Wigeze wibaza impamvu ari ngombwa mugutegura gucukura? Menya isi ikomeye yo kuminota 10-32 yubunini bwumutwe uhuza imboga, aho micron-urwego rwukuri ruhura nuburyo bwo gukora inganda.
Muri iyi blog, tuzakumenyesha ibisobanuro, porogaramu, ibiranga no kubungabunga inama ku bunini bw'ingano 10-32 kurwanira bits, biguha ibitekerezo byumwuga kubihitamo byinjira cyane.
Ni ubuhe bwoko bw'ingano 10-32 bwo guhuza Drill Bit?
Incamake muri make ibikorwa byo gucukura imikino
Ingano ya 10-32 ya 10-32 yo mu rwego rwa Tito ni igikoresho cyo gutema ibintu byateguwe neza imyuka ikaze mubintu kandi icyarimwe bituma bolts 10-32. Ibikoresho nkibi byateye imbere bikoreshwa cyane cyane ku muvuduko wa 1000-1500 RPM, ikoresha gahunda ihanitse imashini ihanitse ifite umuderevu hamwe na conterkunk.
10-32 Ubwoko bwumutwe
Igishushanyo gikora gigizwe nibintu bya gahunda zitandukanye kugirango wite kuri porogaramu zitandukanye. Igice cyicyitegererezo gifite diameter ya saa kumi n'ebyiri.159 ikora kugirango ikore umwobo wabimenyereye mugihe igice kinyuranye na dogere 82 cyangwa dogere 100 zitanga ikiruhuko. Imirongo isanzwe ifite umuvuduko wa 3 wihuta (hss) mugihe verisiyo yo hejuru ifite titanium alloy nitride kugirango ikoreshwe mumikorere yo hejuru no guterana amagambo arenga 300% kurenza ibirenze.
Gushushanya ibiranga igikoresho cyo guhuza
Mugushinyagurira ibikoresho hari ibiranga bigamije kuzamura imikorere yikikoresho. Gukata impande za Pilote ni ubutaka bwa prisioni ku nguni ya dogere 118 kandi nkagira impande zidashinzwe umutekano wa dogere 8 kugeza 12 kugirango wirinde kubahiriza mugihe ukora.
Impinduka ziheruka zifite inama zigabanuka zerekana ko byombi birinda kugenda kandi bituma ugabanuke kugabanuka na 25%. Geotetrie ya Geotetrie ifite impanuka ya dogere 28 kandi ifasha mukutakuraho imiyoboro ihanitse kandi igakomeza kugororoka ku mwobo ukwiranye na santimetero 0,002 kuri buri santimetero imwe. Iyi geometrie ni ngombwa cyane kuko yemerera flush cyangwa sub-sub-sub-flush yihuta nka bolts ari ingenzi cyane mubikorwa bya Aerodynamike kimwe noguteranya.
Nigute Gicurasi 10-32 Ibikubiyemo Biti Gucukura Biti?
Gukora umwobo wa therrew screw
Inzira yo gucukura inguni ya 10-32 itangirana nintambwe yo kwitegura ibikoresho ikoresheje ibiciro biri hagati ya 0.002 na 0.004 santilution. Ubwa mbere, inama yicyitegererezo ikorana nigice cyakazi kumurongo wikurikiranya 90. Kubwibyo, umuntu agomba gukoresha imbaraga za pound 20-30 kugirango yinjire neza. Ubunini bwurubuga rwurubuga mubisanzwe 0.040 santimetero ifasha muburyo bwo guturika mugihe iminwa yo gutema igenda ikuraho ibikoresho kugirango umwobo wihariye ujye uhangane na 0.001 santimetero.
Ubuhanga bwo gupima umutwe
Guhuza icyiciro kiva icyiciro nyuma yo gushimisha umwobo, aho gukata karate tape kuri 15-20% yihuta kuruta gucukura umuderevu. Ibikorwa byo kumera kuronka bifite ibikorwa bidafite ishingiro byimishinyago bifite imiyoboro yimbitse bya elegitoroniki, ubujyakuzimu busomekirana ukuri kuri santimetero 0.001. Kuri screws isanzwe 10-32 Inguni zisabwa ni 0.196 santimetero 0.196 mugihe cyapimwe hejuru, mugihe igenamigambi ryimbitse risanzwe ritandukana hagati ya 0.064 na 0.072. Ibi bipimo bipimwa na Vernier Calipers ukoresheje uburyo butatu.
