CNC (Kɔmpyuta Nyumɛrik Kɔntrol) Machinin rivɔlɔshɔn di mɔdan manufakchurin tru prɛsishɔn pat prodakshɔn. We dɛn de pik bitwin mɛtal ɛn plastic CNC mashin, di wan dɛn we de mek di tin dɛn fɔ tink bɔt difrɛn tin dɛn we de afɛkt di we aw dɛn de du di prɔjek. Insai dis blog, mek wi explor di wold of metal en plastic CNC MACHINING , kɔmpia dɛn kwaliti dɛn, aplikeshɔn dɛn, ɛn tin dɛn we dɛn fɔ tink bɔt we dɛn de mek wan chuk.
Machining metals we de yuz Kɔmpyuta Nyumɛrik Kɔntrol (CNC) mashin dɛn de klas ɔnda sɔbtraktiv manufakchurin usay difrɛn shep dɛn de ajɔst bay we dɛn de kɔt sɔm pat dɛn pan mɛtal wokpies dɛn. Sɔm tɛknik dɛn de we dɛn kin du wit di ɛp we bɔku mashin tul dɛn kin gi, dat na, drɔl, mil, ɛn lath dɛn we kin pul matirial lɛk aw dɛn program instrɔkshɔn dɛn.
Machined metal parts excel in di we we de kam biɛn:
Di tin dɛn we strɔng pas ɔl kin ebul fɔ bia di tin dɛn we dɛn kin du we rili strɔng pas ɔl .
Resistance to ekstrim tempɔret kɔndishɔn dɛn .
Eksepshɔnal ilɛktrik ɛn tɛmral kɔnduktiviti .
Prodakt dɛn we kin ebul fɔ bia we dɛn wɛr ɛn te fɔ lɔng tɛm .
Di kayn we aw dɛn mek mɛtal mashin de briŋ sɔm tin dɛn we nɔ izi fɔ du:
Dis na tin dɛn we dia pas di wan dɛn we de na plastic kɔmpin dɛn .
usay lɔng mashin prɔses dɛn involv fɔ gɛt kɔrɛkt dimɛnshɔn dɛn .
Aplikeshɔn dɛn we gɛt weit ristrikshɔn lɛk di kes fɔ aerospace ɛn ɔtomotiv .
CNC Metal Manufacturing de yuz difrɛn matirial dɛn ɛn i de pe atɛnshɔn mɔ pan spɛshal trɛnk, wet, ɛn di ebul fɔ wok wit di matirial. Dis na ɛgzampul dɛn bɔt di prɛsishɔn mɛtal dɛn we dɛn kin yuz mɔ ɛn dɛn kwaliti dɛn:
Machining of aluminium to precision tolerances na layt ɛn i de promot gud wok kɔndishɔn ɔnda mashinabiliti. We i kam pan pat dɛn we nid fɔ kɔt di aerospace-grɛd ɛn tayt di kɔmpɔnɛnt dɛn lɛk ɔtomotiv prɛsishɔn pat dɛn, dis kin ebul fɔ bia wit ay kɔt spid tolɛreshɔn ɛn lɔw tul wear.
Stilin gɛt wɔndaful tɛnsiɛl trɛnk, hadnɛs, ɛn nɔ gri fɔ wɛr, so, i kin bia ekstrim lod ɛn ficha dɛn. Wit di ɛp we difrɛn gred ɛn ɔt tritmɛnt dɛn de gi, bɔku aplikeshɔn dɛn lɛk gia, bia, ɛn tin dɛn fɔ kɔt kin gɛt pefɔmɛns tayla stɛl.
Brass na alɔy we dɛn mek wit kɔpa ɛn zink we de alaw fɔ prɛsishɔn mashinabiliti fɔ kɔt we nɔ gɛt kɔrɛshɔn. Bikɔs ɔf in fayn fayn gold kɔlɔ, dɛn kin lɛk am mɔ fɔ mek ɔnamɛnt pat ɛn pat dɛn we kin gɛt mɔstɔ.
