Injɛkshɔn moldin impɔtant fɔ mek dɛn mek am. Bɔt difrɛn difrɛn tin dɛn kin pwɛl yu pat dɛn. Aw yu go no ɛn fiks dɛn tin ya?
Dis atikul go gayd yu tru kɔmɔn injɛkshɔn moldin dɛfɛkt dɛn. Yu go lan aw fɔ sɔlv dɛn fayn fayn wan.
Wetin na injɛkshɔn moldin dɛfɛkt dɛn?
Injɛkshɔn moldin dɛfɛkt na imprɛfɛkshɔn dɛn na pat dɛn we dɛn dɔn mol. Dɛn kin apin di tɛm we dɛn de mek di prodakshɔn. Dɛn fɔlt ya kin difrɛn pan di kayn ɛn di kayn we aw dɛn kin fil.
Difɛkt dɛn kin ambɔg di kwaliti fɔ di prɔdak siriɔs wan. Di pat dɛn we nɔ gɛt kwaliti nɔ de mit di standad dɛn. Dis kin mek di kɔstɔma dɛn nɔ satisfay. Difɛkt dɛn kin afɛkt bak di prodakshɔn efyushɔn. Mɔ tɛm ɛn risɔs dɛn nid fɔ fiks kwɛstyɔn dɛn.
Di kɔst fɔ di prɔblɛm dɛn rili bɔku. Riwok ɔ skrap pat dɛn kin dia. I de mek di west ɛn di we aw dɛn de mek di tin dɛn we dɛn de mek, de bɔku mɔ ɛn mɔ. Fɔ mek shɔ se dɛn mek di injɛkshɔn we nɔ gɛt ɛnitin fɔ du wit di injɛkshɔn we nɔ gɛt ɛnitin fɔ du wit am na impɔtant tin fɔ bɔku industri dɛn. I de kip ay standad ɛn i de ridyus di kɔst.
Ki impak fɔ injɛkshɔn moldin dɛfɛkt dɛn:
Di kwaliti fɔ di prɔdak we de dɔŋ .
Ridyus di prodakshɔn efyushɔn .
Di kɔst dɛn we dɔn bɔku .
Indastri dɛn de abop pan pat dɛn we nɔ gɛt difɛkt fɔ mek dɛn gɛt sakrifays. Ɔtomotiv, mɛdikal, ɛn kɔshɔma guds nid ay prɛsishɔn. Difɛkt kin mek sefty ishu dɛn na impɔtant aplikeshɔn dɛn. So, fɔ no ɛn sɔlv dɛn prɔblɛm ya rili impɔtant. I de mek shɔ se dɛn gɛt rilaybiliti ɛn pefɔmɛns.
Injɛkshɔn moldin na wan prɛsis prɔses. Smɔl mistek kin mek big big prɔblɛm dɛn apin. We yu ɔndastand ɛn adrɛs difrɛn difrɛn tin dɛn, dat kin ɛp fɔ mek dɛn kɔntinyu fɔ gɛt kwaliti. I de boost efyushɔn ɛn kɔt kɔst.
Kɔmɔn kayn injɛkshɔn moldin dɛfɛkt dɛn .
1. Short Shots .
Shot shot kin apin we di mold cavity nɔ ful-ɔp wit molten plastic kɔmplit wan. Dis de lef yu wit wan inkomplit pat wae nor kin yuse. Yu go no se na shɔt shot if di pat luk lɛk se i nɔ dɔn ɔ i gɛt tin dɛn we nɔ de.
Bɔku tin dɛn kin mek pɔsin shot shɔt:
Lɔw injɛkshɔn prɛshɔn ɔ spid: Dɛn nɔ de fos di plastic fɔ go insay di mol kwik ɔ fos fɔ du am.
Insufisɛnt matirial tɛmpracha: If di plastic tu kol, i nɔ go flɔ izi wan insay ɔl di eria dɛn na di mol.
po vent: Trכp eiya na di mold de mek di plastic fכ fulכp di כl kכva.
