CNC (SPORTINGUTION YAMAFARANGA) ITANGAZO RY'IMBERE RY'IMBERE RY'IKORESHWA RUGENDUKA MU BIKORWA BY'IBIKORWA. Iyo uhisemo hagati yicyuma na pulasitike CNC, ababikora bagomba gusuzuma ibintu bitandukanye bibasira ibisubizo byumushinga. Muri iyi blog, reka dusuzume isi yicyuma na plastiki Kuzirika kwa CNC , kugereranya ibiranga, porogaramu, nibintu bifata mugihe uhitamo.
Niki icyuma CNC imashini?
Imashini zifotora ukoresheje imashini za mudasobwa (CNC) zishyizwe mu bikorwa byo gukora ibintu bikabije aho bimaze kugerwaho mugukata ibice byakazi. Ubuhanga bumwe bukorwa hifashishijwe ibikoresho byimashini, aribyo, imyitozo, urusyo bikuraho ibikoresho nkuko amabwiriza yateguwe.
Ibyuma CNC Imashini: Ibyiza nibitekerezo
Ibyiza Byibanze
Ibice by'icyuma bifite neza muburyo bukurikira:
Ibikoresho bikomeye birashobora kwihanganira ibikorwa bikomeye
Kurwanya ubushyuhe bukabije
Amashanyarazi adasanzwe na Wordoal
Ibicuruzwa bishobora kwihanganira kwambara no kurira mugihe kirekire
Inzitizi zo kuzirikana
Imiterere yicyuma izana imipaka runaka:
Ibi bihenze cyane kuruta bagenzi ba pulasitike
Aho inzira ndende yo gushushanya irimo kubona ibipimo nyabyo
Porogaramu hamwe nuburemere bushingiye ku buremere nka Aerospace na Automotive
Ibikoresho bisanzwe kubisobanuro bya Conne CNC
CNC Inganda Inganda zikoresha zikoresha ibikoresho bitandukanye kandi byibanda cyane cyane ku mbaraga zihariye, uburemere, nubushobozi bwo gukorana nibikoresho. Ibikurikira ni ingero zagaciro cyane zakoreshejwe cyane hamwe nibiranga:
Aluminium
Gucuranga kwa aluminiyumu kugirango byihangane ni urumuri kandi uteza imbere akazi keza gakoreshwa. Iyo bigeze ku bice bisaba guhagarika ishuri no gukabya ibice nkibice byemezabice byimodoka, ibi birashobora kwihanganira gukata kwihuta no kwambara ibikoresho.
Ibyuma
Icyuma gitunga imbaraga zidasanzwe, gukomera, no kurwanya kwambara kwambara, bityo, birashobora kwikorera imitwaro ikabije nibiranga. Hamwe nubufasha bwamanota atandukanye nubuvuzi bwubushyuhe, porogaramu nyinshi nkibikoresho, kwivuza, no gutema ibikoresho birashobora kugira ibyuma bifitanye isano.
Umuringa
Umuringa nimwobo ugizwe n'umuringa na zinc wemerera gukoreshwa neza mugukata nta nkombero. Kubera ibara ryayo rishimishije, birakundwa cyane gukora ibice byimitako hamwe nibice bikunze kugaragara mubushuhe.
Titanium
Nta gushidikanya, Titanium ni icyuma cyo kujya kubera imbaraga umuntu arwanya uburemere ndetse na zeru zeru zero. Rero, bisa nkaho byumvikana kubera guhuza amagufwa hamwe hamwe no kurwanya ruswa titanium hafi ya yose yakoreshejwe mugukora ibintu n'ibicuramuzi.
Umuringa
Kuba ibikoresho byumuringa, ni ukugereranya umuringa ufite umushinga utangaje wubushyuhe kandi wamashanyarazi bityo bigatuma ibintu byumuringa bikenerwa mumicungire y'amashanyarazi n'ubushyuhe. Kubera ko bikwiriye gucibwa muburyo bugoye hamwe hamwe no kwihanganira cyane, nibyiza koresha mubushyuhe no guhuza amashanyarazi.
Gukubita CNC?
