Iyo bigeze Kuzirika kwa CNC , ibintu bibiri bisanzwe byimashini uzahura nabyo ni lathes nas. Imashini za CNC zombi hamwe nimashini zo gusya za CNC nibikoresho byingenzi muburyo bugezweho, bushobora kubyara ibice byubahwa cyane hamwe na geometries igoye. Ariko, buri mashini ifite imbaraga zidasanzwe kandi ikwiranye na porogaramu yihariye.
Muri iyi blog, tuzaganira ku itandukaniro ryingenzi hagati ya CNC na Misno ya CNC, ikuzagena imashini nziza ikwiye kubyo ukeneye gukora.
Imashini isobanura iki?
Lathe yerekeza kuri mudasobwa igenzurwa na mudasobwa yo guhindura ikigo, igikoresho cyimashini gihindura ibikorwa byo kuzunguruka kubyerekeye axis mugihe cyo gukata ibikoresho kugirango ukureho ibikoresho byayo kugirango ugere ku mwirondoro usabwa. Igikorwa gisanzwe gifatwa neza na chuck cyangwa collet, mugihe ibikoresho byo gukata bishyirwa kuri turret ifite ubushobozi bwo kunyerera muri x na z Indege. CNC Lathes ikwiranye no gukora ibice byakazi byoroshye bya silindrike hamwe nibiranga bimwe nibiranga insanganyamatsiko, ibiryo na kate.
Ubwoko bwa CNC Lathes
Moteri Lathe: Aya ni Lathe akomeye kandi akunze kwitwa Lathe. Yashizwe ku buriri butambitse hamwe numutwe munini kugirango ufashe akazi. Amatara ya moteri arahuye rwose kandi arashobora gukora impinduka nyinshi, guhangana, hamwe nibikorwa.
Turret Lathe: Lathe ya turret iranga umuyaga-angu angumukira yakira ibikoresho bitandukanye. Ibi byorohereza guhindura byihuse ibikoresho bizamuka imikorere. Turret Lathes ikoreshwa ahanini kumusaruro mwinshi mubice bito.
Lithe-ubwoko bwa lathe: Yubatswe kugirango ibice byuburinganire nibice bito, Lathes-ubwoko bwubusuwisi bufite imitwe hamwe nubuyobozi bufite akazi hafi yinkombe. Iyi mikorere ihuye nikora ibice bibiri binini binanutse cyane muri diameter nkikoreshwa mubuvuzi, amenyo, na elegitoroniki.
Lathercal Lathe: Ikigo gihamye kizwi kandi nkayi lithe. Muri iki gihe, lathe spindle ifata igice cyakazi igamije mu ndege vertical. Ibikoresho byo gukata byashizweho na turret, ishoboye kugenda gutambitse. Lartical Lathes irakwiriye kubice biremereye kandi bisaze bifatika bikaba bihuye na larizontal.
Lathe-axis lathe: Amasezerano nkaya arushijeho gushushanya no kuzamura ingendo kumashoka yinyongera nka spindle yangiza cyangwa axis y. Rero, ibice bigoye birashobora kuzuzwa mubice bimwe bitarimo uwimuye akazi mubindi bikoresho. Lathes nyinshi zigizwe no guhindura, gusya no gucukura ibikorwa bityo bigagabanya umubare wimashini ukenewe kandi utezimbere imikorere rusange.
Ibisabwa bisanzwe bya lathe
Izi mashini nazo zishinzwe guhindurwa ibice (± 0,0005 ') ikoreshwa mugusaba porogaramu nkimbaraga cyangwa sisitemu yo gutondekanya. Kumashanyarazi.
Mu zindi nganda, guhindukira kwa CNC ikoreshwa mu guhimba ibice by'imbere by'imbere hamwe n'ibikoresho byo kugenzura amazi. Muri hydraulic, imiyoboro, geometrie yimbere izashyiramo ibicurane bya diameter imwe na bimwe. Hama hariho gushimangira kwihanganira silindrance bihagije no kuvura hejuru (16-32 ra) kubikorwa byakorewe. Gukora imitwe irashobora gutandukana na screwtit isanzwe kugera kumurongo wateye imbere.
