'auni |
Haƙuri |
Bukatar Aikace-aikacen, iyawar injin CNC |
Saman gama |
SASHE NA AIKI, AESTHENCES, ƙarin aiki |
Zabin Abinci |
Yi, mickan, farashi, kayan abu |
Ingantaccen kayayyaki don daidaitaccen tsarin aikin CNC
Don haɓaka inganci da kuma ingancin ingancin tsarin CNC, ya kamata masu zanen kaya:
1. Rage yawan kwanakin da ake buƙata ta hanyar tsara sassan da za a iya yin mashin da ke saiti guda
2. Rage canje-canje na kayan aiki ta amfani da masu girman kayan aikin yau da kullun da rage girman abubuwa iri-iri
3. Inganta hanyoyin kayan aiki don rage lokacin sarrafa kayan aiki da kayan aiki
4. Hade da siffofin da ke sauƙaƙe masu daukar kaya da tsayawa
5. Tsara don saukaka kayan guntu da coolant gudana
Ta hanyar inganta zane don ingancin kayan Cnc, masana'antun na iya rage lokutan mai rufi, haɓaka rayuwar kayan aiki, da kuma haɓaka yawan aiki gaba ɗaya.
Haɗin kai tsakanin ƙirar da ƙirar masana'antu
Inganta hadin gwiwa tsakanin ƙirar da masana'antu yana da mahimmanci don nasarar da ke cikin nasara CNC. Mafi kyawun ayyuka sun haɗa da:
1. Ya shafi injiniyan masana'antu da wuri a cikin tsarin ƙira don gano mahimmancin al'amuran da dama don ingantawa
2. Yin amfani da ƙira don ƙira (DFM) ƙa'idodin ƙirƙirar sassa masu sauƙi da tsada don samarwa
3. Kafa mafi girman tashoshin sadarwa da madaukai tsakanin zane da kungiyoyi masu masana'antu
4. Yin amfani da software na CAD / CAM don daidaitawa da kuma inganta hanyoyin sarrafawa kafin samarwa
5. Ci gaba da saka idanu da kuma nazarin bayanan masana'antu don gano yankuna don cigaba da tsarin gyara
Ta hanyar haɓaka yanayin haɗin gwiwar da kuma ɗaukar ƙwarewar ƙwararrun ƙirar da masana'antu, ƙungiyoyi na iya ƙirƙirar sassan da aka inganta don daidaitattun abubuwa na CNC, wanda ya haifar da mafi inganci, ƙananan farashi, da kasuwar sauri-kasuwa.
Zabi wani mai bada sabis na CNC
Zabi mai bada sabis na dama na dama na dama yana da mahimmanci ga nasarar aikinku. Wani amintaccen abokin tarayya na iya tabbatar da sassa masu inganci, isar da lokaci, da tsada. Yi la'akari da waɗannan abubuwan da suke zuwa lokacin zabar kamfanin Kamfanin Kamfanin Cancanci na COM.
Abubuwan da za a yi la'akari da lokacin zabar abokin aikin CNC
1. Ikon fasaha da kayan aiki: Tabbatar mai ba da mai suna yana da na'urori masu mahimmanci, kayan aikin, da fasahar haɗuwa da bukatun aikinku.
2. Kwarewar masana'antu da gwaninta: nemi abokin tarayya tare da ingantaccen waƙa a cikin takamaiman masana'antar ko aikace-aikace.
3. Quality management systems: Choose a provider with robust quality control processes and certifications, such as ISO 9001, AS9100, or IATF 16949.
4. Mai karfin da SCALability: Tabbatar da cewa kamfanin na iya ɗaukar kundin samarwa da sikeli sama da buƙatunku girma.
5. Wuri da dabaru: Yi la'akari da kusancin mai samar da kayan aikin ku da ƙarfin su na sarrafa jigilar kaya da dabarun aiki yadda ya kamata.
Kimantawa, kwarewa, da kuma takardar shaida
A lokacin da kimanta kayan aikin CNC mai yuwuwa, nemi:
1. Jerin na'ura da bayanai
2. Jerin kayan da haƙuri zasu iya aiki tare
3. Samfuran samfuran ko karatun karatun suna nuna iyawarsu
4. Sakamako mai inganci da sakamakon binciken
5. Nassoshi daga abokan cinikin da suka kasance a masana'antar ku
Mahimmancin sadarwa da tallafi na abokin ciniki
Inganci sadarwa da goyon baya na abokin ciniki suna da mahimmanci don haɗin gwiwar nasara. Nemi mai bada sabis na CNC na CNC wanda yake bayarwa:
1. Gudanar da aikin aiwatarwa da maki ɗaya na lamba
2. Sabuntawa na ci gaba na yau da kullun da sadarwa ta yau da kullun
3. Sassauci da martaba ga canje-canje a cikin bukatunku
4. Taimako na Fasaha da Ka'idodin Matsayi
5. Haɗa kai tsaye don tsara don masana'antar (DFM) da ingantawa tsari
Tashar sadarwa |
Nufi |
Manajan aikin |
KUDI NA GWAMNATI, ZUCIYA, da kuma basusaye |
Goyon bayan sana'a |
Yana ba da jagora akan ƙira, kayan, da ingantawa |
Iko mai inganci |
Yana tabbatar da sassan haduwa da ƙa'idodi da ƙa'idodi masu inganci |
Dabi'u |
Gudanar da jigilar kayayyaki, marufi, da isar da sassan da aka gama |
Matsakaici da bincike na ROI
Duk da yake farashin abu ne mai mahimmanci, bai kamata ya zama daidai tushen zabar mai ba da sabis na sabis na CNC. Yi la'akari da waɗannan lokacin da farashin kimantawa:
1. Jimlar kudin mallakar (TCO), gami da kayan, aiki, kayan aiki, da farashin jigilar kaya
2. Ayyukan da aka kara da, kamar tallafi na ƙira, Majalisar, ko gama Ayyuka
3. Adanar da kuɗi daga samfuran tsari da haɓakawa kan haɓaka aiki
4. Komawa kan zuba jari (Roi) bisa ingancin bangare, aiki, da kuma farashin rayuwa
Gudanar da bincike mai zurfi na roi don kwatanta farashin da fa'idodin kamfanonin sabis daban-daban na CNC. Wannan zai taimake ka ka ba da sanarwar shawarar da ke daidaita da ke daidaita farashin ɗan gajeren lokaci tare da darajar dogon lokaci.
Buɗe daidaito da bidi'a tare da ƙungiyar MFG ta CNC mai ƙwarewa. Kayan aikinmu na--na-zane-zane, masu fasaha masu fasaha, da sadaukarwa don tabbatar da ayyukan ku akan lokaci, cikin kasafin kuɗi, da kuma mafi girman ƙa'idodi. Sami Tsarin Tsarin Sifulware a yau - kungiyar MFG
