Shin ya taba mamakin dalilin da yasa takamaiman lamarin a cikin hakar magana? Gano duniyar da ke cikin haɗe na 10-32 girman girman ƙarfin huɗa mai ƙamshi, inda daidaito na micron-matakin ya haɗu da ingancin masana'antu.
A cikin wannan shafin, za mu sanar da ku game da ma'anar, aikace-aikace, fasali da kuma kula da kai na huɗiyar ruwa mai yawa, yana samar muku da shawarwari masu ƙwararru na kan zabar dabi'ar da suka dace don sauri.
Mene ne babban zaren tsayayye mai lamba 10-32?
A taƙaice taƙaitaccen bayani game da ayyukan hakar magana
Wani babban zare na ƙafa 10-32 ne musamman wanda ya tsara kayan aikin yankan da ke samar da ramuka da ke cikin abu kuma a lokaci guda yana sa ramuka 10-32 mai saukar ungulu 10-32. Ana amfani da irin wannan kayan aikin cigaba da yawa a cikin kewayon kewayon kewayon 1000-1500 rpm, wanda ke yin amfani da tsarin kayan masarufi tare da matukan jirgi da kuma mai cutarwa.
KUDI 10-32 Shugaban KamfaninKa
Tsarin aiki ya ƙunshi abubuwan da shirye-shirye daban-daban don kula da aikace-aikace iri-iri. Aikin matukin jirgi yana da inci na inci na 0.159 don yin rawar soja a matsayin maimaitawa wanda ya ragu a digiri 82 ko digiri 100 na samar da hutu na gari. Zazzabi gama gari suna da sau 3-Speedy 3-HSS) ƙira yayin babban juzu'i don babban aiki zuwa sama da 300% fiye da waɗanda ba a rufe ba.
Yanayin tsara kayan aiki na kayan aiki
A tsakanin ƙirar kayan aiki akwai fasalulluka masu fasali da nufin inganta aikin kayan aiki. Yankin yankuna na yankan matukin jirgi ne daidai gwargwado a kusurwar digiri na 118 digiri kuma suna da digiri na ciki na 8 zuwa 12 digiri don hana duk wani ɗauri yayin aiki.
Bambance-bambancen kwanan nan suna da nasihu rarrabuwa wanda duka hanzarta bit tafiya kuma ya ba da damar da za a rage da 25%. A sque geometry yana da kusurwar Heli ɗin 28 kuma yana taimakawa a cikin cire kwakwalwan kwamfuta a cikin ramuka na 0.002 don kowane inch ɗaya cikin zurfin inch. Wannan geometry yana da mahimmanci saboda yana ba shi damar shigar da flush ko sub-flush na mashin da ke da matukar mahimmanci a cikin saman Aerodynamic saman da kuma babban taron jama'a.
Ta yaya tsarin hakar 12-32 yake aiki?
Yin ramuka don countersunk scars
Hanyar yin hako a kusurwar magana ta 10-32 tana farawa tare da matattarar kayan abu ta amfani da farashin abinci na tsakanin 0.002 da 0.004 inch kowane juyin juya hali. Da farko, Pilfi Tip yana yin lamba tare da wani kayan aiki a wani kusurwa na digiri 90. Saboda haka, ya kamata mutum yayi karfi na fam 20-30 don ingantaccen shiga. Gidan yanar gizo na kauri wanda yawanci shine 0.040 inch yana taimakawa wajen inganta kayan don yin takamaiman rami mai motsi wanda yake madaidaiciya zuwa zurfin haƙuri.
Matsakaicin girman dabarun
Matsayi mai ƙima ya zo lokaci bayan da matukin jirgi, wanda za a yi aiki a cikin manyan matakai 15-20% fiye da waɗanda ke aiki a cikin matukan jirgin. Ayyukan matattarar matattara suna da ayyukan da ke cikin 'yan asalin uwar gida mai zurfi na zamani, zurfin zurfin karatu game da ingancin kusan ± 0.001 inci. Don daidaitattun sukurori 10-32 da shawarar counterinkle shine 0.196 inci idan aka auna a saman farfajiya, yayin da saitunan zurfafa yawanci tsakanin 0.064 da 0.07 da 0.07 inci. Wadannan girma ana auna su ta amfani da hanyar maki uku ta amfani da hanyar maki uku.
