Imashini igeze kure kuva muminsi yimisarani nintoki.Hamwe na tekinoroji ya Computer Numerical Control (CNC), gutunganya neza bigeze aharindimuka.Imashini za CNC, ziyobowe na porogaramu za mudasobwa, zahinduye inganda zikora, zifasha gukora ibice bigoye hamwe nukuri kandi ntagereranywa.
Iyi mfashanyigisho yuzuye igamije gutanga kwibira mu isi ya CNC itunganya neza.Tuzasesengura inzira, inyungu, hamwe nibisabwa byubu buhanga bugezweho.Waba uri umunyamwuga ukora, umunyeshuri, cyangwa ufite amatsiko gusa kubijyanye no gutunganya CNC, iyi ngingo izaguha ubumenyi ukeneye gusobanukirwa no gushima iki gice gishimishije.
Imashini isobanutse ya CNC ni iki?
CNC gutunganya neza ni inzira yo gukora ikoresha ibikoresho bigenzurwa na mudasobwa kugirango ikore ibice byukuri kandi bigoye biva mubikoresho fatizo.Inzira ikubiyemo gukoresha software yihariye kugirango itange amabwiriza arambuye, azwi nka G-code, ayobora ibikoresho byimashini gukata, gucukura, cyangwa gushushanya ibikoresho kubisobanuro byifuzwa.
Ibice byingenzi bigize sisitemu yo gutunganya neza CNC harimo:
1. Porogaramu Ifasha Mudasobwa (CAD)
2. Porogaramu Ifasha Mudasobwa (CAM) software
3. Ibikoresho bya mashini ya CNC (urugero, urusyo, imisarani, inzira)
4. Gukata ibikoresho nibikoresho
5. Ibikoresho byo gukora
Itandukaniro nyamukuru hagati ya CNC itunganijwe neza hamwe nogukora gakondo isanzwe iri murwego rwo kwikora no kuruhare rwo kugenzura mudasobwa.Imashini gakondo itunganijwe ishingiye cyane kubuhanga nuburambe bwumukoresha wimashini, uyobora intoki ibikoresho byimashini.Ibinyuranye, CNC ikora neza igabanya ibikorwa byabantu ikoresheje porogaramu za mudasobwa kugirango igenzure ibikoresho byimashini, bikavamo ukuri gukomeye, guhuzagurika, no gusubiramo.
Imashini gakondo | Imashini ya CNC |
Kugenzura intoki | Kugenzura mudasobwa |
Umukoresha ubuhanga-bushingiye | Inzira yikora |
Igihe kirekire cyo gushiraho | Ibihe byihuse |
Biragoye | Biragoye cyane |
Gusubiramo hasi | Gusubiramo cyane |
Igenzura rya Mudasobwa (CNC) nurufatiro rwo gutunganya neza.Sisitemu ya CNC ikoresha porogaramu za mudasobwa mu kugenzura imikorere n'imikorere y'ibikoresho by'imashini.Porogaramu zirimo urukurikirane rw'amabwiriza asobanura inzira y'ibikoresho, kugabanya umuvuduko, n'ibiciro by'ibiryo bisabwa kugirango habeho igice cya geometrie.Mugukoresha uburyo bwo gutunganya, tekinoroji ya CNC ituma abayikora bagera kwihanganira gukomeye, ibishushanyo mbonera, hamwe nubuso bwo hejuru burangirana namakosa make yabantu.
Ibyiza bya CNC Imashini Itomoye
CNC gutunganya neza itanga inyungu nyinshi zituma iba igikoresho cyingirakamaro mubikorwa bya kijyambere.Dore bimwe mubyingenzi byingenzi:
1. Byukuri kandi byuzuye
Kimwe mu byiza byingenzi byo gutunganya neza CNC nubushobozi bwayo bwo gukora ibice byihanganirwa cyane.Imashini za CNC zishobora kugera kuri santimetero 0.0002, zemeza ko ibice byakozwe byujuje ibisobanuro bisabwa kugirango bikore neza.
2. Guhoraho no Gusubiramo
CNC itunganya neza itanga ibisubizo bihoraho mubikorwa byinshi.Iyo porogaramu imaze gushingwa no kugeragezwa, imashini ya CNC irashobora kubyara ibice bimwe inshuro nyinshi, kugabanya itandukaniro no kwemeza urwego rwo hejuru rusubirwamo.
3. Kongera umuvuduko wumusaruro nubushobozi
Ugereranije nuburyo gakondo bwo gutunganya, CNC gutunganya neza bigabanya cyane igihe cyo gukora.Igikorwa cyikora cyemerera kugabanya umuvuduko wihuse, kugabanya ibihe byo gushiraho, hamwe no gutabaza kwabakozi, bigatuma umusaruro wiyongera muri rusange.
4. Ikiguzi-Ingirakamaro kubikorwa binini
Mugihe ishoramari ryambere mubikoresho byo gutunganya neza CNC rishobora kuba hejuru kurenza ibikoresho bisanzwe byo gutunganya, inyungu zigihe kirekire ni nyinshi, cyane cyane mubikorwa binini.Kongera imikorere, kugabanya ibiciro byakazi, no kugabanya imyanda yibikoresho bigira uruhare mukugabanya umusaruro mwinshi kuri buri gice.
5. Ubushobozi bwo Gukora Ibishushanyo mbonera na Geometrie
CNC itunganya neza cyane kubyara ibice bifite geometrike igoye nibisobanuro birambuye.Igenzurwa na mudasobwa ryemerera gukora imiterere ihanitse, imiterere, hamwe nu mwobo byaba bigoye cyangwa bidashoboka kubigeraho hakoreshejwe uburyo bwo gutunganya intoki.
6. Kugabanya Ikosa ryabantu no kunoza ubuziranenge
Mugabanye uruhare rwabantu mubikorwa byo gutunganya, gutunganya neza CNC bigabanya cyane ibyago byamakosa no kudahuza.Sisitemu igenzurwa na mudasobwa yemeza ko buri gice cyakozwe hakurikijwe ibisobanuro nyabyo, biganisha ku kugenzura ubuziranenge no kugabanya ibiciro byo kwangwa.
Inyungu za CNC Gutunganya neza:
l Ukuri kwuzuye kandi neza
l Ibisubizo bihoraho kandi bisubirwamo
byihuse Ibihe
l Igiciro-cyiza mubikorwa binini
Ubushobozi bwo gukora geometrike igoye
Kugabanya ikosa ryabantu no kunoza igenzura ryiza
Ubwoko bwibikoresho bya CNC Byuzuye
Imashini ya CNC
Imashini yo gusya ya CNC nibikoresho byinshi bikoresha ibyuma bizunguruka kugirango bikuremo ibikoresho kumurimo, bikora ibintu byinshi bitandukanye.Izi mashini zirashoboye gukora ibikorwa bitandukanye, nko gusya mu maso, gusya periferiya, gucukura, no kurambirana.
Ibintu by'ingenzi bigize imashini zisya CNC zirimo:
l Ishoka myinshi yo kugenda (mubisanzwe 3, 4, cyangwa 5)
l Guhindura umuvuduko wihuta nigipimo cyibiryo
l Guhindura ibikoresho byikora kugirango byongere imikorere
Guhuza hamwe nibikoresho byinshi, birimo ibyuma, plastiki, hamwe nibigize
Imashini zisya CNC zashyizwe mubikorwa ukurikije icyerekezo cyazo n'iboneza:
1. Imashini zisya
a. Spindle yerekanwe mu buryo buhagaritse
b. Nibyiza byo kurema hejuru, ahantu, no mumifuka
c. Ubwoko busanzwe burimo gusya, gusya, no gusya
2. Imashini zisya zitambitse
a. Spindle yerekanwe itambitse
b. Bikwiranye no gutunganya ibinini binini, biremereye
c. Tanga kongera ubukana no gukuraho chip ugereranije nurusyo ruhagaze
3. Imashini zisya zose
a. Huza ibiranga byombi bihagaritse kandi bitambitse
b. Umutwe wa Swiveling utuma impande nyinshi zingorabahizi
c. Itanga ihinduka ryinshi kubikorwa bitandukanye byo gutunganya
Ubwoko bwo gusya | Icyerekezo cya Spindle | Icyerekezo cy'akazi | Porogaramu Rusange |
Uhagaritse | Uhagaritse | Uhagaritse | Ubuso bunini, ahantu, imifuka |
Uhagaritse | Uhagaritse | Uhagaritse | Ibice binini, biremereye;kunoza chip |
Isi yose | Kuzunguruka | Biratandukanye | Inguni zingana;Porogaramu zitandukanye |
Imashini zisya CNC ningirakamaro mugukora ibintu byinshi byuzuye mubice bitandukanye, harimo ibinyabiziga, ikirere, ubuvuzi, ninganda.Ubushobozi bwo gukora geometrike igoye, kwihanganira gukomeye, hamwe no kurangiza neza neza bituma imashini zisya CNC ari ntangarugero mugukora neza.