Uburyo bwo Guhangana neza
Icyiciro cya nyuma kiratangaje, aho gukata imyanda kumanurwa nka 600-800 rpm ubuziranenge bwiza. Ibisobanuro 10-32 byasobanura kandi iyi nsanganyamatsiko ni 32 kuri santimetero zose za santimetero 0.190 hamwe na diameter ntoya ya santimetero 0.159. Amazi yo gukata yatangijwe ku gipimo cya 2-3 ku munota kugirango ubushyuhe bugenzurwe no gutanga ubuso bwo kurangiza ubuziranenge bwa microinches 32 cyangwa byiza. Calipers ikoreshwa mugusuzuma ikibuga hamwe nuburemere bwugari, nayo igomba kuba yujuje ibisabwa mubyiciro bya 2b byashyizweho kugirango bikoreshwe muri bolting.
Ni ubuhe buryo butandukanye bwo guhuza tekinike ya 10-32?
Imashini hamwe nibikoresho byabanyamuryango
Nurugero, tekinike yo gusiga yakoreshejwe mugikorwa cyo kurwanya umwobo ubunini 10-32 na santimetero bizahabwa. Iterambere rigoye hamwe no gukoresha ibikoresho bikurura. Gukata ibiciro biri kuri 0.005 santimetero kuri 1200 rpm zitangwa kubikoresho byo guhuza amazu. Impuzandengo yo kwihanganira imizabibu ya 0.001 igomba kubungabungwa nibikoresho bya CNC binyuze mubisubizo.
Ingano itaziguye ikoreshwa ryibikoresho ikoreshwa, itangirana no gucukura 0.144 'umwobo windege hanyuma uzanyuze kuri 0.159 ' Diameter Borehole. Ku bijyanye n'imyuga y'abamobongusi, yo mu buke butera mubyuma bidafite ikibazo ndetse ndetse n'icyuma cya gatatu cya 60 na 62 hrc kubwukuri bwa geometrical nziza.
Imiterere nziza cyane mugukoresha inono mugukata umwirondoro mugihe ukora imiyoboro yo guhuza nibyimba byambere 7 ° na Secondary-Yegeranya 15 ° Inguni. Uru ruganda rukuraho uburyo bwo guturika no gukomeye cyane hamwe nubuso bwa chips bikozwe mugihe cyo gutwara igikundiro.
Porogaramu ya Geometries
Kubisabwa na aluminium, 35 ° imyironge rwa Contenks 10-32 zifite ingaruka zikomeye kuri chip yo gukuraho. Ifashanya ya geometrie mugukata chip kuva kunyerera hejuru yo gucamo. Iyi nzira rero ikuraho imitego yumutwaro kuri angles itandukanye igenwa nigikoresho. Mu buryo burambuye, byerekanwe ko ibyo bifasha inzira ya chip muburyo bwinshi. Gutandukana kw'inguni yo gutema perpendicular kubera kwirohama Kienzle, Oz, Lehman Jr, Ja, Tsai, W., et al. (2001). Siyanse, 292 (5521), 10-11, 768-771
Iyo usaba ibyuma, ubwoko bwihariye bwo gusya igikoresho muri rusange ikoreshwa na 28 ° Helix Angle na Angle ya 118 ° kumugambi rusange na 135 ° kubikoresho birenga 35 bya HRC. Ibi bivanaho ikosa karemano kandi rikomeza igikoresho muri groove neza buri gihe.
Ticn yatembye kubara amatara aheruka kugera kuri 850 ° F no gucunga gukoreshwa mubikorwa byo kwihuta. Bafite kandi ubushobozi bwo gukora ubwo umwobo 200 nu mwobo 300 mbere yo kubyara.