Hanyoyi don daidaitawa daidai
Mataki na ƙarshe shine shirye-shiryen zaren, inda ake rage gudu zuwa kusan 600-800 rpm don mafi kyawun ƙimar zaren. Dangane da 10-32 ƙirar zaren shine na nufin waɗannan zaren sune 32 da inci tare da manyan diamita na inci 0.150 da ƙananan inci na 0.159. An gabatar da ruwa mai yankewa a cikin kudi na 2-3 saukad da minti ɗaya don kiyaye zafin jiki a ƙarƙashin sarrafawa kuma don ba da ingancin ingancin 32 microphes ko mafi kyau. Ana amfani da calipers don bincika farar ƙasa da zurfin zaren, wanda a cikin juji dole ne ya cika bukatun na zaren UK 2b set don amfani da shi a bolting.
Menene dabarun kokawa iri daban-daban na tsire-tsire daban don 10-32 Sizy?
Mactining tare da kayan aikin Counterk
By misali, tsarin dabarun amfani da amfani da shi yayin aiwatar da magatakarda wani mai girman 10-32 da inci za a bayar. Ci gaba yana rikitarwa tare da amfani da kayan sha. Yankan farashin abinci na 0.005 incs a inci ne na inci a 1200 rpm don kayan aiki masu aiki na karfe. Matsakaicin haƙuri mai haƙuri na 0.001 na inci ne ta hanyar kayan aikin CNC ta hanyar sarrafa ra'ayi.
Ana amfani da bambance bambancen rawar soja, wanda aka fara da hakoma a 0.144 'Matukan Pilot kuma yana zuwa ta hanyar 0.159 ' moreemole. ' Har zuwa wuraren da aka gina makaman rami na farko, rawar daji daji ya shigo cikin bakin karfe har ma da tauraruwa na 60 da 62 hrc don mafi kyawun daidaito na waje.
Mafi kyawun yanayin yin amfani da abubuwan da aka shirya a cikin bayanan yankan-kwance lokacin aiwatar da hakar magana shine babban aiki na 7 ° da kuma na biyu kusurwar 15 ° kusada. Wannan ilimin lissafi yana kawar da ɓarna da ingantacciyar daidaito da manyan kayan abinci a lokacin ɗaukar kwakwalwar rijiyar.
Aikace-aikace na bit geometries
Ga aikace-aikacen aluminum, 35 ° flutes na 10-32 Countersink suna da tasiri mai ƙarfi akan cirewa cura. Aikin alakar kwallaye na fure a yankan kwakwalwanuka daga zamewa yankan aikin. Wannan tsari sabili da haka yana kawar da tarko na lodi a kusurwar sadarwa daban-daban sun ƙaddara ta da kayan aikin kayan aiki. Daidai daki-daki, an nuna cewa waɗannan suna taimakawa tsarin samar da guntu a hanyoyi da yawa. Sauran kusurwa na yankan yankan geben baki ɗaya, Oz, Lehman Jr, Ja, Tsai, W., et al. (2001). Kimiyya, 292 (5521), 10-11, 76871
A lokacin da aikace-aikacen ƙarfe, wani nau'in tashin hankali mai kyau nika da kayan aiki ana amfani da shi tare da kusurwar mix na 118 ° don kayan aiki na HRC 35. Wannan yana kawar da kuskuren halitta kuma yana kiyaye kayan aiki a cikin tsagi daidai kowane lokaci.
Ticn mai cike da kayan yanka mai suna Countersink na ƙarshe kawai har zuwa 850 ° F da sarrafawa a cikin ayyukan injin gudu. Suna kuma da damar yin rawar jiki tsakanin rami 200 da ramuka 300 kafin saka baya.