CNC Lathes hamwe na Centre zihindura
Imisarani ya CNC hamwe n’ibigo bihindura ibikoresho ni ibikoresho byo gutunganya neza byakozwe kugirango bibyare ibice bya silindrike mu guhinduranya igihangano ku gikoresho cyo gutema gihagaze.Izi mashini ningirakamaro mugukora ibice bifite uruziga rwambukiranya ibice, nka shitingi, ibihuru, hamwe na podiyumu.
Ibintu byingenzi biranga imisarani ya CNC hamwe n’ibigo bihindura birimo:
l Moteri ikomeye ya moteri yo kuzunguruka byihuse
l Moteri nziza ya servo kugirango igaragaze neza ibikoresho
l Guhindura ibikoresho byikora kugirango byongere imikorere
Ubushobozi bwibikoresho bizima byo gusya no gucukura
Ubwoko bwa latine ya CNC no guhinduranya ibigo:
1. 2-Axis Lathes
a. Himura igikoresho cyo gukata mumashoka abiri (X na Z)
b. Nibyiza kubikorwa byoroshye byo guhindura no guhangana
2. Amashanyarazi menshi
a. Ikiranga amashoka yinyongera (Y, B, cyangwa C) kuri geometrike igoye
b. Gushoboza guhinduranya hagati, guhuza, no gutunganya ibintu
3. Imisarani yo mu Busuwisi
a. Yashizweho kugirango ikorwe neza ibice bito, byoroshye
b. Koresha igitonyanga cyumutwe kandi uyobore bushing kugirango wongere neza
c. Bikwiranye no gukora ibikoresho byubuvuzi na elegitoroniki
Ubwoko bwa Lathe | Imipira yimuka | Ibintu by'ingenzi | Porogaramu Rusange |
2-Axis | X, Z. | Guhinduka byoroshye no kureba | Imashini, icyogajuru, ibihuru |
Multi-Axis | X, Z, Y, B, C. | Geometrike igoye, ikubiyemo | Cams, ibikoresho, ibice bya eccentric |
Ubwoko bw'Ubusuwisi | X, Z, Y, B, C. | Gutunganya neza ibice bito | Ibikoresho byubuvuzi, ibikoresho bya elegitoroniki |
Imisarani ya CNC hamwe n’ibigo bitanga inyungu nyinshi kurenza imisarani gakondo:
l Kongera ubunyangamugayo no gusubiramo
l Umuvuduko mwinshi wo gukora no kugabanya ibihe byo kuyobora
Ubushobozi bwo gukora imashini igoye ya geometrie no kwihanganira gukomeye
Kugabanya ibiciro byakazi no kunoza imikorere
Izi mashini ningirakamaro mugukora ibice byahinduwe neza mubikorwa bitandukanye, harimo ibinyabiziga, icyogajuru, ubuvuzi, na peteroli na gaze.Hamwe niterambere mu ikoranabuhanga rya CNC, ibigo bigezweho bigezweho bikomeza gusunika imbibi zukuri, umuvuduko, nuburemere mugutunganya ibice bya silindrike.
CNC Grinders
Urusyo rwa CNC ni ibikoresho byo gutunganya neza bikoreshwa mu kurangiza ibikorwa, byemeza ko ibice byujuje uburinganire busabwa hamwe no kwihanganira ibintu.Izi mashini zikoresha ibiziga byangiza kugirango zikureho ibintu bike mubikorwa, bikavamo ubuso bworoshye cyane no kwihanganirana.
Ubwoko bwa gride ya CNC:
1. Imashini zisya
a. Koresha uruziga ruzunguruka kugirango ukore neza, neza
b. Nibyiza kurangiza isahani isa nkibigize no gukora inguni zuzuye
2. Amashanyarazi
a. Yagenewe gusya diameter yo hanze (OD) yibice bya silindrike
b. Irashobora kandi gukoreshwa kumurambararo w'imbere (ID) gusya hamwe n'umugereka wihariye
3. Gusya
a. Koresha uruziga rwo gusya, kugenzura uruziga, hamwe nicyuma cyakazi kugirango usya ibice bya silindrike
b. Kuraho ibikenerwa byikigo gikora, bigatuma ibiciro byihuta byumusaruro
Ubwoko bwa Grinder | Urupapuro rw'akazi | Igikorwa cyo gusya | Porogaramu Rusange |
Ubuso | Ikibaho, isahani | Uruziga | Isahani yububiko, bipfa gupfa, gupima |
Cylindrical | Cylindrical | Uruziga | Imashini, amapine, ibyuma, kuzunguruka |
Hagati | Cylindrical | Inziga zizunguruka | Indangagaciro, piston, inkoni, pin |
Inyungu zingenzi za gride ya CNC:
Kugera ku kwihanganira gukabije (kugeza kuri ± 0.0001)
l Kora ubuso buhanitse burangira (nkibiri munsi ya Ra 0.2 μm)
Komeza ubunyangamugayo buhanitse kandi busubirwamo mubice byinshi
Kugabanya ibiciro byakazi no kongera imikorere ugereranije no gusya intoki
Urusyo rwa CNC ni ngombwa mu gukora ibice bisobanutse neza mu nganda zitandukanye, harimo:
Ikirere : Icyuma cya Turbine, ibikoresho byo kugwa, n'ibice bya moteri
l Automotive: Ibikoresho byohereza, moteri ya moteri, hamwe ninshinge za lisansi
l Ubuvuzi: Gutera amagufwa, ibikoresho byo kubaga, hamwe nibigize amenyo
l Ibyuma bya elegitoroniki: Ibice bya Semiconductor, lens optique, hamwe nuburyo bwiza
Mugihe ikoranabuhanga rigenda ritera imbere, insyo za CNC zikomeje gutera imbere, zitanga ibisobanuro bihanitse, igipimo cyihuse cyumusaruro, hamwe nubushobozi bwo gusya butandukanye.Izi mashini zigira uruhare runini mugukora ibishoboka byose kugirango ibice bikorwe neza byujuje ibisabwa bikenewe mu nganda zigezweho.
Imashini isohora amashanyarazi (EDM)
Imashini itanga amashanyarazi (EDM) nuburyo budasanzwe bwo gutunganya imashini ikoresha ibishashara byamashanyarazi kugirango ikure ibikoresho mubikorwa byumuyagankuba.Iyi nzira nibyiza mugukora ibikoresho bikomeye, bidasanzwe cyangwa gukora geometrike igoye bigoye kubigeraho hamwe nibikoresho gakondo byo gutema.