Iyo tuvuze kuri CNC imashini za plastike, turashaka kuvuga gukoresha imashini zikorwa na mudasobwa kandi zateguwe byumwihariko gutema no gukora ubwoko butandukanye bwa plastiki. Bimwe mubikoresho bya pulasitike bikoreshwa muburyo bwa plastike CNC harimo ABS (ACRYONITRILE STYREE), Nylon, Polycarbonate na Plastics. Ubu bwoko bwibikoresho bufite ibiranga bitandukanye biganisha ku gukoresha muburyo butandukanye.
Imashini za plastike CNC: Inyungu n'imbogamizi
Ibiciro no kubyaza umusaruro
Ibice bya plastiki byatanzwe bitanga agaciro k'ubukungu binyuze muri:
Ibikoresho byo hasi ugereranije nubundi buryo
Kugabanya igihe cyo gukora kubera ugukoreshwa byoroshye
Kugabanuka amafaranga yo kohereza kuva muburemere bworoshye
Igiciro cyiza cyo gutanga umusaruro mwinshi
Imbaraga zo gusaba
Ibikoresho bifatika byitwara neza:
Ibikururwa by'amashanyarazi
Ibiranga Byihariye Kuri Hardings Housings
Amahitamo ya Veriatile yo kurinda
Bihuye nibice bya elegision
Imbogamizi
Ibitekerezo byingenzi muguhitamo imashini za pulasitike zirimo:
Imbaraga zigarukira ugereranije nibigize ibyuma
Kugabanya kurwanya ubushyuhe mubidukikije bikabije
IZINA RUFATANYIJE ZIKURIKIRA
Gukoresha ikoreshwa muburyo bwo guhangayika
Plastics isanzwe ya PNC kuri SNC
Inzira zifitanye isano no gufata amashusho ya plastike CNC zikoresha ibikoresho bitandukanye cyane kuko ari ubukungu, byoroshye muburyo bumwe, hanyuma ukore imirimo imwe n'imwe:
Abs (Acrylonitrile Butadiene Styrene)
Uzwi kandi nka Acrylonitrile Butadiene Styrene, umutungo wacyo ukomeye ni ukurwanya kumeneka nimbaraga zibikoresho. Gukata neza kandi kurangiza neza birashoboka biterwa no kumenya neza Abs plastiki , bituma gusaba kwabo muri Producs ts nkibicuruzwa byimodoka nibicuruzwa bisaba kwinjiza guhunga bishoboka.
Nylon
Ku bijyanye no kwimuka mu bice cyangwa porogaramu birimo guterana amagambo, Nylon ntabwo yihanganye murakoze kwambara no kwihisha ibintu. Kubera kurwanya imiti nubushobozi bwo kwihanganira imihangayiko yasubiwemo, nibyiza kandi ibikoresho byiza byo kwifashisha, kwikorera hamwe nibindi bice bya mashini.
Reba ibisobanuro birambuye itandukaniro hagati ya polyamide na nylon.
Polycarbonate
Polycarbonate ni imikorere myinshi yubuhanga bwimikorere yiyongera, usibye gukorera mu mucyo hejuru, bitunga imbaraga zikabije. Gushimangira ubwumvikane nubushobozi bwabo bwo gukomeza ibipimo bituma bikwiranye kugirango bikoreshwe mu moko, Windows, hamwe nizindi nkingi zikingira mu nganda.
Acryclic (pmma)
Acrylic yinjira hamwe na Crystal Custible na UV ituje, uwanyuma abuza umuhondo mugihe kirekire. Ubushobozi bwa Pmma bukoreshwa byoroshye bukoreshwa cyane mumazu kugirango yerekane ibintu, imiyoboro yoroheje, na optique aho usobanutse neza.
Peek (polyether ether ketone)
Ni plastike ihebuje irangwa n'imbaraga ziwe, gushikama no kurwanya imiti. Ubushobozi bwayo bwo kugumana ibiranga ubushyuhe bwo hejuru kandi bukaba ngombwa cyane mugukoresha ingenzi muri aerospace, automotive, hamwe nubuvuzi.
Ibisobanuro birambuye Peek plastiki.