Tsarin Shirye-shiryen Cire
Lokacin da kake ƙirƙira ko neman zaren akwai wasu abubuwan da dole ku gicciye shi. Wannan shi ne cewa tushen tushen da ake kayyade ba kasa da 0.0524 inch don aikin na 75%. Don Class 2B Fit, duk da haka, wanda ya zama mai diamita mai narkewa + 0.0015 inch na nomanalin, ana samun cikakkiyar tsarin da aka dace.
Rumuns na kayan da aka kula da su mallaki kashi 15-20% kuma, yin amfani da latsawa a kan kusan 400-600 rpm. Bugu da ƙari, don ci gaba da farashin masana'antu, za a zana kayan kwalliyar ƙasa tare da babban tsagi da ke da ɗaukakawa a kalla 0.032 inch a ƙaramin diamita.
Ana amfani da gilashin mai amfani da tsari tare da tsarin auna waya guda uku ta amfani da 1..0315 fam a kowace 32 tpi. Biliki zai faru idan tushen mafi girman buƙatun 32 micro in inci a cikin tushen saura ko jagoran inci a kan flanks yana ƙasa da matsakaici.
Yadda za a zabi 10-32 shugaban ƙirar countersink na huɗun?
1. Abubuwan kayan abu dangane da ayyukan da ke haifar da aikin
An ba da shawarar yin amfani da HSS Counterink tare da wani fili na 135 ° da kuma tin shafi. Wadannan drills suna ba da wadataccen yankan yankan da ke cikin dillalin 500 da kulawa don tsoron mai sauri ba tare da tsoro ba.
2. Kula da zaren da ke kan counterk bits
A sakamakon wani 10-32thread yana yiwuwa a yi amfani da ƙananan iyakar diamita zuwa kowane matukin jirgi a cikin 0.159inch ± 0.0005 inci son haƙuri. Kayan aikin kayan aikin da aka yi amfani da shi a cikin wannan aiki yawanci ana yin su da baƙin ƙarfe da ke da wuya na 62-65, don kiyaye girman zaren a cikin daidaitaccen wurin daidaitawa.
3. Shugaban girma kariyar zabura na zabi
Don aikace-aikacen dunƙule 10-32 a cikin irin waɗannan halayen suna samun 82 ° ya haɗa da ɗaukar lissafin countersours na 0.196inch turawa. Kamfanin masana'antu na masana'antu na masana'antu yana ba da zurfin shawo kan shinge na bakin ciki kusa da madaidaici 0.001inch don ba da damar siyar da Washer.
4. Tsarin kwalliya don Counterk bit yi
Dalilin dillalai uku masu cike da tsauraran abubuwa sun banbanta a cikin ci gaba da ke taimakawa wajen fifita guntu a wani babban saurin don misalta 1500 recolutions. Manyan ingantattun abubuwa masu inganci sun yi tare da filayen Hikila 28-35. Har ila yau, ana goge sinadarai don inganta aikin hawan.
5. Tsarin fim a cikin samar da lasisink
A wasu finafinan carbide finafinan carbide, kamar su na zamani suna da musamman dukiya; Fim na TICN wanda aka kafa don ƙara rayuwa akan sigogin da ba a rufe shi ba har zuwa kashi 300. Ana amfani da nauyin Thermal don waɗannan sabbin hanyoyin yin amfani da su zuwa 850 ° f yayin riƙe daidaito na kayan aiki. Su ne mafi dacewa kayan aiki don amfani da babban girma mai yawa na ƙarfe na ƙarfe da kayan ƙarfe marasa ƙarfe.
Menene aikace-aikacen na 10-32 countersant rawar huda?