Ubwoko bubiri bwingenzi bwa EDM:
1. EDM
a. Koresha insinga yoroheje, yumuriro w'amashanyarazi kugirango ugabanye akazi
b. Nibyiza byo gukora ibintu bigoye, birambuye birambuye
c. Porogaramu zisanzwe zirimo gupfa, gukubita, hamwe nibigize ikirere
2. EDM
a. Koresha electrode ifite ishusho kugirango isibe ibikoresho bivuye kumurimo
b. Kurema imyenge, ibishushanyo, nuburyo bukomeye bwa 3D
c. Bikwiranye no gukora insimburangingo, ibice bipfa, nibikoresho byo kubaga
Ubwoko bwa EDM | Electrode | Igikorwa cyo Gukora | Porogaramu Rusange |
EDM | Umugozi muto | Kugabanya binyuze mu kazi | Gupfa, gukubita, ibice byo mu kirere |
EDM | Imiterere ya electrode | Kwangiza ibikoresho | Kwinjiza ibumba, ibice bipfa, ibikoresho byo kubaga |
Uburyo EDM ikora:
1. Igicapo cyarohamye mumazi ya dielectric, ubusanzwe amazi cyangwa amavuta ya deioni
2. Umuyoboro mwinshi cyane ushyirwa hagati ya electrode (insinga cyangwa ishusho) hamwe nakazi
3. Amashanyarazi asimbuka icyuho, atanga ubushyuhe bwinshi (kugeza 12,000 ° C)
4. Ubushyuhe buvamo ibintu bike biva mubikorwa ndetse na electrode
5. Amazi ya dielectric asohora ibintu byuka, bigasigara neza neza
Ibyiza bya EDM:
Imashini zikomeye, ibikoresho bidasanzwe nka titanium, karubide ya tungsten, nicyuma gikomeye
Gukora geometrike igoye hamwe nibisobanuro birambuye hamwe nukuri
l Ntibishobora guhangayikisha imashini cyangwa igitutu cyibikoresho kumurimo
Kugera ku buso buhebuje burangiza bidakenewe ibikorwa bya kabiri
EDM yabaye inzira yingenzi yo gutunganya neza inganda zitandukanye, harimo icyogajuru, ibinyabiziga, ubuvuzi, na elegitoroniki.Mugihe ibikoresho bikomeje gutera imbere no gushushanya bigoye kwiyongera, EDM izakomeza kuba igikoresho cyingenzi cyo gukora ibice-byuzuye bihuye nibisabwa ninganda zigezweho.
Inzira ya CNC
Routeur ya CNC nibikoresho bitandukanye byo gutunganya ibintu bisa nkibimashini zisya CNC ariko bikoreshwa cyane mugutunganya ibikoresho byoroshye, nkibiti, plastiki, hamwe nibigize.Izi mashini zikoresha umuvuduko mwinshi hamwe nibikoresho bitandukanye byo gutema kugirango bikore ibishushanyo mbonera, ibishushanyo, hamwe na 3D.
Ibyingenzi byingenzi biranga CNC:
l Igikorwa cya Multi-axis (mubisanzwe amashoka 3 cyangwa 5)
l Umuvuduko wihuse (kugeza 30.000 RPM cyangwa irenga)
Ibice binini byo gukoreramo byo gutunganya ibihangano binini
Guhuza hamwe nuburyo butandukanye bwibikoresho, harimo urusyo rwanyuma, bits, hamwe nibikoresho byo gushushanya
Porogaramu zisanzwe za CNC zikoresha:
1. Gukora ibiti
a. Umusaruro wo mu nzu
b. Gushiraho Inama y'Abaminisitiri
c. Ibishushanyo bishushanyije
2. Gusinya
a. Gukora ibimenyetso byihariye no kwerekana
b. Gushushanya ibirango n'inzandiko
c. Gukata acrylic, ikibaho cya furo, nibindi bikoresho byerekana ibimenyetso
3. Ikirere
a. Gukora ibikoresho byoroshye
b. Gukora ibice by'imbere, nka panne na bulkheads
c. Gukora prototypes n'ibice by'ibizamini
Inganda | Ibikoresho | Ibisanzwe |
Gukora ibiti | Igiti, MDF, pani | Ibikoresho, abaministri, ibishushanyo mbonera |
Gusinya | Acrylic, ikibaho cyinshi, PVC | Ibimenyetso byihariye, ibirango, kwerekana |
Ikirere | Ibigize, plastiki, aluminium | Ibigize imbere, prototypes, ibice byikizamini |
Inyungu za CNC ya router:
Ubushobozi bwo gukora imashini nini, igorofa ikora neza kandi yuzuye
l Guhindagurika mugutunganya ibikoresho byinshi
l Ubushobozi bwihuse bwo gukora kugirango bwongere imikorere
l Kuborohereza gukoresha no kugabanya ubumenyi bwabakozi basabwa ugereranije na router gakondo
Mugihe ikoranabuhanga rigenda ritera imbere, router ya CNC ikomeje gutera imbere, itanga umuvuduko mwinshi, ibisobanuro birambuye, hamwe nibindi bintu byateye imbere nkibikoresho byikora byikora hamwe na sisitemu yo gukora vacuum.Izi mashini zahindutse ibikoresho byingenzi kubucuruzi bushaka koroshya umusaruro wabyo no gukora ibice byujuje ubuziranenge, bikoreshwa mu bicuruzwa bitandukanye mu nganda zitandukanye.
CNC Amashanyarazi
Amashanyarazi ya CNC ni ibikoresho byo gutunganya neza bifashisha indege yihuta ya gaze ya ioniside kugirango ikoreshe ibikoresho bitwara amashanyarazi, nk'ibyuma, aluminium, n'umuringa.Plasma arc, ishobora kugera ku bushyuhe bugera kuri 50.000 ° F (27,760 ° C), ishonga ibikoresho mugihe umuvuduko mwinshi wa gazi uhuha ibintu byashongeshejwe kure, bigatuma ugabanuka neza.
Ibyingenzi byingenzi bigize CNC plasma:
1. Amashanyarazi ya plasma: Yibyara ubushyuhe bwo hejuru plasma arc
2. Sisitemu yo kugenzura CNC: Iyobora urujya n'uruza rw'itara ku nzira yo guca
3. Gantry cyangwa beam: Gushyigikira no kwimura itara hejuru yameza yo gukata
4. Imbonerahamwe yo gutema: Shyigikira igihangano mugihe cyo gutema
Ibyiza byo guca plasma ya CNC:
l Umuvuduko mwinshi wo kugabanya (kugeza kuri santimetero 500 kumunota)
Ubushobozi bwo guca ibikoresho byimbitse (kugeza kuri santimetero 2 cyangwa zirenga)
l Ugereranije amafaranga make yo gukora ugereranije nubundi buryo bwo guca
l Guhindagurika mugukata ibikoresho bitandukanye
Porogaramu zisanzwe za CNC zikata plasma:
Inganda | Ibisanzwe |
Imodoka | Ibice bya Chassis, sisitemu yogusohora, imibiri yumubiri |
Ubwubatsi | Ibyuma byubaka, umukandara, imirishyo, imiyoboro |
Gukora | Ibice byimashini, utwugarizo, ibikoresho, ibikoresho byabigenewe |
Ubuhanzi & Imitako | Ibishusho by'ibyuma, ibimenyetso, ibintu byo gushushanya |
Ibintu bigira ingaruka kuri CNC yo kugabanya ubuziranenge:
1. Ubunini bwibintu hamwe nibigize
2. Gukata umuvuduko hamwe nu muriro-ku-kazi
3. Umuvuduko wa gaze nigipimo cy umuvuduko
4. Ingano ya Nozzle no kwambara
5. Plasma arc ikigezweho na voltage
Kugirango ugere ku bisubizo byiza, abashoramari bagomba guhindura bitonze ibyo bipimo bashingiye kubikoresho byaciwe hamwe nubwiza bwifuzwa.Kubungabunga buri gihe, harimo gusimbuza nozzle na kalibrasi, nabyo ni ngombwa kugirango ugabanye guhoraho, ubuziranenge.
Mugihe tekinoroji yo guca plasma ya CNC ikomeje gutera imbere, izo mashini ziragenda zishobozwa gukora ibicuruzwa bitomoye, byujuje ubuziranenge mu bikoresho byinshi nubunini.Ubu buryo butandukanye butuma CNC plasma ikata igikoresho cyingenzi mubihimbano byinshi no gutunganya ibyuma.
Ibikoresho bya CNC
Ibikoresho bya CNC bya laser ni ibikoresho byo gutunganya neza bifashisha urumuri rwibanze cyane rwo gucana, gushushanya, cyangwa gushyira ibimenyetso bitandukanye, birimo ibyuma, plastiki, ibiti, nikirahure.Urumuri rwa lazeri rutangwa nisoko ya laser, mubisanzwe CO2 cyangwa fibre fibre, kandi ikayoborwa nuruhererekane rwindorerwamo na lens bigenzurwa na sisitemu ya CNC.