Di get we nɔ fayn ɔ di say we dɛn de: get dɛn we tu smɔl ɔ we dɛn nɔ put bɛtɛ wan, de stɔp plastic fɔ flɔ.
Fɔ fiks shɔt shot, yu kin:
Inkris injɛkshɔn prɛshɔn ɛn spid. Dis kin fos di plastic fɔ go insay di mol kwik ɛn pawaful wan.
rayz matirial ɛn mold tɛmpracha. Plastik de flɔ mɔ izi wan fɔ ful-ɔp di wan ol mol.
Impruv di ventin. We yu ad ɔ mek di vent dɛn big, dat de mek di briz we dɔn trɔp go ebul fɔ rɔnawe so dat plastic go ful-ɔp di say we di ples de.
Optimayz di get saiz ɛn di say we yu de. Get dɛn we big, we dɛn put fayn fayn wan kin mek plastic flɔ fri wan to ɔl di pat dɛn na di mol.
| kɔz | sɔlv |
| Low injekshɔn prɛshɔn/spid . | Inkris injɛkshɔn prɛshɔn ɛn spid . |
| Insufisɛnt matirial tɛmpracha . | rayz matirial ɛn mold tɛmpracha . |
| Di vent we nɔ fayn . | Impruv Ventin . |
| Gate saiz ɔ ples we nɔ rayt ɔ usay dɛn de . | Optimayz di get saiz ɛn di say we yu de . |
Fɔ ɛgzampul, wan prɔdak disayna bin de sɔlv shɔt shɔt shot dɛn na wan plastic tɔys pat. We dɛn analayz di mold yuz flɔ simulshɔn softwe, dɛn kam fɔ no se di get dɛn tu smɔl. Fɔ mek di get dɛn big, dɛn bin alaw di plastic fɔ ful-ɔp di mol ɔlsay, ɛn dis bin mek di shɔt shɔt shot dɛn nɔ apin.
As wan jenɛral lɔ, get dɛn fɔ bi at le 50-100% di tik we di pat in nominal wɔl gɛt. 'Dis de mek shɔ se dɛn de flɔ ɛn pak di matirial fayn fayn wan,' na so Jɔn Smit, we na wan vetɛna injɛkshɔn moldin ɛkspɛkt, ɛksplen. I ad se bɔku bɔku get dɛn kin ɛp bak wit big pat dɛn.
Si mɔ tin dɛn bɔt Short shot in injekshɔn moldin ..
2. Sink mak dɛn .
Sink mak na dent ɔ dipreshɔn na wan pat in fes. Bɔku tɛm dɛn kin apia na tik pat dɛn we gɛt pat dɛn we dɛn dɔn mol. Dɛn mak ya de ridyus di kɔsmɛtik apil ɛn strɔkchɔral intɛgriti fɔ di pat dɛn.
Di tin dɛn we kin mek pɔsin gɛt sink mak dɛn:
tik tik wɔl sɛkshɔn dɛn: tik tik eria dɛn kin kol slo, we kin mek dɛn shrink.
Insufisɛnt holdin prɛshɔn ɔ tɛm: witout inof prɛshɔn ɔ kol tɛm, ɔta layers pul insay.
Ay matirial ɔ mold tɛmpracha: Di ay tɛmpracha kin mek i kol we nɔ ivin.
Sɔlv fɔ sink mak dɛn:
Ridyus di tik we de na di wɔl: di wɔl dɛn we tan lɛk tin kin kol mɔ ɛn mɔ.
Inkris di prɛshɔn ɛn tɛm we yu de ol: Mɔ prɛshɔn ɛn kol nɔ de mek yu nɔ pul.
Lɔwa matirial ɛn mold tɛmpracha: Ridyus di tɛmpracha fɔ yunifom kol.
Yuz di rayt rib ɛn bɔs dizayn: Di rayt we aw dɛn mek am nɔ de mek di sink mak dɛn nɔ bɔku na di intasekshɔn dɛn.
Mek wi no mɔ bɔt dis bɔt Sink Maks dɛn ..