Witout eni doubt, Titanium na di metal fo go fo bikos of di strent we wan get against di weit en klos ziro koroshon. So its seems also lojik dat bikɔs ɔf bon intagreshɔn togɛda wit kɔrɛshɔn rɛsistɛns taytaniɔm na ɔlmost ɔl yuz in mek implant ɛn inschrumɛnt.
Bikɔs na kɔpa bays matirial, i nɔ sɔprayz fɔ no se kɔpa gɛt wɔndaful tɛmal ɛn ilɛktrik kɔnduktiviti so dat mek kɔpa ɛlimɛnt dɛn nid fɔ ilɛktrik ɛn tɛmral manejmɛnt. Bikɔs i fit fɔ mek dɛn kɔt am insay kɔmpleks shep dɛn togɛda wit kwik tayt tolɛreshɔn, i fayn fɔ yuz insay ɔt sink ɛn ilɛktrik kɔnɛkta.
We wi de tɔk bɔt CNC mashin fɔ plastic, wi min se dɛn de yuz mashin dɛn we kɔmpyuta de yuz ɛn dɛn mek dɛn spɛshal fɔ kɔt ɛn kɔt difrɛn kayn plastic dɛn. Sɔm pan di plastic matirial dɛn we dɛn kin yuz mɔ we dɛn kin yuz na di plastic CNC mashin prɔses na ABS (Acrylonitrile Butadiene Styrene), naylon, polycarbonate ɛn akrilik plastic. Dɛn kayn matirial ya gɛt difrɛn kwaliti dɛn we de mek dɛn yuz dɛn na difrɛn aplikeshɔn dɛn.
Plastik mashin pat dɛn de gi impɔtant ikɔmik valyu tru:
Lower Material Costs we yu kɔmpia am wit ɔda tin dɛn we dɛn kin yuz fɔ mek tin dɛn we dɛn mek wit mɛtal .
Ridyus prodakshɔn tɛm bikɔs ɔf izi mashinabiliti .
Dikɛd shiping ɛkspɛns frɔm layt wet .
Kost-effektiv skel fɔ ay-volyum prodakshɔn .
Di matirial prɔpati dɛn patikyula ɛksɛl insay:
Superior ilektrikal insuleshɔn pefɔmɛns .
Ideal kwaliti dɛn fɔ ilɛktronik os dɛn .
Versatile options fɔ protɛkt di kes dɛn .
Kompatibul wit prɛsishɔn ilɛktronik kɔmpɔnɛnt dɛn .
Di men tin dɛn we yu fɔ tink bɔt we yu de pik plastic mashin na:
Limitɛd trɛnk kɔmpia to mɛtal kɔmpɔnɛnt dɛn .
Ridyus di ɔt rɛsistɛns na di say dɛn we rili bad .
Pɔtɛnɛshɛl wɔping wit mɔstɔ ɛksplɔshɔn .
Restricted use in high-stress aplikeshɔn dɛn .
Di prɔses dɛn we de insay plastic CNC mashin de yuz difrɛn matirial dɛn mɔ bikɔs dɛn de ikɔnomik, simpul insay dizayn, ɛn dɛn de du sɔm wok dɛn:
Dɛn kin kɔl am bak akrilonitril butadiene styrene, in men prɔpati na di resistans to brek ɛn trɛnk fɔ di matirial. Fayn kɔt ɛn wan smol finish na pɔsibul bikɔs ɔf prɛsishɔn mashin fɔ . ABS plastic , we de mek dɛn aplikeshɔn insay prodakshɔn dɛn lɛk ɔtomotiv ɛn kɔshɔma guds we nid fɔ gɛt shɔk absɔpshɔn pɔsibul.