Ibyiza byo guca laser ya CNC:
1. Byukuri kandi byukuri
2. Ubugari bwa kerf bugufi (gabanya ubugari) kumyanda mike
3. Nta guhuza umubiri hagati yigikoresho nakazi
4. Ubushobozi bwo guca imiterere igoye nibisobanuro byiza
5. Agace gashobora kwibasirwa nubushyuhe (HAZ) kugirango ugabanye kugoreka ibintu
Ubwoko bwa Laser | Uburebure | Ibikoresho bisanzwe | Porogaramu Rusange |
CO2 | 10.6 mm | Ibiti, acrilike, plastike, umwenda, uruhu | Ibyapa, gupakira, imyenda, icyitegererezo |
Fibre | 1.06 mm | Ibyuma (ibyuma, aluminium, umuringa), ububumbyi | Ibyuma bya elegitoroniki, ibinyabiziga, icyogajuru |
Ibintu byingenzi bigira ingaruka kumikorere ya CNC laser:
l Imbaraga za lazeri nuburebure bwumurongo
Kugabanya umuvuduko no gufasha umuvuduko wa gaze
l Ibikoresho bifatika (ubunini, kwerekana, ubushyuhe bwumuriro)
l Kwibanda kumurongo hamwe nozzle
Kugirango uhindure neza ibisubizo, abashoramari bagomba guhitamo bitonze ubwoko bwa laser, imbaraga, nigenamiterere ukurikije ibikoresho bitunganyirizwa hamwe nubuziranenge bwifuzwa.Kubungabunga buri gihe, harimo gusukura lens na kalibrasi, nibyingenzi kugirango habeho imikorere ihamye no kongera ubuzima bwa sisitemu yo guca laser.
CNC ya laser itanga inyungu nyinshi zidasanzwe ugereranije nubundi buryo bwo guca:
1. Kudahuza inzira bikuraho kwambara no kumeneka
2. Imyanda ntoya kandi isukuye, burr idafite inkombe
3. Umuvuduko mwinshi nuburyo bwiza bwo kongera umusaruro
4. Guhindagurika mugutunganya ibintu byinshi hamwe nubunini
Mugihe tekinoroji ya laser ikomeje gutera imbere, ibyuma bya CNC bya laser bigenda birushaho gukomera, byuzuye, kandi bihendutse, bituma biba igikoresho cyingenzi mubikorwa byinshi byo gukora no guhimba mubikorwa bitandukanye, harimo ibinyabiziga, icyogajuru, ibikoresho bya elegitoroniki, nibicuruzwa byabaguzi.
Ibikoresho bya CNC Byuzuye
Ibyuma
Imashini itomoye ya CNC irahujwe nubwoko butandukanye bwibyuma, buri kimwe gifite imiterere yihariye nibiranga bituma bikwiranye nibikorwa bitandukanye.Gusobanukirwa imiterere yibi byuma ningirakamaro muguhitamo ibikoresho bikwiye kumushinga wawe no kwemeza imikorere myiza yimashini.
Aluminium
l Byoroheje kandi byoroshye kumashini
l Amashanyarazi meza cyane
l Kurwanya ruswa
l Bikunze gukoreshwa mubyogajuru, ibinyabiziga, nibicuruzwa byabaguzi
Icyuma
l Imbaraga nyinshi kandi ziramba
l Urwego runini rwamanota hamwe na alloys irahari
l Birakwiriye kubisabwa bisaba kwihanganira kwambara cyane
l Ikoreshwa mumashini, ibikoresho, nibikoresho byubaka
Ibyuma
l Kurwanya ruswa idasanzwe
l Imbaraga nziza no gukomera
l Isuku kandi yoroshye kuyisukura
l Ibyiza byo gutunganya ibiryo, ibikoresho byubuvuzi, nibikoresho bya shimi
Umuringa
Imashini nziza cyane
l Amashanyarazi meza
Kugaragara neza no kurwanya kwanduza
l Ikoreshwa mubikoresho byo gushushanya, ibikoresho byo gukoresha amazi, nibikoresho bya muzika
Umuringa
l Umuyoboro mwinshi w'amashanyarazi n'amashanyarazi
l Imiterere myiza kandi ikora neza
Imiti igabanya ubukana
l Bikunze gukoreshwa mubice byamashanyarazi, guhanahana ubushyuhe, hamwe na sisitemu yo kuvoma
Titanium
l Imbaraga zidasanzwe-zingana
nyinshi Kurwanya ruswa
l Biocompatible na hypoallergenic
l Ikoreshwa mu kirere, gushiramo ubuvuzi, no gukora cyane
Icyuma | Ibyingenzi | Porogaramu Rusange |
Aluminium | Umucyo woroshye, uyobora, urwanya ruswa | Ikirere, ibinyabiziga, ibicuruzwa byabaguzi |
Icyuma | Gukomera, kuramba, amanota atandukanye | Imashini, ibikoresho, ibice byubaka |
Ibyuma | Irwanya ruswa, isuku | Gutunganya ibiryo, ibikoresho byubuvuzi, ibikoresho byimiti |
Umuringa | Imashini, ikora, irashimishije | Ibyuma bishushanya, amazi, ibikoresho bya muzika |
Umuringa | Imyitwarire, ikora, irwanya mikorobe | Ibikoresho by'amashanyarazi, guhanahana ubushyuhe, kuvoma |
Titanium | Imbaraga nyinshi-kuburemere, irwanya ruswa | Ikirere, gushiramo ubuvuzi, ibice bikora cyane |
Mugihe uhitamo icyuma umushinga wawe wo gutunganya neza CNC, tekereza kubintu nka:
Ibikoresho bya mashini (imbaraga, gukomera, gukomera)
Ibikoresho byumuriro n amashanyarazi
ruswa Kurwanya
Imashini no kwambara ibikoresho
l Igiciro no kuboneka
Muguhitamo icyuma kibereye cyo gusaba kwawe no guhitamo ibipimo byawe byo gutunganya, urashobora kugera kubisubizo byujuje ubuziranenge, byuzuye, kandi bidahenze hamwe na CNC ikora neza.
Amashanyarazi
Usibye ibyuma, gutunganya neza CNC nabyo bifite akamaro kanini mugutunganya ibikoresho bitandukanye bya plastiki.Plastike itanga ibyiza byihariye, nko kubaka byoroheje, kubika amashanyarazi meza, no kurwanya imiti myiza.Hano hari ibikoresho bisanzwe bya pulasitiki bikoreshwa mugutunganya neza CNC:
ABS (Acrylonitrile Butadiene Styrene)
l Kurwanya ingaruka nziza no gukomera
l Imashini nziza kandi ihamye
l Kurwanya imiti nubushyuhe
l Ikoreshwa mubice byimodoka, ibikoresho byo murugo, nibikinisho
PC (Polyakarubone)
l Ingaruka zikomeye nimbaraga
l Ibikoresho byiza byo gutwika amashanyarazi
l Biragaragara kandi biboneka mumabara atandukanye
l Bikunze gukoreshwa mubice byimodoka, ibikoresho byubuvuzi, nibikoresho byumutekano
PEEK (Polyether Ether Ketone)
l Imbaraga zidasanzwe no gukomera
l Kurwanya imiti nubushyuhe buhebuje
l Kwinjiza neza kwamazi no guhagarara neza
l Ibyiza byindege, ibinyabiziga, hamwe nibikorwa byinshi
Nylon (Polyamide)
l Imbaraga nyinshi kandi zihinduka
l Kwambara neza no kurwanya abrasion
l Ubuvanganzo buke hamwe nuburyo bwo kwisiga
l Ikoreshwa mubikoresho, ibyuma, nibikoresho bya mashini
Acrylic (PMMA)
l Ibyiza bya optique bisobanutse kandi bisobanutse
l Kurwanya UV nziza no guhangana nikirere
l Biroroshye gukora imashini no gusiga
l Bikunze gukoreshwa mumurongo, kwerekana, no mukimenyetso
Plastike | Ibyingenzi | Porogaramu Rusange |
ABS | Ingaruka-idashobora guhangana, imashini, irwanya ubushyuhe | Ibice byimodoka, ibikoresho byo murugo, ibikinisho |
PC | Imbaraga zingirakamaro cyane, zibonerana, zikingira | Ibinyabiziga, ibikoresho byubuvuzi, ibikoresho byumutekano |
PEEK | Birakomeye, birakomeye, birwanya imiti | Ikirere, ibinyabiziga, ibice-bikora cyane |
Nylon | Birakomeye, byoroshye, birwanya kwambara | Ibikoresho, ibyuma, ibikoresho bya mashini |
Acrylic | Biragaragara neza, birwanya UV, byoroshye kumashini | Lens, kwerekana, ibimenyetso |
Mugihe utunganya plastike hamwe nibikoresho bya CNC, suzuma ibi bikurikira:
Koresha ibikoresho bikarishye, byujuje ubuziranenge byabugenewe bya plastiki
l Guhindura umuvuduko wo kugabanya no kugaburira ibiryo kugirango wirinde gushonga cyangwa guhinduka
Gutanga ubukonje buhagije hamwe no kwimura chip kugirango ubungabunge ubuziranenge bwigice
l Konti yo kwagura ubushyuhe no kugabanuka mugihe cyo gutunganya
Ibigize hamwe nibikoresho bidasanzwe
Usibye ibyuma gakondo na plastiki, gutunganya neza CNC birashobora kandi gutunganya ibikoresho bigezweho hamwe nibisanzwe.Ibi bikoresho bitanga imitungo idasanzwe ituma biba byiza mubisabwa mu nganda nko mu kirere, kurinda, hamwe n’imodoka ikora cyane.
