Machining don kam fain sins di taim we dem de yuz manual lath en mil. Wit di kam we Kɔmpyuta Nyumɛrik Kɔntrol (CNC) Tɛknɔlɔji kam, prɛsishɔn mashin dɔn rich nyu ayt. CNC mashin dɛn, we kɔmpyuta program dɛn de gayd, dɔn rivɔlɔshɔn di manufakchurin industri, we dɔn mek dɛn ebul fɔ mek kɔmpleks pat dɛn wit kɔrɛkt ɛn kɔnsistɛns we nɔ gɛt wan kɔmpitishɔn.
Dis komprehensiv gayd aim fɔ gi dip div insay di wɔl fɔ CNC prɛsishɔn mashin. Wi go fɛn di prɔses, bɛnifit, ɛn aplikeshɔn dɛn fɔ dis kɔt-ɛj tɛknɔlɔji. ilɛksɛf yu na pɔsin we sabi mek tin dɛn, studɛnt, ɔ yu jɔs want fɔ no mɔ bɔt . CNC Machining , dis atikul go ɛp yu wit di no we yu nid fɔ ɔndastand ɛn gladi fɔ dis fayn fayn fild.
Wetin na CNC prɛsishɔn mashin?
CNC prɛsishɔn mashin na wan manufakchurin prɔses we de yuz kɔmpyuta-kɔntrol mashin tul dɛn fɔ mek rili kɔrɛkt ɛn kɔmpleks pat dɛn frɔm raw matirial. Di prɔses involv fɔ yuz spɛshal softwe fɔ mek ditayl instrɔkshɔn dɛn, we dɛn kɔl G-Kɔd, we de gayd di mashin tul dɛn fɔ kɔt, drɔ, ɔ shep di matirial to di spɛsifikɛshɔn dɛn we dɛn want.
Di men tin dɛn we de insay wan CNC prɛsishɔn mashin sistɛm na:
1. Kɔmpyuta Ɛd Dizayn (CAD) Sɔftwia .
2. Kɔmpyuta ɛd manufakchurin (CAM) softwea .
3. CNC mashin tul dɛn (ɛgz., mil, lath, routers)
4. Tul dɛn fɔ kɔt ɛn aksesɔri dɛn .
5. Divays dɛn fɔ wok na di say dɛn we dɛn de wok .
Di men difrɛns bitwin CNC prɛsishɔn mashin ɛn tradishɔnal prɛsishɔn mashin de na di lɛvɛl fɔ ɔtomɛshɔn ɛn di rol we kɔmpyuta kɔntrol de ple. Tradishonal prɛsishɔn mashin de rili abop pan di skil ɛn ɛkspiriɛns we di mashin ɔpreshɔn gɛt, we de kɔntrol di mashin tul dɛn wit dɛn an. Difrɛn frɔm dat, CNC prɛsishɔn mashin de minimiz mɔtalman intɛvenshɔn bay we dɛn de yuz kɔmpyuta program fɔ kɔntrol di mashin tul dɛn, we de rilizɔt ay akkuracy, kɔnsistɛns, ɛn ripitabiliti.
Tradishonal Precision Machining . |
CNC Precision Machining na . |
Manual Kɔntrol . |
Kɔmpyuta Kɔntrol . |
Opareta Skil-dipɛndent . |
Ɔtomɛtik prɔses . |
Di tɛm dɛn we dɛn dɔn sɛtup fɔ lɔng tɛm . |
Fasta Sɛtup Taym dɛn . |
Limitɛd kɔmplisiti . |
Ay kɔmplisiti . |
Lɔwa Ripitabiliti . |
Di wan dɛn we gɛt ay ripitabiliti . |
Kɔmpyuta Nyumɛrik Kɔntrol (CNC) na di fawndeshɔn fɔ prɛsishɔn mashin. CNC sistem dɛn de yuz kɔmpyuta program fɔ kɔntrol di muvmɛnt ɛn ɔpreshɔn fɔ mashin tul dɛn. Di program dɛn gɛt sɔm instrɔkshɔn dɛn we de sho di tul pat dɛn, di spid we dɛn de kɔt, ɛn di fid ret we dɛn nid fɔ mek dɛn prodyuz di pat jɔyometri we dɛn want. Bay we dɛn de ɔtomayz di mashin prɔses, CNC teknɔlɔji de mek di manifakta dɛn ebul fɔ ajɔst tayt tolɛreshɔn, intrikɛt dizayn dɛn, ɛn supia sɔfays finish dɛn wit smɔl mɔtalman mistek.
Advantej dɛn fɔ CNC prɛsishɔn mashin .
CNC Precision Machining de gi bɔku bɛnifit dɛn we de mek i bi wan impɔtant tul fɔ mek di mɔdan manufakchurin. Na sɔm pan di men bɛnifit dɛn:
1. Ay akkuracy ɛn prɛsishɔn .
Wan pan di bɛst bɛnifit dɛn we CNC prɛsishɔn mashin gɛt na in ebul fɔ prodyuz pat dɛn wit rili tayt tolɛreshɔn. CNC mashin dɛn kin ajɔst akkuracy dɛn we go rich ±0.0002 inch, we mek shɔ se di kɔmpɔnɛnt dɛn we dɛn mek mit di ɛksaktɔl spɛsifikɛshɔn dɛn we dɛn nid fɔ mek dɛn ebul fɔ du di bɛst wok.
2. Kɔnsistɛns ɛn ripitabiliti .
CNC prɛsishɔn mashinin de garanti kɔnsistɛns rizɔlt akɔs mɔltipɛl prodakshɔn rɔn. Wans dɛn dɔn mek ɛn tɛst wan program, di CNC mashin kin riprodyuz di sem pat dɛn tɛm ɛn tɛm bak, i kin mek difrɛns dɛn nɔ bɔku ɛn mek shɔ se dɛn gɛt ay levul fɔ ripit.
3. Inkris prodakshɔn spid ɛn efyushɔn .
We yu kɔmpia am wit tradishɔnal mashin we dɛn de yuz, CNC prɛsishɔn mashinin de ridyus di prodakshɔn tɛm bad bad wan. Di ɔtomatik prɔses alaw fɔ fast kɔt spid, ridyus sɛtup tɛm, ɛn minimal ɔpreshɔn intavɛnshɔn, we de rilizɔt inkris ɔl di efyushɔn ɛn prodaktiviti.
4. Kost-effektiv fɔ big-big manufakchurin .
Pan ɔl we di fɔs invɛstmɛnt na CNC prɛsishɔn mashin ikwipmɛnt kin ay pas tradishɔnal mashin tul dɛn, di lɔng tɛm kɔst bɛnifit dɛn kin bɔku, mɔ fɔ big-big manufakchurin. Di inkris efyushɔn, ridyus leba kɔst, ɛn minimiz matirial west de kɔntribyut to lɔwa prodakshɔn kɔst fɔ wan yunit.
5. Abiliti fɔ handel kɔmpleks dizayn ɛn jɔyometri dɛn .
CNC prɛsishɔn mashin ɛksɛl fɔ prodyuz pat dɛn wit kɔmpleks jɔyometri ɛn intrikɛt ditil dɛn. Di kɔmpyuta-kɔntrol prɔses de alaw fɔ mek dɛn mek sofistikiet shep, kɔnto, ɛn kaviti dɛn we go chalenj ɔ nɔ pɔsibul fɔ ajɔst wit manual mashin we dɛn de yuz.
6. Ridyus mɔtalman mistek ɛn impɔtant kwaliti kɔntrol .
bay we dεn minimiz hכman intavεnshכn insay di mashin prכsεs, CNC prεsishכn mashin de ridyus di risk fכ mistek εn inkכnsistεns dεm sכmtεm. Di kɔmpyuta-kɔntrol sistɛm de mek shɔ se ɛni pat de prodyuz akɔdin to di ɛksaktɔl spɛsifikɛshɔn dɛn, we de mek dɛn gɛt impɔtant kwaliti kɔntrol ɛn ridyus di rijɛkt ret.
Benefit fɔ CNC prɛsishɔn mashin:
l ay akkuracy ɛn prɛsishɔn .
l Kɔnsistɛnt ɛn ripit rizɔlt dɛn .
l Fasta prodakshɔn tɛm dɛn .
l kost-effektiv fɔ big-big manufakchurin .
L Abiliti fɔ mek kɔmpleks jɔyometri dɛn .
l Ridyus mɔtalman mistek ɛn impɔtant kwaliti kɔntrol .
Tayp dɛn fɔ CNC prɛsishɔn mashin ikwipmɛnt .
CNC milling mashin dɛn .
CNC mil mashin na versatile tul dɛm we de yuz rotary cutter fɔ pul matirial frɔm wokpies, we de mek bɔku bɔku shep ɛn ficha dɛm. Dɛn mashin dɛn ya kin ebul fɔ du difrɛn wok dɛn, lɛk fɔ mil fes, fɔ mil di periferal, fɔ drɔ, ɛn fɔ boring.
Di men tin dɛn we CNC miling mashin dɛn gɛt na:
l Bɔku aks dɛn fɔ muv (tipikli 3, 4, ɔ 5 aks dɛn)
l Adjɔstmɛnt spindl spid ɛn fid ret .
l Otomatik tul chenj fɔ inkris efyushɔn .
l Kɔmpatibiliti wit bɔku bɔku tin dɛn, lɛk mɛtal, plastic, ɛn kɔmpɔzit dɛn
CNC mil mashin dɛn de klas bays pan dɛn ɔriɛnteshɔn ɛn kɔnfigyushɔn:
1. Vɛtikal mil mashin dɛn .
wan. Spindle na oriented vertikal .
B. Ideal fɔ mek flat surface, slot, ɛn poket .
c. Di kayn we dɛn kin kɔmɔn na bed mil, tɔrɛt mil, ɛn knee mills
2. Mashion dɛn we de mek fɔ mil ɔrizɔntal mil .
wan. Spindle na oriented ɔrizɔntal wan .
B. Wel-suited fɔ mashin big, ebi wokpies
c. Offers increased rigidity ɛn chip rimɔvmɛnt kɔmpia to vertikal mil dɛn .
3. Yunivasal mil mashin dɛn .
wan. Kɔmbayn ficha dɛn fɔ ɔl tu di vertikal ɛn ɔrizɔntal mil dɛn .