3. Flash .
Flash na ɛksɛs plastic na di pat in fes. Bɔku tɛm, i kin apia along di mold in pat we de kɔmɔt. Flash kin afɛkt di we aw di pat dɛn de luk ɛn di wok we dɛn de du.
Di tin dɛn we kin mek pɔsin gɛt flash:
Insufficient clamping force: Di mold plet dɛn nɔ de de togɛda.
Mold we dɔn pwɛl ɔ we dɔn pwɛl: Di say dɛn we nɔ de kin alaw plastic fɔ rɔnawe.
Injɛkshɔn prɛshɔn ɔ spid we pasmak: Di ay prɛshɔn de fos plastic fɔ kɔmɔt.
Po venting: Trap air kin mek di matirial lik aut.
Sɔlwɛshɔn fɔ Flash:
Inkris Klamp Fos: Mek shɔ se di mold de tayt tayt klos.
Ripair ɔ riples di mold komponent dɛn we dɔn pwɛl: Fiks gap ɛn say dɛn we dɔn pwɛl.
Ridyus di injɛkshɔn prɛshɔn ɛn spid: lɔw sɛtin fɔ mek i nɔ lik.
Impruv Venting: Ad vent fɔ rilis trɔp ɛya.
4. Wɔpej .
Warpage na difekt usay yu pat kin bɛn ɔ twist aut ɔf shep. I kin apin we difrɛn say dɛn na di pat kin shɔtink we i nɔ ikwal as i de kol. Yu go spot warped parts izi wan - dem go luk distorted or deformed kompare to di intended dizain.
Bɔku tin dɛn kin mek dɛn wɔp:
Uneven Cooling: If di mold kol na difrɛn ret, di pat go wɔp as i de shrink mɔ na sɔm eria dɛn.
Difrɛn difrɛn tik dɛn we de na di wɔl: Di say dɛn we tik tik kin tek lɔng tɛm fɔ mek i kol, ɛn dis kin mek di pat pul insay.
Di say we di get nɔ fayn: di get dɛn we dɛn put na di tik we tik pas di pat kin mek di fil nɔ ikwal ɛn i kin shrink.
Di tin dɛn we nɔ fayn fɔ pik: Sɔm plastic dɛn kin gɛt mɔ prɔblɛm fɔ fɛt wɔ bikɔs dɛn gɛt kristal strɔkchɔ.
Fɔ mek yu nɔ gɛt wɔpej, tray fɔ sɔlv dɛn sɔlv dɛn ya:
Mek shɔ se yu kol yunifom. Disain di mold wit balans kol chanɛl fɔ mek i kɔntinyu fɔ gɛt ivin tɛmpracha.
Mentɛn kɔnsistɛns wɔl tiknes. Aim fɔ ikwal tik ɔlsay na di pat fɔ mek yu gɛt yunifom kol.
Optimayz di say we di get de. Put get dɛn nia tik pat dɛn fɔ mek shɔ se di mold ful-ɔp ɛn kol ivin.
Pik di rayt tin fɔ yuz. Yuz plastic wit low shrinkage rates en avoid ovaly kristalin polimers.
| Kɔz | Sɔlv |
| Di kol we nɔ de ivin . | Mek shɔ se yu kol yunifom . |
| Difrɛn difrɛn tik dɛn we de na di wɔl . | Mentɛn kɔnsistɛns wɔl tiknes . |
| Di say we dɛn nɔ rayt di get we nɔ rayt . | Optimize GATE ples we yu de . |
| Di tin dɛn we dɛn nɔ fɔ pik frɔm di tin dɛn we dɛn nid fɔ du . | Pik di rayt tin fɔ yuz . |
5. Weld layn dɛn .
Weld layn dɛn na layn dɛn we pɔsin kin si pan pat dɛn we dɛn dɔn mol. Dɛn kin apin usay tu flɔ frɔnt dɛn kin mit. Dɛn layn ya kin mek di pat wik ɛn afɛkt di we aw i de luk.