Lathes yanyuma ya CNC ishoboye gusimbuza gusiga gusya nkuko ibikorwa byombi bihari mugice kimwe cyemerera kugerwaho muburyo bwo kugerwaho utabigenewe. Ibi birimo, ibyuma bitagira ingano, Titanium alloys, plastike yabanjirije, byose birimo ibintu biranga urwego rwumurenge.
Imashini isya ni iyihe?
Imashini yo gusya ya CNC nayo ivugwa ko urusyo rwa CNC ni igikoresho cyimashini aho ibikoresho byakazi bikurwaho ukoresheje ibikoresho byo kuzunguruka kugirango utange ibintu bitandukanye. Mubihe byinshi, umurimo wakazi ufashwe kumeza ashoboye gusubira inyuma na X, y naha amashoka ya horizontal na vertical, nibikoresho byo gukata bigarukira kumuvuduko mwinshi uzunguruka. Uruhinja rwa CNC rufatwa nk'imashini zikora neza kuva bafite umubare wa porogaramu ziva mu gucukura no kurambika.
Ubwoko bwa CNC
Isi yimashini ya CNC itanga amasomo make yihariye yimashini, ibifite inyungu zabo no gukoresha imanza.
Urusyo ruhagaze: Ubwoko bukoreshwa cyane bwa CNC ni uruganda ruhagaze aho spindle ifata igikoresho cyo gukata iragabanuka. Imbonerahamwe yimuka muri x, y na z amashoka kugirango yerekane akazi kubikoresho byo gukata. Uruhinja ruhagaritse ni intego rusange kandi irashobora gukora inzira nini yo gusya.
Urusyo rwa Horizontal: Mu ruganda rutambitse, spindle ishyirwa mu buryo butambitse kandi busa kumeza. Igikorwa gishyirwa kumeza, yimuwe muri x na y icyerekezo nigikoresho cyo gukata yimuwe muburyo bwa z. Muri horizontal ni byiza ko gutema ibikorwa birimo ibice byinshi hamwe no gusya kwimbitse.
Urusyo rwo kuryama: Uruganda rwo kuryama ni mashini nini nini cyane kuruta ibisanzwe nkuko byakozwe na spindle ihamye na x, y na z amashoka kumeza. Agace k'ameza mubisanzwe kanini kuruta imashini zihagaritse cyangwa itambitse kuburyo bishoboka koresha ibice binini. Urusyo rwo kuryama rukoreshwa cyane mumirenge yumusaruro nka aerospace nimbaraga.
Gantry Mill: Urusyo rwa gantry rwahamagaye kandi uruganda rwikiraro rufite ikadiri muburyo bwikiraro bwubatswe kumurimo. Spindle ishyigikiwe na gantry yimuka muri x na y amashoka, mugihe akazi kagenda komuka ari z-axis yimukanwa. Gantry MILS ni mashini nini kandi ikomeye ikunda kugira uduce duto dutemye hamwe namabahasha manini akwiriye kuba akwiriye gukora ibice binini bifatika.
Ibisabwa bisanzwe byamashini yo gusya ya CNC
Imashini za CNC zemerera guhimba byihuse kandi byukuri bya geometries bigoye mu nzego zitandukanye za ± 0.0002. Inzego za AERO zifite uburemere bukoreshwa mu mufuka no mu bice bito. Gutera inshinge zita ku buryo bugaragara neza kandi bworoshye 3d, igishushanyo gikenewe mu gutanga ibice byiza. Bio ihuza ibijyanye nibikoresho bifite ubuso bworohereza kwizirika kumagufwa.
Mumwanya wimodoka, moteri ya CNC isenya ibyambu byerekejwe kugirango bisohoze ibintu kimwe nintebe za valve. Urubanza rwo kwanduza rwateguwe hamwe namavuta yongeyeho mumifuka yo kwivuza. Ibice byahagaritswe bifite uburwayi bukomeye bwo kwiyongera hamwe no guhuriza hamwe. Frake Calipers yagombaga kwangiza imiyoboro y'amazi hamwe na sisitemu zitandukanye za Padi.
Muri urwo rwego, inzira nyinshi zikoreshwa zikoresha muri CNC gusya mu nyubako za jig na fixture zijyanye na banduku yabo. Ibikoresho bigomba kuvungirwa hamwe nuburyo bwiza bwo amenyo hamwe no kwitonda. Uburuhukiro na kashe bitangwa mumazu ya pompe. Imanza za elegitoronike zikoreshwa hamwe na gahunda yo gukingira kandi bigoye.
