Injekshɔn mold akseptans standad .

Wetin mek sɔm prɔdak dɛn kin fel pan ɔl we dɛn mek wan dizayn we nɔ gɛt wan bɔt? Bɔku tɛm, di ansa kin de pan di kwaliti we di mol dɛn we dɛn yuz. Injɛkshɔn mold akseptans standad impɔtant fɔ mek, fɔ mek shɔ se yu mold dɛn kin ɔltɛm prodyuz ay kwaliti prɔdak dɛn.

In dis post, wi go daiv dip insay injekshɔn mold akseptans standad. Wi go fɛn ɔl wetin dɛn standad ya min, wetin mek dɛn rili impɔtant fɔ yu biznɛs, ɛn aw fɔ fala dɛn kin ɛlevɛt yu prɔdak to nyu ayt.

Ɔndastand di men tin dɛn we de insay wan injɛkshɔn mold .

Fɔ grap injɛkshɔn mold akseptans standad, wi fɔ ɔndastand fɔs . Di men tin dɛn we mek wan mol . Mek wi brok am dɔŋ:

Mold bays ɛn plet dɛn .

Di fawndeshɔn fɔ ɛvri mol! Dɛn de gi di strɔkchɔ ɛn sɔpɔt fɔ ɔl di ɔda kɔmpɔnɛnt dɛn. Mold bays dɛn kin kam insay standad saiz dɛn, ɛn mek shɔ se dɛn kɔmpit wit injɛkshɔn mashin dɛn.

Kaviti ɛn kɔr dɛn .

Kaviti ɛn kɔr dɛn de shep di las prɔdak. di kכva de fכm di εkstirian, we di kכr de shep di insay. Prɛsishɔn insay dɛn kɔmpɔnɛnt ya rili impɔtant, as ɛni misalignmɛnt de afɛkt di prɔdak in dimɛnshɔn dɛn dairekt wan. Kɔnsistɛns mentenɛns de mek shɔ se dɛn de kɔntinyu fɔ de na di tɔp kɔndishɔn.

Ejekshɔn sistem .

We di plastic dɔn kol, dɛn nid fɔ pul am na di mol. Na de di ejektion sistem de kam in ple. I de push di pat we dɔn dɔn kɔmɔt na di mol fayn fayn wan. If di ejekshɔn sistɛm nɔ wok, di prodakshɔn go stɔp, we go mek dɛn delay ɛn mek di kɔst go ɔp. I kin inklud:

• Ejector pins .

• Ejekta plet dɛn .

• Ritɔn pin dɛn .

Dɛn tin ya kin wok togɛda fɔ mek di prɔdak kɔmɔt fayn fayn wan frɔm di mold.

Sistem fɔ kol .

Di kol sistɛm de kɔntrol di tɛmpracha insay di mol. I rili impɔtant fɔ mek di mold kɔntinyu fɔ de insay in integriti ɛn mek shɔ se i kol yunifom. Di rayt we fɔ mek di ples kol fɔ de fɔ mek dɛn nɔ gɛt dɛn tin ya. Sɔm impɔtant tin dɛn na:

• Chanɛl dɛn we de mek pɔsin kol .

• Wata Nozzles .

• Di grov dɛn we dɛn de sial .

If yu nɔ gɛt kɔnsistent kol kin mek yu gɛt wɔpin ɔ dɛfekt na di las prɔdak. Prɔpa dizayn ɛn mentenɛns fɔ di kɔling sistɛm na impɔtant tin fɔ mek di prɔdak kwaliti.

Sistem we de mek pɔsin gɛt gayt .

di gεtin sistεm de kכntro di fכlכ fכ di mכlt plastic insay di kכva dεm. I gɛt:

• Sprue dɛn .

• Di wan dɛn we de rɔn .

• Get dɛn .

Wan we dɛn dɔn mek fayn fayn wan fɔ mek dɛn gɛt smɔl smɔl tin dɛn, kin mek dɛn nɔ west bɔku ɛn mek shɔ se dɛn de flɔ fayn fayn wan. If yu nɔ gɛt bɛlɛ, i kin mek yu gɛt prɔblɛm lɛk sink mak ɔ nɔ kɔmplit filin.

Hot Runner sistem (opshɔnal) .

Fɔ mek dɛn go ebul fɔ mek mol dɛn we dɔn go bifo mɔ, . Dɛn kin yuz wan hot rɔna sistem . Pan ɔl we i de ad kɔmplisiti, di bɛnifit dɛn we de pan prodakshɔn spid ɛn matirial sevings na impɔtant tin. Di bɛnifit dɛn na:

• Ridyus di Saykl tɛm dɛn .

• Less Material Waste .

• Impruv prodakt kɔnsistɛns .

Prɔpa disayn fɔ kɔmpɔnɛnt dɛn lɛk lifta dɛn kin ɛp fɔ mek di injɛkshɔn mold wok fayn ɛn wok fayn mɔ ɛn mɔ.

Krayteria fɔ Injɛkshɔn Mold Prodakt Akseptans .

Fɔ mek shɔ se yu injɛkshɔn mold dɛn mit di akseptans standad dɛn rili impɔtant. Na dis yu nid fɔ luk fɔ:

Surface apinans ɛn difrɛn difrɛn tin dɛn we nɔ fayn .

Di say we di tin we dɛn dɔn mol dɔn mek fɔ nɔ gɛt wan bɔt. Difɛkt mak kin kɔmprɔmis di prɔdak in kwaliti . I rili impɔtant fɔ luk fɔ dɛn kɔmɔn prɔblɛm dɛn ya:

• Short Shots: Inkɔmplit filin fɔ di mold kaviti

• Burn Marks: Di say dɛn we dɛn dɔn chenj bikɔs ɔf di ɔva ɔt

• Sink Maks: Dipreshɔn dɛn na di Surface .

• Weld layn dɛn: layn dɛn we pɔsin kin si usay matirial flɔ dɛn kin mit

• Bɔbul dɛn: Eria we dɔn trɔp insay di plastic .

• Splay Marks: Streaks ɔ silva-layk mak dɛn na di sɔfa

Akseptabl weld layn lɔng dɛn .

Sɔntɛnde, dɛn nɔ go ebul fɔ avɔyd wɛl layn dɛn, bɔt dɛn fɔ mit sɔm standad dɛn:

• Raun ol: Weld layn dɛn nɔ fɔ pas 5mm in lɔng

• Hol dɛn we nɔ de ɔltɛm: Kip wɛl layn dɛn ɔnda 15mm

Shrinkage ɛn difɔmeshɔn alawɛns dɛn .

Shrinkage ɛn difɔmeshɔn na kɔmɔn tin dɛn we kin afɛkt ɔl tu di we aw pɔsin de luk ɛn di we aw i de wok . Di say dɛn we pɔsin kin si fɔ de fri frɔm shrinkage. Less notis eria kin tolerate minimal shrinkage, provided it’s not izi fil. Flatness deviation fɔ bi minimal fɔ mek shɔ se i fit ɛn wok fayn.

• Flatness Deviation: Smɔl prɔdak dɛn fɔ gɛt flatnɛs dɛvyayshɔn we nɔ rich 0.3mm.

Jiometrik akkurasi ɛn tolɛreshɔn dɛn .

Jiometrik akkuracy na di ki fɔ mek shɔ se di prɔdak mit dizayn spɛsifikɛshɔn dɛn. Yu prɔdak fɔ alaynɛd ​​fayn fayn wan wit di mold drɔin dɛn ɔ 3D fayl dɛn. Shaft dimenshon fɔ fala negatif tolɛreshɔn, we di ol dimɛnshɔn fɔ adara to pɔsitiv tolɛreshɔn. Dis de mek shɔ se ɔl di komponent dɛn fit togɛda kɔrɛkt wan.

• Tolerance Guidelines: Yuz negatif tolerans fɔ shaft ɛn pɔsitiv tolɛreshɔn fɔ ol fɔ mek dɛn kɔntinyu fɔ kɔrɛkt.

Di tik we de mek di wɔl gɛt kɔnsistɛns ɛn devieshɔn dɛn .

Wall tiknes konsistens na krichɔl fɔ di strɔkchɔral intɛgriti fɔ di prɔdak. Aim fɔ yunifom tik ɔlsay. Divayshɔn fɔ smɔl, bikɔs di tik we nɔ ivin kin mek i wik ɔ i kin wɔp.

• Wall tik: Mek shɔ se wan kɔnsistɛns wɔl tik wit divɛyɔshɔn nɔ pas 0.1mm.

Prodakt Fit ɛn Kɔdinɛshɔn bitwin Kɔmpɔnɛnt dɛn .

Pat dɛn nid fɔ wok togɛda seamlessly. Pe atɛnshɔn to dɛn tin ya:

• Surface misalignment: Kip am ɔnda 0.1mm

• No shap edj ɔ burrs alaw .

• Mek shɔ se dɛn gɛt di rayt say fɔ di asɛmbli we dɛn nid .

Aesthetic ɛn funkshɔn standad fɔ injɛkshɔn mold ɛkstirian .