Di tin dɛn we kin mek pɔsin gɛt wɛl layn dɛn:
Mitin fɔ tu flɔ frɔnt: Di flɔ frɔnt dɛn nɔ de bon fayn.
Low Material Temperature: Kol resin nɔ ebul fɔ fuz fayn fayn wan.
Di say we di get nɔ fayn: Di ples we dɛn nɔ put di ples fayn kin mek di flɔ separeshɔn.
Sɔlv fɔ wɛl layn dɛn:
Inkris Material Tempracha: Hotter resin de improve bonding.
Optimize Gate Location: Ples get fɔ avɔyd fɔ separeshɔn fɔ flɔ.
Yuz flɔ ɛnhansa: Ɛnhans matirial flɔ fɔ mek layn dɛn nɔ apin.
6. Bɔn mak dɛn .
Burn marks na dak ples pan mold pat. Bɔku tɛm dɛn kin apia as blak ɔ brawn diskɔlɔreshɔn. Dɛn mak dɛn ya kin afɛkt di we aw dɛn de luk ɛn di trɛnk we dɛn gɛt.
Di tin dɛn we kin mek dɛn bɔn mak dɛn:
Eya ɔ gas dɛn we dɔn trɔp: Eria poket dɛn kin mek frikshɔn ɛn ɔt.
Ay injɛkshɔn spid: Dɛn kin injɛkshɔn kwik kwik wan we kin mek i wam pasmak.
Insufisɛnt ventin: po venting trap gas dɛn insay di mold.
Sɔlv fɔ bɔn mak dɛn:
Impruv Venting: Ad ɔ mek di vent dɛn big fɔ mek di briz kɔmɔt na di briz.
Ridyus injɛkshɔn spid: Slɔ di injɛkshɔn prɔses fɔ mek di ɔt go dɔŋ.
Adjɔst di tin dɛn we de na di bɔdi: Lɔs di tɛmpracha fɔ mek di ples nɔ wam pasmak.
7. Jɛtin .
Jetting na difekt usay wan tin we tan lɛk snek we tan lɛk snek de apia na di say we i de. Bɔku tɛm i kin tan lɛk wev patɛn na di pat.
Di tin dɛn we kin mek pɔsin gɛt jet:
Ay injεkshɔn spid: fast rεsin flɔ de mek i kol bifo tɛm.
Smɔl get saiz: Limitɛd spɛs de inkrisayz rɛsin velositi.
Low Material Viscosity: I izi fɔ flɔ kin mek yu gɛt jet.
Sɔlv fɔ Jɛtin:
Ridyus injɛkshɔn spid: Slɔ di flɔ fɔ mek yu nɔ kol bifo tɛm.
Inkris Get Sayz: Alaw mɔ ples fɔ mek di rɛsin ɛntri smol smol.
Adjɔst matirial viskɔsiti: Yuz ay viskɔsiti matirial fɔ kɔntrol flɔ.
Si mɔ tin dɛn bɔt Jetting, klik Jetting in injekshɔn moldin ..
8. Eria trap dɛn .
Eya trap na poket dɛn we gɛt ɛya na di pat dɛn we dɛn dɔn mol. Dɛn kin apia lɛk bɔbul ɔ voyd pan ɔ ɔnda di wata.
Di tin dɛn we kin mek di briz trap dɛn:
Improper venting: Inadequate vents trap air insay di mold.
Rapid injɛkshɔn spid: Fast flɔ trap dɛn ɛya bifo i ebul fɔ rɔnawe.
Di rod dɛn we nɔ balans: Di wata we nɔ de kɔmɔt na di wata we de kɔmɔt na di wata we nɔ de rɔn, de mek dɛn gɛt ay poket.
Sɔlwɛshɔn fɔ Eria Trap dɛn:
Impruv Ventin Dizayn: Ad ɔ ɛnjɔy vent fɔ rilis trɔp ɛya.
Ridyus injɛkshɔn spid: Slɔ di injɛkshɔn fɔ alaw di briz fɔ rɔnawe.