1. ** 10-32 girman girman amfani da kayan aiki a sararin samaniya
Kayan aiki ** ambaci dabaru madaidaiciya wajen yin rakunan madaidaiciya akan bangarorin aluminum na jirgin sama da karancin karancin karamar karamar caji suna buƙatar ƙayyade. Providarin kayan aiki tare da kusurwar digiri na 82-digiri na Stolesink sun haɗa da bukatun ƙaƙƙarfan ƙauyen 32-microinch surface. Sabili da haka, ƙamus ɗin tsararren kokawa suna haɗuwa da Hycles na 10000 na kwamitin.
2. Counterink bit yin masana'antar mota
Countorboring oper ragits da gefuna ko ragi suna samar da wasan da ba a daidaita shi yayin hawa mai hawa zuwa yanayin yaduwa ba, inda ake amfani da counterts don tabbatar da cunkoso na 0.001inch. Relays na girman 10-32 yi a rike% 60?% 65 na da ake so a cikin pock / inch na Torque a cikin kayan kayan aluminum. Wadannan manyan-daidaitaccen counterourk sun ba da izinin jagorar da za a yi amfani da su a kan lokatai da yawa ba tare da rusa shi ba.
3. Ayyukan da ke cikin fasahar Magungunan Magunguna
Ana amfani da tsararren mai lasisin mai lasisin don yin babban ramuka a cikin kayan aikin likita kamar 316l bakin karfe. Buƙatun a kan 10-32 girman girman counterk bits sune masu zuwa: Kayan aikin likita ana ci gaba da amfani da shi 16 microunks tare da banbanci ne kawai akan girma. Waɗannan kayan aikin yankan yankan suna da iko a yi amfani da su ko da don aikace-aikacen kusa ba tare da wata damuwa ba game da haifar da kowane ɗimbin jiki.
4. Aikace-aikace na Countering a cikin kayan aikin lantarki
Babban inganci mai inganci yana ba da damar daidaitaccen mahimmancin tsarin karɓar Server. A cikin wannan yanayin, mai ƙididdigar magana 10-32 yana ba da har zuwa 60 db na tasirin EMI kuma har yanzu yana riƙe ƙasa. A cikin gina tsarin sadarwa, waɗannan ragi masu fasaha sun bada garantin cewa an ƙirƙiri matakin da ya dace a kan ƙarfe takardar.
5. Musamman ƙididdigar abubuwa a cikin tsarin robotic
Sabon kayan aikin da ke da aramin kwamfuta na yau da kullun na iya aiki a cikin HRDended 40 na RHC kuma samar da aika rubuce rubuce har zuwa ranar hawa ramuka. A kusa da wannan, ta amfani da ragowar girman 10-32 a kai, har yanzu akwai kyakkyawan daidaito, sauran ƙayyadaddun bayanai zasuyi tare da sanya nauyin gidajen robot. Amma ga wannan saitin, counterart da yawa a cikin ƙarfe ya kusan wani abu ne da ya gabata tun lokacin da aka saba da darajojin kusurwa a matsayin tsayayya da dabi'u na biyu a matsayin tsayayya da darajar kusurwa a makarantu.
Yadda za a kula da kayan aiki na 10-32?
Inganta cigaba
Ya kamata a kula da kusurwar da ta 118 ° na tsawon shekaru 10-32 ta hanyar aikin na yau da kullun tare da babban daidai nagin ƙafafun a cikin 3600rpm. Duk wani yankakken lu'u-lu'u yana ɗaukar lu'ulu'u mai sanyaya iri-iri na musamman 100 grit 100 zai yi domin kiyaye kusurwar 82 ° kusurwa.
Wannan shi ne misali 82 ° murhun kusurwa. Inganta wannan yankan yankan yankan yana buƙatar da yawa fiye da yadda ake buƙata a ƙarƙashin kusurwar taimako. Wannan na iya haɗa shi a 7 ° Primine 15 ° Sakandare Cire lura da kowane lokaci. Yankin yanki yana amfani da hanyoyin ci gaba mai zurfi-ruwa na iya yin kuka kuma suna buƙatar mai-da ke cikin mai da aka yanka na Molybdenum mai amfani, gwargwado baya wuce ragar 2-3 a minti daya.