Fɔ mek shɔ se di ɛkstirian fɔ yu injɛkshɔn mold mit ɔl tu di aesthetic ɛn functional standad impɔtant. Mek wi brok daun Di men standad dɛn :

Mold nem plet we dɛn nid .

Di mold nem plet de wok lɛk aydentifaya ɛn dɛn fɔ tek tɛm kia fɔ am. I fɔ kɔmplit, wit klia ɛn fayn fayn wan dɛn we dɛn arenj fɔ di pɔsin dɛn we de insay di fim. Pozishɔn na impɔtant tin; Ataya am sikrit wan nia di mold fut, nia di tɛmplat ɛn rɛfrɛns kɔna. Dis de mek shɔ se i de kɔntinyu fɔ de we dɛn de handle am.

• Ki pɔynt dɛn:

• KƆMPLƐT INFƆMƐSHƆN .

• Klia, Lijibl karakta dɛn .

• Net arenjmɛnt .

Nozzles we de kol .

Di wata we de kol na di noz na impɔtant tin fɔ mek di tɛmpracha kɔntrol insay di mold. Dɛn fɔ mek di noz dɛn wit ay kwaliti matirial dɛn ɛn dɛn nɔ fɔ kɔmɔt na do pasmak. I fayn fɔ mek dɛn rɛs insay 3mm frɔm di mold in sɔfa. Mak ɛntri ɛn ɛkzit pɔynt dɛn klia wan fɔ mek dɛn nɔ kɔnfyus di tɛm we dɛn de sɛtup.

• Spesifi kshɔn dɛn:

• Noz protrusion: less dan 3mm.

• Klia mak fɔ ɛntrɛ (in) ɛn kɔmɔt (ɔt).

• Yuz Inglish aks dɛn we big pas 5/6. Pozishɔn dɛn 10mm dɔŋ di wata spɔt.

• Yuz plastic blɔk insɛt pas di kɔstɔma dɛn se ɔda tin .

• Nɔ mek dɛn stik kɔmɔt pas di mold bays sɔfa .

• Proses dɛn wit spɛshal ol dayamita dɛn:

• 25mm di 25mm

• 30mm na di

• 35mm di 35mm

Mold aksesɔri ɛn sɔpɔt leg dɛn .

Mold aksesɔri, lɛk ɔyl silinda ɛn wata noz, nɔ fɔ ambɔg di mold in liftin ɔ stɔrɔj. Sɔpɔt leg dɛn nid fɔ de fɔ mek i stebul ɛn fɔ protɛkt am. Dɛn fɔ ataya dɛn fayn fayn wan to di mold freym. If di leg dɛn tu lɔng, mashin dɛn wit ɛksternal trɛd fɔ mek dɛn gɛt bɛtɛ atɛshmɛnt.

• Di tin dɛn we wi fɔ tink bɔt:

• Mek shɔ se aksesɔri dɛn nɔ intafya wit liftin.

• Sɔpɔt leg dɛn fɔ ataya tranga wan.

Ejector hol saiz ɛn pozishɔn ring spɛsifikɛshɔn dɛn .

Di ejekta ol saiz fɔ alayne wit . Di spesifikeshɔn dɛn fɔ di injɛkshɔn mashin we dɛn dɔn pik . Tipikli, i nɔ fɔ abop pan wan sɛnta pas di mol smɔl. Di posishunin ring fɔ fiks fayn fayn wan, i fɔ kɔmɔt 10-20mm frɔm di bays plet. Dis de mek shɔ se dɛn alaynɛshɔn fayn fayn wan we dɛn de du di injɛkshɔn prɔses.

• Ki pɔynt dɛn:

• Match ejector hol size wit mashin speks.

• Fiks dɛn sikrit wan .

• Yuz 100mm ɔ 250mm dayamita

• Pozishɔn ring fɔ kɔmɔt na 10-20mm.

Mold dimensions ɛn kɔmpatibiliti wit injɛkshɔn mashin dɛn .

mold dimenshon dem must bi kompitibul wit . Di injɛkshɔn mashin dɛn we dɛn de yuz . Dis kɔmpitibliti na impɔtant tin fɔ mek di opareshɔn dɛn go fayn ɛn fɔ mek dɛn nɔ mek di prodakshɔn delay. Verify dimenshon bifo yu install am fo mek shor se di mold fit seamlessly in di mashin.

• Di say dɛn we dɛn kin chɛk:

• Kɔnfirm di mold dimɛnshɔn dɛn alaynɛd ​​wit di mashin.

• Mek shɔ se dɛn instɔl di tin dɛn we nɔ gɛt wan prɔblɛm.

Direkshɔn mak dɛn fɔ instɔleshɔn .

Prɔpa dairekshɔn mak dɛn impɔtant fɔ mek dɛn instɔl di mold kɔrɛkt wan. Put aro dɛn na di fɔs ɔ riya tɛmplat, we de sho klia wan di say we dɛn fɔ instɔl am. Yuz yelo peint fɔ si, ɛn inklud di wɔd 'Up' nia di aro. Dis kin ɛp fɔ avɔyd mistek dɛn we dɛn de sɛtup.

• Advays dɛn:

• Yuz aro ɛn 'Up' fɔ dairekshɔn.

• Mak dɛn fɔ de insay yɔlɔ fɔ mek pipul dɛn si dɛn.

Surface kwaliti ɛn difɛkt-fri rikwaymɛnt dɛn .

Di say we di mol de fɔ fri frɔm pit, rɔst, ɔ ɛnitin we nɔ fayn we go afɛkt di we aw i luk ɔ aw i de wok. Wan smol, klin surface nɔ jɔs luk profeshɔnal bɔt i de protɛkt pɔtɛnɛshɛl ishu dɛn di tɛm we dɛn de du am di tɛm we Di injɛkshɔn prɔses ..

Inspek yu mold bays safa gud gud wan. Luk fɔ:

• Pit dɛn .

• Rɔst .

• Ring dɛn we pasmak .

• ol dɛn we dɛn nɔ want .

I izi fɔ lif ɛn transpɔt .

Mold dizayn fɔ mek am izi fɔ mek i izi fɔ lif ɛn transpɔt. Mek shɔ se liftin ring dɛn nɔ de ambɔg ɔda mold kɔmpɔnɛnt dɛn lɛk wata noz ɔ prɛ-rɛset rod. Di komponent dɛn fɔ de intakt we dɛn de transpɔt, fɔ mek dɛn nɔ nid fɔ disassembly, we kin mek dɛn delay.

• Di men tin dɛn we wi fɔ tink bɔt:

• Lifting ring nɔ fɔ ambɔg ɔda pat dɛn.

• Disain fɔ izi transpɔt we nɔ gɛt disassembly.

Material selekshɔn ɛn hadnɛs krayteria fɔ injɛkshɔn mold dɛn .

Fɔ pik di rayt tin dɛn fɔ yu injɛkshɔn mold impɔtant fɔ mek i wok ɛn fɔ liv lɔng. Lɛ wi fɛn di men tin dɛn we wi fɔ tink bɔt:

Standart mold bays matirial dɛn .

Di mold bays na di bakbon fɔ di mol. I fɔ kɔnstrɔkt frɔm matirial dɛn we de gi durabiliti ɛn stebiliti. Standard mold bases tipikli yuz matiryal lek P20 or S50C, we de giv gud balans bitwin machinability en strength. Dɛn tin ya de sɔpɔt di wet we di mold gɛt ɛn i de bia di prɛshɔn we di injɛkshɔn de gi.

• Di men tin dɛn we dɛn fɔ yuz:

• P20: I de gi yu tin fɔ lɔng tɛm ɛn i go mek yu ebul fɔ yuz am fayn fayn wan.

• S50C: I de gi trɛnk ɛn stebul fɔ di mold bays.

Matirial fɔ fɔm pat ɛn gating sistem kɔmpɔnɛnt dɛn .

Fɔm pat ɛn gating sistem kɔmpɔnɛnt dɛn fɔ mek frɔm matirial dɛn we gɛt ay pefɔmɛns pas di mold bays. Dɛn pat ya kin gɛt dairekt kɔntakt wit plastic we dɔn rɔtin, so dɛn fɔ tinap agens wear ɛn tear. Dɛn kin yuz matirial dɛn lɛk 40CR ɔ ɔda wan dɛn we pas dat. Apat frɔm dat, tink bɔt aw fɔ tinap tranga wan, mɔ we yu de mol di plastic dɛn we de kɔrɛkt.

• Di tin dɛn we dɛn nid fɔ du fɔ mek di wok go bifo:

• Yuz 40CR ɔ bɛtɛ fɔ ay pefɔmɛns.

• Mek shɔ se di tin dɛn we dɛn yuz nɔ de west ɛn kɔrɛshɔn.

• Eksɛlɛnt tɛmral kɔnduktiviti .

Hardness standad fɔ mold fɔm pat dɛn .

Hardness no bi jos fo bi tof. Na bɔt fɔ mentɛn prɛsishɔn oba tawzin saykl dɛn.

Minimum Hardness Levels .

Fɔ mold fɔm pat, aim fɔ wan minimum hadnɛs fɔ 50hrc. Dis lɛvul de mek shɔ se:

• Resistance to wear ɛn tear .