Balans Flow Paths: Mek shɔ se ivin flɔ fɔ mek yu nɔ go na di briz.
9. Britlenɛs .
Brittleness kin mek pat dɛn prone fɔ krak ɔ brok izi wan. I de afɛkt di durabiliti ɛn yusabiliti fɔ mold prodak.
Di tin dɛn we kin mek pɔsin nɔ want fɔ du bad:
Inadequate drying of material: Moisture de wik di fainal prodak.
If yu yuz regrind pasmak: yu yuz di tin dɛn we yu dɔn yuz bak fɔ mek tin dɛn we dɛn dɔn yuz bak, dat kin mek yu nɔ gɛt trɛnk igen.
Inappropriate material selection: Sɔm matirial dɛn kin brit naturally.
Sɔlv fɔ Brittleness:
Mek shɔ se di tin dɛn we dɛn yuz fɔ drɛy fayn fayn wan: Di tin dɛn we dɛn dɔn drɔ fayn fayn wan bifo dɛn mol dɛn.
Limit di yus fɔ Regrind: Yuz minimal risaykul matirial fɔ krichɔ pat dɛn.
Pik di rayt tin: Pik di tin dɛn we dɛn sabi fɔ dɛn taf.
10. Delamination .
Delamination na di peeling ɔ separeshɔn fɔ di sɔfays layers na di pat dɛn we dɛn dɔn mol. I de wikɛd di strɔkchɔ ɛn afɛkt di we aw i de luk.
Di tin dɛn we kin mek pɔsin nɔ gɛt bɛtɛ trɛnk:
Kɔntaminɛshɔn fɔ di tin dɛn we dɛn nid: Fɔrin patikyula dɛn de mek dɛn nɔ gɛt di rayt bond.
Materials we nɔ go kɔmpit: Difrɛn plastic dɛn nɔ de bon fayn fayn wan.
Di ay mɔstɔ we de insay: Di mɔs we pasmak de ambɔg di matirial bɔndin.
Sɔlv fɔ Delamination:
Avɔyd matirial kɔntaminɛshɔn: Kip di tin dɛn we yu nid klin ɛn nɔ gɛt dɔti dɔti tin dɛn.
Yuz di tin dɛn we dɛn go yuz fɔ mek di tin dɛn: Mek shɔ se di tin dɛn we dɛn yuz fɔ mek di tin dɛn we dɛn yuz nɔ wok wit kemikal.
Mek shɔ se di tin dɛn we dɛn yuz fɔ drɛy fayn fayn wan: Di tin dɛn we dɛn dɔn drɔ fayn fayn wan bifo dɛn mol dɛn.
11. Flɔ Layn dɛn .
Flɔ layn dɛn na strek ɔ patɛns we pɔsin kin si na di say we dɛn mol di pat dɛn. Dɛn kin fala di flɔ we di plastic we dɔn rɔtin de flɔ.
Di tin dɛn we kin mek di layn dɛn we de flɔ:
Low matirial ɔ mold tempɔret: Kul rɛsin kin solidify tu kwik.
Slow injection spid: Resin de flɔ nɔ ivin, we de mek layn dɛn.
Tin wɔl sɛkshɔn dɛn: Inkɔnsistɛns tiknɛs de mek flɔ ishu.
Sɔlv fɔ Flɔ Layn dɛn:
Inkris matirial ɛn mold tɛmpracha: Kip rɛsin fluid fɔ lɔng tɛm.
Inkris injɛkshɔn spid: Mek shɔ se ivin flɔ ɔlsay na di mol.
Adjɔst di wɔl tik: dizayn pat dɛn wit kɔnsistɛns tik.
12. Streaks .
Streak na layn ɔ diskɔlɔreshɔn na di say we dɛn mold pat dɛn. Bɔku tɛm dɛn kin apia as dak ɔ layt layn dɛn we de rɔn na di flɔ dairekshɔn.
Di tin dɛn we kin mek pɔsin gɛt streak:
di ay mכsichכ kכntεnt insay di mεtirial: mכsichכ de mek stim εn strεk.