We i kam pan pat ɔ aplikeshɔn dɛn we de muv we gɛt fɔ du wit frikshɔn, naylon nɔ go ebul fɔ win bikɔs ɔf di we aw i wɛr ɛn di prɔpati dɛn we i de mek insɛf. Bikɔs ɔf in kemikal rɛsistɛns ɛn di ebul fɔ bia wit di strɛs we dɛn kin ripit, na in bak na di bɛst tin fɔ gia, bia ɛn ɔda mɛkanikal kɔmpɔnɛnt dɛn.
Si mɔ ditel bɔt Difrɛns bitwin polyamide ɛn naylon ..
Polycarbonate na wan ay-perfomans enjinering thermoplastic we, apat frɔm ay transparency, possess wan ekstrim impakt strɛngth. Dis kayn ɛmpɛshmɛnt pan klia ɛn dɛn ebul fɔ mentɛn dimɛnshɔn de mek dɛn fayn fɔ yuz insay lens, winda, ɛn ɔda protɛktiv ɛnklɔzhɔ dɛn akɔdin to di industri dɛm.
Akrilik kam in wit kristal klari ɛn UV stebiliti, di las wan de mek i nɔ gɛt yɔlɔ insay di lɔng tɛm. Di abiliti fɔ PMMA fɔ bi mashin izi wan mek dɛn yuz am bɔku bɔku wan na haus fɔ displei ɛlimɛnt, layt paip, ɛn ɔptik lens usay dɛn de fɛn klia vishɔn.
Na wan ay-tek plastic we dɛn kin kɔl ayt trɛnk, ɔt stebiliti ɛn kemikal rɛsistɛns. I ebul fɔ kip dɛn kayn kwaliti dɛn de na ay tɛmpracha lɛvɛl dɛn bak de mek i rili impɔtant fɔ krichɔ yus dɛn na ɛrospɛs, ɔtomotiv, ɛn mɛdikal aplikeshɔn dɛn.
Mek wi no mɔ bɔt dis bɔt Peek plastic ..
Metal CNC mashin imply implimentishon of rigid en pawaful spindle mashin en fiks fo kot proses. Dɛn kayn opareshɔn ya kin involv fɔ kɔntinyu fɔ infilt di kulant likwid ɛn sɔm stɛp dɛn fɔ kɔt fɔ akɔmplit di las figa dɛn. Tul ɛkspɛns na wan pan di ay tin dɛn we de insay prodaktiviti, as di kabayd tul dɛn de jɔs de fɔ 2 to 4 awa pan •14 kɔt-dray.
CNC plastic manufacturing de satisfay wit kɔvɛnshɔnal ikwipmɛnt layout ɛn, bɔku tɛm, i nɔ ivin yuz kulant. In jɛnɛral, di opareshɔn dɛn we nɔ pas wan kɔt pas de ɔlsay, ɛn sɔm PCD bit dɛn kin gi te to 8-12 awa fɔ kɔt di ɛvride. Bɔt pan ɔl dat, di kol kin bi krichɔl, bikɔs ɔf di tru tin we se tɛmplastik nɔ kin rili kɔnduktiv ɛn dat mek dɛn nɔ de dissipate ɔt fayn fayn wan.
Mεtal pat dεm alaw fכ tritmεnt wit ekstrim polish surface fכ surface roughness values to RA 0.2μm kategoriz as unkoted tכn. Dɛn gɛt intanɛnt jɔyometri dɛn stebul frɔm -40 to 800 digri sɛlshiɔs ɛn dɛn ebul fɔ bia wit ivin 85% trɛd ɛnjɔymɛnt trɛnk bikɔs ɔf dɛn trɛd dizayn dɛn. Mɔs mɛtal dɛn, inklud stɛl dɛn, dɛn kin mek am wit wan wɔl tik we na lɛk 0.3mm.
