3 Kɔmɔn Tayp dɛn fɔ di Rapid Protɔtayp Injɛkshɔn Mɔldin Mɛtɔd dɛn .

Rapid tul na di prɔses fɔ mek wan mol insay wan shɔt tɛmlayn. I bin stat as ɛkspiriɛns fɔ si if i go ebul fɔ wok fayn fayn wan na faktri ɛnvayrɔmɛnt. Mold we dɛn dɔn tɔk kwik kwik wan na fayn tin fɔ mek smɔl smɔl plastic pat dɛn bifo dɛn bigin fɔ mek wan ful-skel prodakshɔn rɔn. dis prכsεs involv fכ כnli insay wan pat, we kin bi di insεt kכva. Dipen pan di kayn we aw dɛn kin yuz fɔ tul kwik kwik wan, yu kin ebul fɔ gɛt tawzin (ɔ tɛn to ɔndrɛd tawzin) saykl dɛn kɔmɔt na di tul.

Difrɛn kayn we dɛn de fɔ yuz fɔ tul kwik kwik wan, ɛn ɛni wan pan dɛn gɛt in yon bɛnifit ɛn prɔblɛm dɛn. Bifo yu disayd fɔ wan, mek shɔ se yu ɔndastand di say dɛn we ɛni wan pan di tin dɛn we de apin we de rɔn kwik kwik wan.

Di mold matirial fɔ strɔng fɔ handel di rigors fɔ injɛkshɔn moldin. Dɔn bak, i fɔ ebul fɔ bia wit di ifɛkt dɛn we dɛn kin gɛt we dɛn injɛkshɔn fɔ ɔt plastic.

Di mold nid fɔ smol fɔ pul wan plastic pat. Dis impɔtant mɔ di tɛm we dɛn de du di wok kwik kwik wan. Dis min se di rapid tul mold kin nid fɔ gɛt ɔda wok afta dɛn dɔn mek am fɔ mek i smol fɔ protɔtayp.

Sɔntɛm di mol nɔ go gɛt inof tolɛreshɔn. If di tolɛreshɔn dɛn nɔ tayt, di plastic nɔ go ebul fɔ prodyuz fayn fayn tin dɛn.

Wit dat in maynd, na tri pan di mɔs kɔmɔn rapid tul mɛtɔd dɛn we de insay prototyping:

1. Plastik 3D printin .

3D printin dɔn bi pɔpulɔr mɔ ɛn mɔ pan plastic injɛkshɔn moldin. Apat frɔm we dɛn de fast pasmak, di mashin dɛn kin prodyuz bak lɛk ɛni shep ɔ saiz we yu nid. Bɔku tɛm, di kɔst fɔ prodakshɔn kin rili smɔl bak pas tradishɔnal mɛtal printin. di bɛnifit dɛn we pɔsin kin gɛt we i de . 3D printin ova metal na bɔku, inklud in abiliti fɔ prodyuz klos to ɛni jɔyometri we dɛn nid. Bɔt, nɔ lɛk mɛtal, 3D printin nɔ de alaw fɔ ɛksepshɔnal pat tolɛreshɔn.

2. Dairekt mɛtal layz sinta .

Dɛn kin yuz mɛtal bak fɔ mek wan . Plastik injɛkshɔn moldin yuz wan prɔses we dɛn kɔl sintering. Dis involv fɔ kɔba mɛtal patikyula dɛn wit likwid sɔlvɛnt fɔ mek wan plastic mold. Sintering na wan prɔses we involv fɔ sprɛy wan klawd we gɛt paoda mɛtal insay wan laser bim, lɛ di pɔsin we de yuz am drɔ di mold in shep yuz di divays. Dɛn kin du dis wit difrɛn difrɛn mɛtal dɛn, lɛk taytaniɔm, kromiɔm, ɛn stɛl. Dis prɔses kin bi insay difrɛn mɛtal dɛn, lɛk taytaniɔm, kromiɔm, ɛn stɛl. Bikɔs ɔf dɛn prɔpati, dɛn matirial ya kin te ɛn dɛn kin ebul fɔ handle difrɛn kɔndishɔn dɛn.

Sintering na wan prɔses we de alaw yu fɔ print kol layn dɛn na wan pat, we de ɛp fɔ kip am kol inof fɔ avɔyd am fɔ gɛt difɔm. Dɛn kin yuz dis prɔses fɔ mek wan mol fɔ wan spɛshal kayn diɔdɔnt kap. Bikɔs ɔf di shep we di lid ɛn di tint wɔl we de rawnd am gɛt, i nid fɔ kol kwik kwik wan fɔ mek i nɔ go fayn. Dis proses de du yuz wan kul lain we dem beri insaid di steel.

Kip in maynd se we sinta de fast, i nɔ kɔrɛkt fɔ ajɔst di nid +/-.001 tolɛreshɔn rayt aut na di mashin. Insted, i go achiv wan tolerans we na +/- .004 ɔ +/-.005, bɔt fɔ gɛt di tayt tolɛreshɔn, bikɔs ɔf di kɔmplisiti fɔ di matirial we dɛn yuz, dɛn kin yuz tradishɔnal mashin tɛknik fɔ ajɔst di sem akkuracy. Bɔt we dɛn yuz ED dɛn, dat kin mek dɛn gɛt dia dia sinta.

3. Tradishonal Machining Rapid Tooling .

Pan ɔl we kwik tul dɛn bin de alaw kɔmni dɛn fɔ bil mol dɛn bay we dɛn de yuz tradishɔnal we dɛn, dɛn we dɛn de we dɛn bigin fɔ yuz di we aw dɛn de mek di tin dɛn kwik kwik wan. Rapid tul bin bi di wɔd fɔ ɛni tul we dɛn kin bil kwik kwik wan. Sɔm kɔmni dɛn kin mek wan mɛtal mol insay sɔm dez to wan wik. Dis we ya de wok fayn fɔ mek protɔtayp, bɔt i kin smɔl bak we i kam pan fɔ wok wit jɔyometri. If yu nid kɔmpleks jɔyometri na yu mol, kwik tul kin dia pas tradishɔnal mashin, bɔt na Chaina, di kɔst kin smɔl smɔl as di lɔwa leba kɔst ɛn di manufakchurin abiliti.

Wan pan dɛn kayn kwik tul ya de rayt fɔ yu prɔdak dɛn?

Pan ɔl we kwik kwik tul dɛn kin mek wan mol insay shɔt tɛm, bɔku tɛm i kin nid fɔ gɛt mɔ finish tɔch fɔ mek shɔ se di mold dɔn dɔn fayn fayn wan.If yu gɛt kwɛstyɔn bɔt fɔ mek wan mol fɔ yu pat, duya kɔntakt Tim MFG tide  !