Ibigize
Ibikoresho bigizwe nuguhuza ibikoresho bibiri cyangwa byinshi bitandukanye kugirango ugere kubintu byongerewe imbaraga.Ibisanzwe bisanzwe bikoreshwa muri CNC gutunganya neza harimo:
l Carbone Fibre Yashimangiye Polymers (CFRP)
Iterambere ryinshi-ry-uburemere
Gukomera kwiza no guhagarara neza
¡ Ikoreshwa mubikorwa byindege, ibikoresho bya siporo, nibinyabiziga byiza
l Ibirahuri bya fibre byongerewe imbaraga za polymer (GFRP)
Imbaraga nziza no gukomera ku giciro gito ugereranije na CFRP
Properties Ibikoresho byiza cyane byamashanyarazi
¡ Bikunze gukoreshwa mubyuma byumuyaga, ubwato bwubwato, nibice byimodoka
l Kevlar (Aramide) Ibikoresho bya Fibre
Imbaraga zikomeye kandi zirwanya ingaruka
¡ Umucyo woroshye kandi woroshye
¡ Ikoreshwa mu ikoti ridafite amasasu, ibice byo mu kirere, hamwe n'umugozi ukora cyane
Ibikoresho bidasanzwe
Ibikoresho bidasanzwe ni ibimera binini hamwe nibyuma bifite imiterere yihariye ituma bikwiranye nibidukikije bikabije kandi bisaba porogaramu.Ingero zimwe zirimo:
l Inconel
Imbaraga zidasanzwe zubushyuhe bwo hejuru hamwe no kurwanya okiside
Resistance Kurwanya ruswa no gukomera
¡ Ikoreshwa muri moteri ya gaz turbine, ibikoresho byo gutunganya imiti, hamwe na reaction za kirimbuzi
Monel
Imbaraga nyinshi hamwe no kurwanya ruswa nziza
¡ Ntabwo ari magnetique kandi irwanya ikirere
¡ Bikunze gukoreshwa mubikoresho byo mu nyanja, gutunganya imiti, n'inganda za peteroli na gaze
l Hastelloy
Kurwanya ruswa idasanzwe mubidukikije bikaze
Imbaraga nziza zo mu bushyuhe bwo hejuru no kurwanya okiside
¡ Ikoreshwa mugutunganya imiti, reaction za kirimbuzi, nibigize ikirere
Ibikoresho | Ibyingenzi | Porogaramu Rusange |
Caribre Fibre Yashimangiye Polymer | Imbaraga nyinshi-kuburemere, zirakomeye, murwego ruhamye | Imiterere yindege, ibikoresho bya siporo, imodoka nziza |
Fibre Fibre Yashimangiye Polymer | Imbaraga nziza no gukomera, gukingira amashanyarazi | Umuyaga wa turbine umuyaga, ubwato bwubwato, ibinyabiziga |
Kevlar (Aramid) Fibre | Imbaraga zingana cyane, zirwanya ingaruka, zoroheje | Amasasu atagira amasasu, ibice byo mu kirere, imigozi ikora cyane |
Inconel | Imbaraga zubushyuhe bwo hejuru, zirwanya ruswa | Moteri ya gaz turbine, gutunganya imiti, reaction za kirimbuzi |
Monel | Imbaraga nyinshi, zirwanya ruswa, zitari magnetique | Ibikoresho byo mu nyanja, gutunganya imiti, inganda za peteroli na gaze |
Hastelloy | Kurwanya ruswa idasanzwe, imbaraga-zohejuru | Gutunganya imiti, reaction za kirimbuzi, ibigize ikirere |
Mugihe utunganya ibintu hamwe nibikoresho bidasanzwe, suzuma ibi bikurikira:
Koresha ibikoresho bisize diyama cyangwa karbide kugirango birusheho kunanirwa kwambara
Guhindura ibipimo byo kugabanya kugirango ugabanye gusiba no gukuramo fibre
Shyira mubikorwa uburyo bwiza bwo gukusanya ivumbi no guhumeka
l Konti kubintu byihariye, nka anisotropy hamwe nubushyuhe bwumuriro
Ibitekerezo byo Guhitamo Ibikoresho Kubikoresho bya CNC
Guhitamo ibikoresho bikwiye umushinga wawe wo gutunganya neza CNC ningirakamaro kugirango umenye neza imikorere, imikorere, nigiciro-cyiza.Mugihe uhitamo ibikoresho, suzuma ibintu bikurikira:
1. Ibikoresho bya mashini
a. Imbaraga: Ubushobozi bwo kwihanganira imihangayiko nta kunanirwa
b. Gukomera: Kurwanya indentation no kwambara
c. Gukomera: Ubushobozi bwo gukuramo ingufu ntavunika
d. Elastique: Ubushobozi bwo gusubira kumiterere yumwimerere nyuma yo guhindura ibintu
2. Ibyiza bya Thermal
a. Ingingo yo gushonga: Ubushyuhe ibintu bigenda biva mubintu bikomeye
b. Ubushyuhe bwumuriro: Ubushobozi bwo kohereza ubushyuhe
c. Kwiyongera k'ubushyuhe: Guhindura ingano kubera ihindagurika ry'ubushyuhe
3. Ibyiza by'amashanyarazi
a. Imyitwarire: Ubushobozi bwo kuyobora amashanyarazi
b. Gukwirakwiza: Ubushobozi bwo kurwanya umuvuduko w'amashanyarazi
c. Imbaraga za dielectric: Umuriro ntarengwa w'amashanyarazi ibikoresho birashobora kwihanganira nta gusenyuka
4. Ibikoresho bya Shimi
a. Kurwanya ruswa: Ubushobozi bwo kwihanganira iyangirika ryibidukikije
b. Guhuza imiti: Ubushobozi bwo gukomeza ubunyangamugayo iyo uhuye nimiti yihariye
5. Imashini
a. Kuborohereza gukata, gucukura, no gushushanya ibikoresho
b. Kwambara ibikoresho no kumeneka
c. Gukora chip no kwimuka
d. Ubuso bwo kurangiza ubuziranenge
6. Igiciro no Kuboneka
a. Igiciro cyibikoresho
b. Amafaranga yo gutunganya no gutunganya
c. Igihe cyambere hamwe numubare muto wateganijwe
d. Abatanga isoko kwizerwa no gushikama
Ikintu | Ibitekerezo |
Ibikoresho bya mashini | Imbaraga, gukomera, gukomera, gukomera |
Ibyiza bya Thermal | Gushonga ingingo, ubushyuhe bwumuriro, kwagura ubushyuhe |
Ibyiza by'amashanyarazi | Imyitwarire, kwigizayo, imbaraga za dielectric |
Ibikoresho bya Shimi | Kurwanya ruswa, guhuza imiti |
Imashini | Kuborohereza gutunganya, kwambara ibikoresho, gukora chip, kurangiza hejuru |
Igiciro no Kuboneka | Igiciro cyibikoresho, ibiciro byo gutunganya, ibihe byo kuyobora, kwizerwa kubatanga |
Kugira ngo ufate icyemezo kiboneye, kurikiza izi ntambwe:
1. Sobanura ibyasabwe nibisabwa
2. Menya ibintu byingenzi bifatika kubisabwa byihariye
3. Kora ubushakashatsi kandi ugereranye ibikoresho bishobora kuba byujuje ibyo usabwa
4. Baza abatanga ibikoresho ninzobere mu gutunganya CNC
5. Reba ibiciro nibihari
6. Hitamo ibikoresho bitanga impirimbanyi nziza yimikorere, imashini, nigiciro
Mugusuzuma witonze ibyifuzo byawe hamwe nuburyo bwo guhitamo, urashobora guhitamo ibikoresho byiza kumushinga wawe wa CNC utunganya neza, ukemeza ibisubizo byiza nibikorwa byigihe kirekire.