Kugereranya kwimbere: Icyuma vs SNC ya Plastike CNC
Imbaraga zo gukora
Imashini ya CNC yerekana ko ishyirwa mubikorwa imashini zikomeye kandi zimbaraga za spine nibikoresho byo gukata inzira. Ibikorwa nkibi mubisanzwe birimo gukaza imizigo yubukonje hamwe nintambwe nyinshi zo gukata kugirango usohoze imibare yanyuma. Amafaranga yo gukoresha ibikoresho ni kimwe mu bintu byinshi mu musaruro, nk'ibikoresho bya karbide bihanganira gusa ku mucanga w'amasaha 2 kugeza kuri 4 kuri • 14 gutema-byumye.
CNC Inganda za plastike zihaza imirima isanzwe kandi, kenshi, ntabwo ikoresha coolant. Muri rusange, imikorere itarenze iyo imwe yo gukata irakomeye, kandi ibice bya PCD bikunda gutanga amasaha agera kuri 8-12 yo gukata buri munsi. Nubwo bimeze bityo, gukonjesha birabanje kunegura, bitewe nuko abakora therkoplastique batagenda neza bityo bakatatandukanya ubushyuhe neza.
Ibiranga imikorere
Ibice by'icyuma bituma kwivuza hamwe n'ubuso bukabije bwo hejuru hejuru indangagaciro kuri Ra 0.2μm yashyizwe mu byiciro guhindurwa. Bafite geometries yimbere muri -40 kugeza kuri dogere 800 kandi bashoboye kuva 85% yo gusezerana na 85% imbaraga zo gusezerana imbaraga zabo zibereyemo imbuga zabo. Ibyuma byinshi, harimo ibimera, birashobora gukorwa hakoreshejwe urukuta hafi ya 0.3mm.
Ibice bya plastike birashobora, mubihe byinshi, bitanga iherezo rya ra 0.4 μM hanyuma ugumana imiterere nubunini bwa 20ºc kugeza 150ºC kubuhanga plastiki. Imbaraga zumutwe wa plastike mubisanzwe igera kuri 40% yimbaraga za bagenzi babo b'ibyuma, kandi ubunini bwurukuta ntabwo ari munsi ya mm 1.0 kugirango wirinde guhindura igice. Nabo, gukora neza muburyo busaba ubuhemu no kwigunga amashanyarazi.
Isesengura ry'ingaruka mu bukungu
Ibiciro byibikoresho byo kugereranya inshuro 3-5 hejuru ya plastiki yubuhanga, mugihe cyo gusiga irangira inshuro 2-3. Nyamara, ibice byibara bitanga inyungu zikomeye mubuzima bwumurimo no gufata neza. Ibigize plastike bitanga kugabanya ibiro 60-70% ugereranije nicyuma bihwanye na contéenes, bitanga umusaruro no gukoresha ibiciro mumisaruro menshi.
Ibintu ugomba gusuzuma mugihe uhitamo hagati yicyuma na plastike kuri status ya CNC
Nkuko gahunda imwe yo gufata amashusho ya CNC, ibyuma cyangwa plastike birashobora gutorwa nkibikoresho bikwiye; Ariko, hariho ibitekerezo byinshi.
Imbaraga nibisabwa kuramba : Mubisanzwe, niba imbaraga nubwara bisabwa cyane mubice, byakorwa mu ibyuma. Ibi biterwa nuko ibice byumvikana bitandukanye na plastike byatera imitwaro yo hejuru, igira ingaruka.
Ubushyuhe : Mugihe, aho ibice bigomba gukoreshwa mubushyuhe bwo hejuru, akenshi bukwiranye neza bitewe no kurwanya ubushyuhe bitandukanye na plastike. Ibyo ni ukubera ko, hamwe nubushyuhe bukabije, ibice bya plastike birashobora guhindura imiterere cyangwa no gushonga.
Imishinga y'amashanyarazi cyangwa ubushishozi : Iyo bigeze ku mirimo aho amashanyarazi agomba kunyura mu bikoresho, nkuko bigaragara mu murima wa elegitoroniki, ibikoresho by'ibyuma bikoreshwa ahanini. Ibinyuranye, mugihe bashaka gukomeza ibitekerezo, bakoresha ibikoresho bya plastiki.