B. Swiveling ed de alaw fɔ mɔ kɔmpleks angul ɛn kɔntɔ .
c. Gi big fleksibiliti fɔ difrɛn mashin aplikeshɔn dɛn .
Milling mashin tayp . |
Spindle oriɛnteshɔn . |
Wokpies oriɛnteshɔn . |
Kɔmɔn Aplikeshɔn dɛn . |
Ɔp ɛn dɔŋ |
Ɔp ɛn dɔŋ |
Bifo ɛn biɛn |
Flat surface, slot, poket |
Bifo ɛn biɛn |
Bifo ɛn biɛn |
Ɔp ɛn dɔŋ |
big, ebi pat dɛn; Impruv chip rimobul . |
Yunivasal . |
Swiveling . |
Difrɛn difrɛn tin dɛn we kin apin . |
kɔmpleks angul dɛn ɛn kɔnto dɛn; Difrɛn difrɛn aplikeshɔn dɛn . |
CNC mil mashin dɛn impɔtant fɔ prodyuz wan big arenjmɛnt fɔ prɛsishɔn kɔmpɔnɛnt dɛn akɔdin to difrɛn industri dɛn, we inklud ɔtomotiv, aerospace, mɛdikal, ɛn manufakchurin. Di abiliti fɔ mek kɔmpleks jɔyometri, tayt tolɛreshɔn, ɛn smol surface finish dɛn de mek CNC mil mashin dɛn indispɛnsabl insay mɔdan prɛsishɔn mashin.
CNC Lathes ɛn Turning Centers .
CNC lathes ɛn tɔnin sɛnta dɛn na prɛsishɔn mashin ikwipmɛnt we dɛn mek fɔ prodyuz silindrikal pat dɛn bay we dɛn de rɔta di wokpies agens wan steshɔnari kɔt tul. Dɛn mashin dɛn ya impɔtant fɔ mek dɛn mek tin dɛn wit sɛkɔral krɔs-sɛkshɔn, lɛk shaft, bush, ɛn bia.
Di men tin dɛn we CNC Lathes ɛn Turning Centers gɛt na:
L pawaful spindle motor fɔ ay-spid roteshɔn .
L Precise Servo Motors fɔ kɔrɛkt tul pozishɔn .
l Otomatik tul chenj fɔ inkris efyushɔn .
l Layf tul kapabiliti fɔ mil ɛn drɔlin ɔpreshɔn .
Tayps of CNC lathes ɛn turning centers:
1. 2-aks lathes .
wan. Muv di tul we dɛn de kɔt insay tu aks dɛn (X ɛn Z) .
B. Ideal fɔ simpul tɔnin ɔpreshɔn ɛn fes .
2. Multi-Axis Lathes .
wan. Fit ɔda aks dɛn (Y, B, ɔ C) fɔ mɔ kɔmpleks jɔyometri dɛn
B. Enable off-center turning, contouring, ɛn eccentric machining
3. Swis-tayp lathes .
wan. Disain fɔ prɛsishɔn mashin fɔ smɔl, slɛnd pat dɛn
B. Yuz wan slaydin edstɔk ɛn gayd bush fɔ ɛnjɔy akkuracy
c. Wel-suited fɔ mek mɛdikal ɛn ilɛktronik kɔmpɔnɛnt dɛn .
Lathe tayp . |
Aks dɛn fɔ muv . |
Di men tin dɛn we de na di wɔl . |
Kɔmɔn Aplikeshɔn dɛn . |
2-aks . |
X, Z . |
simpul tɔn ɛn fes . |
shaft, spɛshal, bushing dɛn . |
Multi-Axis na di . |
X, Z, Y, B, C, . |
Kɔmpleks jɔyometri dɛn, Kɔntɔri |
Cams, gia, pat dɛn we de mek pɔsin nɔ ebul fɔ du natin |
Swiss-Tayp fɔ di wan dɛn we de wok |
X, Z, Y, B, C, . |
Precision Machining fɔ smɔl pat dɛn . |
Medikal, Ilɛktronik Kɔmpɔnɛnt dɛn . |
CNC lathes ɛn tɔnin sɛnta dɛn de gi sɔm bɛnifit dɛn pas tradishɔnal manual lathes:
l Inkris akkuracy ɛn ripitabiliti .
l ay prodakshɔn spid ɛn ridyus lida tɛm .
l Abiliti fɔ mashin kɔmpleks jɔyometri ɛn tayt tolɛreshɔn dɛn .
l Ridyus di leba kɔst ɛn impɔtant efyushɔn .
Dɛn mashin dɛn ya rili impɔtant fɔ mek dɛn mek pat dɛn we gɛt ay prɛzishɔn we dɛn dɔn tɔn na difrɛn difrɛn industri dɛn, lɛk fɔ yuz motoka, fɔ tek pat pan ɛrospɛs, fɔ mɛn pipul dɛn, ɛn fɔ yuz ɔyl ɛn gas. Wit di advansmɛnt dɛn na CNC teknɔlɔji, di mɔdan tɔnin sɛnta dɛn kɔntinyu fɔ push di bɔda dɛn fɔ prɛsishɔn, spid, ɛn kɔmplisiti insay mashin silindrikal kɔmpɔnɛnt dɛn.
CNC grinder dɛn .
CNC grinders na prɛsishɔn mashin tul dɛn we dɛn yuz fɔ dɔn di opareshɔn, mek shɔ se pat dɛn mit di surface finish we dɛn nid ɛn tolerance spɛsifikɛshɔn dɛn. Dɛn mashin dɛn ya kin yuz abraziv wil fɔ pul smɔl smɔl tin dɛn frɔm di wok, we kin mek di say dɛn we rili smɔl ɛn di say dɛn we dɛn kin ebul fɔ bia wit tayt.
Di kayn CNC grinda dɛn:
1. Surface grinders .
wan. Yuz wan abraziv wil we de rɔta fɔ mek flat, smol smol surfaces
B. Ideal fɔ finish plet-layk komponent ɛn kriet prɛsis angul dɛn .
2. Silindrikal grinda dɛn .
wan. Disain fɔ grind di ɔdasay dayamita (OD) fɔ silindrikal pat dɛn
B. kin yuz bak fɔ intanɛnt dayamita (ID) grindin wit spɛshal atɛshmɛnt dɛn .
3. Grinda dɛn we nɔ gɛt sɛnt .
wan. Yuz wan grindin wil, we de rigul wil, ɛn wok bled fɔ grind silinda pat dɛn
B. Ɛliminet di nid fɔ wokpies sɛnta dɛn, we de alaw fɔ mek dɛn prodyuz fast fast
Grinder tayp . |
Di wokpies jɔyometri . |
grindin akshɔn . |
Kɔmɔn Aplikeshɔn dɛn . |
Sho |
Flat, Plɛt-lɛk |
Wil we de rɔn . |
Mold plet, day komponent, gejs |
Silindrikal . |
Silindrikal . |
Wil we de rɔn . |
shaft, pin, bearing, spindles |
Di wan dɛn we nɔ gɛt sɛnt |
Silindrikal . |
Wil dɛn we de rɔn . |
Valv, piston, rod, pin |
Di men bɛnifit dɛn we CNC grinda dɛn gɛt:
l Achieve ekstrimli tayt tolerans (we go rich ±0.0001 inch)
L prodyuz supεriכr surface finish (as lכw as RA 0.2 μm)
l Mentɛn ay akkuracy ɛn ripitabiliti akɔdin to bɔku pat dɛn .
l Ridyus di kɔst fɔ leba ɛn mek di efyushɔn go ɔp we yu kɔmpia am wit di manual grindin .
CNC grinda dɛn impɔtant fɔ mek dɛn prodyuz ay-prɛsishɔn kɔmpɔnɛnt dɛn na difrɛn industri dɛn, we inklud:
L Aerospace: Turbine blades, landing gear komponent, ɛn injin pat dɛn
L Ɔtomotiv: Transmishɔn kɔmpɔnɛnt dɛn, injin valv dɛn, ɛn fiul injɛkta dɛn .
l Medikal: ɔtpidik implant dɛn, ɔspitul inschrumɛnt dɛn, ɛn dɛnt kɔmpɔnɛnt dɛn
L Ilɛktroniks: Sɛmikɔndɔkta kɔmpɔnɛnt dɛn, ɔptik lɛns dɛn, ɛn prɛsishɔn mol dɛn
As teknɔlɔji de go bifo, CNC grinda dɛn de kɔntinyu fɔ evolv, we de gi ay prɛsishɔn, fast prodakshɔn rit, ɛn mɔ versatile grindin kapabiliti. Dɛn mashin dɛn ya de ple impɔtant pat fɔ mek shɔ se di prɛsishɔn-machin pat dɛn mit di strɛng rikwaymɛnt dɛn fɔ di mɔdan manufakchurin.
Ilektrikal dischaj mashin (EDM) .
Ilektrikal Dischaj Machin (EDM) na wan nɔ-tradishɔnal mashin prɔses we de yuz ilɛktrik spak fɔ pul matirial frɔm ilɛktrik kɔnduktiv wokpies. Dis prɔses na fayn tin fɔ mashin had, ɛkzotik matirial ɔ fɔ mek intrɛst jɔyometri dɛn we at fɔ ajɔst wit tradishɔnal kɔt tul dɛn.
Tu men kayn EDM:
1. Waya EDM .
wan. Yuz wan tint, ilɛktrik chaj waya fɔ kɔt di wokpies .
B. Ideal fɔ mek kɔmpleks, ditayl shep ɛn kɔnto dɛn
c. Di kɔmɔn aplikeshɔn dɛn na day, panch, ɛn aerospace kɔmpɔnɛnt dɛn
2. Sinker Edm we de na di .
wan. Yuz wan shep ilɛktrɔd fɔ erode matirial frɔm di wokpies .
B. I de mek kaviti, mold, ɛn intrɛst 3D shep dɛn .
c. I fayn fɔ mek dɛn mek mold insay, day kɔmpɔnɛnt dɛn, ɛn ɔspitul inschrumɛnt dɛn .