Ibikoresho byo gusya bya CNC bituma bishoboka gukora akazi 5-axis icyarimwe. Kubwibyo, nta mpamvu yo gusubiramo imashini ishyiraho ibice bigoye kandi iyi yoroha umusaruro. Ibikoresho byagenze birimo aluminium alloys, ibyuma byabigenewe na supelloys bihimbaza kumipaka yo hejuru.
CNC Lathe vs Urusyo: Itandukaniro ryingenzi
Icyerekezo cyakazi no gukata ibikoresho
Imwe mu itandukaniro ryibanze hagati ya CNC Lathe hamwe nurusyo rwa CNC ruri mu cyerekezo cyakazi hamwe no kugenda kwigikoresho cyo gukata. Muri Lathe, aho ukoreramo afatwa utambitse kandi azenguruka hejuru yacyo, mugihe igikoresho cyo gukata kibangikanye kumurongo wo kuzunguruka (z-axis) na perpendicular kuri (x-axis). Iboneza ryemerera kurema ibice bya silindrike hamwe nibiranga nka grooves, insanganyamatsiko, na tape.
Ibinyuranye, urusyo rwa CNC rufite aho uhagaze kumeza yimuka kuri X, y, na z. Igikoresho cyo gutema, cyashizwemo kuri spindle, kizunguruka kandi kigenda kivandimwe kumurimo kugirango ukureho ibikoresho no gukora imiterere yifuzwa. Iyi mikorere ituma imashini yibice hamwe na geometries igoye, harimo hejuru yubuso, ibibanza, nimifuka.
Porogaramu ikwiye nigice cya geometries
Amatara ya CNC agenewe cyane cyane guhindura imikorere ya geoometrike ikora nkibice, bushings, nibico. Bisobanura cyane cyane ibikorwa nkigitabo, gutondeka, no kwanga imbere no hanze yingingo ya silindrike. Lathe imashini itandukanye no guhinduranya kandi gukora ibindi bikorwa, kurugero, guhangana, birambiranye, no gutandukana.
Itandukanye na lathe nkuko ishobora kuvuza imiterere itandukanye murwego rwayo. Izi mashini nanone kuba indashyikirwa muriyi miterere yerekana imiterere ya prismatike yibice byambara hejuru, slot na mufuka. Bongeramo kandi ibiranga nka 3D ifatanije, cavity na shobuja. Byongeye kandi, kubera ko imashini za CNC ari benshi, Urusyo rwa CNC rukora gucukura, gukanda no gusubira mu mwobo, bityo birashobora kubyara ibice bifite ibyobo hamwe ninsanganyamatsiko.
Ubushobozi bwa precision hamwe no kwihanganira
Ukuri kwihanganira ibintu bigufi ni ibintu bisanzwe kuri Lanc Lathes kimwe na rosings. Nyamara kwihanganira ibintu bishobora kugerwaho bitandukanye kubijyanye nuburyo bwimashini, guca imiterere yigikoresho nuwabikoze.
Kandi na manini ya CNC ishoboye kugumana santimetero 0.0002) cyangwa kwihanganira neza kubijyanye na diameter hamwe nuburebure burebure. Bashoboye gutanga umusaruro mwinshi urangiye nindangagaciro zimanuka kuri microinches 4 (micrometero 0.1).
Urusyo rwa CNC kurundi ruhande rurashobora gufata ± 0.0001 (0.0025 mm) cyangwa kwihanganira neza kubipimo byumurongo. Barashobora kandi gutanga umusaruro mwiza urangiye nimyanda zingana na microinches zigera kuri 16-32 (micrometero za 0.4-0.8).
Nibihe byiza kumusaruro mwinshi - CNC Lathe cyangwa Urusyo?
Guhitamo haba muri lathe cyangwa urusyo rwa CNC kubikorwa byo gukora gake bizaterwa nuburyo nibintu biranga ibice byakozwe. Mugihe cyo gukora ibice bya silindrike hamwe nuburyo butoroshye nka shaff na spacers, kurugero, lathe izaba amahitamo meza. Ibice nkibi ntibisanzwe binyura muri setups kuva lathe ikora ibi bice kuri gahunda imwe yo gutema kumwanya udakenewe gusama rero amahirwe yo gukora neza.