Kulawa da ƙwararrun ƙwararrun lambobi sun haɗa da bincika kabilun matukin matukin bayan lokaci mai iyaka, tabbatar da hakan ba ya wuce ta hanyar yin haƙuri na 0.001 inch, tir. Bugu da kari, tsaftacewa na flutes, a 40khz mita amfani da baho ultrasonic ta amfani da wanka ultrasonic, yana kawar da toshe kwakwalwan kwamfuta guje wa ci gaba da gina kayan da aka gina.
Hanyar adana kayan aiki
Za'a iya adana tsarin da aka yi amfani da shi ta amfani da kayan aikin rawar da ke hulɗa ko kuma idan kun yi amfani da laima wanda ke kula da yanayin dangi a 40%. Bangaren hakar lokaci koyaushe suna zuwa da kwantena na filastik tare da bayanan rubutu VCI a matsayin rigakafin kowane iskar shaka a cikin kayan aikin tsawa.
Yanayin zafi a cikin kewayon 65-75 ° C adana Tin-rufe countertastinks daga halaka mai damuwa. Tare da shirye-shiryen shirye-shiryen magnetic na masu girma dabam 10-32, masu amfani sun sami damar adana kayan aikin yankan ba tare da barin gefuna da Edits ba.
Aiki ne na gama gari don daidaita amfanin dillalai don haɓaka mafi kyawun rayuwarsu ta hanyar samun ƙaruwa 25, 55 ko 75% a cikin wannan tsawon lokaci mai tsayi. Bayanin da ke samarwa game da amfani da Orross wanda ya hada da lambar ramin, kayan da aka yi amfani da shi da kuma lokacin amfanin su zai zama da mahimmanci ga dalilai na aiwatar da aiki a kan haka.
Dabaru don kulawa mai inganci
Don tantance aikin da ake yi na 10 / -32 mai takamaiman ka'idoji don auna kayan aiki tare da ± 00001 inch madaidaicin diget micreter. Wannan ya shafi saitin kayan aikin da zasu dawo da madaidaicin filin wasan don za'a iya samun wani nau'in ma'aunin kumburin filin da daidaito.
Matsayin matukin jirgi kuma ya danganta da haƙuri mai haƙuri 0.659 incation da dole ne ya zama daidai da kauri daga cikin mai kararrawa. A bit kayan da mahimmin kusurwa na digiri 82 duk an tsara su, don haka a cikin wannan jijiya, dole ne a tsara hanci da kyau a matsayin kayan aikin.
An auna shi ko lalacewar yankewa a gefuna 20x a girma ta amfani da komputa na gani. Wannan kayan aikin yana amfani da software don ƙidaya yawan abubuwa da yawa na m wurin zama da kuma tantance ƙwarewar data a cikin micrometers (a Max 0,005). Ana wadatar da kayan aiki na motoci na motoci, Bikin iska, bugun jini, da sauransu.
Me yasa Zabi Amurka?
A kungiyar MFG, mun sake farfadowa da daidaito a cikin 10-32 masana'antu da aka samar da Magana na 10-32. Mu na ci gaba 5-Axis CNC Grinding Centsers Copeimar Game da daidaito na Musamman don ± 00001 Tin daftari ya shimfida rayuwa ta 400%. Kowane kayan aiki sun yi amfani da cikakkun bayanai na maki 20, suna nuna madaidaitan daidaito-ƙasa, haɓaka 28 ° Helix kusurwa don fifita guntu.
Tare da shekaru 25 na ingancin injiniya da daidaituwa 64 HRC nasarar da aka samu, kayan aikinmu sun saita sabon ƙa'idodi a cikin Aerospace da masana'antar likita. Zaɓi ƙungiyar MFG don daidaitaccen daidaito, karkara, da aiki a aikace-aikacen hako a aikace.
Tambayoyi akai-akai (Faqs) game da 10-32 shugaban ƙimar koko
Tambaya: Mene ne daidai gwargwado na diamita na 10-32 na kokawa na kwari mai zafi.