EDM tayp . |
Ilɛktrod . |
MACHINING AKSHƆN . |
Kɔmɔn Aplikeshɔn dɛn . |
Waya EDM . |
Tin waya . |
Cuts tru wokpies . |
day, panch, aerospace parts |
Sinker Edm we de na di . |
Ilektroyd we dɛn shep . |
Erodes Material . |
Mold insɛt, day kɔmpɔnɛnt, ɔspitul tul dɛn |
Aw EDM de wok:
1. Di wokpies de ɔnda wata insay wan dayelɛktrik fluid, ɔltɛm deionized wata ɔ ɔyl .
2. Dɛn kin yuz wan ay-vɔlt kɔrɛnt bitwin di ilɛktrɔd (way ɔ shep) ɛn di wokpies .
3. Ilektrikal spak dɛn de jomp akɔdin to di gap, we de mek big big ɔt (we go rich 12,000°C)
4. Di ɔt de vaypa smɔl smɔl tin dɛn frɔm ɔl tu di wokpies ɛn di ilɛktrɔd .
5. Di dayelɛktrik fluid de flush di vaporized matirial, lɛf wan prɛsis, mashin sɔfays
Di bɛnifit dɛn we EDM gɛt:
l mashin dɛn we at, we nɔ de na di wɔl lɛk taytaniɔm, tungsten kabayd, ɛn stɛl we dɛn dɔn at
l Krio komplex joyometri en intricate ditel wit hai akkuracy
L nɔ de prodyuz ɛni mɛkanikal strɛs ɔ tul prɛshɔn pan di wokpies .
l Achieves excellent surface finishes without di nid fɔ sɛkɔndari ɔpreshɔn
EDM dɔn bi wan impɔtant prɛsishɔn mashin prɔses na difrɛn industri dɛm, lɛk ɛrospɛs, ɔtomotiv, mɛdikal, ɛn ilɛktroniks. As di matirial dɛn de kɔntinyu fɔ go bifo ɛn dizayn kɔmplisiti de go ɔp, EDM go stil bi wan impɔtant tul fɔ mek ay-prɛsishɔn kɔmpɔnɛnt dɛn we de mit di dimand dɛn fɔ di mɔdan manufakchurin.
CNC router dɛn .
CNC routers na versatil precision machining tools we fiba CNC mil mashin bɔt dɛn kin yuz am fɔs fɔ mashin soft matirial, lɛk wud, plastic, ɛn kɔmpɔzit. Dɛn mashin dɛn ya kin yuz ay-spid spindl ɛn difrɛn difrɛn tin dɛn fɔ kɔt fɔ mek dɛn mek difrɛn difrɛn dizayn dɛn, engravin dɛn, ɛn 3D shep dɛn.
Di men tin dɛn we CNC routers gɛt:
l Multi-aks muvmɛnt (tipikli 3 ɔ 5 aks) .
l ay-spid spindl (we go rich 30,000 rpm ɔ mɔ)
l Big wok eria fɔ mashin sizable wokpies .
l Kɔmpatibiliti wit difrɛn tul opshɔn dɛn, lɛk ɛnd mil, drɔl bit, ɛn engraving tul dɛn
Kɔmɔn aplikeshɔn dɛn fɔ CNC routers:
1. Wud wok .
wan. Furniture prodakshɔn .
B. Kabinɛt Mek .
c. Dekorativ kavin ɛn engravings .
2. Sayn Mekin fɔ mek sayn .
wan. Krio kɔstɔm sayn ɛn displei dɛn .
B. Engraving logo ɛn lɛta dɛn .
c. Fɔ kɔt akrilik, fɔm bɔd, ɛn ɔda sayn matirial dɛn
3. Aerospace na di .
wan. Machining laytwɛt kɔmpɔzit matirial dɛn .
B. Prodyuz intɛriɔ kɔmpɔnɛnt dɛn, lɛk panɛl ɛn bulkɛd dɛn .
c. Krio prototypes ɛn tɛst pat dɛn .
Fil |
Di tin dɛn we dɛn yuz fɔ mek di tin dɛn . |
Tipik Aplikeshɔn dɛn . |
Wud wok . |
Wud, MDF, Plywood |
Fɛnichɔ, kabinɛt, dɛkɔretiv kavin dɛn |
Sayn Mekin fɔ mek sayn . |
Akrilik, fom bod, PVC |
Kastom sayn dɛn, logo dɛn, displei dɛn |
Aerospace na di . |
Composites, plastic, aluminium |
Intɛriɔ kɔmpɔnɛnt dɛn, protɔtayp dɛn, tɛst pat dɛn |
Di bɛnifit dɛn we CNC routers gɛt:
l Abiliti fɔ mashin big, flat wokpies wit ay akkuracy
l versatility in mashin wan big rεnj כf mεtirial dεm .
l ay-spid prodakshɔn kapabiliti fɔ inkris efyushɔn .
l I izi fɔ yuz ɛn ridyus di ɔpreshɔn skil rikwaymɛnt dɛn we yu kɔmpia to tradishɔnal routers .
As teknɔlɔji de go bifo, CNC routers de kɔntinyu fɔ evolv, we de gi ay spid, big big prɛsishɔn, ɛn mɔ advans ficha dɛn lɛk ɔtomatik tul chenj ɛn vaykum wokholdin sistem. Dɛn mashin dɛn ya dɔn bi impɔtant tin dɛn fɔ biznɛs we de luk fɔ mek dɛn prodakshɔn prɔses izi ɛn mek ay kwaliti, kɔstɔm-machin pat dɛn na difrɛn industri dɛn.
CNC plasma cutters .
CNC plasma cutters na prɛsishɔn mashin tul dɛn we de yuz wan ay-vɛlositi jet fɔ ayɔnayz gas fɔ kɔt tru ilɛktrik kɔnduktiv matirial dɛn, lɛk stɛl, aluminiɔm, ɛn kɔpa. Di plasma ak, we kin rich tempɔret we go rich 50,000°F (27,760°C), de mɛlt di matirial we di ay-spid gas flɔ de blo di mɔltin we de go, we de mek wan klin, prɛsis kɔt.
Ki komponent dɛn fɔ CNC plasma kɔta dɛn:
1. Plasma Torch: de jenarayz di ay-temperature plasma arc .
2. CNC Kontrol Sistem: de dayrɛkt di muvmɛnt fɔ di tɔch along di kɔt rod .
3. Gantry ɔ bim: Sɔpɔt ɛn muv di tɔch akɔdin to di tebul we dɛn de kɔt
4. KƆT TEBUL: Sɔpɔt di wokpies we dɛn de kɔt di prɔses .
Advantej dɛn fɔ CNC plasma kɔt:
l ay kɔt spid (we go rich 500 inch pan minit)
l Abiliti fɔ kɔt tik matirial dɛn (we go rich 2 inch ɔ mɔ)
l Relatively low operating costs we yu kɔmpia to ɔda we dɛn fɔ kɔt
L versatility in kot difrɛn kɔnduktiv matirial dɛn .
Kɔmɔn aplikeshɔn dɛn fɔ CNC plasma kɔta dɛn:
Fil |
Tipik Aplikeshɔn dɛn . |
Ɔtomotiv . |
Chassis komponent, egzoz sistem, bodi panels |
Bil |
strɔkchɔral stɛl, girders, bim, paip dɛn |
Manufakchurin . |
mashin pat, brakɛt, fiks, kɔstɔm kɔmpɔnɛnt dɛn |
Art & Dekor . |
Metal skulpchɔ dɛn, sayn dɛn, dɛkɔretiv ɛlimɛnt dɛn |
Factors we de afɛkt CNC plasma kɔt kwaliti:
1. Material tiknes ɛn kɔmpozishɔn .
2. Di spid we dɛn de kɔt ɛn di tɔch-to-wok-pies distans
3. Gas prɛshɔn ɛn flɔ rit .
4. Nozzle saiz en wear .
5. Plasma arc korrent ɛn vɔltɛm .
Fɔ mek dɛn ebul fɔ gɛt di bɛst rizɔlt, di wan dɛn we de wok fɔ di ɔpreshɔn fɔ tek tɛm ajɔst dɛn paramita dɛn ya bay we dɛn de kɔt di tin dɛn we dɛn want ɛn di kwaliti we dɛn want fɔ kɔt. Rigyul mentenɛns, inklud noz riplesmɛnt ɛn kalibreshɔn, na impɔtant tin bak fɔ mek shɔ se dɛn kɔt di kɔnsistɛns, ay kwaliti.
As CNC plasma kot teknɔlɔji de kɔntinyu fɔ go bifo, dɛn mashin dɛn ya de kam fɔ bi mɔ ɛn mɔ fɔ mek dɛn ebul fɔ mek prɛsis, ay kwaliti kɔt dɛn na bɔku bɔku tin dɛn ɛn tik dɛn. Dis versatility de mek CNC plasma cutters bi wan impɔtant tul fɔ bɔku fabrikeshɔn ɛn mɛtal prɔsesin aplikeshɔn dɛn.
cnc laser cutters .
CNC laser cutters na prɛsishɔn mashin tul dɛn we de yuz wan ay ay fɔs bim fɔ layt fɔ kɔt, engrave, ɔ mak difrɛn matirial dɛn, lɛk mɛtal, plastic, wud, ɛn glas. Di laser bim na wan laser sos de jenarayz am, tipikli wan CO2 ɔ fayba laser, ɛn na wan siriɔs miro ɛn lens dɛn de dayrɛkt am bay wan CNC sistɛm.
Advantej dɛn fɔ CNC laser kɔt:
1. Ay prɛsishɔn ɛn akkuracy .
2. Narrow kerf wid (cut width) fɔ minimal matirial west
3. No fizikal kɔntakt bitwin di tul ɛn di wokpies .
4. Abiliti fɔ kɔt intrikɛt shep ɛn fayn ditil dɛn .
5. Minimal heat-afected zone (HAZ) fɔ ridyus matirial distɔshɔn
Laser we dɛn kin yuz laser . |
Wevlɛnj . |
Tipik matirial dɛn . |
Kɔmɔn Aplikeshɔn dɛn . |
CO2 na di . |
10,6 μm |
wud, akrilik, plastic, fabrik, leda |
Sayn, pak, klos, mɔdel dɛn |
Fayba . |
1,06 μm |
Metals (stiɛl, aluminiɔm, bras), sɛramik dɛn |
Ilɛktronik, Ɔtomotiv, Aerospace |
Ki factors we de afɛkt CNC laser kɔt pefɔmɛns:
l Laser pawa ɛn wɛvlɛnj .
l Di spid we dɛn de kɔt ɛn ɛp di gas prɛshɔn .