Kurundi ruhande, kurugero, bikozwe mumatara hamwe nuburyo bwinshi bwashyizweho bidashobora gukorwa kandi bigatwara duplicates as my CNC izakora ibyiza mubisabwa byinshi bibatangara. Urusyo rwa CNC rushobora gukora ibintu bigoye mubikorwa bimwe bikuraho hakenewe inzira zinyongera zongera imikorere.
Imvugo yo gusiga urusyo, ihuza imikorere ya lathe nisurungano irashobora rimwe na rimwe kuba ibikoresho bikwiye byo kubyara ibice byinshi. Ubu bwoko bwimashini yemerera guhinduka no gusya mumikino imwe igabanya umwanya no kuzamura umusaruro.
Amaherezo, guhitamo niba wakoresha lathe ya CNC cyangwa CNC kumusaruro mwinshi ushingiye kubiranga ibice bikozwe kimwe nigishushanyo mbonera cyose.
Ibintu ugomba gusuzuma mugihe uhisemo hagati ya CNC Lathe na Mill
Ku bijyanye n'ikibazo cyo kumenya niba wakoresha lathe cyangwa urusyo rwo gutunganya inzira, suzuma ibintu bikurikira:
Bigoye ibice na geometries ushaka
Ku bijyanye no gukora ibikorwa by'ubusa birimo ibintu byoroshye nko mu migozi cyangwa imiterere ikonje, kimwe gishobora guhitamo lathe. Iyo ukora ku buso bufatanye ku bice n'imifuka, mu bindi bice byinshi, urusyo rwa CNC birashoboka ko ruzagaragazwa na geometries.
Ku bijyanye no gukoresha ibikoresho n'ubwoko bwayo
Kubijyanye na Range, Lathes Lathes na Monc Urusyo rushobora gukemurwa kugirango bakoreshe ibintu byose bishoboka biva mubyuma, plastiki kubahiriza. Ariko, bimwe mubikoresho birashobora gutera ingorane niba mashini kumashini zimwe kuruta abandi. Kurugero, Lathe irashobora kuba imashini nziza yo gukora ibikorwa birebire kandi bya slim strim nkuko bishobora, byoroshye cyangwa kugoreka mugihe cyo guhindura imashini. Biragoye kandi byambara ibikoresho byihanganira birashobora gutera byoroshye ibikoresho byo gusya kugirango bikarangwe rwose mugihe gito.
Umusaruro wuzuye hamwe nibisabwa byihuta
Tekereza kandi ku mucyo wawe n'umuvuduko wacyo mugihe uhitamo muri lathe ya CNC cyangwa urusyo. Kubintu bya geometrike bisubiramo hamwe nuburebure bwigihe kirekire, ibigo bihinduka bya silindrike bizaba imashini ikunzwe cyane. Mugihe cyo gusubiramo amajwi make yisumbuye yavuyemo umusaruro uvanze hamwe nibice bike bya simindrike, amashoka yo hasi yishoka ya cnc azakorera ibyiza.
Hagati ya cnc lathe na mashini yo gusya, ni nyinshi?
Ni muri urwo rwego, imashini zo gusya za CNC ni zitandukanye kuruta lati. Urugero, kurugero, bashoboye gukora ibintu bya silindrike gusa, mugihe urusyo rushobora gukoreshwa no muburyo bwa geometrike yibanze bufite hejuru, ibiryo no kuvura. Byongeye kandi, ibikorwa nko gucukura, kurambirana, no gukanda birashobora kandi gukorwa kuri mashini yo gusya ya CNC nkuko bituma biturika mubice byinshi byinganda.
Guhuza lathe no gusya ubushobozi
Kubijyanye na porogaramu zimwe, birashobora kuba byiza kugura hagati ya CNC ihindura ubushobozi bwo gusya aho kugira lathe cyangwa urusyo. Ibigo byibasiye urusyo cyangwa imashini zinyuranye, nkuko bakunze kuvugwa, bashoboye gukora inzira imwe gusa, bigatuma ari byiza mubihe byinshi bikorerwa kumurongo no kongera imikorere.