Ingengo yimari : Ibi bifitanye isano nibikoresho biboneka kugirango bikoreshwe no gutunganya neza. Kubera imiterere yimikorere yumusaruro, imashini za CNC ziza mubiciro byinshi ugereranije na plastike cyane cyane kumusaruro mwinshi.
Uburemere : Mubihe uburemere bifite akamaro kanini, kurugero, Inganda zikoresha Imodoka, biroroshye gukora inzira za plastike kuko zifite inyungu nyinshi zo kuba umucyo mwinshi muburemere. Ariko, nubwo ibice byicyuma bikomeye, bazatanga uburemere bukabije kubicuruzwa byose.
Gusaba Ibyuma CNC
Imashini ya CNC ni inzira ikoreshwa munganda nyinshi. Muri ibyo nganda, ibikurikira ni bimwe aho conc ibice byafashwe nibice bisanzwe:
Aerospace : Shyiramo ibyuma bifite akamaro gakomeye mugukora ibice bitandukanye bya moteri, imiterere yindege hamwe nibikoresho byo kugwa. Aluminum, Titanium ndetse n'icyuma gakenye gakoreshwa cyane kuko bikomeye, kwambara, kandi birashobora kwihanganira ubushyuhe bwo hejuru.
Automotive : Imashini za CNC ni ngombwa mugukora ibice by'imodoka mu gukora ibice bya moteri, gahunda yo kwanduza no guhagarika no guhagarika. Ibi bice byateguwe ukoresheje ibyuma bitanga imbaraga nibyishimo bisabwa mubisabwa byimazeyo.
Ibikoresho byo kwivuza : Gufata icyuma CNC bifasha byihuse kandi bisukuye no guhimba kwamashanyarazi birambuye byashyizwe ku bikoresho kimwe na sida zikoreshwa mubikorwa byamashusho. Icyuma na Titanium ni ibyuma bibiri byagize akamaro mugukoresha ibikoresho birwanya ibihano nibikoresho.
Ingero nkeya za Conc CNC ibice byahinduwe ni:
Utwugarizo no gushinyagurira moteri yindege.
Moteri ya moteri na silinderi imitwe ihabwa imodoka.
Imikasi n'imbaraga zikoreshwa muburyo bwo kubaga
Gutera kandi ibiraro byakoreshwaga muri dentto
Gusaba imashini za plastike CNC
No mu isi y'inganda, imashini ya plastike CNC ifite umwanya wayo. Zimwe mu nzego zirimo ibice bya Plastike CNC byemewe cyane ni:
Ibice bya elegitoroniki : Igice cya elegitoroniki ni kimwe munganda zikomeye zikoresha imashini za plastike CNC kugirango zikore ibicuruzwa nkibisonga byo hanze, ibice byimbere, no gupfuka. THERMOPLOSTS nka ABS na Polycarbonate bakunzwe cyane kuko birumuri kandi bafite imitungo myiza.
Gupakira : Ibindi bikorwa bikabije bya cnc ya plastike biri mumirenge yapakira aho inganda zihimba amacupa ya plastike, ibikoresho, ndetse na karose ukurikije ibisobanuro byabo. Ibikoresho bya polymer nka polyethylene na polypropylene bikundwa kuko bashobora kwihanganira ibitero byimiti kandi birashobora kubumba byoroshye.
Prototyping : Imashini ya plastike CNC ni imwe mu ikoranabuhanga rikoreshwa cyane ku ireme rya Prototypes y'ibishushanyo n'ibishushanyo mbonera bitandukanye ndetse n'umusaruro muke. Urakoze kubiciro bihendutse hamwe numuvuduko wuwatanga umusaruro, imashini za plastike ziratunganye kugirango ushyireho mock-up nibice bipimisha.