Plastik pat kin, in mɔs kes, gi wan finish fɔ RA 0.4 μm ɛn kip dɛn shep ɛn saiz ova di rɛnj frɔm 20oC to 150oC fɔ injinɛri plastic. di trεnk we di plastic trεd dεm kin rich 40% pan di trεnk we dεn mεtal kכwntεrpat dεm de, εn di tik we de na di wכl nכ de sכm pas 1.0 mm fכ mek dεn nכ difכm di pat. Dɛn bɔt, dɛn de du fayn fayn wan pan aplikeshɔn dɛn we nid fɔ gɛt mɔstɔ we nɔ go pas ɛn ilɛktrik ayzolayshɔn.
Matirial kɔst fɔ mɛtal dɛn avrej 3-5 tɛm ay pas injinɛri plastic, we mashin tɛm de rɔn 2-3 tɛm lɔng. Bɔt, mɛtal kɔmpɔnɛnt dɛn de gi impɔtant advantej dɛn na savis layf ɛn mentenɛns intaval. Plastik komponent dεm de gi 60-70% weit ridyusכn kכmpεr to mεtal ikwal, sכbstanshכl impεkt di shiping εn hεndlin kכst dεm na ay-vכlyum prodakshכn.
As wan plan fɔ ɛni CNC mashin wok, dɛn kin pik ɔ mek mɛtal ɔ plastic as tin dɛn we fit; Bɔt sɔm tin dɛn de we wi fɔ tink bɔt.
Strɔng ɛn durabiliti rikwaymɛn : Jɛnɛral, if di trɛnk ɛn di durabiliti na bɔku tin we dɛn nid frɔm di pat dɛn, dɛn go mek dɛn frɔm mɛtal. Dis na bikɔs di mɛtal pat dɛn we nɔ tan lɛk plastic wan dɛn go bia ay lod, sɔfa impak ɛn ivin west.
Heat Resistance : Insay kes, usay di komponent fɔ yuz insay ay tempɔret, bɔku tɛm na mɛtal dɛn kin bɛtɛ bikɔs ɔf dɛn ɔt rɛsistɛns as opɔz to plastic. Dat na bikɔs, wit ɔt pasmak, plastic kɔmpɔnɛnt dɛn kin chenj shep ɔ ivin mɛlt.
Ilɛktrik Kɔnduktiviti ɔ Insuleshɔn : We i kam pan wok dɛn usay ilɛktrishɔn fɔ pas tru di matirial, lɛk aw yu si na di ilɛktroniks fil, na da tɛm de dɛn kin yuz mɛtal matirial mɔ. Difrɛn frɔm dat, we dɛn want fɔ kip insuleshɔn, dɛn kin yuz plastic tin dɛn.
Badget : Dis gɛt fɔ du wit di matirial we de fɔ yuz ɛn di mashin prɔses bak. Bikɔs ɔf di kayn we aw dɛn de mek di prodakshɔn, mɛtal CNC mashin de kam wit ay kɔst as dɛn kɔmpia am wit plastic spɛshal fɔ mas prodakshɔn.
Weyt : Insay sikɔstɛms we di wet rili impɔtant, fɔ ɛgzampul, di aerospace ɛn ɔtomobil industri, i izi fɔ mek plastic pat as dɛn gɛt big advantej fɔ bi rili layt insay wet. Bɔt pan ɔl we di pat dɛn we dɛn mek wit mɛtal strɔng, dɛn go gi bɔku bɔku wet pan di ɔl di prɔdak.
Metal CNC mashin na wan prɔses we dɛn kin yuz na bɔku industri dɛn. Fɔ dɛn industri ya, dɛn wan ya na sɔm usay dɛn mek mɛtal CNC mashin kɔmpɔnɛnt dɛn na di kɔmɔn pat dɛn:
Erospace : Metal insert machining tekniks na big signifikans in di manufakchur of difrɛn enjin komponent, airframe strakchɔ ɛn wil landin gia. Dɛn kin yuz aluminiɔm, taytaniɔm ɛn ivin stenlɛs stiɛl bikɔs dɛn strɔng, dɛn nɔ de west ɛn dɛn kin ebul fɔ bia wit ay tɛmpracha.