Eria Entrapment: Eya bɔbul dɛn de mek strek dɛn na di say we dɛn de.
Material Degradation: Ova ɔt ɔ kɔntaminɛshɔn kin mek yu gɛt strek.
Sɔlwɛshɔn fɔ Streaks:
Dray matirial fayn fayn wan: Mek shɔ se di tin dɛn we dɛn yuz nɔ gɛt wata bifo dɛn mol am.
Impruv Venting: Ad vent fɔ rilis trɔp ɛya.
Optimayz prɔsesin paramita dɛn: Adjɔst di tɛmpracha ɛn spid fɔ mek dɛn nɔ pwɛl.
13. Fɔg .
Fɔg na wan klawd we tan lɛk klawd nia di get we gɛt pat dɛn we dɛn dɔn mol. I kin tan lɛk say we gɛt hazy ɔ frɔst, bɔku tɛm i kin afɛkt di kwaliti we de ɔp di grɔn.
Di tin dɛn we kin mek pɔsin gɛt fɔg:
Smɔl get saiz: Ristrikt flɔ de mek ay shia ret.
Tin wɔl sɛkshɔn dɛn nia di get: Tin eria dɛn kin mek di shea strɛs bɔku.
High shear stress: If yu strɛs pasmak, dat kin mek yu gɛt matirial dɛgradishɔn ɛn fɔg.
Sɔlwɛshɔn fɔ fɔg:
Inkris get saiz: Alaw smol smol flow wit les shia stres.
Adjɔst di tik we tik nia di get: Mek shɔ se yu ivin tik fɔ mek yu nɔ strɛs.
Optimize prosesin paramita: Adjust temperechur en spid fo minimiz shia stress.
Fɔ mek dɛn nɔ gɛt injɛkshɔn fɔ mold difekt dɛn .
Prɔpa mold dizayn impɔtant fɔ avɔyd injɛkshɔn moldin dɛfɛkt dɛn. Wan mold we dɛn dɔn mek fayn fayn wan de mek shɔ se di plastic de flɔ fayn fayn wan ɛn i de ful-ɔp di say we di ples de ivin. I de promot bak yunifom kol ɛn izi ejekshɔn fɔ di pat.
Mentɛnans ɔltɛm de mek yu injɛkshɔn moldin mashin dɛn de rɔn fayn fayn wan. Dis inklud fɔ klin di barɛl, chɛk fɔ wear pan di skru ɛn noz, ɛn kalibrayt di tɛmpracha ɛn prɛshɔn kɔntrol dɛn. Preventive Maintenance de kech prɔblɛm bifo dɛn lid to difɛkt.
Di tin dɛn we gɛt ay kwaliti kin mek bɛtɛ pat dɛn we nɔ gɛt bɔku prɔblɛm dɛn. Ɔltɛm yuz Virgin ɔ ay-grɛd risaykul plastic dɛn we mit di wan dɛn we mek di tin dɛn we dɛn mek. Stɔ dɛn fayn fayn wan na say we dray ɛn we dɛn kin kɔntrol di tɛmpracha fɔ mek di wata nɔ go insay di wata ɛn di kɔntaminɛshɔn.
Monitoring ɛn adjɔst prɔses paramita na di ki fɔ kɔnsistɛns kwaliti. Kip yu yay gud wan pan di tɛmpracha, di prɛshɔn, di spid, ɛn di tɛm dɛn we yu de yuz di say we yu de mol. Mek inkrimɛntal ajɔstmɛnt dɛn as nid de fɔ optimize di prɔses ɛn minimiz difɛkt dɛn.
Disain pat wit manufakchurin in maynd de mek bɔku moldin ishu dɛn nɔ de. Dis we fɔ du tin, we dɛn kɔl Dizayn fɔ Manufakchurin (DFM), de tink bɔt di limit ɛn rikwaymɛnt dɛn fɔ di injɛkshɔn moldin prɔses we dɛn de disayn di prɔdak. DFM prinsipul dɛn na:
Mentɛn yunifom wɔl tiknes .
