Waya ilɛktrɔd dischaj mashin (EDM) na prɛsishɔn prɔses fɔ kɔt kɔnduktiv matirial wit ay akkuracy ɛn density. I de yuz wan tin we tan lɛk ilɛktrik chaj as waya we gɛt ilɛktrik chaj as tin fɔ kɔt, dispɛns, ɔltɛm frɔm wan spɔl tru wan wokpies, we de put am insay wan blɔk fluid, bɔku tɛm na diayɔnayz wata.
Di besik prinsipul bihayn waya EDM na ilektrikal konduktiviti bitwin di waya en di wokpies. As di waya we dɛn chaj de kam nia di wok, wan spak de jomp krɔs di gap, ɛn dis kin mek di wam wam wam wam we kin mek i mɛlt ɛn wam smɔl pat pan di tin. Wata resistans de ɛp fɔ mek di prɔses kol ɛn skrab smɔl smɔl pat dɛn pan mɛtal dɔti. Di waya nɔ de ɛva tɔch di wok insɛf, i nɔ de mek di mɛkanikal strayn ɔ distɔshɔn nɔ de.
Dis prɔses kin lid to kɔmpleks ɛn fleksibul patɛns we nɔ go pɔsibul wit kɔvɛnshɔnal mashin dɛn. Waya EDM kin mek fayn fayn tin dɛn ɛn i gɛt di bɛnifit fɔ ebul fɔ mek kɔmpleks mashin dɛn, we kin mek i fayn fɔ di injɛkshɔn mold, Rapid Tooling , Die, Kɔnstrɔkshɔn, Erospɛs ɛn Mɛdikal Indastri.
Waya ilɛktrɔd dischaj mashin ɛgzampul dɛn fɔ bɛnifit dɛn:
Fɔ ɛgzampul, matirial dɛn na di aerospace industri tipikli nid prɛsishɔn ɛn kɔmplisiti ɛn ay-tɛmpracha matirial dɛn. Waya EDM na yuz fɔ mek tin dɛn wit kɔmpleks jɔyometri ɛn fayn ditil dɛn we dɛn nid fɔ ay-perfɔmans spatial kɔmpɔnɛnt dɛn. Dis prɔses de mek shɔ se di kɔrɛkt ɛn rilaybiliti fɔ di kɔmpɔnɛnt dɛn we impɔtant fɔ sef ɛn ɔpreshɔn we de flay.
Kwɛshɔn ɛn ansa dɛn bɔt waya ilɛktrɔd dischaj mashin:
K: Us prodakt dɛn kin mashin yuz waya EDM?
A: Waya EDM kin mashin ɛni kɔnduktiv matirial, inklud stenlɛs stiɛl, Titanium , aluminium, kɔpa, alɔy dɛn we dɔn at ɛn ɔda mɛtal dɛn.
K: Wire EDM fit fɔ big-big prodakshɔn?
A: Pan ɔl we i rili kɔrɛkt, waya EDM nɔ kin rili slo we yu kɔmpia am wit ɔda we dɛn fɔ mek mashin, we kin mek i nɔ fayn fɔ big-big prodakshɔn bɔt i fayn fɔ prɛsishɔn, Low-volume manufacturing , bad.
K: Aw kɔmplikt tin kin bi fɔ waya ilɛktrɔd dischaj mashin?
A: Waya EDM kin ebul fɔ handle matirial dɛn we gɛt difrɛn saiz, tipikul te to 300mm, bɔt dis kin difrɛn difrɛn wan bay di tin dɛn we di mashin ebul fɔ du.
K: Waya EDM de chenj ɛni matirial prɔpati?
A: Waya EDM kin mek ay ɔt zon (HAZ) bɔt i nɔ kin chenj di ɔvala prɔpati dɛn fɔ di matirial bad bad wan.
K: Aw bɔku prɛsishɔn kin apin wit waya ilɛktrɔd dischaj mashin?
A: Waya EDM kin gɛt akkuracy lɛvɛl dɔŋ to maykron, we mek i bi wan pan di mɔs kɔrɛkt mashin dɛn we de.