L matirial prɔpati (tik, riflɛkɛtiviti, tɛmral kɔnduktiviti)
l Fokus lens ɛn noz kɔndishɔn .
Fɔ mek dɛn ebul fɔ kɔt di rizɔlt dɛn fayn fayn wan, di wan dɛn we de wok de fɔ tek tɛm pik di rayt lɛsa tayp, pawa, ɛn sɛtin dɛn bay di tin dɛn we dɛn de prosɛs ɛn di kwaliti we dɛn want fɔ kɔt. Rigyul mentenɛns, inklud lens klin ɛn kalibreshɔn, na impɔtant tin fɔ mek shɔ se dɛn de du di sem tin ɔltɛm ɛn fɔ mek di layf we di laser kɔt sistɛm de liv lɔng.
CNC laser cutters de gi sɔm yunik bɛnifit dɛn we yu kɔmpia am wit ɔda we dɛn fɔ kɔt:
1. Nɔn-kɔntakt prɔses de pul di tul wear ɛn brok
2. Minimal matirial west ɛn klin, burr-fri edj dɛn
3. Ay spid ɛn efyushɔn fɔ inkris prodaktiviti .
4. Versatility in prosesin wan big renj ɔf matirial ɛn tiknes .
As laser teknɔlɔji de kɔntinyu fɔ evolv, CNC laser kɔta dɛn de bi mɔ ɛn mɔ pawaful, prɛsis, ɛn afɔdabul, we de mek dɛn bi impɔtant tul fɔ bɔku manufakchurin ɛn fabrikeshɔn aplikeshɔn dɛn akɔdin to difrɛn industri dɛn, we inklud ɔtomotiv, ɛrospɛs, ilɛktroniks, ɛn kɔshɔma guds.
CNC Precision Machining Matirial dɛn .
Mɛtal dɛn .
CNC prɛsishɔn mashinin na kɔmpitabl wit wan big rɛnj ɔf mɛtal, ɛni wan wit yunik prɔpati ɛn kwaliti dɛn we de mek dɛn fit fɔ difrɛn aplikeshɔn dɛn. Fɔ ɔndastand di prɔpati dɛm fɔ dɛn mɛtal dɛm ya na impɔtant tin fɔ pik di aprɔpriet matirial fɔ yu prɔjek ɛn mek shɔ se di bɛst mashin pefɔmɛns.
Aluminium na di .
l Layt ɛn izi fɔ mashin .
l Eksɛlɛnt tɛmral ɛn ilɛktrik kɔnduktiviti .
l Gud koroshɔn rɛsistɛns .
l Dɛn kin yuz am mɔ na erospace, ɔtomotiv, ɛn kɔshɔma prɔdak dɛn .
Ayɛn
l ay trɛnk ɛn durabiliti .
l Wid renj fɔ gred ɛn alɔy dɛn de
l we fit fɔ aplikeshɔn dɛn we nid ay wear rɛsistɛns .
l Dɛn kin yuz am na mashin, tul dɛn, ɛn strɔkchɔral kɔmpɔnɛnt dɛn .
Stenlɛs stiɛl .
l Eksepshɔnal kɔrɛshɔn rɛsistɛns .
l Gud trɛnk ɛn taf .
l hygienic ɛn izi fɔ klin .
l I fayn fɔ mek dɛn prosɛs it, fɔ mek dɛn yuz mɛrɛsin, ɛn fɔ yuz kemikal ikwipmɛnt
Brass na di .
l Ekselen mashinabiliti fɔ mek yu ebul fɔ mek mashin dɛn .
l Gud thermal ɛn ilɛktrik kɔnduktiviti .
l Atraktiv apinans ɛn resistans to tarnishing .
l Dɛn kin yuz am fɔ mek di say dɛn we dɛn de yuz fɔ mek di ples fayn, fɔ mek plaba, ɛn fɔ mek myuzik inschrumɛnt dɛn .
Kɔpa
l ay thermal ɛn ilɛktrik kɔnduktiviti .
l Gud fɔmabiliti ɛn mashinabiliti .
L Antimaykrobial prɔpati dɛn .
l Dɛn kin yuz am mɔ na ilɛktrik kɔmpɔnɛnt dɛn, ɔt ɛkschenja dɛn, ɛn paip sistem dɛn .
Titanium .
l Eksepshɔnal trɛnk-to-weyt rɛsɛshɔn .
l Di resistans fɔ kɔrɛshɔn we gɛt ay koroshɔn .
L BayoKompatibl ɛn haypoalɛrjɛnik .
l Dɛn kin yuz am na ɛrospɛs, mɛdikal implant, ɛn ay-pafɔmɛnshɔn aplikeshɔn dɛn .
Ayɛn |
Ki prɔpati dɛn . |
Kɔmɔn Aplikeshɔn dɛn . |
Aluminium na di . |
Layt, kɔnduktiv, kɔrɛshɔn-rɛsistɛns |
Erospace, Automotive, Produkt di Konsuma |
Ayɛn |
Strɔng, durable, difrɛn gred dɛn . |
Mashin, Tul dɛn, Struktural Kɔmpɔnɛnt dɛn . |
Stenlɛs stiɛl . |
Koroshɔn-rɛsistɛns, fayn fayn wan . |
Food Processing, Medikal Divays, Kεmikכl Ikwipmεnt |
Brass na di . |
Machinable, conductive, atraktiv |
Dekorativ Hadway, Plumbing, Myuzik Instruments |
Kɔpa |
Kɔnduktiv, Fɔm, Antimaykrobial |
Ilektrikal komponent, heat exchangers, piping |
Titanium . |
ay trɛnk-to-weit, kɔrɛshɔn-rɛsistɛns |
Aerospace, Medikal Implants, Ay-Pɔfɔmɛnshɔn Pat dɛn |
We yu de pik wan mɛtal fɔ yu CNC prɛsishɔn mashin prɔjek, tink bɔt tin dɛn lɛk:
l Mekanikal prɔpati dɛn (strɛng, hadnɛs, tafnɛs)
L Tɛmral ɛn ilɛktrik prɔpati dɛn .
L Kɔrɔshɔn rɛsistɛns .
L Machinability ɛn tul wear .
l Kɔst ɛn di we aw dɛn go ebul fɔ gɛt am .
Bay we yu pik di rayt mɛtal fɔ yu aplikeshɔn ɛn optimiz yu mashin paramita dɛn, yu kin ajɔst ay-kwaliti, prɛsis, ɛn kɔst-ɛfɛktiv rizɔlt wit CNC prɛsishɔn mashin.
Plastik dɛn .
Apat frɔm mɛtal, CNC prɛsishɔn mashin na bak rili ɛfɛktiv fɔ prosɛs difrɛn plastic matirial dɛn. Plastik dɛn kin gɛt difrɛn bɛnifit dɛn, lɛk fɔ bil layt we nɔ at fɔ bil, fɔ mek ilɛktrik insuleshɔn fayn, ɛn fɔ mek dɛn nɔ gɛt gud kemikal. Na sɔm kɔmɔn plastic matirial dɛn we dɛn yuz na CNC prɛsishɔn mashin:
ABS (akrilonitril Butadiene Styrene)
l Gud impak resistans ɛn taf .
l Ekselen mashinabiliti ɛn dimɛnshɔnal stebiliti .
l we nɔ de rɔtin wit kemikal ɛn ɔt .
l Dɛn kin yuz am fɔ mek motoka pat dɛn, tin dɛn fɔ yuz na os, ɛn tɔys dɛn .
PC (Polykabɔnɛt)
l ay impak trɛnk ɛn taf .
l Gud thermal ɛn ilɛktrik insuleshɔn prɔpati dɛn .
l Transparent ɛn we de insay difrɛn kɔlɔ dɛn .
l Dɛn kin yuz am mɔ pan ɔtomotiv kɔmpɔnɛnt dɛn, mɛrɛsin divays dɛn, ɛn sefty ikwipmɛnt dɛn .
Peek (Polyether Ether Ketone)
l Eksepshɔnal trɛnk ɛn stiffnɛs .
l Eksɛlɛnt kemikal ɛn tɛmpracha rɛsistɛns .
l Lɔw mɔstɔ absɔpshɔn ɛn gud dimɛnshɔnal stebiliti .
l Ideal fɔ aerospace, ɔtomotiv, ɛn ay-pɔfɔmɛnshɔn aplikeshɔn dɛn
Naylon (Polyamide)
l ay trɛnk ɛn fleksibiliti .
l Gud wear ɛn abrashɔn rɛsistɛns .
l Frikshɔn we nɔ gɛt bɔku bɔku lɔ dɛn ɛn prɔpati dɛn we de mek pɔsin nɔ gɛt bɔku lɔbrik .
l Dɛn kin yuz am na gia, bia, ɛn mɛkanikal kɔmpɔnɛnt dɛn .
Akrilik (PMMA) .
l Ekselent optik klarity ɛn transparency .
l Gud UV resistans ɛn wɛdaabiliti .
l I izi fɔ mek mashin ɛn polish .
l Dɛn kin yuz am mɔ na lens, displei, ɛn sayn .
Plastik . |
Ki prɔpati dɛn . |
Kɔmɔn Aplikeshɔn dɛn . |
ABS na ABS |
Impact-resistant, mashinable, heat-resistant |
Otomotiv pat dɛn, tin dɛn we dɛn kin yuz na os, tɔys dɛn |
PC . |
ay impak trɛnk, transparent, insulin |
Ɔtomotiv Kɔmpɔnɛnt dɛn, Mɛdikal Divays dɛn, Sef Ikwipmɛnt dɛn |
Peek na peek . |
Strɔng, stiff, kemikal resistant |
Aerospace, Automotive, Pat dɛn we gɛt ay pafɔmɛnshɔn |
Naylon . |
Strɔng, fleksibul, wear-resistant |
gia, bia, mɛkanikal kɔmpɔnɛnt dɛn |
Akrilik . |
Optik klia, UV-resistant, izi fɔ mashin |
lens, displei, sayn dɛn . |
We yu de mek plastic wit CNC prɛsishɔn ikwipmɛnt, tink bɔt dɛn tin ya:
l Yuz shap, ay kwaliti tul dɛn we dɛn mek spɛshal fɔ plastic .
l Adjɔst di spid we dɛn de kɔt ɛn di fid ret fɔ mek dɛn nɔ mɛlt ɔ difɔmeshɔn .
l Gi adekwayt kol ɛn chip ɛvakyushɔn fɔ mek dɛn kɔntinyu fɔ gɛt pat kwaliti .
l Akɔn fɔ tɛmral ɛkspɛnshɔn ɛn kɔntrakshɔn di tɛm we dɛn de mek mashin .