• Mentɛnans fɔ tayt tolɛreshɔn dɛn .

• Ekstend mold layf .

Mɛmba se, at nɔ kin bɛtɛ ɔltɛm. Balans hadnes wit ɔda matirial prɔpati fɔ optimal pefɔmɛns.

Surface Hardening Tritmɛnt Opshɔn dɛn .

Sɔntɛnde, yu nid ɛkstra hadnɛs na di say we yu de. Tink bɔt dɛn tritmɛnt ya:

• Nitriding .

• Carburizing .

• Indukshɔn Hardening .

Dis kin boost surface hadnes oba 600hV. Dɛn rili yusful fɔ ay-wea eria dɛn na yu mol.

Tritmɛnt	Tipik hadnɛs we dɛn ajɔst	fayn fɔ .
Nitriding .	650-1200 HV we de na di .	Koroshɔn rɛsistɛns .
Carburizing .	700-900 HV we de na di .	Wear resistans .
Indukshɔn Hardening .	500-700 HV we de na di .	Localized Hardening we de na di wɔl .

Ejection, Resetting, Core pulling, ɛn pat retrieval standad dɛn

Fɔ mek shɔ se yu gɛt smol smol ejekshɔn ɛn rili riset insay injɛkshɔn moldin na impɔtant tin. Lɛ wi fɛn di standad dɛn we de gi garanti fɔ efyushɔn ɛn prɛsishɔn:

Smooth Ejection we nɔ gɛt jam ɔ nɔys dɛn we nɔ kɔmɔn .

Ejekshɔn fɔ apin fayn fayn wan , we nɔ de jam ɔ we de mek nɔys dɛn we nɔ kɔmɔn. Ɛni resistans ɔ nɔys kin sho prɔblɛm dɛn we kin afɛkt di kwaliti fɔ di prɔdak ɔ di mold lɔng layf. Rigyul chɛk dɛn de mek shɔ se ɔltin de wok fayn fayn wan.

Angled ejector surface finishing ɛn posishunin .

Di say we di ɛlda we gɛt angul fɔ de na di wɔl fɔ fayn fayn wan. Prɔpa pozishɔn de mek shɔ se i smɔl smɔl pas di kɔr safa, i de mek di damej nɔ pwɛl we i de kɔmɔt ɛn mek shɔ se dɛn pul di pat klin wan.

• Di men tin we wi fɔ tink bɔt:

• Polished surface smɔl dɔŋ di kɔr.

Sliding komponent rikwaymɛnt dɛn .

Slaydin komponent dεm de ple wan imכtant rol insay di ejekshכn prכsεs. Dɛn komponent ya fɔ gɛt ɔyl grov fɔ ridyus frikshɔn ɛn ɛp fɔ muv. Nitriding tritmɛnt de mek di sɔfa we de ɔp di grɔn, we de mek dɛn de te.

• Spesifi kshɔn dɛn:

• Oil grooves fɔ ridyus frikshɔn.

• Aplay naytriding tritmɛnt fɔ durabiliti .

• Surface Hardness: HV700 ɔ pas dat afta dɛn dɔn nitriding.

Ejector Rod Spesifikasi .

Ejector rods fɔ bi rilibul ɛn prɛsis. Dɛn fɔ inklud roteshɔn stɔp dɛn fɔ mek dɛn nɔ tɔn we dɛn de wok. Nɔmba ɛni rod de ɛp fɔ mek dɛn mentenɛns ɛn sɔlv prɔblɛm dɛn. Kontrol Ejekshɔn distans wit limit blɔk fɔ mek shɔ se kɔnsistɛns pefɔmɛns.

• Ejector Rod Ditiɛl dɛn:

• Inklud roteshɔn stɔp dɛn.

• Nɔmba ɛni rod fɔ mek i izi fɔ no udat yu bi.

• Distans fɔ kɔntrol ɛjekshɔn wit limit blɔk dɛn .

Riset Spring Sɛlɛkshɔn ɛn Instɔlɛshɔn .

Riset Springs na impɔtant tin fɔ ritɔn di ejekta sistɛm to in fɔs pozishɔn. Pik standad pat dɛn fɔ kɔnsistɛns. Instɔl spring dɛn we nɔ de chenj dɛn ɛnd, mek shɔ se dɛn liv lɔng ɛn dɛn de wok fayn fayn wan.

• Spring Inst ɔ leshɔn Tips:

• Yuz standad pat dɛn.

• Nɔ grind ɔ kɔt spring ɛnd.

Slayda ɛn kɔr pul travul limit ɛn kɔntrol mɛkanism dɛn .

Slayda ɛn kɔr pul mɛkanism dɛn fɔ gɛt travul limit we dɛn dɔn difayn fayn fayn wan. Bɔku tɛm, smɔl smɔl slayd dɛn kin yuz spring fɔ stɔp fɔ travul. Fɔ big sistem, tink bɔt wev skru ɔ haydrolik switch fɔ prɛsis kɔntrol.

• Travul Limit Sɔlwɛshɔn dɛn:

• Springs fɔ smɔl smɔl slayd dɛn.

• Haydrolik switch fɔ big sistem dɛn.

Wear plet fɔ big slayd dɛn .

Big big slayd dɛn nid ɔda sɔpɔt fɔ ridyus di we aw dɛn de west. Wear plet we dɛn mek wit T8A matirial, we dɛn at fɔ HRC50-55, fɔ instɔl. Dɛn plet dɛn ya de mek di layf we di slayd dɛn de liv lɔng bay we dɛn de mek dɛn nɔ gɛt dairekt frikshɔn.

• Wear plet spesifikeshɔn dɛn:

• Di tin dɛn we dɛn yuz: T8A

• Hadnɛs afta dɛn dɔn trit am wit ɔt: HRC50-55.

• Ayt: 0.05-0.1mm ɔp di sɔfa

• Dɛn dɔn instɔl am na big big slayd dɛn fɔ protɛkt am.

Ejector rod huk ɛn grov fɔ mek dɛn pul di prɔdak .

Ejector rods fɔ gɛt huk ɛn grov fɔ mek i izi fɔ pul di prɔdak izi wan. Di dairekshɔn fɔ di huk dɛn fɔ kɔnsistɛns, fɔ mek shɔ se dɛn kɔmɔt na di prɔdak fayn fayn wan we nɔ go pwɛl di prɔdak.

• Ejector Rod Fitur:

• Inklud kɔnsistɛns-dayrɛkshɔn huk dɛn.

• Grooves de ɛp fɔ pul di prɔdak fayn fayn wan.

Tri-plet mold get plet gayd ɛn limit rod pozishɔn

Insay 1999. Tri-plet mold , di get plet fɔ gayd fayn fayn wan we dɛn de wok. Di rayt pozishɔn limit rod dɛn na ɔl tu di say dɛn fɔ avɔyd fɔ intafɛreshɔn wit di ɔpreshɔn ɛn mek shɔ se sef, efishɔnal ɔpreshɔn.

• Tri-plet mold tin dɛn fɔ tink bɔt:

• Smɔl gayd fɔ get plet.

• Pozishɔn limit rod dɛn away frɔm ɔpreshɔn in rod.

Kol ɛn itin sistɛm standad dɛn .

Ifektiv kol ɛn itin sistem dɛn impɔtant fɔ mek dɛn kɔntinyu fɔ gɛt di intɛgriti fɔ wan injɛkshɔn mold. Lɛ wi dayv insay di standad dɛn we de mek shɔ se di wok fayn fayn wan.

Flɔ we nɔ gɛt ɛnitin fɔ ambɔg am na kol ɔ itin chanɛl dɛn .

Di flɔ insay kol ɔ itin chanɛl dɛn fɔ bi kɔmplit wan we nɔ gɛt ɛnitin fɔ ambɔg am. Ɛni blok we dɛn blok am kin mek di tɛmpracha sheb di tɛmpracha we nɔ ivin, we kin mek di prɔdak we dɛn dɔn mol nɔ fayn. Rigyul mentenɛns de mek shɔ se dɛn chanɛl ya de kɔntinyu fɔ klia, we de mek dɛn nɔ gɛt bɔku bɔku prodakshɔn prɔblɛm dɛn.

• Ki Rikwaymɛnt:

• Mek shɔ se chanɛl dɛn fri frɔm blɔk fɔ kɔnsistɛns tɛmpracha kɔntrol.

Sealing we pɔsin kin abop pan ɛn we de mek i nɔ lik .

Sealing groove speks .

Yu siling grooves nid fɔ mit di industri standad. Dɛn fɔ:

• Di dimɛnshɔn dɛn we dɛn dɔn spɛsifa di dimɛnshɔn dɛn we dɛn dɔn sho .

• gɛt di rayt shep fɔ yu sil tayp .

• Bi fri frɔm burrs ɔ rough edges .

Inst ɔ leshɔn fɔ sil ring .

Inst ɔ l sil ring dɛn? Fɔ fala dɛn tin ya:

1. Klin di grov fayn fayn wan .

2. Put wan tin layt we gɛt lɔbrik .

3. Put di ring fayn fayn wan, avɔyd twist dɛn .

4. Mek shɔ se i kɔmɔt smɔl ɔp di say we di mol de ɔp

Dis we ya de gi garanti fɔ wan snug fit ɛn rilibul sil.