CNC Yerekana Imashini Yihanganira Ukuri
Kwihanganirana no kumenya ukuri ni ibintu by'ingenzi byo gutunganya neza CNC, kuko bigira ingaruka ku bwiza, imikorere, no guhinduranya ibice byakozwe.Gusobanukirwa no kugenzura ibi bintu nibyingenzi mugukora ibice byujuje ubuziranenge byujuje ibisabwa.
Sobanukirwa no kwihanganira imashini
Imashini yihanganira isobanura urwego rwemewe rwo gutandukana kuva mubipimo byagenwe.Hariho ubwoko bwinshi bwo kwihanganira:
1. Kwihanganira ibipimo: Guhinduka byemewe mubunini, nkuburebure, ubugari, cyangwa diameter
2. Kwihanganira geometrike: Gutandukana byemewe muburyo, icyerekezo, ahantu, cyangwa kwiruka
3. Kwihanganira isura yubuso: Urwego rwemewe rwubuso cyangwa imiterere
Ubworoherane bugaragazwa hakoreshejwe ibimenyetso n'indangagaciro ku bishushanyo mbonera, nka:
l ± 0.005 '(wongeyeho / ukuyemo 0.005 santimetero)
l 0.001 '(kwihanganira diameter ya 0.001 santimetero)
l 32 μin (kurangiza hejuru ya microinches 32
Kubindi bisobanuro bijyanye no kwihanganira imashini, nyamuneka sura: CNC Imashini Yihanganira.
Ibintu bigira ingaruka kuri CNC Kumashini Yukuri
Ibintu byinshi bishobora guhindura ukuri kwa CNC ibice byakozwe neza:
1. Imashini igikoresho cyukuri: Imiterere yihariye yimashini ya CNC, harimo aho ihagaze no gusubiramo
2. Ibikoresho n'ibikoresho: Ubwiza nuburyo bwo gukata ibikoresho, abafite, nibikoresho byo gukora
3. Ibidukikije: Ubushyuhe, ubushuhe, nubunini bwinyeganyeza mubidukikije
4. Ubuhanga bwa Operator: Uburambe nubuhanga bwumukoresha wa CNC
5. Ibikoresho bifatika: Gukora neza, gutuza, no guhuza ibikoresho byakazi
Kugera Kwihanganirana Bikomeye muri CNC Imashini Itomoye
Kugirango ugere ku kwihanganira gukomeye no kugumana ukuri gukomeye, tekereza kubikorwa byiza bikurikira:
1. Koresha imashini za CNC zisobanutse neza hamwe na kodegisi yumurongo hamwe nubwubatsi bukomeye
2. Mubisanzwe uhindure kandi ubungabunge ibikoresho byimashini, spindles, na axe
3. Koresha ibikoresho byo murwego rwohejuru, bikarishye, kandi birinda kwambara
4. Shyira mubikorwa imbaraga zikomeye hamwe no gukemura ibisubizo kugirango ugabanye gutandukana no kunyeganyega
5. Kugenzura ibintu bidukikije, nkubushyuhe nubushuhe, ahakorerwa imashini
6. Hugura kandi wemeze abakoresha imashini za CNC kugirango barebe ubuziranenge buhoraho
7. Hindura ibipimo byo gukata, nkigipimo cyibiryo, umuvuduko wa spindle, nuburebure bwikata
8. Kora ubugenzuzi busanzwe mubikorwa na nyuma yinyuma kugirango ugenzure neza
Kugenzura nuburyo bwiza bwo kugenzura
Kugenzura no kugenzura niba ibice bya CNC byuzuye byakozwe neza ni ngombwa kugirango harebwe ubuziranenge no kubahiriza ibyo abakiriya bakeneye.Uburyo rusange bwo kugenzura burimo:
1. Guhuza imashini zipima (CMMs): Sisitemu zikoresha zipima neza ibipimo by'ibice na geometrie
2. Kugereranya neza: Ibikoresho bikoresha silhouettes nini kugirango ugereranye ibice biranga igishushanyo mbonera
3. Gauge blok na pin: Ibipimo bifatika bikoreshwa mukugenzura ibipimo no guhitamo ibikoresho byo gupima
4. Abagerageza Ubuso Bwuzuye: Ibikoresho bipima kandi bigereranya imiterere yubuso no kurangiza
5. Igenzura ryibikorwa (SPC): Uburyo bushingiye ku makuru yo gukurikirana no kugenzura imikorere
Uburyo | Intego |
Guhuza imashini zipima | Gupima neza ibipimo by'ibice na geometrie |
Kugereranya neza | Kugereranya ibice biranga gushushanya |
Gauge Ifunga na Pine | Kugenzura ibipimo na kalibrasi y'ibikoresho byo gupima |
Abagerageza Ubuso | Gupima no kugereranya imiterere yubuso no kurangiza |
Igenzura ryibikorwa | Gukurikirana amakuru no kugenzura imikorere yimashini |
Porogaramu na Porogaramu ya CNC Imashini Itomoye
Porogaramu nziza hamwe nibisubizo bya software nibyingenzi mugutunganya neza CNC.Ibi bikoresho bifasha abashushanya, injeniyeri, hamwe nabakoresha imashini gukora, kwigana, no gukora ibintu bigoye byo gutunganya hamwe nukuri kandi neza.
Porogaramu ya CAD na CAM
Porogaramu ya CAD na CAM igira uruhare runini mu gutunganya neza CNC:
Porogaramu ya CAD ikoreshwa mugukora ibisobanuro birambuye 2D na 3D by'ibice n'inteko
Porogaramu ya CAM ifata moderi ya CAD ikabyara inzira y'ibikoresho hamwe na kode ya mashini ya CNC (G-code na M-code)
Porogaramu zizwi cyane za CAD na CAM zirimo:
1. AutoCAD na Autodesk Fusion 360
2. SolidWorks na SolidCAM
3. Mastercam
4. CATIA
5. Siemens NX
Ibisubizo bya software bitanga ibintu bikomeye, nka:
l Kugereranya ibipimo no gushushanya byikora
l Inzira yinzira nziza no kwirinda kugongana
l Gukuraho ibikoresho byo kwigana no kugereranya igihe
l Nyuma yo gutunganya imashini zitandukanye za CNC
G-code na M-code Porogaramu ya CNC Imashini
G-code na M-code nindimi zambere zo gutangiza porogaramu zikoreshwa mugucunga imashini za CNC:
l G-code (Geometric code) isobanura imigendekere yimashini, nkinzira yibikoresho, igipimo cyibiryo, n'umuvuduko wa spindle
l M-code (Kode itandukanye) igenzura imikorere yubufasha, nka coolant, guhindura ibikoresho, na progaramu ihagarara
Urugero G-code amategeko:
l G00: Guhagarara byihuse
l G01: Interpolation y'umurongo
l G02 / G03: Interpolation izenguruka (inzira yisaha / isaha yo kugana)
l G90 / G91: Umwanya wuzuye / kwiyongera
Urugero M-code amategeko:
l M03 / M04: Kuzunguruka (ku isaha / ku isaha)
l M05: Guhagarara
l M08 / M09: Coolant kuri / kuzimya
l M30: Porogaramu irangira no gusubiramo
CNC Yerekana Imashini Yigana na Porogaramu yo Kugenzura
Porogaramu yo kwigana no kugenzura yemerera porogaramu n'abakora kwemeza inzira y'ibikoresho, kumenya ibibazo bishobora kuvuka, no guhuza uburyo bwo gutunganya mbere yo kubikoresha ku mashini nyirizina ya CNC.Inyungu zo gukoresha software yigana harimo:
1. Kugabanya ibihe byo gushiraho no kongera imashini ikoreshwa
2. Kugabanya ibyago byo kugonga ibikoresho no kwangiza imashini
3. Kunoza ubwiza bwigice no kugabanya igipimo cyibisigazwa
4. Gutezimbere ubufatanye hagati yabategura porogaramu n'abakora
Ingero za software yo kwigana no kugenzura CNC:
Vericut
l CAMWorks Imashini yububiko
Mastercam Umukoresha wa
l Siemens NX CAM Yigana
Akamaro k'abashinzwe porogaramu ya CNC bafite ubuhanga
Abahanga muri porogaramu ya CNC n'abakora ni ngombwa kugirango bagabanye ubushobozi bwo gutunganya neza CNC:
l Abashinzwe porogaramu bagomba gusobanukirwa byimazeyo software ya CAD / CAM, G-code na M-code, hamwe nuburyo bwo gutunganya
Abakoresha bagomba kuba bafite ubumenyi kubijyanye no gushiraho imashini ya CNC, gucunga ibikoresho, hamwe nuburyo bwo kugenzura ubuziranenge
l Amahugurwa ahoraho nuburere nibyingenzi kugirango uhore ugezweho hamwe nikoranabuhanga rigezweho nibikorwa byiza
Uruhare | Inshingano z'ingenzi |
Porogaramu ya CNC | Gukora no gutezimbere gahunda za CNC ukoresheje software ya CAD / CAM |
Umuyobozi wa CNC | Gushiraho no gukoresha imashini za CNC, gukurikirana ubwiza bwibikorwa |
Gushora imari kubakozi bafite ubumenyi no gutanga amahugurwa ahoraho ningirakamaro kumiryango ishaka kugera ku rwego rwo hejuru rwukuri, gukora neza, nubuziranenge mubikorwa byabo byo gutunganya CNC.