Automotive : Metal CNC mashinin impɔtant fɔ mek dɛn mek ɔtomotiv pat dɛn na di prodakshɔn fɔ injin pat dɛn, transmishɔn ɛn sɔspɛns sistem dɛn bitwin ɔda wan dɛn. Dɛn dɔn mek dɛn eria ya bay we dɛn de yuz mɛtal dɛn we de gi di trɛnk ɛn di rilaybiliti we dɛn nid fɔ gɛt na dɛn kayn ay strɛs aplikeshɔn dɛn ya.
Medikal Ikwipmɛnt : Mɛtal CNC mashin de mek yu ebul fɔ mɛlt ɛn mek smɔl smɔl tin dɛn we dɛn kin yuz fɔ mɛlt ɛn mek smɔl smɔl tin dɛn we dɛn kin put na di divays dɛn ɛn bak di AID dɛn we dɛn kin yuz fɔ mek di opareshɔn dɛn we dɛn kin yuz fɔ mek pikchɔ dɛn. Stɛnlɛs stiɛl ɛn taytaniɔm na tu mɛtal dɛn we dɔn bɛnifit di yuz kɔrɛshɔn rɛsistɛns ɛn implantabl matirial dɛn.
A fכ patikyula instans dεm fכ mεtal CNC mashin kכmכpכnt dεm na:
Brakɛt ɛn mawnt fɔ plen injin.
Enjin blɔk ɛn silinda ed dɛn we dɛn mek wit mashin fɔ motoka dɛn.
Siza ɛn Fɔsɛps we dɛn yuz fɔ du ɔpreshɔn pan .
Implant ɛn brij dɛn we dɛn kin yuz fɔ dɛntist
Ivin na di industrial wɔl, plastic CNC mashinin gɛt in ples. Sɔm pan di sɛktɔ dɛn usay dɛn kin adopt plastic CNC mashin pat dɛn bɔku bɔku wan na:
Consumer Electronics : Di Kɔnsuma Ilɛktronik sɛgmɛnt na wan pan di men industri dɛn we de yuz plastic CNC mashin fɔ mek prɔdak dɛn lɛk di ɔda say dɛn, di intanɛnt kɔmpɔnɛnt dɛn, di kes dɛn, ɛn di kɔva dɛn we de protɛkt dɛn. Tεrmoplastik lεk ABS εn polycarbonate na dεn kin fכs fכs biכs dεn layt yet strכng εn dεn gεt gud dayelεktrik prכpati dεm.
Packaging : Di ɔda ekstrim yus fɔ plastic CNC mashin de na di pak sɛktɔ usay industri dɛn de mek plastic bɔtul, kɔntena, ɛn ivin kap akɔdin to dɛn spɛsifikɛshɔn dɛn. So dɛn kin lɛk polima matirial dɛn lɛk polyethylene ɛn polypropylene bikɔs dɛn kin ebul fɔ bia wit kemikal atak ɛn dɛn kin mol am izi wan.
Prototyping : Plastik CNC mashin na wan pan di teknɔlɔji dɛn we dɛn kin yuz pas ɔl fɔ mek protɔtayp dɛn fɔ difrɛn dizayn dɛn ɛn fɔ mek dɛn prodyuz smɔl volyum. Tɛnki fɔ di rili smɔl prayz ɛn di spid we dɛn de prodyuz, plastic mashinin na pafɛkt fɔ mek wok mɔk-ap ɛn tɛst pat dɛn.
Sɔm instans dɛn fɔ plastic CNC mashin pat dɛn na:
Cell fon kes ɛn periferik .
Shel dɛn fɔ yuz tɛlivishɔn kɔntrol divays dɛn .
kɔntena dɛn we dɛn kin yuz fɔ mek-ap ɛn drɔgs .
Spɛshal pis dɛn we dɛn mek fɔ trial pɔpɔshɔn dɛn .