Kuki Gukodesha cyangwa Kugura Lathe na Mill imashini nigitekerezo cyiza
Imashini yo gusya ya lathe ifite ibibi nka:
Kugabanuka Igihe kingana iki cyafashwe kuri setups kimwe nikigereranyo rusange cyiyongera kubisaruro
Ibyiciro Byinshi kandi Bisubirwamo neza nkuko ibikorwa byose bikorwa utakuyeho ibice kubafite akazi
Byinshi bitandukanye nubushobozi bwo gukora ibisobanuro birambuye
Gufata ahantu harenze iyo ugereranije no kuba ufite imashini itandukanye kandi isya.
Ni ryari byakora neza ko kugura imashini ya cnbrid?
Imashini ya Hybrid CNC ishoboye lathe no gusya ibikorwa bikwiye kugura igihe cyose:
Ibice byateguwe ahanini barahindukira kandi barangwa
Ibigize Gukora biragoye kandi birasabwa gukoreshwa mubyihangarwa buke
Umwanya uboneka ni muto kandi wongererane muburyo bwo gukoresha mashini byifuzwa
Harakenewe kugabanya igihe cyafashwe cyo gushiraho no gutanga umusaruro muburyo rusange
Indundu: nibyiza muri rusange - imashini ya CNC cyangwa imashini isya?
Iyo bigeze kuri lahe na rusyo, ntihashobora kubaho umwanzuro usobanutse. Kubwimpamvu guhitamo imashini biteguriwe nibisabwa kugiti cye. Mugihe utanga ibice byoroshye gusa, Lathe ya CNC yaba ari ubundi buryo bwiza. Nubwo bimeze bityo ariko, niba ibice bifite ibishushanyo bifatika hamwe na geometries zitandukanye zisabwa, imashini yo gusya ya CNC yaba ihitamo ryiza.
Kumenya itandukaniro riri hagati ya CNC na Mill Mis Mister kandi usesengure Inganda zikenewe zirashobora gufasha muguhitamo neza imashini ibereye kugerwaho.
Inkomoko
Lathe
Gusya (gusiga)
Ibibazo bijyanye na lathe no gusya gusya
Nigute Lathe itandukanye nimashini isya?
Lathe izunguruka hanze yibintu hamwe nigikoresho cyo gukata gisigaye mumwanya uhamye wo gutuma bikwiranye no gukora ibice bya silindrike. Kurundi ruhande, imashini yo gusya ituma akazi keza mumwanya uhamye hamwe na axis nyinshi zizunguruka ibikoresho bikwiranye no gukora ibice bigoye cyangwa prism.
Imashini ikora iki?
Imashini ya Lathe ifata akazi muri Chuck ya robike yemerera gukata ibikoresho bigomba guhuza ibikorwa byo gukora ibikorwa bitanga ibikorwa bya silindrike. Lathes ishyigikira izindi mibare usibye guhindukira, kandi ibi ni: Guhangana, kurambirana no no mubikoresho byo gukata imitwe.
Ni ubuhe butumwa bwa CNC ari ubuhe?
Kugenzurwa na mudasobwa (CNC) ihinduka ihinduka kuva mu gitabo kugeza imashini ishingiye ku mashini muri lathe. Ikora muburyo ikintu cyo gukoreshwa kifashwe mu gikoko cyangwa cyakusanyijwe kandi kizunguruka hafi yo kuzunguruka mugihe igikoresho, cyagaburiwe mu cyerekezo cya gikariso cyo gukuraho ibikoresho munzira yagenwe mbere.
Tuvuge iki ku gusya hamwe na lathe?
Rimwe na rimwe, lateye imbere, ijambo rizwi ku izina rya rusyo ritazwi cyangwa imashini zinyuranye zigomba gukoreshwa. Imashini nkiyi zirashoboye lathe no gukina na mino mugihe kimwe. Kubwibyo, bizafasha guhindura ibice no gusya ibintu bivanze igice kimwe muburyo bumwe.
Nibihe byukuri, urusyo rwa CNC cyangwa Lathe?
CNC Lathe no Gusya imashini itanga ubushobozi bwo gukora muburyo bukomeye, mubisanzwe ± 0.00025 MM (0.0025 MM) cyangwa niyo gake, kubijyanye no gukora neza. Mubyukuri, kugera ku busobanuro mu mazi biterwa na Leta y'imashini, imiterere yo gutema ibikoresho, ubuhanga bw'umukoresha mu bindi bitekerezo.