Sisitemu yo gutegura ikiranga
Mugihe uremye cyangwa usaba umugozi Hariho ibintu bike ugomba kwambukiranya. Iyi nuko imizi yumugozi igaragara ntabwo ari munsi ya 0.0524 kuri 75% yo gusezerana 75%. Kubyiciro 2b birakwiriye, ariko, aho ikibuga cya diameter kigomba kuba kiri muri OFF CYIRIMO CY'UBUBASHA N'INGENZI, Ibyifuzo byiza byo gufunga bigerwaho.
Imitwe yibikoresho yavuwe gutunga imbaraga 15-20% ugereranije no kugabanya insanganyamatsiko, ubundi nanone, kora itangazamakuru ryingirakamaro cyane zihuye nubushyuhe ariko ahubwo bikora kunangira kuri rpm nka 400-600. Byongeye kandi, kugirango ukomeze ibiciro byo gukora, hazafatwa ingaragu yo gukora, hazagereranywa nibyingenzi byibanze bifite ubugari bwibura 0.032 kuri diameter nto.
Ikibanza Cyamavuza Ikibanza Cyakozwe na Sisitemu eshatu zo gupima insinga zishoboka ukoresheje pound 0.0315 kuri 32 TPI. Ibinyuranye bizabaho niba umuzi ntarengwa wa micro inkelemetero 32 mumizi ya polate cyangwa kuyobora ibisabwa na micro inkele 16 kuri flanks muri pronks.
Nigute wahitamo ingano yumutwe 10-32 Thinter Guhuza Ibikoresho?
1. Ibiranga Ibikoresho Bijyanye no Gutegura Ibikorwa byo gucukura
Birasabwa gukoresha Noss Norponk bihuza hamwe na 135 ° hamwe na tin. Izi mboshyi zitanga gukata neza zimara muri 500 kandi ushishikajwe no kwitabwaho byihuta mubyo kubara udafite ubwoba ko alumini izayikomeraho.
2. Gukemura Urusobe Kuruhande rwa Bits Bits
Kubireba 10-32 humura gukoresha imipaka yo hasi ya diameter kumutwara umwe windege muri 0.159Inch ± 0.0005 santimetero nkinzoka. Ibikoresho byo kubarwa bikoreshwa muburyo bwo gutunganya mubisanzwe bikozwe mubyuma bikomeye bifite ubukana bwa 62-65 HRC, kugirango bikomeze ubunini bwuzuye muburyo butandukanye.
3. Ikimenyetso cyumutwe Kurinda Gutegura Guhitamo
Kuri 10-32 kubikoresha mubihe nkibi byasanze 82 ° harimo kwitwaje imyitozo yo kunganira kuri 0.196inch diametric. Impamyabumenyi y'inganda Inganda Bits Zitanga ubujyakuzimu zihagarara kumpapuro zoroshye za plastike hafi ya mbere hamwe no kubyemera yemerera kwicara neza.
4. Kurohama Kumwirukana Kurwanya Biti
Igishushanyo mbonera cyimisozi itatu cyo guhuza ibintu biratandukanye muri aperture kifasha mugutera chip kumuvuduko mwinshi kurugero. Imyitozo yo hejuru yo guhuza imyitozo ikozwe na 28-35 ° imyironde. Imyironge kandi zisukuye zongerera imikorere yo gucumura.
5. Film ifunga umusaruro wimyitozo yo kubarwa hamwe na reamers
Muri firime zimwe za karbide, nkabo ba kijyambere bafite cyane umutungo runaka; Filime ya Ticho yashinzwe kugirango yongere ubuzima hejuru ya verisiyo igaragara kugeza kuri 300 ku ijana. Umutwaro wubushyuhe kuri ibi bisubizo bishya byiyongera biriyongera kuri 850 ° F mugihe ukomeje gukoresha ibikoresho neza. Nibikoresho bikwiye kugirango ukoreshe ingano yo hagati yibikoresho bya metallic nibikoresho bidafite ibyuma.
Ni ubuhe buryo bwo gukoresha ibihangano 10-32 bikubiyemo bits?