K: Aw waya EDM kɔmpia to laser kɔt?
A: Ɔl tu di waya EDM ɛn laser kɔt na di sem kɔt tɛknik dɛn we dɛn kin yuz fɔ mek, bɔt wit difrɛn difrɛns dɛn. Waya EDM na patikyula advantej we yu de wok wit tik, had matirial, as i kin kɔt ɛni kɔnduktiv matirial, ilɛksɛf i tik, i nɔ kin mek i gɛt wam strɛs ɔ i kin rɔtin. Nɔ lɛk laser kɔt wit laser layt, dɛn kin yuz mɔ ɛnaji fɔ mol, ɔt, ɔ kol di matirial, wit ɔt-asɔsiet zon (HAZ) kin fɔm rawnd di kɔt, we kin chenj di prɔpati dɛm fɔ di matirial. Dis ficha de mek waya EDM mɔ fit fɔ aplikeshɔn usay di integriti fɔ di ɔbjɛkt nid fɔ de fɔ mentenɛt. Apat frɔm dat, waya EDM kin ajɔst fayn fayn ditel ɛn tayt tolɛreshɔn dɛn we yu kɔmpia am wit lɛsa kɔt, mɔ insay sofistikieted jɔyometri dɛn.
K: Yu tink se waya ilɛktrɔd dischaj mashin kin mek dɛn kɔt insay ɔ kaviti dɛn insay?
A: Yes, waya EDM kin mek big intanɛnt kɔt ɔ kaviti, we de gi big advantej pan kɔmpleks intanɛnt patɛn we go at ɔ we nɔ go pɔsibul wit ɔda CNC mashin mɛtɔd dɛn. Dis effekt de fasilit bay di abiliti fɔ di waya fɔ pas tru wan ol we dɛn dɔn drɔ bifo tɛm ɛn afta dat tru di matirial fɔ mek di shep we dɛn want. Di prɔses na prɛsis ɛn dɛn kin yuz am fɔ mek sofistikieted wɛl, tyub ɛn intrikɛt shep dɛn na di wokples. Bɔt di waya fɔ gɛt sɔm we fɔ go insay ɛn kɔmɔt na di say we dɛn de wok, we kin mek sɔntɛnde dɛn nɔ ebul fɔ mek di jɔyometri dɛn we dɛn kin mek.
K: Wetin na di limiteshɔn dɛn fɔ waya EDM?
A: Pan ɔl we waya EDM de gi sɔm bɛnifit dɛn we i kam pan prɛsishɔn manufakchurin, i gɛt sɔm limiteshɔn dɛn. Di tin we impɔtant pas ɔl na di limiteshɔn fɔ kɔnduktiviti, as di prɔses de dipen pan ilɛktrik kɔrɛnt fɔ dɛgrad di matirial. Nɔn-kɔnduktiv matirial dɛn nɔ kin ebul fɔ mashin bay we dɛn de yuz waya EDM. Apat frɔm dat, waya EDM kin jɔs slo we yu kɔmpia am to sɔm pan di kɔvɛnshɔnal mashin dɛn, we kin mek i nɔ fayn fɔ mek big big prodakshɔn. Wan ɔda tin we dɛn fɔ tink bɔt na di kɔst; Waya EDM kin dia bikɔs ɔf waya kɔst, rutin mentenɛns rikwaymɛnt, ɛn slo dɔŋ tɛm, mɔ fɔ kɔmpleks ɔ kɔmpleks pat dɛn.
K: Yu tink se waya ilɛktrɔd dischaj mashin de ɔtomatik?