Prɛshɔn tɛst .

Nɔ skip di prɛshɔn tɛst. Yu sistem fɔ ol tayt na 0.5MPa. No liks alaw.

Mek am izi fɔ mek dɛn ripɛnt am bak. Yu go tɛl yusɛf tɛnki leta we mentenɛns tɛm kam rawnd.

Flow path Material Rikwaymɛnt fɔ Kɔroshɔn Resistɛns .

Di matirial dɛn we dɛn yuz na di flɔ pat dɛn fɔ kol ɔ itin sistem dɛn fɔ tinap agens kɔrɛshɔn. Kɔroshɔn kin mek dɛn blok ɛn ridyus di efyushɔn, we kin afɛkt di mold in ɔl pefɔmɛns. We yu pik di rayt tin dɛn, lɛk stenlɛs stiɛl ɔ alɔy dɛn we nɔ de rɔtin, i de ɛp fɔ mek di sistɛm kɔntinyu fɔ liv lɔng ɛn fɔ mek i izi fɔ yuz.

• Di Tin dɛn we Yu fɔ Tink bɔt:

• Yuz tin dɛn we nɔ de rɔtin lɛk stenlɛs stiɛl.

• Mek shɔ se di lɔng layf ɛn di efyushɔn na di flɔ pat.

Sentralized wata saplai fɔ frɔnt ɛn bak mold dɛn .

Wan sɛntralayz wata sapɔt sistɛm de mek shɔ se yu de kol ɔ it yunifom ɔ i de ɔt akɔdin to ɔl tu di fɔs ɛn bak mol dɛn. Dis setup de improve temperechur konsistens, we de lid to beta prodak kwaliti. I de mek di dizayn izi bak, i de ridyus di nɔmba fɔ di kɔnɛkshɔn ɛn di pɔtɛnɛshɛl lik pɔynt dɛn.

• Di dizayn fɔ di sistem:

• Impliment sentraliz wata saplai fɔ kɔnsistɛns tɛmpracha kɔntrol.

• Ridyus kɔnɛkshɔn fɔ mek di risk dɛn we de lik nɔ bɔku.

Sprue sistem standad .

Sprue plesmɛnt kɔnsidareshɔn fɔ prodak apia ɛn asɛmbli .

Sprue plesmɛnt de impɔk di fayn fayn prɔdak in apinɛns ɛn asɛmbli dairekt wan. If yu nɔ put di tin dɛn we yu nɔ rayt, dat kin mek yu nɔ gɛt mak dɛn we pɔsin kin si ɔ mek i nɔ izi fɔ mek dɛn go ebul fɔ gɛda am. Ɔltɛm, put di sprue na di we we go mek i nɔ gɛt ɛnitin fɔ du wit di prɔdak in sɔfa. Dis de mek shɔ se dɛn klin di finish ɛn dɛn nɔ gɛt wan prɔblɛm we nɔ gɛt wan bɔt.

• Ki Point: Nɔ put spru dɛn usay dɛn go ebul fɔ ambɔg di we aw di prɔdak tan.

Runner dizain fɔ efishɔnal filin ɛn minimal plastic lɔs

Efisiɛns rɔna dizayn impɔtant fɔ mek yu fil fayn ɛn ridyus plastic west. Di rɔna in krɔs-sɛkshɔn ɛn lɔng fɔ optimize fɔ fast ɛn ivin filin. Insay tri-plet mold, yuz trapezoidal ɔ sɛmi-sɛkɔral sɛkshɔn fɔ mek di flɔ go bifo ɛn ridyus di we aw dɛn de yuz di matirial.

• Dizayn Kɔnsidɛreshɔn: Optimayz krɔs-sɛkshɔn ɛn lɔng fɔ bɛtɛ filin efyushɔn.

• Tri-plet mold: Yuz trapezoidal ɔ sɛmi-sɛkɔral rɔna sɛkshɔn dɛn.

Sprue puller dizayn ɛn stebiliti .

Wan stebul sprue puller dizayn na impɔtant tin fɔ kɔnsistɛns prodakshɔn. Di pulla fɔ fiks fayn fayn wan fɔ mek i nɔ muv di tɛm we dɛn de mol am. If i nɔ stebul, i kin mek i gɛt prɔblɛm ɔ i nɔ kin gri wit di las prɔdak. Fɔ mek shɔ se di pɔsin we de pul de kɔntinyu fɔ de we dɛn de wok na di men tin fɔ mek i kɔntinyu fɔ gɛt kwaliti.

• Impɔtant Notis: Sikyu Sprue pulla fɔ avɔyd difrɛn difrɛn tin dɛn.

Machining prɛsishɔn ɛn adherence to dizayn spɛsifikɛshɔn dɛn .

Prɛsishɔn in mashin na impɔtant tin fɔ sprue sistem dɛn. Ɛvri kɔmpɔnɛnt fɔ alaynɛd ​​wit dizayn spɛsifikɛshɔn dɛn fɔ mek dɛn nɔ gɛt prɔblɛm dɛn we dɛn de prodyuz. Fɔ fala di ɛksaktɔl mɛzhɔmɛnt dɛn de mek shɔ se di sprue sistem de wok fayn fayn wan, ɛn i de mek di mol kɔntinyu fɔ de fayn ɛn di kwaliti fɔ di fayn fayn tin we dɛn de mek.

• Precision Matters: Stick to design specs fɔ seamless ɔpreshɔn.

• Fokus pan akkuracy: Prevent issues bay we yu adhe to prɛsis mɛzhɔmɛnt.

Kol slug wel inkorporeshɔn .

Inklud wan kol slug wel impɔtant fɔ kapchɔ nɔ-flɔ matirial di tɛm we dɛn de mol di prɔses. Dis kin mek kol slɔg nɔ go insay di mold kaviti, we kin mek di tin dɛn we nɔ fayn. We yu put kol slɔg wɛl, yu de mek di prɔdak kwaliti bɛtɛ ɛn mek shɔ se dɛn de wok fayn fayn wan.

• Wetin mek i impɔtant: Kol slug wɛl dɛn kin kech tin dɛn we nɔ de flɔ.

• Benefit: I nɔ de mek di prɔblɛm dɛn we nɔ fayn, mek shɔ se dɛn de wok fayn fayn wan.

Alignment ɛn kwaliti rikwaymɛn fɔ sɔbmɛrj get dɛn .

Get dɛn we de ɔnda wata fɔ alaynɛd ​​fayn fayn wan fɔ mek dɛn nɔ alayf we dɛn de mol. If yu nɔ alaynɛt fayn, dat kin mek yu fil ɔ nɔ gɛt ɛni fayn fayn tin ɔ i kin mek yu fil fayn na di las prɔdak. Fɔ mek shɔ se dɛn mek ay kwaliti mashin ɛn alaynɛshɔn fɔ dɛn get dɛn ya na impɔtant tin fɔ mek dɛn prodyuz ɔltɛm ɛn nɔ gɛt ɛnitin fɔ du wit dɛn.

• Kritikal alaynɛshɔn: Pafɛkt alaynɛshɔn fɔ di get dɛn we de ɔnda wata na impɔtant tin.

• Fokus pan Kwaliti: Mek shɔ se yu gɛt ay kwaliti mashin fɔ prɔdak dɛn we nɔ gɛt ɛnitin we nɔ fayn.

Hot Runner sistem standad .

fɔ mek shɔ se dɛn ebul fɔ du di wok fayn ɛn sef fɔ . Wan hot rana sistem na impɔtant tin fɔ injɛkshɔn moldin. Dis pat de tɔk bɔt di impɔtant standad dɛn we yu fɔ fala.

Wiring Layout ɛn Mentɛnans Aksessibiliti .

Wan fayn fayn waya layout na di men tin fɔ mek bad tin nɔ apin. Dɛn fɔ rout waya dɛn fayn fayn wan ɛn i izi fɔ mek dɛn ebul fɔ yuz dɛn fɔ mek dɛn kɔntinyu fɔ de. Dis sɛtup de alaw fɔ mek dɛn ripɛnt kwik, ridyus di dawt tɛm ɛn mek shɔ se dɛn kɔntinyu fɔ wok.

• Impɔtant Tin fɔ Tink Bɔt: Kɔntinyu fɔ yuz waya fɔ mek yu ebul fɔ yuz am fɔ mek i izi fɔ mek yu kɔntinyu fɔ de.

• Benefit: Kwik ripair Minimize prodakshɔn dilɛys.

Sef tɛst ɛn insuleshɔn rɛsistɛns .

Di tɛst we dɛn kin du ɔltɛm fɔ mek dɛn nɔ gɛt prɔblɛm ɔltɛm na tin we pɔsin nɔ go ebul fɔ tɔk bɔt. Insulation resistance fɔ pas 2MΩ fɔ mek dɛn nɔ gɛt ilɛktrik fɔlt. Kɔndɔkt dɛn tɛst ya bɔku tɛm fɔ mek shɔ se ɔl tu di ɔpreshɔn sef ɛn sistɛm rilibiliti.