Ingero zimwe z'ibice bya plastike CNC birimo:
Imanza za terefone ngendanwa na perifeli
Ibishishwa byo kugenzura televiziyo
Ibikoresho bikoreshwa mugukora nibiyobyabwenge
Ibice by'ibice bikozwe mu ntego z'iburanisha
Impuguke CNC Ibisubizo byumushinga wawe
Utitaye niba umushinga wawe usaba imbaraga zitangwa nicyuma cyangwa uburyo buteganijwe na plastiki, ikipe Mfg itanga serivisi zinganda zubushobozi zihuye nibisabwa nkibikoresho byombi. Hamwe nuburambe burenze icumi, tumaze kwitabira itangira ryibicuruzwa birenga igihumbi, dutanga serivisi zirenga y'ibicuruzwa byose birimo impinduka zihinduka kuri prototypes, imashini za CNC, gutemba, gusiga imirimo.
Ikipe Mfg burigihe itegereje gukemura amahitamo akwiye yibikoresho byo gukora. Kubikoresho byo guhitamo ibikoresho byumushinga wawe, ibishushanyo, hamwe nuburyo bwo kumusaruro, ubufasha bwishami ryubwubatsi buratangwa. Kuri buri kintu cyose kiri hagati ya prototypes imwe kugeza kumusaruro muto wiruka, twakiriye ikibazo cyo gutanga ibice byujuje ubuziranenge kubisobanuro byawe.
Ibibazo bijyanye no gufata amashusho ya CNC
Ikibazo: Ni irihe tandukaniro riri hagati y'icyuma na plastike CNC?
Imashini ya CNC irahenze, ariko itanga imbaraga zongeweho imbaraga nubushobozi bwo kurwanya ubushyuhe. Mugihe ibiryo bya plastiki bigura ibiciro byinshuti kandi yoroheje. Bafite intego zabo muburyo bwo kugirirwa nabi.
Ikibazo: Ibyo byuzuzanya nibyiza kuri CNC Porcision ikoreshwa?
Aluminum ifite amazi meza kandi afite uburemere. Icyuma kirakomeye mugihe Titanium ikomeye ariko ifite uburemere buke, niyo mpamvu ifite imbaraga nyinshi zo kugabanya uburemere kandi ni ihanganywa.
Ikibazo: Nigute ubwoko bwibintu bwatoranijwe bigira ingaruka ku bintu bitandukanye byatewe muri SNC?
Ibi bivuze ko ibikoresho bya pulasitike bihendutse kandi byihuse kumashini kuruta imiti bityo bigabanya ibiciro rusange byumusaruro. Kurundi ruhande, ibyuma bifatanya nibiciro byinshi kuva inzira ifata igihe kirekire nibikoresho bihenze bigomba gukoreshwa.
Ikibazo: Nibice bikozwe muri plastike ukoresheje imashini za CNC zirwanya ubushyuhe?
Byinshi muri plastiki yubuhanga bifite imipaka yo hejuru yubushyuhe murwego rwa 200c. Mubushyuhe bukabije, nibyiza gukoresha plastike byihariye nkabashaka cyangwa ibice bya nyabaswa aho.
Ikibazo: Ni izihe mirenge ya CNC ya plastike yakoreshejwe ikoreshwa mu buryo bumwe?
Inganda nka elegitoroniki, ibicuruzwa byabaguzi nibikoresho byubuvuzi bikoresha ibice bya CNC kenshi. Izi nganda zishimira uburemere nubwiza bwibikoresho.
Ikibazo: Niki mubikoresho gikwiye gufunga nibyiza kuri prototyping
Imashini ya plastike CNC nuburyo bwiza bwo gukora prototypes nkuko bihendutse kandi igihe cyo guhinduka ni kigufi. Ikora ibishushanyo byinshi bya mockups nibizamini bishoboka kandi mbere yo gukomeza ibikoresho byanyuma.
Ikibazo: Nigute ibice bya plastike nibice bya CNC bitandukana biratandukanye?
Ibice by'icyuma biramba kandi bihanganira kwambara no gutanyagura mubihe bihendutse cyane. Mugihe ibice bya plasitc bishobora gukenera guhora bihinduka mubihe bimwe.
Ikibazo: Ni ubuhe buryo bwo kwihanganira max bugerwaho na CNC ibikoresho bitandukanye?
Imashini ya CNC isanzwe ishoboye gutanga kwihanganira ± 0