Kɔmpɔzit ɛn ɛkzotik matirial dɛn .
Apat frɔm tradishɔnal mɛtal ɛn plastic, CNC prɛsishɔn mashin kin bak prosɛs advans kɔmpɔzit matirial ɛn ɛkzotik alɔy. Dɛn matirial ya de gi yunik prɔpati dɛn we de mek dɛn fayn fɔ diman aplikeshɔn dɛn na industri dɛn lɛk aerospace, difens, ɛn ay-pɔfɔmɛnshɔn ɔtomotiv.
Kɔmpɔzit dɛn .
Kɔmpɔzit matirial dɛn de fɔm bay we dɛn jɔyn tu ɔ mɔ difrɛn matirial dɛn fɔ ajɔst di prɔpati dɛn we dɛn dɔn ɛnjɔy. Kɔmɔn kɔmpɔzit dɛn we dɛn kin yuz na CNC prɛsishɔn mashin inklud:
L Kabon fayba riinfɔs polima dɛn (CFRP) .
¡ Ay trɛnk-to-weyt rɛsɛshɔn .
¡ Ekselen stiffness ɛn dimɛnshɔnal stebiliti .
¡ Dɛn kin yuz am na ɛrospɛs strɔkchɔ, spɔt ikwipmɛnt, ɛn lɔjish motoka dɛn
L glas fayba riinfɔs polima dɛn (GFRP) .
¡ Gud trɛnk ɛn stiffnɛs pan wan lɔwa kɔst pas CFRP
¡ Eksɛlɛnt Ilɛktrik Insuleshɔn Prɔpati dɛn .
¡ Dɛn kin yuz am mɔ na winda tɔbayn bled, bot hul, ɛn ɔtomotiv kɔmpɔnɛnt dɛn
L Kevlar (Aramid) Fayba Kompozit dɛn .
¡ Ay tɛnsiɛl trɛnk ɛn impak rɛsistɛns .
¡ Layt ɛn fleksibul .
¡ Dɛn kin yuz am na vest dɛn we nɔ gɛt bulɛt, kɔmpɔnɛnt dɛn we gɛt aerospace, ɛn ay-perfɔmans rop dɛn
Ekzotik Matirial dɛn .
Ekzotik matirial na advans alɔy ɛn mɛtal wit yunik prɔpati dɛn we de mek dɛn fit fɔ ekstrim ɛnvayrɔmɛnt ɛn dimand aplikeshɔn dɛn. Sɔm ɛgzampul dɛn na:
L Inkɔnɛl .
¡ I fayn fɔ gɛt ay-tɛmpracha trɛnk ɛn ɔksidɛshɔn rɛsistɛns .
¡ Gud koroshɔn rɛsistɛns ɛn taf .
¡ Dɛn kin yuz am na gas tɔbayn injin, kemikal prɔsesin ikwipmɛnt, ɛn nyuklia riaktɔ .
L Mɔnɛl .
¡ Ay trɛnk ɛn fayn fayn kɔrɛshɔn rɛsistɛns .
¡ Nɔn-magnɛtik ɛn spak-rɛsistɛns .
¡ Dɛn kin yuz am mɔ pan di tin dɛn we dɛn kin yuz na di si, di tin dɛn we dɛn kin yuz fɔ mek kemikal, ɛn di ɔyl ɛn gas industri dɛn .
L Hastelloy we de na di wɔl.
¡ Ɔtstandin kɔrɛshɔn rɛsistɛns na harsh ɛnvayrɔmɛnt dɛn .
¡ Gud ay-tɛmpracha trɛnk ɛn ɔksidɛshɔn rɛsistɛns
¡ Dɛn kin yuz am fɔ mek kemikal, nyuklia riaktɔ, ɛn di tin dɛn we de insay di erospace .
Tin dɛn |
Ki prɔpati dɛn . |
Kɔmɔn Aplikeshɔn dɛn . |
Kabon fayba riinfɔs polima . |
ay trɛnk-to-weit, stiff, dimensionally stebul |
Aerospace structures, spɔt ikwipmɛnt, lɔjishɔn motoka dɛn |
Glass fayba riinfɔs polima . |
Gud trɛnk ɛn stiffness, ilɛktrik insulin |
Wind turbine blades, bot hulls, otomotiv komponents |
Kevlar (Aramid) Fayba . |
Ay tɛnsiɛl trɛnk, impak-rɛsistɛns, laytwɛt |
Bulletproof vests, aerospace komponents, ay-perfomans rop dɛn |
Inkɔnɛl . |
ay-tɛmpracha trɛnk, kɔrɛshɔn-rɛsistɛns |
Gas turbine enjin, kemikal prɔsesin, nyuklia riaktɔ dɛn |
Mɔnɛl . |
ay trɛnk, kɔrɛshɔn-rɛsistɛns, nɔ-magnɛtik |
Marin ikwipmɛnt, kemikal prɔsesin, ɔyl ɛn gas industri |
Hastelloy we de na di wɔl. |
Outstanding koroshɔn rɛsistɛns, ay-tɛmp trɛnk |
Kεmikכl prכsεsin, nyuklia riakכt, aerospεs kכmכpכnt dεm |
We yu de mek kɔmpɔzit ɛn ɛkzotik matirial dɛn, tink bɔt dɛn tin ya:
l Yuz dayamɔn-kɔt ɔ kabayd tul dɛn fɔ mek dɛn ebul fɔ tinap tranga wan fɔ wɛr .
l Adjɔst di paramita dɛn fɔ kɔt fɔ mek di delamination ɛn di fayba pul ɔut nɔ bɔku .
l Impliment di rayt we fɔ gɛda di dɔst ɛn di ventilashɔn sistem dɛn .
l Akɔn fɔ matirial-spɛsifi k prɔpati dɛn, lɛk anisotropi ɛn tɛmral sɛnsitiviti .
Material selekshɔn kɔnsidareshɔn fɔ CNC prɛsishɔn mashinin .
Fɔ pik di rayt matirial fɔ yu CNC prɛsishɔn mashinin prɔjek impɔtant fɔ mek shɔ se di wok fayn fayn wan, di wok we i de du, ɛn di kɔst-ɛfɛktiv. We yu de pik wan tin, tink bɔt dɛn tin ya:
1. Mekanikal prɔpati dɛn .
wan. Strɔng: Di ebul fɔ bia wit strɛs we nɔ go pwɛl .
B. Hardness: Resistance to indentation ɛn wear .
c. Toughness: Di abiliti fɔ absɔb ɛnaji we nɔ gɛt frakshɔn .
d. Elastisiti: Di abiliti fɔ go bak to in ɔrijinal shep afta difɔmeshɔn .
2. Di prɔpati dɛn we dɛn kin yuz fɔ mek di ples wam .
wan. Melting Point: Di tempɔret we di matirial de chenj frɔm sɔlid to likwid .
B. Tɛmral Kɔnduktiviti: Di abiliti fɔ transfa ɔt .
c. Tɛmral ɛkspɛnshɔn: Di chenj na di volyum bikɔs ɔf di chenj we di tɛmpracha chenj .
3. Ilɛktrik prɔpati dɛn .
wan. Konduktiviti: Di abiliti fɔ kɔndɔkt ilɛktrik kɔrɛnt .
B. Insulation: Di abiliti fɔ tinap agens di flɔ we ilɛktrik kɔrɛnt de flɔ .
c. Dielectric strength: Di maksimum ilɛktrik fil A matirial kin tinap tranga wan witout brekdɔwn
4. K ɛ mik al Prɔpati dɛn .
wan. Corrosion Resistance: Di abiliti fɔ bia wit di pwɛl pwɛl we de na di say dɛn we kɔrɛkt
B. Kεmikכl kכmpatibiliti: di abiliti fכ mεnten intagriti we dεn εkspos to spεsifi k kεmikכl dεm .
5. Machinabiliti fɔ di wan dɛn we de wok .
wan. I izi fɔ kɔt, drɔ, ɛn shep di tin we dɛn yuz
B. Tul Wear ɛn Breakage .
c. Chip fɔmɛshɔn ɛn ɛvakyushɔn .
d. Surface finish kwaliti .
6. Di kɔst ɛn di we aw dɛn go ebul fɔ gɛt am .
wan. Raw matirial kɔst .
B. Di kɔst fɔ prosɛs ɛn fɔ mek mashin dɛn .
c. Lid tɛm ɛn minim ɔda kwantiti dɛn .
d. Supplier Reliability ɛn Kɔnsistɛns .
Tin |
Di tin dɛn we wi fɔ tink bɔt . |
Mekanikal prɔpati dɛn . |
Strɔng, hadnɛs, taf, ɛlastikiti |
Di prɔpati dɛn we dɛn kin yuz fɔ mek di ples wam . |
Melting point, thermal konduktiviti, thermal expansion . |
Ilɛktrik prɔpati dɛn . |
Konduktiviti, Insuleshɔn, Dayelɛktrik Strɔng |
K ɛ mik al Prɔpati dɛn . |
Koroshɔn rɛsistɛns, kemikal kɔmpitibliti . |
Machinabiliti fɔ di wan dɛn we de wok . |
Ease of Machining, Tul Wear, Chip Fɔmeshɔn, Surface Finish |
Di kɔst ɛn di we aw dɛn go ebul fɔ gɛt am . |
Raw matirial kɔst, prɔsesin kɔst, lida tɛm, spɔlayt rilaybiliti |
Fɔ mek yu disayd fɔ du sɔntin we yu no, fala dɛn step ya:
1. Difayn di aplikeshɔn rikwaymɛnt ɛn di kɔndishɔn fɔ di opareshɔn .
2. Identify di krichɔl matirial prɔpati fɔ yu spɛshal aplikeshɔn .
3. Risach ɛn kɔmpia di tin dɛn we yu go ebul fɔ du we go mit di tin dɛn we yu nid .
4. Kɔnsul wit matirial saplayers ɛn CNC mashin ɛkspɛkt dɛn .
5. Tink bɔt di kɔst ɛn di tin dɛn we go mek pɔsin gɛt am .
6. Selekt di matirial we de gi di bɛst balans fɔ pefɔmɛns, mashinabiliti, ɛn kɔst .
Bay we yu tek tɛm evalyu yu aplikeshɔn nid ɛn matirial opshɔn dɛn, yu kin pik di optimal matirial fɔ yu CNC prɛsishɔn mashin projɛkt, mek shɔ se saksesful rizɔlt ɛn lɔng tɛm pefɔmɛns.
