Samar da Sassan Jirgin Sama da Kayayyakin Kaya
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Samar da Sassan Jirgin Sama da Kayayyakin Kaya

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CNC Machining don Masana'antar Aerospace

Masana'antar ta sararin samaniyar ta hada da dukkan nau'ikan zirga-zirgar jiragen sama, tun daga manyan jiragen Boeing 747 da ke dauke da daruruwan fasinjoji zuwa kumbon jirage da aka kera don binciken tashar sararin samaniya ta kasa da kasa, wata da ma duniyar Mars. An kera jirgin ne domin ya zauna a sararin samaniya na tsawon watanni ko ma shekaru. Ganin wannan kulawa na dogon lokaci, dole ne a haɓaka su tare da daidaito mai ban mamaki da daidaito. A cikin wannan mahallin, sarrafa lambobi na kwamfuta (CNC) yana ƙara dacewa da wannan filin.

Aerospace CNC machining

Menene Aerospace CNC machining?

Aerospace CNC machining ana amfani da su kera taro da kuma gyara sassa na jirgin sama da kuma sarari. A cikin masana'antar sararin samaniya, jirgin sama yawanci yana buƙatar sassa na injinan CNC, saiti da taro. Kayan aikin sararin samaniya da kayan aikin jirgin sama suna buƙatar mafi kyawun sassa don yin hinges, bushings, bawuloli, kayan aiki ko wasu sassa na al'ada a cikin mafi girman ƙarafa. An fi amfani da titanium da kayan gwangwani don kayan aikin sararin samaniya, amma sauran sassan sun haɗa da bakin karfe, inconel, aluminum, brass, bronze, yumbu, jan karfe da sauran takamaiman nau'ikan robobi.

Aerospace CNC machining sabis

Kayan aikin injin Aerospace CNC


Babban ɓangaren injiniyan sararin samaniya shine zaɓin kayan aiki. Kera sararin samaniya yana buƙatar kayan da ke da ƙarfi mafi girma, amintacce da juriya don tabbatar da cewa sun shirya don canza yanayi da buƙatar kayan gini. Waɗannan su ne wasu kayan da ake buƙata don kera sararin samaniya.


Bakin Karfe


Bakin karfe abu ne mai yuwuwa don abubuwa daban-daban na sararin samaniya kuma an yi amfani da shi a aikace-aikacen sararin samaniya shekaru da yawa. Bakin Karfe

Bakin karfe suna da juriya ga lalata da kuma yanayin zafi mai zafi saboda abun ciki na chromium yana samar da fim mai wadataccen oxide. Aikace-aikacen sararin samaniya na gama gari don bakin karfe sun haɗa da tankunan mai, abubuwan shaye-shaye, fakitin jirgin sama, abubuwan injin zafi mai zafi da sassan da ke buƙatar walda.


Aluminum


Aluminum ya kasance babban abu koyaushe don masana'antar sararin samaniya. Wannan karfe kusan kashi daya bisa uku na nauyin bakin karfe, yana ba da gudummawa ga ingantaccen mai da tanadin nauyi, kuma sau da yawa yana da arha da sauƙin aiki da shi. Duk da haka, shi ma mafi inganci mai kula da thermal sabili da haka bai dace da sassan da ke buƙatar juriya mai zafi ba kuma sun fi wuya a walda. Kamar yadda fasaha ke tasowa, sauran gami (da abubuwan haɗin gwiwa) na iya maye gurbin aluminum a matsayin kayan aikin sararin samaniya na farko, amma har yanzu yana da aikace-aikace a masana'antar yau.


Titanium


Yanzu haka masana'antar sararin samaniya tana kan gaba wajen yin amfani da na'urorin da ake amfani da su na titanium saboda tsananin ƙarfinsa zuwa nauyi. Wannan ƙarfe zaɓi ne mai ban sha'awa don injiniyan sararin samaniya saboda yana da haske fiye da aluminum, amma yana da ban sha'awa mai zafi da juriya na lalata. Kyakkyawan juriya yana faruwa lokacin da aka bi da shi tare da polymer fiber ƙarfafa polymers (CFRPS). Daga firam zuwa injuna, masana'antun suna ganin titanium a matsayin mafi kyawun mafita don hadaddun tafiyar da sararin samaniya.


Superalloys masu zafin jiki


Wadannan super alloys, karfe gami, ana siffanta da zafi da lalata juriya, nauyi yi da kuma high ƙarfi. Superalloys galibi sune mafi kyawun zaɓi don mafi kyawun sassa na injunan jet, turbine da matakan kwampreso. Wasu daga cikin superalloys da muke amfani da su sune nickel superalloys, cobalt superalloys, da baƙin ƙarfe superalloys.


Hanyoyin Injin Jirgin Sama


3D Machining


Tare da 3D CNC machining, kusan kowane samfuri ko zanen fasaha za a iya ƙirƙira don takamaiman ƙayyadaddun bayanai. 3D machining ya dace musamman ga manyan abubuwan haɗin sararin samaniya. Fasaha da fasaha na 3D suna ba da damar gudanar da hadaddun ayyuka cikin sauƙi, daidai da rahusa.


5-axis machining


5-axis CNC machining yana amfani da injunan sarrafa madaidaicin CNC waɗanda zasu iya motsa kayan aiki ko sassa a cikin gatura guda biyar lokaci guda. Wannan madaidaicin hanya ita ce manufa don injiniyan sararin samaniya, wanda ya haɗa da kera na musamman sassa masu rikitarwa ta amfani da kayan musamman.


Gudanar da Gudanarwa


Sabis na Binciken Ƙarfi (CMM) na iya tabbatar da cewa samfuran CAD ɗin ku na sararin samaniya da zanen 2D suna da cikakkiyar nasara dangane da inganci, aminci da aminci. Binciken haɗin kai muhimmin mataki ne a duk ayyukan injiniyan sararin samaniya inda aminci ke da mahimmanci.

Ta hanyar jujjuya jumlolin juzu'i zuwa bayanan shirye-shirye na CMM, kowane cikakken ɓangaren ana duba shi tare da cikakkun rahotanni.


Canjin CNC


Juyawar CNC tana ba da damar cikakkiyar hulɗa a cikin kera sassa da yawa. Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwaƙwalwa ta Ƙaddamar da Taimakawa tayi (CAD) yana sarrafa lathe CNC, wanda zai iya yanke wuce haddi da jujjuya abu a cikin babban sauri. Daidaiton wannan injin bai wuce microns 10 ba. Yin aiki daga zane-zanen zane yana tabbatar da cewa CNC lathe yana aiki daidai da ƙayyadaddun bayanai, yana haifar da mafi girman inganci da amincin abubuwan haɗin sararin samaniya.


Idan kuna sha'awar CNC Machining Services. Gidan yanar gizon mu shine https://www.team-mfg.com/ . Kuna iya sadarwa tare da mu akan gidan yanar gizon. Muna fatan yin hidimar ku.


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