Porogaramu ya CNC Imashini Itomoye
Imashini itomoye ya CNC yabaye inzira yingenzi yinganda mu nganda zinyuranye, ituma umusaruro wibintu byujuje ubuziranenge, bigoye, kandi byukuri.Ubwinshi bwayo no kwizerwa byatumye iba ingenzi mubice byinshi, kuva mu kirere kugeza kubikoresho byubuvuzi.
Inganda zo mu kirere n’indege
Inganda zo mu kirere n’indege zishingiye cyane kuri CNC ikora neza kugirango ikore ibice byingenzi, nka:
l Turbine ibyuma nibice bya moteri
Ibikoresho byo kumanura ibikoresho
l Ibintu byubaka (imbavu, ibiceri, na frame)
Ibikoresho bya lisansi
Avionics Inzu ya
Ubushobozi bwa CNC bwo kugera kubwihanganirane bukomeye no gukorana nibikoresho bikora neza, nka titanium na Inconel, bituma biba byiza kubisabwa murwego rwindege.
Gukora ibikoresho byubuvuzi
Imashini itomoye ya CNC igira uruhare runini mugukora ibikoresho byubuvuzi no kuyitera, bigatuma urwego rwo hejuru rwukuri kandi rwiza.Ibisabwa birimo:
l Orthopedic yatewe (ikibuno, ivi, nu mugongo)
Ibikoresho byo kubaga n'ibikoresho
l Gutera amenyo hamwe na prostate
Ibikoresho byo gusuzuma
l Ibikoresho bya Microfluidic na laboratoire kuri tekinoroji
Biocompatibilité hamwe nibisobanuro bya CNC ikozwe ningirakamaro cyane mumutekano wumurwayi nuburyo bwiza bwo kuvura.
Inganda zitwara ibinyabiziga
Inganda zitwara ibinyabiziga zikoresha CNC ikora neza kugirango ikore ibintu byinshi, nka:
l Ibice bya moteri (piston, valve, numutwe wa silinderi)
l Ibice byohereza (ibikoresho na shitingi)
l Ibice bya sisitemu yo guhagarika no gufata feri
Sisitemu yo gutera lisansi
l Ibice byumubiri na chassis
Ubushobozi bwa mashini ya CNC bwo gukora neza ibice byujuje ubuziranenge hamwe no kwihanganira bihoraho ni ngombwa kugirango urwego rwimodoka rukenera umusaruro mwinshi.
Inganda za Electronics hamwe na Semiconductor Inganda
Gutunganya neza CNC ningirakamaro mu gukora ibice bikoreshwa mu bikoresho bya elegitoroniki n’inganda zikoresha, harimo:
l Ubushyuhe hamwe nibikoresho byo gucunga ubushyuhe
l Inzu n'inzu
l Abahuza hamwe
lIcapiro ryumuzunguruko (PCB) ibikoresho byo gukora
Sisitemu yo gufata neza no kugenzura
Miniaturisation hamwe nibisabwa-byuzuye byibikoresho bya elegitoronike bituma CNC ikora inzira yingirakamaro muriyi nganda.
Ingabo zirwanira mu gisirikare
Imashini itomoye ya CNC ikoreshwa cyane murwego rwingabo n’ingabo mu gukora:
l Ibigize intwaro (ibice byimbunda, amasasu)
l Ibice byo mu kirere hamwe na UAV
l Intwaro n'ibikoresho byo gukingira
l Ibikoresho by'itumanaho no kugenzura
Sisitemu nziza kandi igamije
Ubukomezi, ubwizerwe, hamwe nubusobanuro bwibikoresho bikoreshwa na CNC nibyingenzi mumikorere numutekano wibikoresho bya gisirikare.
Ingufu nimbaraga
Imashini itomoye ya CNC ningirakamaro mugukora ibice bikoreshwa mumashanyarazi atandukanye no kubyaza ingufu amashanyarazi, nka:
Ibikoresho bya gaz turbine
l Umuyoboro wa turbine yumuyaga na shitingi
Sisitemu yo gushiraho imirasire y'izuba
l Ibice bya Hydroelectric turbine
Ibikoresho bya reaction ya kirimbuzi
Ubushobozi bwo gukora imashini nini, zigoye, kandi zisobanutse neza zituma CNC itunganya inzira ikomeye murwego rwingufu.
Inganda | Ibyingenzi |
Ikirere n'Indege | Turbine ibyuma, ibikoresho byo kugwa, ibice byubaka |
Gukora ibikoresho byubuvuzi | Gutera amagufwa, ibikoresho byo kubaga, prostateque y amenyo |
Imodoka | Ibice bya moteri, ibice byohereza, sisitemu ya feri |
Ibyuma bya elegitoroniki na Semiconductor | Heatsinks, ibigo, ibikoresho byo gukora PCB |
Ingabo na Gisirikare | Ibigize intwaro, ibice byo mu kirere, ibikoresho byitumanaho |
Ingufu nimbaraga | Ibice bya gaz turbine, garebox yumuyaga, ibikoresho bya reaction ya kirimbuzi |
Guhindura byinshi hamwe nubusobanuro bwimashini za CNC bituma biba inzira yingenzi muri izo nganda zinyuranye, bigafasha gukora ibicuruzwa byujuje ubuziranenge, byizewe byujuje imikorere isabwa cyane n’umutekano.
Igishushanyo mbonera cya CNC
Igishushanyo mbonera ningirakamaro muburyo bwiza bwo gutunganya neza CNC.Mugukurikiza imikorere myiza no gusuzuma ibintu byingenzi, abashushanya barashobora gukora ibice byateguwe neza kugirango bikorwe, ubuziranenge, kandi bikoresha neza.