Add Draft Angles fɔ Izi Ejɛkshɔn .
Avɔyd shap kɔna dɛn ɛn ɔnda-kɔt .
Plesin get en ejekta pin stratejikli
Minimizing weld layn ɛn sink mak dɛn .
We dɛn fala dɛn gaydlayn ya, dizayna dɛn kin mek pat dɛn we izi fɔ mol ɛn we nɔ kin gɛt prɔblɛm. 'DFM na wan wok we dɛn de du togɛda bitwin di prɔdak dizayn ɛn di manufakchurin,' Notis Tɔmɔs Jɔnsin, we na wan vetɛna injɛkshɔn moldin injinia. 'Na bɔt fɔ fɛn da swit ples de usay di pat de du fayn ɛn dɛn kin mol am fayn fayn wan.'
| Difɛkt Prɛvenshɔn Strateji | Ki Taktik |
| Di we aw dɛn mek di mold fɔ mek dɛn ebul fɔ mek di mold . | - Smooth Material Flow
- Ivin kol
- I izi Ejekshɔn |
| Mentɛnans ɔltɛm . | - Klin barɛl
- Chɛk fɔ wear
- kalibrayt kɔntrol |
| Kwaliti matirial dɛn . | - Yuz Virgin ɔ ay-grɛd risaykul plastic
- prɔpa stɔrɔj |
| Proses Monitoring . | - Klos monitarin fɔ paramita dɛn
- Inkrimɛntal ajɔstmɛnt dɛn |
| Dizayn fɔ mek tin dɛn . | - Yunifom wol tiknes
- draft angles
- stratejik get plesment |
Wan saksesful ɛgzampul fɔ DFM in akshɔn na di ridizayn fɔ wan kɔmpleks ɔtomotiv pat. We dɛn bin de wok togɛda wit di tim we de mol ɛn yuz di DFM prinsipul dɛn, di kɔmni bin ridyus di pat in wet bay 20%, i bin mek in trɛnk bɛtɛ, ɛn i bin pul sɔm prɔblɛm dɛn we de kam bak. Di rizulyt na bin ay kwaliti, lɔwa kɔst, ɛn fasta prodakshɔn.
Fɔ mek dɛn nɔ gɛt injɛkshɔn fɔ mold difekt dɛn .
Fɔs inspekshɔn ɛn aydentifikeshɔn fɔ difɛkt dɛn .
Bigin bay we yu de chɛk di pat dɛn we dɛn dɔn mol gud gud wan. Luk fɔ kɔmɔn prɔblɛm dɛn lɛk sink mak, wɛl layn, ɔ wɔp. Sho ɛni prɔblɛm we pɔsin kin si.
Analayz di tin dɛn we kin mek pɔsin gɛt prɔblɛm .
We dɛn dɔn no di prɔblɛm dɛn, analayz di tin dɛn we kin mek dɛn apin. Tink bɔt tin dɛn lɛk tul, matirial, ɛn prɔses paramita. Eksamin di mold dizayn fɔ di prɔblɛm dɛn. Chɛk di kwaliti ɛn di we aw dɛn de handle di tin dɛn. Rivyu di prɔses sɛtin fɔ di tin dɛn we nɔ gri wit dɛnsɛf.
Implimentin Kɔrɛkt Akshɔn ɛn Sɔlwɛshɔn dɛn .
Impliment kɔrɛkt akshɔn dɛn bays pan yu analisis. Adjɔst di prɔses paramita dɛn lɛk tɛmpracha ɛn prɛshɔn. Modify mold dizain fɔ adrɛs di tin dɛn we dɛn dɔn no bɔt. Yuz tin dɛn we gɛt ay kwaliti if nid de. Ɔltɛm, wach di we aw dɛn de du am fɔ mek shɔ se dɛn gɛt kɔnsistɛns.
Kes stɔdi ɛn ɛgzampul dɛn bɔt aw fɔ sɔlv prɔblɛm dɛn fayn fayn wan .