CNC prɛsishɔn mashin tolɛreshɔn ɛn akkuracy .
Tolerans ɛn akkuracy na impɔtant aspek dɛm fɔ CNC prɛsishɔn mashin, as dɛn de impɔk di kwaliti, di funkshɔnaliti, ɛn intachɛnjabiliti fɔ mashin pat dɛn dairekt wan. Fɔ ɔndastand ɛn kɔntrol dɛn tin ya impɔtant fɔ mek dɛn prodyuz ay kwaliti kɔmpɔnɛnt dɛn we mit di spɛsifikɛshɔn dɛn we dɛn nid.
Ɔndastand mashin tolɛreshɔn dɛn .
Machining tolerances define di akseptabl renj of devyashon frɔm di spɛsifikɛd dimɛnshɔn dɛn. Bɔku kayn tolɛreshɔn dɛn de:
1. Dimensional Tolerances: Di chenj we dɛn alaw fɔ chenj di sayz, lɛk di lɔng, di wit, ɔ di dayamita
2. Jiometrik tolerans: Di permissible devieshɔn in fɔm, oriɛnteshɔn, ples, ɔ rɔnaut
3. Surface Finish Tolerances: Di akseptabl renj fɔ sɔfays rɔf ɔ tɛkstɔr .
Tolerances na tipikli expressing yuz simbol en values pan enjinering drowings, lek:
L ± 0.005' (plɔs/mayns 0.005 inch)
L 0.001' (diamita tolɛreshɔn we na 0.001 inch)
L 32 μin (surface finish na 32 microinches
Fɔ no mɔ bɔt aw fɔ mek mashin tolɛreshɔn, duya go na: CNC MACHINING tolerances ..
Factors we de afɛkt CNC prɛsishɔn mashin akkuracy .
Bɔku tin dɛn kin ambɔg di akkuracy fɔ CNC prɛsishɔn mashin pat dɛn:
1. Mashin Tul Akkurayt: Di inhɛrɛnt akkuracy fɔ di CNC mashin, inklud in pozishɔn ɛn ripitabiliti
2. Tul ɛn Fiks: Di kwaliti ɛn kɔndishɔn fɔ di tul dɛn we dɛn de kɔt, di wan dɛn we gɛt am, ɛn di wok we dɛn fɔ du
3. Envayrɔmɛnt Kɔndishɔn: Tɛmpratura, humiditi, ɛn vaybreshɔn lɛvɛl na di mashin invayrɔmɛnt
4. Opareta Skil: Di ɛkspiriɛns ɛn ɛkspɛriɛns fɔ di CNC mashin ɔpreshɔn
5. Material Properties: Di mashinabiliti, stebiliti, ɛn kɔnsistɛns fɔ di wokpies matirial
Achieving tayt tolerans in CNC prɛsishɔn mashin .
Fɔ mek yu ebul fɔ bia wit tayt tolɛreshɔn ɛn fɔ mek yu kɔntinyu fɔ gɛt ay akkuracy, tink bɔt dɛn bɛst we ya fɔ du:
1. Yuz ay-prɛsishɔn CNC mashin dɛn wit linya ɛnkɔda ɛn rigid kɔnstrɔkshɔn
2. ɔltɛm kalibrayt ɛn mentɛn mashin tul dɛn, spindl dɛn, ɛn aks dɛn .
3. Employ ay kwaliti, shap, ɛn wear-resistant kɔt tul dɛn
4. Impliment robust wokholdin ɛn fiks sɔlvushɔn fɔ minimiz diflɛshɔn ɛn vaybreshɔn .
5. Kɔntrol di tin dɛn we de apin na di envayrɔmɛnt, lɛk di tɛmpracha ɛn di humidity, na di say we dɛn de mek mashin .
6. Trenin ɛn sɛtify CNC mashin ɔpreshɔn fɔ mek shɔ se kɔnsistɛns kwaliti .
7. Optimize di kot paramita, lɛk di fid ret, spindle spid, ɛn dip fɔ kɔt
8. Du rɛgyula in-prɔses ɛn post-prɔses inspekshɔn fɔ chɛk fɔ si if i kɔrɛkt .
Inspekshɔn ɛn kwaliti kɔntrol we dɛn de yuz .
Inspekshɔn ɛn chɛk if di kɔrɛkt we aw CNC prɛsishɔn mashin pat dɛn kɔrɛkt, rili impɔtant fɔ mek shɔ se kwaliti ɛn mit di tin dɛn we di kɔstɔma dɛn nid. Di we aw dɛn kin du inspekshɔn na:
1. Kɔdinɛt Mɛzhɔmɛnt Masin dɛn (CMM dɛn): Ɔtomatik sistem dɛn we de mɛzhɔ di pat dimɛnshɔn ɛn jɔyometri dɛn prɛsishɔn wan .
2. Optik Kɔmparatɔ dɛn: Divays dɛn we de yuz magnifyed silhouettes fɔ kɔmpia pat ficha dɛn agens wan rɛfrɛns drɔin
3. Gej blɔk ɛn pin: Fizik standad dɛn we dɛn yuz fɔ chɛk di dimɛnshɔn ɛn kalibrayt di tin dɛn we dɛn de yuz fɔ mɛzhɔ .
4. Surface Roughness Testers: Instruments we de mɛzhɔ ɛn kwantifay sɔfays tɛkstɔr ɛn finish
5. Statistikal Prɔses Kɔntrol (SPC): Na data-driven aprɔch fɔ monitar ɛn kɔntrol di mashin prɔses .
We |
Plan |
Kɔdinɛt mashin dɛn fɔ mɛzhɔ . |
Prɛsis mɛzhɔmɛnt fɔ pat dimɛnshɔn ɛn jɔyometri dɛn . |
Optik kɔmparatɔ dɛn . |
Kɔmpia di pat ficha dɛn agens wan rɛfrɛns drɔin . |
Gej blɔk ɛn pin dɛn . |
Verifikɛshɔn fɔ dimɛnshɔn ɛn kalibreshɔn fɔ di tin dɛn we dɛn de yuz fɔ mɛzhɔ . |
Surface roughness testers . |
Mejmɛnt ɛn kwantifiyeshɔn fɔ di sɔfayz tɛkstɔr ɛn di finish . |
Statistikal Prɔses Kɔntrol . |
Data-driven monitarin ɛn kɔntrol fɔ di mashin prɔses . |
Progrɛm ɛn softwe fɔ CNC prɛsishɔn mashinin .
Ifektiv programin ɛn softwea sɔlvishɔn dɛn impɔtant fɔ saksesful CNC prɛsishɔn mashinin. Dɛn tul ya de mek dizayna dɛn, injinia dɛn, ɛn mashin ɔpreshɔn dɛn ebul fɔ mek, simul, ɛn ɛksɛkutiv kɔmpleks mashin prɔses dɛn wit ay akkuracy ɛn efyushɔn.
CAD ɛn CAM Sɔftwɛl .
CAD ɛn CAM softwea de ple impɔtant rol dɛn na CNC prɛsishɔn mashin:
L CAD softwe de yuz fɔ mek ditayl 2D ɛn 3D mɔdel dɛn fɔ pat ɛn asɛmbli dɛn .
L CAM Software tek CAD models ɛn jenarayz tul pat ɛn CNC mashin kɔd (G-kɔd ɛn M-kɔd)
Populɔr CAD ɛn CAM softwea pakej dɛn na:
1. AutoCAD ɛn Autodesk Fusion 360 .
2. SolidWorks ɛn SOLIDCAM .
3. MastaKam .
4. Katia
5. Siemens nx di 1999.
Dɛn softwea sɔlvishɔn ya de gi pawaful tin dɛn, lɛk:
L Parametric modeling ɛn dizayn ɔtomɛshɔn .
L Tul pat optimayzeshɔn ɛn kɔlishin avɔydɛns .
L Material Rimov Simulashɔn ɛn Saykl Tɛm Ɛstimat .
L Post-prosɛsin fɔ difrɛn CNC mashin kɔntrol dɛn .
G-Kod ɛn M-Kɔd Progrɛm fɔ CNC mashin dɛn .
G-Code ɛn M-Code na di praymari programin langwej dɛn we dɛn kin yuz fɔ kɔntrol CNC mashin dɛn:
L G-Kɔd (Jomɛtrik Kɔd) de sho aw di mashin de muv, lɛk di tul pat dɛn, di it dɛn we dɛn de gi fɔ it, ɛn di spid we dɛn de spid .
L M-CODE (Miscellaneous Code) de kɔntrol ɔgzilari fɛnshɔn dɛn, lɛk kol, tul chenj, ɛn program stɔp dɛn
Example G-Code kɔmand dɛn:
L G00: Rapid posishunin .
L G01: Linear interpoleshɔn .
L G02/G03: Sɛkɔlari intapɔleshɔn (klɔksayz/kɔntraklɔksayz)
L G90/G91: Absolut/Inkrimɛntal Pozishɔn
Ɛgzampul M-Kɔd kɔmand dɛn:
L M03/M04: spindle on (klɔksayz/kɔntraklɔksayz)
L M05: Spindle Stop
L M08/M09: Kolant on/off
L M30: Program ɛnd ɛn riset .
CNC Precision Machining Simulashɔn ɛn Vɛrifikɛshɔn Sɔftwɛl .
Simyuleshɔn ɛn verifyeshɔn softwe de alaw programma ɛn ɔpreshɔn fɔ validet tul pat, detekt pɔtɛnɛshɛl ishu dɛn, ɛn ɔptimayz mashin prɔses bifo dɛn rɔn dɛn pan aktual CNC mashin dɛn. Di bɛnifit dɛn we yu go gɛt we yu yuz simulshɔn softwe na:
1. Ridyus di tɛm we dɛn dɔn sɛtup ɛn di mashin dɛn we dɛn de yuz fɔ mek di mashin go ɔp .
2. Minimised risk fɔ tul krash ɛn mashin damej .
3. Impɔtant pat kwaliti ɛn ridyus skrap ret .
4. Enhansed kolaboreshɔn bitwin programma ɛn ɔpreshɔn dɛn .
Ɛgzampul dɛn fɔ CNC simulshɔn ɛn verifyeshɔn softwe:
L Vericut na di .