• Sefty standad: insuleshɔn rɛsistɛns > 2MΩ.

• Wetin mek i impɔtant: de protɛkt ɔl tu di ɔpreshɔn ɛn di sistɛm.

Standardized komponent fɔ tɛmpracha kɔntrol .

Tempracha kɔntrol kɔmpɔnɛnt dɛn fɔ standad fɔ kɔnsistɛns ɛn izi fɔ mentenɛns. Standart pat dɛm lɛk tɛmpracha kɔntrol ɛn sɛnsa dɛn de mek shɔ se yu sistɛm de du fayn fayn wan ɛn mek di riplesmɛnt dɛn stret.

• Rikɔmɛndishɔn: Yuz standad tɛmpracha kɔntrol kɔmpɔnɛnt dɛn.

• Advantej: I de mek di mentenɛns simpul ɛn mek shɔ se i de kɔnsistɛns.

Main Sprue Kɔnɛkshɔn ɛn Silin .

Di men sprue kɔnɛkshɔn fɔ sikrit ɛn dɛn sial am fayn fayn wan fɔ mek i nɔ lik. Mek shɔ se yu gɛt flat sɔfays kɔntakt wit wan kɔnɛkshɔn we gɛt trɛd. Fɔ silin fayn fayn wan na dis jɔnkshɔn rili impɔtant fɔ mek dɛn kɔntinyu fɔ gɛt prɛshɔn ɛn fɔ mek dɛn nɔ lik matirial.

• Ki Point: Mek shɔ se wan sikrit, lik-fri sprue kɔnɛkshɔn.

• Wetin mek i impɔtant: I nɔ de mek di tin dɛn we de na di bɔdi nɔ lik ɛn i de mek dɛn nɔ gɛt prɛshɔn.

Heating element Kontakt ɛn sɔfays fit .

Di itin elemɛnt dɛn fɔ gɛt dairekt ɛn yunifom kɔntakt wit di mold sɔfays. Ɛnitin we nɔ de na di wɔl kin mek i nɔ ivin ɔt, ɛn dis kin mek i nɔ fayn. Mek shɔ se di tin dɛn we de ɔt fit fayn fayn wan agens di mol fɔ gi kɔnsistɛns tɛmpracha distribyushɔn.

• Kritikal ditel: Di elemɛnt dɛn fɔ ɔt fɔ gɛt dairekt, yunifom kɔntakt.

• Autkam: Ivin tempɔret distribushɔn de mek dɛn nɔ gɛt difrɛn difrɛn tin dɛn we nɔ fayn.

Termocouple selekshɔn ɛn pozishɔn .

Tεrmokכpl dεm na implεnt fכ mכnitri tεmprachכ insay hot rכn sistεm dεm. Selekt thermocouples we de mach yu sistem in rikwaymɛnt ɛn posishun dɛn stratejik wan fɔ kapchɔ kɔrɛkt tɛmpracha ridin.

• Termocouple Tips: Pik di kayn we dɛn we fit ɛn put dɛn kɔrɛkt wan.

• Rizult: Akkurat tempɔret monitarin de mek shɔ se di bɛst pefɔmɛns go fayn.

Nozzle dizain ɛn pozishɔn akkuracy .

Nozl in wan hot rana sistem fɔ bi prɛsis dizayn ɛn posishun. If yu nɔ put am di rayt we kin mek yu fil ɔ nɔ gɛt ɛni prɔblɛm. Mek shɔ se di noz dɛn alaynɛd ​​kɔrɛkt wan to di mold kaviti dɛn fɔ garanti kɔnsistɛns prodak kwaliti.

• Disain Fokus: Prɛsis noz pozishɔn impɔtant.

• Benefit: I de mek shɔ se dɛn ivin de ful-ɔp ɛn gɛt ay kwaliti prɔdak dɛn.

Insulation bitwin hot rana ɛn mold plet dɛn .

Prɔpa insuleshɔn bitwin di ɔt rɔna ɛn mold plet dɛn nid fɔ mek i nɔ lɔs di ɔt. Dis insuleshɔn de protɛkt bak di mold plet dɛn frɔm di ɔt we pasmak, dɛn de kip dɛn integriti ɛn mek shɔ se dɛn yuz dɛn ɛnaji fayn fayn wan.

• Ki rikwaymɛnt: Adekwat insuleshɔn bitwin hot rɔna ɛn mold plet dɛn.

• Wetin mek i impɔtant: I nɔ de mek di ples nɔ wam ɛn i de protɛkt di mold intɛgriti.

Tempratura Kontrol Sensitiviti ɛn Devieshɔn Alawɛns .

Tempracha kɔntrol sistɛm dɛn fɔ bi sɛnsitiv ɛn alaw fɔ gɛt smɔl smɔl dɛvyayshɔn. Tayt kɔntrol de mek shɔ se kɔnsistɛns prodakshɔn kwaliti de. Set alawable temperechur devieshɔn bays pan yu matirial in rikwaymɛnt fɔ avɔyd difrɛns.

• Kontrol fokus: ay sensitiviti en minimal devyashon alawns.

• Autkam: kɔnsistɛns kwaliti ɛn smɔl dɛfekt.

Protekshɔn fɔ waya, lɛbl, ɛn sɔkɛt spɛsifikɛshɔn dɛn .

Fɔ protɛkt waya frɔm damej na impɔtant tin fɔ di sistɛm lɔng layf. Dɛn fɔ rayt di waya dɛn klia wan ɛn dɛn fɔ put dɛn na say dɛn we dɛn de protɛkt. Sokɛt spɛsifikɛshɔn dɛn fɔ mit fɔ avɔyd kɔnɛkshɔn ishu dɛn ɛn mek shɔ se dɛn de wok fayn fayn wan.

• Protekshɔn Strateji: Yuz kɔndukt dɛn we go protɛkt yu ɛn klia lɛbul.

• Benefit: I de mek damej nɔ pwɛl ɛn mek shɔ se dɛn gɛt di rayt kɔnɛkshɔn.

Pri-assembly chɛk fɔ shɔt sɔrkwit ɛn insuleshɔn intɛgriti .

Bifo dɛn gɛda, du gud chɛk fɔ shɔt sɔrkwit ɛn insuleshɔn intɛgriti. Dɛn prɛ-assembly inspekshɔn ya de ɛp fɔ kech di prɔblɛm dɛn we kin apin kwik kwik wan, we kin mek dɛn nɔ ebul fɔ ripɛnt ɔ nɔ wok fayn we dɛn de wok.

• PRI-Assembly Tip: Ɔltɛm chɛk fɔ shɔt sɔrkwit ɛn insuleshɔn kwɛstyɔn dɛn.

• Wetin mek i rili impɔtant: fɔ no kwik kwik wan de mek i nɔ gɛt bɔku mɔni fɔ stɔp fɔ wok.

Fɔ no mɔ bɔt dis bɔt Disain di hot rana plet in injekshɔn moldin , chɛk wi kɔmprɛhɛnsif gayd.

Molding sekshɔn, pat pan di say we dɛn de, ɛn di venting groove standad dɛn .

Fɔ kip ay standad na di moldin sɛkshɔn, fɔ pat, ɛn fɔ mek di grov dɛn gɛt ventin de mek shɔ se dɛn gɛt kwaliti ɛn efyushɔn na di injɛkshɔn moldin prɔses. Na dis yu nid fɔ pe atɛnshɔn pan:

Front ɛn bak mold surface kwaliti .

Di say dɛn we di mold dɛn we de bifo ɛn di bak nɔ gɛt wan bɔt. Ɛnitin we nɔ pafɛkt kin mek di las prɔdak nɔ fayn. Mek shɔ se dɛn polish ɔl tu di say dɛn to miro finish fɔ avɔyd ɛni mak we dɛn nɔ want na di pat we dɛn dɔn mol.

• Ki Point: Flawless surfaces de mek difekt nɔ de na di fayn prodak.

• Akshɔn: Polish ɔl tu di mold sɔfays to wan miro finish.

Insert ɛn mold bays fitin alawɛns dɛn .

Insɛt dɛn fɔ fit fayn fayn wan insay di mold bays, wit smɔl alawns fɔ muv. Dis tayt fit de mek shift nɔ de we dɛn de mol, ɛn mek shɔ se prɛsishɔn de na di las prɔdak. Chek dɛn we dɛn kin chɛk ɔltɛm nid fɔ de fɔ mek dɛn kɔntinyu fɔ gɛt dis standad.

• Fokus: Mek shɔ se di insay dɛn fit tayt tayt wan insay di mold bays.

• Rizult: I nɔ de muv ɛn mek shɔ se prɛsishɔn de.

Parting surface klin ɛn silin intɛgriti .

Di say we dɛn de sheb di tin dɛn fɔ klin fayn fayn wan ɛn sial tayt wan we dɛn de mol. Dɔti ɔ dɔti we de na di say we dɛn de sheb kin mek di sil nɔ wok, ɛn dis kin mek i flash ɛn i nɔ fayn. Fɔ klin ɛn mentenɛns ɔltɛm impɔtant fɔ mek di say we yu de klin klin ɛn di sil nɔ pwɛl.