Gushushanya Amabwiriza nuburyo bwiza
Mugihe utegura ibice byo gutunganya neza CNC, kurikiza amabwiriza akurikira:
1. Irinde inguni zikarishye;koresha ibyuzuye na chamfers aho
2. Komeza uburebure bwurukuta rumwe kugirango wirinde kurigata no kugoreka
3. Mugabanye gukoresha imifuka yimbitse cyangwa cavites kugirango ugabanye kwambara ibikoresho
4. Igishushanyo cyoroshye, wirinde ibintu bitari ngombwa
5. Koresha ubunini busanzwe hamwe nubunini bwurudodo mugihe bishoboka
6. Reba aho ubushobozi bwa CNC bugarukira
Ibitekerezo byo kwihanganira, Ubuso burangiza, hamwe no guhitamo ibikoresho
Abashushanya bagomba kuzirikana ibintu byinshi byingenzi mugihe bakora ibice byo gutunganya neza CNC:
l Ubworoherane: Kugaragaza kwihanganira bikwiranye no gusaba hamwe nubushobozi bwimashini ya CNC.Kwihanganirana gukomeye birashobora kongera igihe cyo gutunganya nigiciro.
l Ubuso burangiza : Sobanura ubuso busabwa kurangiza ukurikije imikorere yigice hamwe nuburanga.Kurangiza neza birashobora gusaba ibikorwa byinyongera cyangwa nyuma yo gutunganywa.
l Guhitamo ibikoresho : Hitamo ibikoresho binganya imikorere, imashini, nigiciro.Reba ibintu nkimbaraga, kuramba, gutuza ubushyuhe, hamwe no kurwanya imiti.
Ikintu | Ibitekerezo |
Ubworoherane | Ibisabwa byo gusaba, ubushobozi bwimashini ya CNC |
Ubuso burangiye | Igice cyimikorere, ubwiza, gutunganya byongeye |
Guhitamo Ibikoresho | Imikorere, imashini, igiciro, ibintu bifatika |
Gutezimbere Ibishushanyo mbonera bya CNC neza
Kugirango urusheho gukora neza no gukoresha neza imikorere ya CNC ikora neza, abashushanya bagomba:
1. Mugabanye umubare wibisabwa bisabwa mugushushanya ibice bishobora gutunganywa muburyo bumwe
2. Mugabanye guhindura ibikoresho ukoresheje ubunini bwibikoresho bisanzwe kandi ugabanye ibintu bitandukanye biranga
3. Hindura inzira yinzira kugirango ugabanye igihe cyo gutunganya no kwambara ibikoresho
4. Shyiramo ibintu byorohereza akazi no guhuza ibikorwa
5. Igishushanyo cyoroshye cyo kwimura chip no gutembera neza
Muguhindura ibishushanyo mbonera bya CNC ikora neza, abayikora barashobora kugabanya ibihe byizunguruka, kongera ubuzima bwibikoresho, no kuzamura umusaruro muri rusange.
Ubufatanye Hagati yo Gushushanya no Gukora Amakipe
Ubufatanye bunoze hagati yitsinda ryamakipe ninganda ningirakamaro kugirango CNC itunganijwe neza.Ibikorwa byiza birimo:
1. Uruhare rwaba injeniyeri bakora hakiri kare mugushushanya kugirango bamenye ibibazo n'amahirwe yo gutezimbere
2. Gukoresha Igishushanyo mbonera cyo gukora (DFM) kugirango ukore ibice byoroshye kandi bihendutse kubyara umusaruro
3. Gushiraho imiyoboro y'itumanaho isobanutse nibitekerezo bisubirwamo hagati yitsinda ryamakipe
4. Gukoresha software ya CAD / CAM kugirango wigane kandi wemeze inzira yo gutunganya mbere yumusaruro
5. Gukomeza gukurikirana no gusesengura amakuru yinganda kugirango umenye ahantu hagomba kunozwa no gutunganya ibishushanyo mbonera
Mugutezimbere ibidukikije bikorana no gukoresha ubuhanga bwamakipe yombi ashushanya nogukora, amashyirahamwe arashobora gukora ibice byateguwe neza kugirango CNC itunganyirizwe neza, bikavamo ubuziranenge, ibiciro biri hasi, kandi byihuse kumasoko.
Guhitamo CNC Itanga Imashini Itanga Serivisi
Guhitamo neza CNC itanga imashini itanga serivise ningirakamaro kugirango intsinzi yumushinga wawe.Umufatanyabikorwa wizewe arashobora kwemeza ibice byujuje ubuziranenge, kubitanga ku gihe, no gukoresha neza.Reba ibintu bikurikira mugihe uhisemo CNC ikora neza.
Ibintu ugomba gusuzuma muguhitamo umufatanyabikorwa wa CNC Precision
1. Ubushobozi bwa tekiniki nibikoresho: Menya neza ko utanga afite imashini, ibikoresho, na tekinoroji bikenewe kugirango umushinga wawe ushobore.
2. Inararibonye mu nganda n'ubuhanga: Shakisha umufatanyabikorwa ufite ibimenyetso byerekana neza mu nganda zawe cyangwa porogaramu.
3. Sisitemu yo gucunga ubuziranenge: Hitamo umutanga ufite uburyo bukomeye bwo kugenzura ubuziranenge hamwe nimpamyabumenyi, nka ISO 9001, AS9100, cyangwa IATF 16949.
4. Ubushobozi nubunini: Menya neza ko isosiyete ishobora gukora ibicuruzwa byawe kandi ikaguka uko ibyo ukeneye bikura.
5. Ahantu n'ibikoresho: Reba hafi yabatanga hafi yikigo cyawe hamwe nubushobozi bwabo bwo gucunga no kohereza neza.
Gusuzuma Ubushobozi, Uburambe, hamwe n'Ubuziranenge
Mugihe usuzumye abafatanyabikorwa ba CNC batunganya neza, baza:
1. Urutonde rwimashini nibisobanuro
2. Urutonde rwibikoresho no kwihanganira bashobora gukorana nabo
3. Icyitegererezo cyangwa ubushakashatsi bwerekana ubushobozi bwabo
4. Impamyabumenyi nziza n'ibisubizo by'ubugenzuzi
5. Ibyifuzo byabakiriya bariho muruganda rwawe
Akamaro k'itumanaho no gufasha abakiriya
Itumanaho ryiza hamwe nubufasha bwabakiriya nibyingenzi mubufatanye bwiza.Shakisha CNC itanga serivise zitanga serivisi zitanga:
1. Imicungire yimishinga yihariye hamwe ningingo imwe yo guhuza
2. Iterambere risanzwe hamwe no gutumanaho mu mucyo
3. Guhinduka no kwitabira impinduka mubisabwa
4. Inkunga ya tekiniki n'ubushobozi bwo gukemura ibibazo
5. Uburyo bwo gufatanya gushushanya kubikorwa (DFM) no gutezimbere inzira
Umuyoboro w'itumanaho | Intego |
Umuyobozi wumushinga | Kugenzura ingengabihe yumushinga, ingengo yimishinga, nibitangwa |
Inkunga ya tekiniki | Itanga ubuyobozi ku gishushanyo, ibikoresho, no gutezimbere inzira |
Kugenzura ubuziranenge | Kugenzura niba ibice byujuje ubuziranenge nubuziranenge |
Ibikoresho | Gucunga ibicuruzwa, gupakira, no gutanga ibice byarangiye |
Gutekereza Ibiciro hamwe nisesengura rya ROI
Mugihe ikiguzi ari ikintu cyingenzi, ntigomba kuba ishingiro ryonyine ryo guhitamo serivise itanga imashini ya CNC.Suzuma ibi bikurikira mugihe usuzuma ibiciro:
1. Igiciro cyose cya nyirubwite (TCO), harimo ibikoresho, umurimo, ibikoresho, hamwe nigiciro cyo kohereza
2. Serivisi zongerewe agaciro, nkibishushanyo mbonera, guteranya, cyangwa kurangiza ibikorwa
3. Ikiguzi cyo kuzigama mubikorwa byo gutezimbere no kunoza imikorere
4. Garuka ku ishoramari (ROI) ukurikije ubwiza bwigice, imikorere, nigiciro cyubuzima
Kora isesengura ryuzuye rya ROI kugirango ugereranye ibiciro ninyungu za serivise zitandukanye za CNC zitunganya neza.Ibi bizagufasha gufata icyemezo cyuzuye kiringaniza ibiciro byigihe gito nagaciro kigihe kirekire.
Fungura neza no guhanga udushya hamwe na TEAM MFG ya CNC ubuhanga bwo gutunganya.Ibikoresho byacu bigezweho, abatekinisiye babishoboye, no kwiyemeza ubuziranenge kugirango imishinga yawe itangwe ku gihe, mu ngengo yimari, no ku rwego rwo hejuru. Kubona Ibisubizo Byibisubizo Byumunsi - TEAM MFG