Mataki na rami na matukin jirgi shine 0.159 inch (4.04mm) lokacin da matsar da 10 zuwa 32, tare da karkacewa ta V± 0001 inch don dalilai na zaren aikin.
Tambaya: Me yasa ƙimar ƙimar ƙimar magana ta kwato don 10-32 Fasterner shigarwa?
82-digiri da kuma digiri na digiri na 100-digiri kwatankwacin dandano daban-daban na dunƙulen kawuna. 82-digiri shine daidaitaccen ɗakin kwana mai kunnawa kuma ya ba da tabbacin jerin fitattun sojojin.
Tambaya: Ta yaya zan zaɓi saurin yankan yankan na 10-32 Countersink?
Don amfani da ƙarfe, mafi kyau duka yankan hanzari zai zama ko dai gudu na 1000 zuwa 1200 RpM ta amfani da ƙimar kuɗi mai yawa-0.005 a cikin juyin juya hali. Game da batun kayan aluminum, ana iya yin ayyukan da yawa a cikin sauri sauri na sauri, yawanci a cikin yankin na 1500 rpm a wannan don na yankan karfe guda.
Tambaya: Me ya bambanta tin-mai rufi daga wanda ba a rufe shi ba?
Hakanan ya ɗaukaka kewayon aikin zuwa ɗari uku bisa dari don haka, inganta su don amfani da kayan aikin counterk kayan aiki na 850 ° f da kuma ba a buga kayan aikin counterk kayan aiki ba.
Tambaya: Nawa ya kamata mu ba da damar masu lissafin zama lokacin amfani da sikirin 10-32 lebur mai lebur?
Mafi zurfin zurfin lissafi ya faɗi a cikin 0.064 zuwa 0.062 incser isa daga waje don dacewa da kai da juna duk da haka, ba da yawa da haifar da sanadin '' wuce gona da iri '.
Tambaya. A waɗanne abubuwa ne zan jefar da kokfa na 10-32?
Ya kamata ku zubar da injin ku lokacin da matukin jirgi ya rigaya 0.161 inci a diamita, lokacin da 0.002 iyakar inch an yanke ramuka 300 zuwa 500 a yanke ramuka 300 zuwa 500 ramuka.
Tambaya: A wane irin aiki ne fasahar yin rami mai ɗakunan ajiya 10 a cikin buƙatun buƙatun ya kasa?
Magana kawai tare da tabbatar da zurfin zurfin da ya dace da waɗannan counterinks za su zama a kan yankan webs, da ba daidai ba na spindle ciyar ba saboda matsayi ba daidai ba na harin bashin rawar da ba daidai ba. Ya kamata a lura cewa kayan aikin kayan aiki yana cikin 0.001 'tir.
Tambaya. Ta yaya zan guji guntu chipaction a lokacin yankan ayyukan a cikin zurfin 10-32 masu magana?
Yi amfani da peck hriting a 0.060-inch inch na 0-360-inch inchs, saukad da na minti na yankan mai kuma amfani da kayan dillalin da ya dace na 28-35 ° a Helix.
Tambaya: Mene ne aikace-aikacen da suka dace don tsararren 10-32 Countersink Bits?
Aikace-aikacen daidaitaccen HS na waɗancan bits don in taushi kayan, da alama alamu, mai laushi da wasu nau'ikan robobi. Don abu tare da taurin kai sama da 35, Carbide ko Cobalt Tipped Drills ana bada shawarar.
Tambaya: Wace matakan tsaro suna amfani da lokacin amfani da counter na 10-32 mai magana?
Iyakantakar da yake da sauri ga ƙasa da 1500 rpm, sa kayan kare kai tare da mitan rawar soja, kuma tabbatar cewa kwakwalwan kwamfuta sun yi sauƙi don rawar da za a iya nisantar da shi.
Don ƙarin tambayoyi, Tuntube mu a yau !