• Rikwaymɛnt: Klin pat dɛn we de kɔmɔt na di say dɛn we dɛn de mek tin dɛn nɔ de mek flash ɛn difɛkt dɛn nɔ de.

• MENTƐNANS TIP: Ɔltɛm klin ɛn mentenɛns di say we dɛn de sheb.

Ventin groove dip ɛn plastic flash prɛvenshɔn .

Ventin grov dɛn fɔ dip fɔ alaw di briz fɔ rɔnawe bɔt shalo fɔ mek plastic nɔ flash. Grooves we dɛn mek fayn fayn wan de mek shɔ se di briz kɔmɔt fayn fayn wan ɛn i de mek di pat we dɛn dɔn mol gɛt intɛgriti.

• Dizayn kɔnsidareshɔn: balans grov dip fɔ alaw ɛya fɔ rɔnawe ɛn fɔ mek flash nɔ flash.

• Autkam: Smooth air evacuation wit no plastic flash.

Insert plesmɛnt, pozishɔn, ɛn fikseshɔn .

Insert plesmɛnt fɔ bi prɛsis, wit di rayt pozishɔn ɛn sikyɔriti fikseshɔn. Insɛt dɛn we dɛn nɔ gi di rayt we kin mek dɛn gɛt difrɛn difrɛn tin dɛn ɔ say dɛn we nɔ ivin na di las prɔdak. Fiks insay fayn fayn wan fɔ mek i nɔ muv we dɛn de du di moldin.

• Ki ditel: prɛsis plesmɛnt ɛn sikyuɔr fikseshɔn fɔ insɛt.

• Wetin mek i impɔtant: I nɔ de mek pipul dɛn nɔ alayf ɛn dɛn nɔ gɛt ɛni bad bad tin.

Ejector Pin Alignment ɛn Smooth Rib Ejection .

Ejector pins must bi perfektli alayned fɔ mek shɔ se di pat we dɛn dɔn mol dɔn kɔmɔt fayn fayn wan. PIN dɛn we dɛn nɔ gi di rayt we kin mek di rib pwɛl ɔ lɛf mak pan di prɔdak. Chek alaynɛshɔn ɔltɛm fɔ mek shɔ se yu gɛt seamless ejection.

• Kritikal alaynɛshɔn: Mek shɔ se di ejekta pin dɛn alaynɛd ​​pafɛkt wan.

• Rizult: Smooth ejection wit no damej to ribs.

Simetri ɛn lɛbl fɔ mɔlti-kaviti mol dɛn .

In multi-cavity molds, simetri na impɔtant tin fɔ yunifom insay di fayn prodak. Prɔpa lɛbl fɔ ɛni kaviti de mek shɔ se dɛn no di kɔrɛkt we aw dɛn de ɛn di kɔnsistɛns. Lebul ɛni kaviti klia wan fɔ avɔyd kɔnfyushɔn we dɛn de prodyuz.

• Symmetry Focus: Mentɛn simɛtri fɔ yunifɔmiti insay mɔlti-kaviti mol dɛn.

• Lebul Tip: klia wan lebul ɛni kaviti fɔ mek i izi fɔ no udat yu bi.

Mold Base Locking Surface Kontakt Rikwaymɛnt dɛn .

Di say we di mold bays de lɔk fɔ gɛt ful kɔntakt fɔ mek shɔ se dɛn alayns di rayt we we dɛn de mol. If yu nɔ kɔmplit, dat kin mek yu nɔ gɛt di rayt we, ɛn dis kin afɛkt di fayn fayn tin we di prɔdak gɛt. Chek di say we yu de lɔk ɔltɛm fɔ mek shɔ se i mit di kɔntakt we yu nid.

• Lok Surface Standard: Mek shɔ se yu gɛt ful kɔntakt fɔ di rayt alaynɛshɔn.

• Autkam: I nɔ de mek pipul dɛn nɔ align, ɛn mek shɔ se dɛn gɛt kwaliti.

Ejector pin plesmɛnt ɛn sayzin kɔnsidareshɔn dɛn .

Prɔpa plesmɛnt ɛn sayzin fɔ di ejekta pin dɛn na impɔtant tin fɔ mek dɛn ebul fɔ pul pat pan di pat we dɛn kɔl ɛfifishin pat. Pin dɛn we tu smɔl ɔ we nɔ de fayn kin mek di pat stik ɔ i kin pwɛl we dɛn de pul am kɔmɔt. Optimize plesmɛnt ɛn sayzin fɔ efishɔnal ɔpreshɔn.

• Pin kɔnsidareshɔn: Sayz ɛn ples ɛjɛkta pin fɔ ɛfifishin ejekshɔn.

• Wetin mek i impɔtant: I nɔ de stɔp fɔ stɔp ɛn pwɛl we dɛn de pul am kɔmɔt.

Nɔmba fɔ di sem pat dɛn .

Fɔ mold dɛn we de prodyuz di sem pat dɛn, ɛni pat fɔ gɛt nɔmba fɔ mek shɔ se dɛn tray fɔ tray ɛn ɔganayz. Nɔmba de ɛp fɔ kɔntrol kwaliti ɛn mek am izi fɔ no ɛn adrɛs ɛni prɔblɛm wit sɔm patikyula pat dɛn.

• Ki prɔsis: Nɔmba idɛntik pat fɔ traysabiliti.

• Benefit: Simplify kwaliti kɔntrol ɛn isyu aydentifikeshɔn.

Mating surface matching ɛn parting surface sealing .

Di say dɛn we dɛn de mek di tin dɛn we dɛn de mared fɔ mach fayn fayn wan, ɛn di say we dɛn de sheb di tin dɛn fɔ sidɔm tayt wan we dɛn de mol dɛn. Ɛnitin we nɔ de ɔ we nɔ gri kin mek di mold nɔ gɛt wan prɔblɛm ɔ i kin mek di mold nɔ wok fayn. Chɛk ɔltɛm de mek shɔ se ɔl di say dɛn we di wata de alaynɛd ​​ɛn sial lɛk aw dɛn nid am.

• Alignment Check: Mek shɔ se di say dɛn we dɛn de mek di mating de mach fayn fayn wan.

• Silin standad: Mek shɔ se dɛn tayt di silin na di say we dɛn de sheb.

Tekstura ɛn sandblasting yunifɔmiti .

Di tɛkstɔr ɛn sandblasting na di mold safa fɔ bi yunifom fɔ mek shɔ se dɛn dɔn kɔnsistɛns fɔ finish pan di pat dɛn we dɛn dɔn mol. Nɔ ivin tɛkstɔr kin rilizɔt wan inkɔnsistɛns apia ɔ afɛkt di funkshɔnaliti fɔ di fayn prodak.

• Yunifɔmiti fɔs: Mek shɔ se yunifom tɛkstɔr ɛn sandblasting.

• Rizult: Kɔnsistɛnt finish ɛn apinans pan mold pat dɛn.

Skru shrinkage prɛvenshɔn mɛsej dɛn .

Impruv di tin dɛn we dɛn fɔ du fɔ mek dɛn nɔ gɛt skru shrinkage na di mold. Shrinkage kin mek di say dɛn we nɔ gɛt bɛtɛ tin fɔ it, kin afɛkt di mold in silin ɛn di las prɔdak in dimɛnshɔn dɛn. Yuz di rayt matirial ɛn dizayn tɛknik fɔ mek di shrinkage nɔ bɔku.

• Prevention Strategy: Yuz dizayn tɛknik fɔ mek dɛn nɔ gɛt skru shrinkage.

• Autkam: Mentɛn silin intɛgriti ɛn prodak dimɛnshɔn.

Di tik we di wɔl tik ɛn di prɔpɔshɔn dɛn we gɛt rib waid.

Di tik we di wɔl tik fɔ kɔnsistɛns ɔlsay na di mol fɔ mek shɔ se strɔkchɔral intɛgriti. Dɛn fɔ tek tɛm mek di prɔpɔshɔn dɛn fɔ rib fɔ mek dɛn nɔ wɔp ɔ strɛs. Chek dɛn dimɛnshɔn ya ɔltɛm fɔ mek shɔ se dɛn mit di standad dɛn we dɛn nid.

• Kɔnsistɛns Chɛk: Mek shɔ se yu gɛt kɔnsistɛns fɔ di wɔl tik.

• Disain Fokus: Mentɛn di rayt rib wid prɔpɔshɔn dɛn.

Slayda ɛn Kɔr Fiksin Mɛtɔd dɛn .

Dɛn fɔ fiks di slayd ɛn kɔr dɛn fayn fayn wan fɔ mek dɛn nɔ muv we dɛn de mol. If dɛn nɔ fiks am di rayt we kin mek dɛn nɔ gi di pɔsin di rayt we ɔ i kin mek i nɔ gɛt di rayt tin fɔ du ɔ i kin mek i nɔ gɛt di rayt tin fɔ du na di las prɔdak. Yuz di we dɛn we dɛn kin abop pan fɔ fiks di tin dɛn we dɛn kin yuz fɔ fiks dɛn tin ya fɔ mek dɛn tin ya stebul.