I nɔ mata if yu prɔjek nid di strɔng we dɛn de gi bay mɛtal ɔ di afɔdabiliti we plastic dɔn gi garanti fɔ, Tim MFG de gi prɛsishɔn manufakchurin savis dɛn we de mit dɛn kayn tin dɛn de insay ɔl tu di matirial dɛn. Wit mɔ pas tɛn ia ɛkspiriɛns, we wi dɔn tek pat pan mɔ pas wan tawzin saksesful prɔdak introdukshɔn, wi de gi ful-skɔp ODM ɛn OEM savis dɛn we inklud fast tɔn-arawnd pan protɔtayp, CNC mashin, injɛkshɔn moldin ɛn day kastin savis.
Team MFG de olwes luk fɔ adrɛs di aprɔpriet chus fɔ di matirial fɔ yu manufakchurin prɔses. Fɔ di matirial sɛlɛkshɔn fɔ yu prɔjek, dizayn, ɛn prodakshɔn tɛknik, dɛn de gi di ɛp frɔm di injinɛri dipatmɛnt. Fɔ ɛni in-bitwin stej frɔm singl protɔtayp to lɔw-volyum prodakshɔn rɔn, wi embras di chalenj fɔ prodyuz kwaliti prɛsishɔn pat to yu spɛsifikɛshɔn dɛn.
Metal CNC mashin de kɔst, bɔt i de gi ad trɛnk ɛn ɔt rɛsistɛns kapabiliti. Whilst plastic machining na kos frenli en laytweit. Dɛn gɛt dɛn yon tin dɛn we dɛn want fɔ du we go gri wit di say we dɛn want fɔ wok.
Aluminium gɛt gud mashinabiliti ɛn i laytwɛt. Stilin strɔng we Titanium bak strɔng bɔt i gɛt lɔw wet, na dat mek i gɛt ay trɛnk to wet ratio ɛn i nɔ de rɔtin.
Dis min se plastic matirial dɛn kin shɔt ɛn fast to mashin pas mɛtal ɛn na dat mek dɛn kin ridyus di jenɛral kɔst fɔ prodyus. Na di ɔda say, mɛtal mashin de inkɔr mɔ kɔst bikɔs di prɔses dɛn de tek lɔng tɛm ɛn dɛn fɔ yuz dia dia tul dɛn.
Mɔs pan di injinɛri plastic dɛn gɛt dɛn ɔpa tɛmpracha limit dɛn we de na di rɛnj we na 200C. Insay ay-tɛmpracha ɛnvayrɔmɛnt, i bɛtɛ fɔ yuz spɛshal plastic lɛk peek ɔ mɛtal pat insted.
Indastri dɛm lɛk ilɛktroniks, kɔshɔma prodak ɛn mɛdikal divays dɛn kin mek yus to plastic CNC pat dɛn mɔ ɛn mɔ. Dɛn industri ya kin gladi fɔ di wet ɛn insuleshɔn prɔpati dɛn we di matirial gɛt.
Plastik CNC mashin na di bɛst we fɔ mek protɔtayp as in smɔl ɛn di tɔn-arawnd tɛm shɔt. I de mek mɔ dizayn mockups ɛn dizayn tɛst pɔsibul ɛn bifo i go bifo wit di fayn matirial.
Di pat dɛn we dɛn mek wit mɛtal kin te ɛn dɛn nɔ kin taya fɔ wɛr ɛn te na say dɛn we gɛt bɔku bɔku strɛs. we di plasitc pat dɛn kin nid fɔ chenj ɔltɛm na di sem sityueshɔn.
Metal CNC mashin kin ɔltɛm ebul fɔ gi tolerans te to ±0.025mm we di plastic komponent dɛn kin ebul fɔ ol tolɛreshɔn dɛn we na ±0.050mm bikɔs ɔf di difrɛns na di stebiliti fɔ di matirial dɛn.
Team MFG na wan rapid manufakchurin kompini we spɛshal pan ODM ɛn OEM bigin insay 2015.