L camworks virtual mashin .
L Mastercam Simulator na
l Siemens nx kam integrated simulation .
Impɔtant tin dɛn bɔt di wan dɛn we sabi du CNC program ɛn di wan dɛn we de du di wok .
Skiled CNC programma ɛn ɔpreshɔn dɛn impɔtant fɔ maksimayz di pɔtnɛshɛl fɔ CNC prɛsishɔn mashin:
L Di wan dɛn we de mek program fɔ gɛt dip ɔndastandin bɔt CAD/CAM softwe, G-kɔd ɛn M-kɔd, ɛn mashin prɔses .
l Di wan dɛn we de wok fɔ di wok fɔ no bɔt CNC mashin sɛtup, tul manejmɛnt, ɛn kwaliti kɔntrol prosidyuz .
l Kɔntinyu trenin ɛn ɛdyukeshɔn impɔtant fɔ de kɔrɛnt wit di laytst tɛknɔlɔji ɛn di bɛst we fɔ du tin
Pat |
Di men wok dɛn we dɛn fɔ du . |
CNC programma fɔ di wan dɛn we de wok. |
Krio ɛn optimiz CNC program dɛn we de yuz CAD/CAM softwea . |
CNC ɔpreshɔn . |
Set ap ɛn ɔpreshɔn CNC mashin dɛn, monitarin prɔses kwaliti |
Fɔ invɛst insay pipul dɛn we sabi du dɛn wok ɛn fɔ gi trenin we de go bifo na impɔtant tin fɔ ɔganayzeshɔn dɛn we de tray fɔ ajɔst di ay ay levul dɛn fɔ prɛsishɔn, efyushɔn, ɛn kwaliti na dɛn CNC mashin opareshɔn dɛn.
Aplikeshɔn dɛn fɔ CNC prɛsishɔn mashin .
CNC prɛsishɔn mashin dɔn bi wan impɔtant manufakchurin prɔses akɔdin to difrɛn industri dɛm, we dɔn mek dɛn ebul fɔ prodyuz ay-kwaliti, kɔmpleks, ɛn kɔrɛkt kɔmpɔnɛnt dɛm. I versatility ɛn rilaybiliti dɔn mek am indispensable insay bɔku sɛktɔ dɛn, frɔm aerospace to mɛdikal divays dɛn.
Aerospace ɛn avieshɔn industri .
Di aerospace ɛn avieshɔn industri de rili abop pan CNC prɛsishɔn mashin fɔ di prodakshɔn fɔ di impɔtant kɔmpɔnɛnt dɛn, lɛk:
l turbine blades ɛn injin pat dɛn .
l Landing gia komponent dɛn .
l Struktural elements (ribs, spar, ɛn freym)
l Fiul sistem komponent dɛn .
l Avionics haus ɛn mawnt dɛn .
CNC mashin in abiliti fɔ ajɔst tayt tolɛreshɔn ɛn wok wit ay-perfɔmans matirial, lɛk taytaniɔm ɛn inkɔnɛl, de mek am fayn fɔ di diman rikwaymɛnt dɛn na di aerospace sɛktɔ.
Medikal Divays Manufakchurin .
CNC prɛsishɔn mashinin de ple impɔtant pat fɔ mek dɛn prodyuz mɛdikal divays ɛn implant dɛn, ɛn mek shɔ se di ay ay levul dɛn fɔ kɔrɛkt ɛn kwaliti. Di aplikeshɔn dɛn na:
L ɔtpidik implant dɛn (hip, knee, ɛn spinal implant dɛn)
l Surgical instruments ɛn tul dɛn .
L Dental Implant ɛn Prɔstɛtiks .
L Diagnostik Ikwipmɛnt Kɔmpɔnɛnt dɛn .
l Microfluidic divais ɛn lab-on-a-chip teknɔlɔji .
Di bayɔkɔmpatibiliti ɛn prɛsishɔn fɔ CNC-mashin kɔmpɔnɛnt dɛn impɔtant fɔ di pasɛnt sef ɛn di ɛfɛktiv we di mɛdikal tritmɛnt dɛn de wok.
Ɔtomotiv Indastri .
Di ɔtomotiv industri de leva CNC prɛsishɔn mashin fɔ di prodakshɔn fɔ wan big rɛnj ɔf kɔmpɔnɛnt dɛn, lɛk:
l Injin pat dɛn (piston, valv, ɛn silinda ed) .
L Transmishɔn kɔmpɔnɛnt dɛn (Gears ɛn Shafts) .
l suspension ɛn brek sistem kɔmpɔnɛnt dɛn .
l Fiul injɛkshɔn sistem dɛn .
l Bɔdi ɛn chɛsis pat dɛn .
CNC mashin in abiliti fɔ efyushɔnli prodyuz ay-kwaliti pat wit kɔnsistɛns tolɛreshɔn na impɔtant tin fɔ di ɔtomotiv sɛktɔ in ay-volyum prodakshɔn rikwaymɛnt dɛn.
Ilɛktronik ɛn sɛmikɔndɔkta industri .
CNC prɛsishɔn mashinin impɔtant fɔ di prodakshɔn fɔ di kɔmpɔnɛnt dɛn we dɛn de yuz na di ilɛktronik ɛn sɛmikɔndɔkta industri, we inklud:
l heatsinks ɛn tɛmral manejmɛnt kɔmpɔnɛnt dɛn .
l Enclosures ɛn haus dɛn .
L Kɔnɛkta ɛn Kɔntakt dɛn .
L Printed Sakit Bod (PCB) Ikwipmɛnt fɔ mek tin dɛn .
l Wafer handling ɛn inspekshɔn sistem dɛn .
Di miniaturization ɛn ay-prɛsishɔn rikwaymɛnt fɔ ilɛktronik kɔmpɔnɛnt dɛn de mek CNC mashinin bi wan indispɛnsabl prɔses na dis industri.
Difens ɛn soja aplikeshɔn dɛn .
CNC Precision Machining na wan we dɛn de yuz bɔku say na di difens ɛn soja sɛktɔ fɔ di prodakshɔn fɔ:
l Wepan komponent dɛn (Gun Pat, Amunishɔn kes dɛn)
L Aerospace ɛn UAV Kɔmpɔnɛnt dɛn .
l Armor ɛn di tin dɛn we dɛn de yuz fɔ protɛkt .
l Kɔmyunikeshɔn ɛn sɔvɛlayshɔn ikwipmɛnt .
L optik ɛn targetin sistem dɛn .
Di rugged, rilaybiliti, ɛn prɛsishɔn fɔ CNC-machin kɔmpɔnɛnt dɛn rili impɔtant fɔ di pefɔmɛns ɛn sef fɔ di soja ikwipmɛnt.
Enaji ɛn pawa jenɛreshɔn .
CNC prɛsishɔn mashinin impɔtant fɔ di prodakshɔn fɔ di kɔmpɔnɛnt dɛn we dɛn de yuz na difrɛn ɛnaji ɛn pawa jenɛreshɔn aplikeshɔn dɛn, lɛk:
l Gas turbine komponent dɛn .
l Wind turbine giaboks ɛn shaft dɛn .
L Solar Panel Mounting Systems .
L Hydroelectric turbine parts na di .
l Nyuklia riaktɔ kɔmpɔnɛnt dɛn .
Di abiliti fɔ mashin big, kɔmpleks, ɛn ay-prɛsishɔn kɔmpɔnɛnt dɛn de mek CNC mashinin bi wan impɔtant prɔses na di ɛnaji sɛktɔ.
Fil |
Ki Aplikeshɔn dɛn . |
Aerospace ɛn Avieshɔn . |
Turbine Blades, Landing Gear, Struktural Komponents |
Medikal Divays Manufakchurin . |
Ɔtpidik implant dɛn, ɔspitul inschrumɛnt dɛn, dɛnt prɔstɛtiks . |
Ɔtomotiv . |
Enjin Pat, Transmishɔn Kɔmpɔnɛnt, Brek Sistɛm . |
Ilɛktronik ɛn sɛmikɔndɔkta . |
Heatsinks, Enclosures, PCB Manufakchurin Ikwipmɛnt |
Difens ɛn sojaman dɛn . |
Wepan komponent, erospace parts, komyunikeshon ekwipment |
Enaji ɛn pawa jenɛreshɔn . |
Gas turbine parts, wind turbine giaboks, nyuklia riaktɔ kɔmpɔnɛnt dɛn |
Di versatility ɛn prɛsishɔn fɔ CNC mashin mek am wan impɔtant prɔses akɔdin to dɛn difrɛn difrɛn industri ya, we de mek dɛn ebul fɔ prodyuz ay-kwaliti, rilibul kɔmpɔnɛnt dɛn we de mit di mɔs dimand pefɔmɛns ɛn sefty rikwaymɛnt dɛn.
Disain fɔ CNC prɛsishɔn mashin .
Effective design na impɔtant fɔ saksesful CNC prɛsishɔn mashin. Bay we dɛn fala di bɛst we fɔ du tin ɛn tink bɔt di men tin dɛn, dizayna dɛn kin mek pat dɛn we dɛn dɔn ɔptimayz fɔ mek dɛn ebul fɔ mek di tin dɛn we dɛn de yuz fɔ mek tin dɛn, kwaliti, ɛn fɔ mek dɛn nɔ spɛn bɔku mɔni.
Disain Gaydlain ɛn di bɛst we fɔ du tin .
We yu de disayn pat fɔ CNC prɛsishɔn mashin, fala di gaydlayn dɛn we de dɔŋ ya:
1. avɔyd shap shap kɔna ɛn ed dɛn; Yuz filɛt ɛn Chamfers insted .