• Fiks Rikwaymɛnt: Sikyuli fiks slayd ɛn kɔr.

• Wetin mek i rili impɔtant: I nɔ de muv ɛn mek shɔ se i gɛt kwaliti.

Mold Interlocking ɛn Void Prɛvenshɔn .

Di tin dɛn we de insay di mold fɔ wok fayn fɔ mek dɛn nɔ gɛt void ɔ gap we dɛn de mol. Dɛn ficha dɛn ya de ɛp fɔ mek di pat we dɛn dɔn mold kɔntinyu fɔ de insay ɛn mek shɔ se dɛn gɛt kwaliti we nɔ de chenj. Chek ɔltɛm impɔtant fɔ mek shɔ se intalɔk dɛn de wok lɛk aw dɛn bin want.

• Intalɔk Fɔnkshɔn: Mek shɔ se yu gɛt di rayt intalɔk fɔ mek yu nɔ gɛt voyd.

• Kwaliti Fokus: Mek yu kɔntinyu fɔ gɛt kɔnsistɛns kwaliti tru ifɛktiv intalɔk.

Fɔ no mɔ bɔt aw fɔ disayn mold dɛn wit di rayt tin . Draft Angles , we kin rili impɔk Pat Ejection ɛn ɔvala mold pefɔmɛns, chɛk wi ditayl gayd.

Injɛkshɔn Moldin Prodakshɔn Prɔses Stɛndad dɛn .

Mentɛn Strikt Stɛndad dɛn insay . Di injekshɔn moldin prodakshɔn prɔses impɔtant fɔ kɔnsistɛns kwaliti ɛn efyushɔn. Na dis na di brekdaun fɔ di impɔtant aspek dɛn:

Mold stebiliti ɛn paramita ripitabiliti .

Mold stebiliti na impɔtant tin fɔ prodyuz yunifom pat dɛn. Di mold fɔ kɔntinyu fɔ stebul di tɛm we dɛn de injekt am, wit ripit paramita dɛn we de mek shɔ se ɛni saykl de prodyuz di sem rizɔlt. Variabiliti kin mek yu gɛt prɔblɛm ɔ nɔr kin gri, so ɔltɛm kalibreshɔn ɛn monitarin na impɔtant tin.

• Ki Fokus: Mek shɔ se mold stebiliti ɛn ripitabiliti.

• Akshɔn: ɔltɛm kalibrayt ɛn monitar paramita fɔ avɔyd vɛryabiliti.

Injɛkshɔn prɛshɔn ɛn spid limit .

Injɛkshɔn prɛshɔn ɛn spid fɔ kɔntrol insay sɔm patikyula limit dɛn. If yu prɛshɔn pasmak, dat kin mek yu flash ɔ yu kin ful-ɔp pasmak, ɛn di prɛshɔn we yu kin gɛt pasmak kin mek yu gɛt pat dɛn we nɔ kɔmplit. Semweso, injɛkshɔn spid fɔ optimize fɔ balans filin ɛn avɔyd difrɛn tin dɛn lɛk sink mak.

• Kontrol Measure: Mentɛn prɛshɔn ɛn spid insay sɛt limit.

• Wetin mek i impɔtant: I nɔ de flash, i de ful-ɔp pasmak, ɛn i nɔ kɔmplit.

Holding Pressure ɛn Klamp Fos Gaydlain dɛn .

Fɔ ol prɛshɔn de mek shɔ se di matirial de kɔntinyu fɔ de na di mold kaviti as i de kol, we di klamp fɔs de kip di mold lɔk we dɛn de injekt am. Dɛn ɔl tu nid fɔ sɛt kɔrɛkt wan fɔ avɔyd tin dɛn lɛk wɔping, flash, ɔ pat layn mismatch. Rigyul chɛk fɔ dɛn paramita ya de ɛp fɔ mek dɛn kɔntinyu fɔ gɛt di prɔdak intɛgriti.

• Paramita Fokus: Sɛt fɔ ol prɛshɔn ɛn klamp fɔs kɔrɛkt wan.

• Autkam: Avɔyd fɔ wɔp ɛn mismatch.

Produk ɛn Sprue Removal Efficiency .

If yu pul di prɔdak ɛn spru fayn fayn wan, i rili impɔtant fɔ mek dɛn kɔntinyu fɔ mek di prodakshɔn spid. Di ejekshɔn sistɛm fɔ wok fayn fayn wan, fɔ mek shɔ se dɛn pul di pat dɛn we dɛn nɔ stik ɔ mek dɛn pwɛl. Prɔpa dizayn ɛn mentenɛns fɔ di ejekta pin ɛn sprue pulla dɛn impɔtant fɔ dis prɔses.

• Efisiensi Tip: Disain di ejekshɔn sistem fɔ pul smol smol.

• Benefit: I nɔ de stɔp ɛn pwɛl, i de mek di prodakshɔn spid go bifo.

Molds wit inserts: Konvinyent instɔleshɔn ɛn rilibul fikseshɔn

We yu de yuz mold dɛn we gɛt insɛt, di insay dɛn fɔ izi fɔ instɔl ɛn fiks dɛn fayn fayn wan. Ɛni muvmɛnt we dɛn de du di injɛkshɔn prɔses kin mek i nɔ fayn ɔ i nɔ de alayf. Mek shɔ se dɛn mek insɛt fɔ instɔl kwik kwik wan ɛn dɛn de kɔntinyu fɔ stebul we dɛn de wok.

• Instɔlɛshɔn Fɔs: Dizayn insɛt fɔ izi instɔleshɔn ɛn sikyɔriti fikseshɔn.

• Wetin mek i impɔtant: I nɔ de mek pɔsin nɔ gɛt prɔblɛm ɛn i nɔ de alayf we i de mol.

fɔ mek dɛn ɔndastand mɔ bɔt . Aw plastic injɛkshɔn moldin de wok ɛn . Di prɔses paramita dɛn we involv , chɛk wi kɔmprɛhɛnsif gayd dɛn. if yu intres pan spesifik aplikeshɔn, lɛk . Plastik injɛkshɔn moldin fɔ di mɛdikal divays industri , wi gɛt spɛshal risɔs dɛn we de.

Packaging ɛn transpɔt gaydlayn fɔ injɛkshɔn mold dɛn .

Fɔ pak ɛn transpɔt fayn fayn wan fɔ injɛkshɔn mold na impɔtant tin fɔ mek dɛn kɔntinyu fɔ gɛt kwaliti ɛn fɔ wok. Na dis na di impɔtant gaydlayn dɛn we wi fɔ fala:

Mold cavity klin ɛn anti-rɔst protɛkshɔn .

Bifo dɛn pak am, dɛn fɔ klin di mold kaviti gud gud wan fɔ pul ɛnitin we gɛt dɔti ɔ tin dɛn we lɛf. We yu dɔn klin, put wan layt we gɛt ɔyl we de agens di rɔst to di say we di wata de ɛn ɛni mɛtal we de na do. Dis protɛkshɔn de ɛp fɔ mek dɛn nɔ rɔst we dɛn de kip ɔ transpɔt, ɛn dɛn de kip di mold in integriti.

• Di men tin dɛn we yu fɔ du: Klin di say we di wata de ɛn put di ɔyl we nɔ de pwɛl.

• Benefit: I nɔ de rɔst ɛn i de mek di mold kwaliti nɔ de.

Lubrikeshɔn fɔ di kɔmpɔnɛnt dɛn we de slaydin .

Slaydin komponent dɛn, lɛk ɛjekta pin ɛn slayd dɛn, fɔ gɛt lɔbrik bifo dɛn ship am. Yuz ay kwaliti gris fɔ mek shɔ se dɛn pat ya muv fayn fayn wan ɛn dɛn de protɛkt dɛn we dɛn de transit. Prɔpa lɔbrikeshɔn de ɛkstɛnd bak di layf fɔ dɛn komponent ya, we de ridyus di wear ɛn tear.

• Impɔtant akshɔn: Lubrik slaydin kɔmpɔnɛnt dɛn wit ay kwaliti gris.

• Autkam: Mek shɔ se yu muv fayn fayn wan ɛn protɛkt am frɔm wear.

Sprue Inlet silin we de sial .

Di Sprue Inlet fɔ sial fɔ mek i nɔ gɛt kɔntaminɛshɔn ɛn fɔ mek i nɔ pwɛl. Yuz wan kap ɔ sial we de protɛkt fɔ kɔba di inlet fayn fayn wan. Dis step de mek di dɔti ɔ di mɔstɔ nɔ go insay di mold, we kin mek prɔblɛm dɛn de we dɛn de yuz am nɛks.

• Tip fɔ sial: Sil di sprue inlet fayn fayn wan wit wan kap we go protɛkt yu.

• Wetin mek i impɔtant: I nɔ de mek di kɔntaminɛshɔn ɛn i pwɛl we dɛn de transit.

Mold lok plet inst ɔ leshɔn .