Kes Stɔdi: Ridyusin sink mak dɛn .
Prɔblɛm: Wan manifakta bin gɛt sink mak dɛn we de kam bak.
Analysis: Dɛn bin no di kɔz as nɔ ivin kol bikɔs ɔf tik wɔl sɛkshɔn dɛn.
Sɔlv: Dɛn adjɔst di tik we de na di wɔl ɛn di tɛm we di kol kol de go ɔp.
Rizult: Dɛn bin pul di sink mak dɛn, ɛn mek di pat kwaliti bɛtɛ.
Kes Stɔdi: Fɔ pul di wɛl layn dɛn .
Prɔblɛm: Weld layn dɛn bin wik di pat dɛn.
Analysis: Di kɔz na bin lɔw matirial tɛmpracha ɛn po get plesmɛnt.
Sɔlv: Dɛn bin inkrisayz di matirial tɛmpracha ɛn ɔptimayz get ples.
Rizult: Weld layn dɛn bin ridyus bad bad wan.
Kes Stɔdi: fɔ mek dɛn nɔ gɛt wɔpej .
Prɔblɛm: Pat dɛn bin de wɔp afta dɛn dɔn kol.
Analysis: Dɛn bin no di kɔz as nɔ ivin kol ɛn inkɔnsistɛns wɔl tiknes.
Sɔlv: Dɛn bin mek shɔ se dɛn gɛt yunifom di wɔl tik ɛn dɛn bin de kɔntrol di kɔling rit.
Rizult: Dɛn bin minimiz di wɔpej, we mek dɛn gɛt mɔ stebul pat dɛn.
We yu fala dɛn step ya, yu kin ebul fɔ mek di injɛkshɔn moldin dɛfɛkt dɛn fayn fayn wan. Inspekshɔn ɔltɛm, gud analisis, ɛn kɔrɛkt akshɔn dɛn we de insay di rayt tɛm de mek shɔ se dɛn gɛt ay kwaliti pat dɛn we nɔ gɛt ɛni fayn fayn wan.
Dɔn
Fɔ no ɛn sɔlv injɛkshɔn moldin dɛfɛkt dɛn rili impɔtant. Di tin dɛn we nɔ fayn na sink mak, wɛl layn, ɛn wɔp. Ɛni wan pan dɛn gɛt patikyula tin dɛn we kin mek dɛn gɛt sɔm tin dɛn ɛn sɔlv dɛn. Fɔ adrɛs dɛn bad bad tin dɛn ya kwik kwik wan rili impɔtant.
Fɔ mek dɛn nɔ gɛt difrɛn difrɛn tin dɛn we nɔ fayn kin mek di prɔdak kwaliti bɛtɛ ɛn mek dɛn ebul fɔ mek di prɔdak fayn fayn wan. Di pat dɛn we gɛt ay kwaliti min se dɛn nɔ go gɛt bɔku ritɔn ɛn mek di kɔstɔma dɛn satisfay mɔ ɛn mɔ. Efishɔnal prodakshɔn de ridyus west ɛn kɔst. Inspekshɔn ɔltɛm ɛn di rayt we fɔ du tin kin ɛp fɔ mek shɔ se pat dɛn nɔ gɛt difrɛn difrɛn pat dɛn.
Ɔndastand ɛn protɛkt injɛkshɔn moldin dɛfɛkt dɛn de bɛnifit ɔlman. I de mek di prɔdak rili fayn ɛn i de sev tɛm. If yu fala di bɛst we fɔ du tin, yu go ebul fɔ gɛt ay kwaliti rizɔlt.
Team MFG in injection molding ekspet dem redi fo helep yu achiv difekt-fri pat dem. Wit wi stet-ɔf-di-at ikwipmɛnt, ɛkspiriɛns injinia dɛn, ɛn kɔmitmɛnt fɔ kwaliti, wi go ɔptimayz yu dizayn ɛn strimlayn prodakshɔn. Kontakt Team MFG tide fɔ lan aw wi go mek yu vishɔn kam layf.