A: Yes, waya EDM mashin dɛn kin ɛn bɔku tɛm dɛn kin gɛt advans CNC (kɔmpyuta nɔmba kɔntrol) sistem dɛn, we kin alaw fɔ mek dɛn mek big mashin. Dɛn mashin dɛn ya de alaw di wan dɛn we de mek dɛn fɔ mek kɔstɔm sɛtin dɛn we de krɔs di prɔses ɛn patɛns so dat di mashin go ebul fɔ wok wit smɔl mɔtalman intavɛnshɔn, di rizɔlt dɛn we dɛn kin ripit, we kin wok fayn, we kin wok fayn, ɛn we gɛt prɛsis ɛn we gɛt mashin prɔses we kin rɔn we dɛn nɔ yuz fɔ lɔng tɛm, ɔvnayt ɔ insay di wikɛnd Dɛn kin mek di prɔdaktiviti nɔ jɔs bɛtɛ, ɛn i kin mek di wan dɛn we de du di bɛst tin fɔ mek dɛn ebul fɔ du mɔ tin dɛn we dɛn kin yuz fɔ mek dɛn gɛt mɔ kɔmpleks, we kin mek dɛn gɛt mɔ prɔblɛm dɛn we kin mek dɛn gɛt mɔ kɔmpleks, we kin mek dɛn gɛt mɔ prɔblɛm dɛn we kin mek dɛn gɛt mɔ kɔmpleks, we kin mek dɛn gɛt mɔ prɔblɛm dɛn we kin mek dɛn gɛt mɔ prɔblɛm dɛn, de mek dɛn ebul fɔ du mɔ.
Intrestin facts of waya ilektroyd dischaj mashinin:
1. Waya EDM bin divεlכp insay di 1960s εn fכs i mek days wit mεtal we dεn at.
2. Di waya dɛn we dɛn yuz na waya EDM rili fayn, tipikul 0.1 to 0.3 mm tik.
3. Dɛn kin yuz waya EDM bak fɔ mek kɔmpleks wok dɛn fɔ art frɔm mɛtal, we de sho bɔku mɔ versatility pas mɛkanikal kɔntrol.
4. Di we aw dɛn de du am na renowned fɔ prodyuz kɔmpɔnɛnt dɛn wit 'Zero' Burrs, we min se dɛn nɔ nid ɛkstra finish.
5. Fɔ mek dɛn mek intrɛst mɛdikal divays dɛn lɛk ɔtpidik implant ɛn stent, waya EDM impɔtant.
6. Fɔ mek dɛn go gɛt prɛsis ɛn flawlɛs kɔt, di waya we dɛn yuz na di EDM prɔses kin gɛt kɔpa, bras, ɔ kɔtin.
7. Kɔmpleks tri-dimɛnshɔnal mashin naw pɔsibul wit waya EDM teknɔlɔji tank to in ɛvolushɔn to 5-aks mashin.
8. Di teknɔlɔji impɔtant fɔ di aplikeshɔn fɔ maykro kɔmpɔnɛnt dɛn na ilɛktronik ɛn maykromɛkaniks.
Dɔn
As di industri dɛn de evolv to mɔ sofistikiet ɛn kɔstɔmayz prodak dɛm, waya EDM teknɔlɔji de evolv di sem tɛm, wit advans in ɔtomɛshɔn, kɔntrol sistɛm, ɛn di kayn matirial dɛm. Dis kɔntinyu fɔ impɔtant tin dɛn de mek shɔ se waya EDM stil na impɔtant ɛn kɔntinyu fɔ impɔtant fɔ mek di manufakchurin fɔs, ɔltɛm insay kwaliti, akkuracy ɛn pefɔmɛns fɔ mit diman.
Di rol we waya EDM de ple na di mɔdan . Dɛn nɔ go ebul fɔ tɔk bɔku bɔt di we aw dɛn de mek tin dɛn kwik kwik wan . I kɔntribyushɔn to di divɛlɔpmɛnt fɔ kɔmpleks, prɛsishɔn prɔdak dɛn dɔn mek am wan invaluable ɛset na difrɛn industri dɛn, we dɔn mek dɛn gɛt nyu tin dɛn ɛn dɛn dɔn du wɛl. As teknɔlɔji de go bifo, no dawt nɔ de bɔt am se Waya EDM go kɔntinyu fɔ ple impɔtant pat fɔ shep di prɔdak dɛn we go kam.
Apat frɔm frɔm waya EDM, Tim MFG de gi CNC mashin savis bak fɔ mit yu Rapid prototyping , ɛn mas prodakshɔn nid dɛn. Kontakt wi tide!