Instɔl mold lɔk plet dɛn fɔ mek di mold nɔ lɔk fayn we yu de transpɔt. Dɛn plet dɛn ya kin mek di mol nɔ opin ɔ shift, ɛn dis kin mek di pɔsin in bɔdi pwɛl insay in bɔdi. Mek shɔ se dɛn fit di plet dɛn fayn fayn wan ɛn tayt fɔ mek dɛn kɔntinyu fɔ gɛt mold alaynɛshɔn.

• Instɔlɛshɔn Rikwaymɛnt: Yuz lɔk plet dɛn fɔ mek di mol sef.

• Benefit: I nɔ de chenj ɛn i de pwɛl insay di prɔblɛm.

Spare parts ɛn kɔnsumabl invɛntari ɛn dɔkyumentri .

Pripia wan invɛntari fɔ spay pat ɛn kɔnsumabl dɛn we de wit di mol. Inklud tin dɛn lɛk ɛjekta pin, spring, ɛn O-ring. Dokumɛnt ɔltin klia wan, mek shɔ se dɛn akɔntayn ɔl di pat dɛn ɛn izi fɔ akses we dɛn de instɔl ɔ mentenɛns.

Krio wan invɛntari fɔ spay pat ɛn kɔnsumabl dɛn. Min:

• Pat Nem dɛn .

• Kwantiti dɛn .

• Ditiɛl dɛn fɔ di saplayer .

Silin fɔ inlet ɛn ɔutlet dɛn .

Ɔl di inlet ɛn ɔutlet dɛn fɔ sial fɔ mek dɛn nɔ gɛt kɔntaminɛshɔn. Yuz di rayt silin matirial dɛn we izi fɔ pul bɔt we sef fɔ protɛkt di opin dɛn. Dis tin we yu fɔ tek tɛm wit de mek shɔ se di mold kɔntinyu fɔ klin ɛn rɛdi fɔ yuz we yu rich de.

Protɛkt ɔl di opin dɛn we de na yu mol. Dis inklud:

• Wata Inlets/Autlet dɛn .

• Hydraulic fluid port dɛn .

• AIR KƆNƐKSHƆN DƐN .

• Ilektrikal Input dɛn .

Ekstirian sɔfayz peint ɛn protɛkshɔn .

Di say dɛn we de na do na di mol fɔ pent ɔ kɔt am wit tin dɛn we go protɛkt am fɔ mek i nɔ pwɛl ɛn pwɛl. Wan kɔtin we go de fɔ lɔng tɛm de protɛkt frɔm di tin dɛn we de apin na di envayrɔmɛnt we dɛn de kɛr am go ɛn usay dɛn de kip am. Pik wan kɔtin we go wok fayn ɛn we izi fɔ pul we nid de.

• Surface Treatment: Peint ɔ kot di ɛkstirian surface fɔ protɛkshɔn.

• Benefit: I de mek kɔrɛshɔn ɛn damej nɔ de we dɛn de transit.

Di tin dɛn we dɛn fɔ du fɔ pak tin dɛn we dɛn nid fɔ pak .

Di mold fɔ pak insay strɔng, protɛktiv matirial dɛn. Yuz wud kret, fom padding, ɛn shɔk absɔba fɔ kusɛn di mol we yu de transpɔt. Mek shɔ se dɛn mek di pak fɔ handel di mold in wet ɛn protɛkt am frɔm impak dɛn.

• Packaging Tip: Yuz strɔng, kusɛn matirial fɔ pak.

• Di rizin: I de protɛkt di mold frɔm damej we dɛn de kɛr am go.

Di dɔkyumɛnt dɛn we de wit dɛn fɔ drɔ, dayagram, ɛn sɛtifiket dɛn .

Put ɔl di tin dɛn we yu nid fɔ rayt wit di mol, lɛk di tɛknikal drɔin dɛn, di waya dayagram dɛn, ɛn di sɛtifiket sɛtifiket dɛn. Mek shɔ se dɛn rayt dɛn dɔkyumɛnt dɛn ya klia wan ɛn pak dɛn insay wan fɔlda we nɔ de mek wata pas. Dis dɔkyumentri impɔtant fɔ instɔl, mentenɛns, ɛn verifyeshɔn.

Put ɔl di tin dɛn we yu nid fɔ rayt wit yu mol. Dis tipikli inklud:

• Di tin dɛn we dɛn dɔn drɔ .

• strɔkchɔral dayagram dɛn .

• Di layout fɔ kol/it di sistem .

• Hot Runner Skematiks na di .

• Spɛshal pat dɛn list dɛn .

• Yuz manyual dɛn .

• Mold Test Ripɔt dɛn .

• Faktɔri Inspekshɔn Sɛtifiket dɛn .

Kip ilɛktronik kɔpi dɛn bak. dem izi foh sheb en no kin geht lohs na transit.

Mold akseptans evalueshɔn krayteria .

Evaluate wan mold no bi jos wan kwik-kwik wans-over. Na ditayli prɔses we de mek shɔ se kwaliti ɛn pefɔmɛns.

Inspekshɔn ɛn Rikɔd-Kipin: Lɛf Nɔ ston we nɔ tɔn

Start wit wan gud inspekshɔn. Chek evri nook en cranny of yu mold.

Dokumɛnt ɔltin we yu fɛn. Kip ditayla rɛkɛd fɔ di fiuja rɛfrɛns.

Yuz wan standad chɛklist. I de ɛp fɔ mek shɔ se kɔnsistɛns de akɔdin to di evalueshɔn dɛn.

Evalueshɔn Kategori: Sɔt di Gud frɔm di Bad

Wi grup wetin wi dɔn fɛn insay tri kategori:

1. Di tin dɛn we kwalifay: Dɛn wan ya kin mit ɔl di standad dɛn. Dem gud fo go.

2. Di tin dɛn we dɛn kin aksept: Smɔl smɔl tin dɛn we nɔ de afɛkt di pefɔmɛns.

3. Tin dɛn we Nɔ De Aksept: Prɔblɛm dɛn we nid fɔ fiks bifo yu yuz am.

Mold kin pas if ɔl di tin dɛn kwalifay ɔ dɛn kin gri fɔ tek am. Na so i bi simpul.

Mold rectification: We gud nɔ gud inof

Sɔntɛnde, wan mold nid sɔm wok. Na dis tɛm ya fɔ tink bɔt fɔ kɔrɛkt:

kategori	tin dɛn we nɔ akseptabl
Produk dizayn .	1
MƆLD MƐTƐRI .	1
Mold apinans .	4
Ejekshɔn/Kɔr Pulling .	2
Sistem fɔ kol .	1
Sistem we de mek pɔsin gɛt gayt .	2
sistem we de rɔn ɔt .	3
Di sɛkshɔn we de mol .	3
Prodakshɔn prɔses .	1
Packaging/Transportation .	3

If yu hit dis nomba, na taim fo som fix.

Mold rejection: Wen fɔ se gudbai

Sɔntɛnde, wan mol jɔs nɔ kin kɔt am. Na da tɛm de fɔ rijɛkt:

• Mɔ pas 1 aytem we nɔ akseptabl insay prɔdak dizayn .

• Ova 1 in mold matirial .

• we pas 4 insay mold apinans .

• Mo dan 2 in ejekshon/kor pulling

• Ova 1 in kol sistem .

• we pas 2 na GATING sistem .

• Mo dan 3 in Hot Runner sistem

• Ova 3 in moldin sekshɔn .

• Mɔ pas 1 insay prodakshɔn prɔses .

• we pas 3 insay pak/transpɔteshɔn .

If yu de hit dɛn nɔmba ya, na tɛm fɔ tink bak bɔt di mol.

Mɛmba se, dɛn krayteria ya de mek shɔ se dɛn gɛt di bɛst mold dɛn. Dɛn kin ɛp fɔ mek dɛn mek ay kwaliti pat dɛn ɔltɛm.

Dɔn

Injɛkshɔn mold akseptans standad impɔtant fɔ mek dɛn kɔntinyu fɔ gɛt di kwaliti fɔ di prɔdak ɛn mek shɔ se dɛn prodyuz fayn fayn wan. Fɔ fala strikt kwaliti kɔntrol mɛsej dɛn de mek dɛn nɔ gɛt bɔku prɔblɛm dɛn we go tek bɔku mɔni ɛn i de mek di mold layf go bifo. Prioritiz mold kwaliti in yu manufakchurin proses fɔ ajɔst kɔnsistɛns, ay kwaliti rizɔlt. Kɔnsul wit di wan dɛn we sabi mek mold fɔ mek shɔ se yu mol dɛn mit di ay standad. We yu pe atɛnshɔn pan dɛn tin ya, yu go protɛkt yu invɛstmɛnt ɛn mek yu prodakshɔn ebul fɔ du mɔ.

Nid ɛp wit injɛkshɔn mold akseptans standad? TeamMFG gɛt di ɛkspɛriɛns we yu nid. Wi de mek shɔ se yu mol dɛn mit di industri standad ɛn prodyuz ay kwaliti pat dɛn. Kontakt wi tide fɔ impɔtant yu manufakchurin prɔses ɛn bɔst prodak kwaliti. Lɛ wi wok togɛda fɔ ɛlevɛt yu injɛkshɔn moldin gem.