2. Mentɛn yunifom wɔl tiknes fɔ mek dɛn nɔ wɔp ɛn distɔshɔn .
3. Minimayz di yus fɔ dip poket ɔ kaviti fɔ ridyus di tul wear .
4. Disain fɔ simpul, fɔ avɔyd kɔmplisiti we nɔ nid fɔ apin .
5. Yuz standad ol saiz ɛn trɛd dimɛnshɔn dɛn we i pɔsibul .
6. Tink bɔt di say dɛn we di CNC mashin ɛn di tul dɛn nɔ ebul fɔ du .
Tin dɛn fɔ tink bɔt fɔ lɛ dɛn go ebul fɔ bia wit di tin dɛn we dɛn de du, fɔ dɔn di say dɛn we dɛn de, ɛn fɔ pik di tin dɛn we dɛn gɛt
Dizayna dɛn fɔ tek tɛm tink bɔt sɔm impɔtant tin dɛn we dɛn de mek pat fɔ CNC prɛsishɔn mashin:
L Tolerances: Spesify tolerances we fit fɔ di aplikeshɔn ɛn di kapabiliti dɛn fɔ di CNC mashin. Tayt tolɛreshɔn kin mek di mashin tɛm ɛn di kɔst go ɔp.
L . Surface Finishes : Difayn di surface finish we dɛn nid bay di pat in wok ɛn di aesthetics. Smoother finishes kin nid fɔ gɛt ɔda mashin opareshɔn ɔ post-prosɛsin.
L . Material Selection : Pik matirial dɛn we de balans pefɔmɛns, mashinabiliti, ɛn kɔst. Tink bɔt tin dɛn lɛk trɛnk, fɔ mek i go te, fɔ mek di ples wam, ɛn fɔ mek di kemikal dɛn we de mek i nɔ gɛt kemikal nɔ go de.
Tin |
Di tin dɛn we wi fɔ tink bɔt . |
Tolerances . |
Aplikeshɔn Rikwaymɛnt, CNC mashin kapabiliti dɛn . |
Surface finishes dɛn . |
pat funkshɔn, aesthetics, adishɔnal prɔsesin . |
Di we aw dɛn de pik di tin dɛn we dɛn dɔn yuz |
Pɔfɔmɛnshɔn, Machinabiliti, Kɔst, Matirial Prɔpati dɛn |
Optimizing dizain fɔ CNC prɛsishɔn mashin efyushɔn .
Fɔ mek dɛn ebul fɔ mek di CNC prɛsishɔn mashin wok fayn fayn wan ɛn fɔ mek dɛn nɔ spɛn bɔku mɔni, dɛn fɔ:
1. Minimayz di nɔmba fɔ di sɛtup dɛn we dɛn nid bay we dɛn de disayn pat dɛn we dɛn kin mashin insay wan sɛtup .
2. Ridyus di tul chenj bay we yu yuz kɔmɔn tul saiz ɛn minimiz di difrɛn difrɛn tin dɛn we de insay .
3. Optimize tool pats fɔ minimiz mashin tɛm ɛn tul wear .
4. Inkorporet ficha dem we de fasilit wokholdin en fixturing .
5. Disain fɔ izi fɔ chip ɛvakyushɔn ɛn kolant flɔ
Bay we dɛn optimize dizayn fɔ CNC mashin efyushɔn, di manifakta dɛn kin ridyus di saykl tɛm, inkrisayz di tul layf, ɛn impruv ɔl di prodaktiviti.
Kɔlabɔreshɔn bitwin dizayn ɛn manufakchurin tim dɛn .
Ifektiv kolaboreshɔn bitwin dizayn ɛn manufakchurin tim dɛn impɔtant fɔ saksesful CNC prɛsishɔn mashin. Di bɛst we fɔ du tin na:
1. involv manufakchurin injinia dɛn ali insay di dizayn prɔses fɔ no di prɔblɛm dɛn we kin apin ɛn di chans dɛn we dɛn kin gɛt fɔ mek dɛn ebul fɔ du di wok fayn fayn wan .
2. Yuz dizayn fɔ mek (DFM) prinsipul dɛn fɔ mek pat dɛn we izi ɛn we nɔ go tek bɔku mɔni fɔ mek .
3. Fɔ mek klia kɔmyunikeshɔn chanɛl ɛn fidbak lɔp bitwin dizayn ɛn manufakchurin tim dɛn .
4. Yutilayz CAD/CAM softwe fɔ simul ɛn validet mashin prɔses bifo prodakshɔn .
5. Kɔntinyu fɔ wach ɛn analayz di manufakchurin data fɔ no di eria dɛn fɔ mek dɛn impruv ɛn rifin dizayn dɛn .
Bay we dɛn de fos wan kɔlabɔraytiv ɛnvayrɔmɛnt ɛn leva di ɛkspɛriɛns fɔ ɔl tu di dizayn ɛn manufakchurin tim dɛn, ɔganayzeshɔn dɛn kin mek pat dɛn we dɛn dɔn ɔptimayz fɔ CNC prɛsishɔn mashin, we kin mek dɛn gɛt ay kwaliti, lɔwa kɔst, ɛn fasta tɛm-to-maket.
Fɔ pik wan CNC prɛsishɔn mashin savis provayda .
Fɔ pik di rayt CNC prɛsishɔn mashin savis provayda rili impɔtant fɔ mek yu prɔjek go bifo. Wan patna we dɛn kin abop pan kin mek shɔ se dɛn gɛt ay kwaliti pat dɛn, dɛn kin sɛn dɛn di rayt tɛm, ɛn dɛn kin mek dɛn nɔ spɛn bɔku mɔni. Tink bɔt dɛn tin ya we yu de pik wan CNC prɛsishɔn mashin kɔmni.
Factors fɔ tink bɔt we yu de pik wan CNC prɛsishɔn mashin patna .
1. Teknikal Kapabiliti ɛn Ikwipmɛnt: Mek shɔ se di pɔsin we de gi yu di wok gɛt di mashin dɛn, tul dɛn, ɛn ɛtɛknɔlɔji dɛn we yu nid fɔ mit di tin dɛn we yu nid fɔ du fɔ di prɔjek.
2. Indastri Ɛkspiriɛns ɛn Ɛkspɛriɛns: Luk fɔ patna we gɛt pruf trak rɛkɔd na yu patikyula industri ɔ aplikeshɔn.
3. Kwaliti Manejmɛnt Sistɛm: Pik wan prɔvayda we gɛt strɔng kwaliti kɔntrol prɔses ɛn sɛtifikeshɔn dɛn, lɛk ISO 9001, AS9100, ɔ IATF 16949.
4. Kapasiti ɛn skɛlabiliti: Verifay se di kɔmni kin ebul fɔ handle yu prodakshɔn volyum ɛn skel ɔp as yu nid dɛn de gro.
5. Location and Logistics: Tink bɔt di prɔvayda in proksimit to yu fasiliti ɛn dɛn ebul fɔ manej shiping ɛn lɔjistik fayn fayn wan.
Evaluate di kapabiliti, ɛkspiriɛns, ɛn kwaliti sɛtifiket dɛn .
We yu de evalyu di pɔtɛnɛshɛl CNC prɛsishɔn mashin patna dɛn, aks fɔ:
1. Mashin list ɛn spɛsifikɛshɔn dɛn .
2. List fɔ di tin dɛn ɛn di tolɛreshɔn dɛn we dɛn kin wok wit .
3. Sampul pat ɔ kes stɔdi dɛn we de sho wetin dɛn ebul fɔ du .
4. Kwaliti sɛtifiket ɛn ɔdit rizɔlt .
5. Rifrɛns frɔm di kɔstɔma dɛn we dɔn de na yu industri .
Impɔtant fɔ tɔk to pipul dɛn ɛn fɔ sɔpɔt di kɔstɔma dɛn .
Fɔ tɔk fayn ɛn sɔpɔt di kɔstɔma dɛn impɔtant fɔ mek dɛn gɛt patnaship we go wok fayn. Luk fɔ wan CNC prɛsishɔn mashin savis provayda we de gi:
1. Dedikeshɔn Projɛkt Manejmɛnt ɛn wan pɔynt fɔ kɔntakt .
2. Rigyul prɔgrɛs ɔpdet ɛn transparent kɔmyunikeshɔn .
3. Fleksibul ɛn rispɔnsiv to chenj dɛn na yu rikwaymɛnt dɛn .
4. Teknik sɔpɔt ɛn prɔblɛm-sɔlv kapabiliti dɛn .
5. Kolaborativ aprɔch fɔ disayn fɔ manufakchurabiliti (DFM) ɛn prɔses ɔptimayzeshɔn .
Kɔmyunikeshɔn Chanɛl . |
Plan |
Projekt Maneja . |
Ovasayz di Projekt Taymlayn, Badjɛt, ɛn Deliverables |
Teknikal sɔpɔt . |
Gi gayd fɔ dizayn, matirial, ɛn prɔses ɔptimayzeshɔn . |
Kwaliti Kɔntrol . |
Mek shɔ se pat dɛn mit spɛsifikɛshɔn ɛn kwaliti standad dɛn . |
Lɔjistiks . |
Manej shiping, pak, ɛn delivri fɔ di pat dɛn we dɔn dɔn |
Kost kɔnsidareshɔn ɛn ROI analisis .
Pan ɔl we kɔst na impɔtant tin, i nɔ fɔ bi di wangren bɛnifit fɔ pik wan CNC prɛsishɔn mashin savis provayda. Tink bɔt dɛn tin ya we yu de chɛk di kɔst dɛn:
1. Tɔtɔl kɔst fɔ ɔna (TCO), inklud matirial, leba, tul, ɛn shiping kɔst
2. Valyu-adɛd savis dɛn, lɛk dizayn sɔpɔt, asɛmbli, ɔ finish ɔpreshɔn .
3. Kost sevings frɔm prɔses ɔptimayzeshɔn ɛn efyushɔn improvements .
4. Ritɔn pan Invɛstmɛnt (ROI) Bays pan pat kwaliti, pefɔmɛns, ɛn layfsaykl kɔst
Kɔndɔkt wan gud ROI analisis fɔ kɔmpia di kɔst ɛn bɛnifit dɛn we difrɛn CNC prɛsishɔn mashin savis provayda dɛn gɛt. Dis go ɛp yu fɔ mek wan infɔm disizhɔn we go balans shɔt tɛm kɔst wit lɔng tɛm valyu.
Unlock prɛsishɔn ɛn inovashɔn wit Tim MFG in CNC mashin ɛkspɛriɛns. Wi stet-ɔf-di-at ikwipmɛnt, skilful tɛknishian dɛn, ɛn kɔmitmɛnt fɔ kwaliti mek shɔ se yu prɔjek dɛn de deliv di tɛm, insay badjɛt, ɛn to di ay standad. Get precision manufacturing solutions tide - Team MFG