1. ** 10-32 Ingano yumutwe ikoresha muri spaceplane
Ibikoresho ** Vuga imyitozo yo guhangana neza kugirango ukore umwobo ugororotse kuri baluminiyumu yindege irimo umwobo wa 10-32 ifunga ibirego byinshi byo kurwanya aerodynamic bikenewe. Ibikoresho byinyongera hamwe na 82-Impamyabumenyi yo muri Impamyabumenyi ihuriweho nubuhungiro 32-gacikere hejuru yibisabwa. Kubwibyo, gucukura imboga bits zihura nizinguzi 10000 yindege.
2. Countrink Bit Gukora Inganda zimodoka
Irwanya Impyiko zirwanya impande zitaramba cyangwa bits zitanga imikorere itagereranywa mugihe cyo kohereza moteri mu rubanza rwohereza ubutumwa, aho iri ngabo zikoreshwa mu guharanira kuri buri 0.001Inch. Imirongo yubunini 10-32 ikora ahabigenewe% 60?% 65 yibyifuzwa muri pound / santimetero ya torque muri alumini yateye ibice. Iri tegeko rirengera cyane bits ryemerera umurongo wa screw kugirango ukoreshe ibihe byinshi utabikuyeyo.
3. Gutegura ibikorwa mubuhanga bwikoranabuhanga
Imyitozo yo kubarwa ikoreshwa mugutera umwobo zuzuye mubikoresho byubuvuzi nka 316l ibyuma. Ibisabwa ku bunini bw'ingano 10-32: Ibi bikurikira bikunze kuvurwa kugeza kuri 168μm, risanzwe na ra 16 micinch usibye ibipimo bidasubirwaho. Ibikoresho byo gukata gukata birashobora gukoreshwa no gufunga ibyifuzo nta mpangayi zijyanye no gutera uburozi bwumubiri (biocompaTatis) kandi icyarimwe bitwikira imitwe iyo ari yo yose.
4. Gusaba kubarwa muri ibyuma bya elegitoronike
Kurwanya ubuziranenge bwemerera gushiraho uburyo bwa seriveri. Muri iki kibazo cyihariye, kubaga 10-32 bikubiyemo ibiganiro 60 bya DB imikorere ya EMI kandi iracyagumaho hasi. Mu kubakwa amabwiriza y'itumanaho, izi bits zidasanzwe zemeza ko urwego rwo gukata rwashyizweho ku rupapuro rwica.
5. Hagati yihariye muri robotic inzego
Ibikoresho bishya byibihugu bishobora gukorera muri Brdeds 40 RHC no kubyara byoherejwe kugeza ubu. Kuruhande Naho iyi seti, yoherezamo kugabanya byinshi binyuze muri Metallic yari ikintu cyahise kuva ibice 0.1 bitandukanye nindangamire kuri angle byigishijwe mumashuri.
Nigute ushobora kubungabunga ibikoresho byingano 10-32?
Guhitamo Lill Bit Imikorere
Inguni ya 118 ° 10-32 Cherre Sink Igitekerezo kigomba kubungabungwa nibikorwa bisanzwe hamwe nuburyo bukabije bwo gusya ibiziga byihuta byihuta. Impande zose zo gusya Diamond wambaye umwenda wa aluminium umwihariko 100 Grit yakorwa kugirango 82 ° angle of the compters.
Nurugero 82 ° Angl angle. Uburyo bwo guhitamo gukata inkombe bikeneye byinshi birenze ibyo bikenewe munsi yubutabazi. Ibi birashobora kuba bikubiyemo 7 ° abanza bikurikirana igihe cyose. Uturere dukoresha uburyo bwo kurohama burashobora gutaka no gusaba amavuta ya Molybdenum yagabanijwe, ku mafaranga atarenze ibitonyanga 2-3 kumunota.
Kubungabunga babigize umwuga bikubiyemo kugenzura ibintu byindege nyuma yigihe gito, kubungabunga kwihanganira kwihanganira abantu 0.001, tir. Byongeye kandi, gusukura imyironge, kuri 40khz inshuro nyinshi ukoresheje ubwato bwa ultrasonic, kurandura chip kwirinda iterambere ryibikoresho.
Uburyo bwo kubungabunga ibikoresho
Inzira yo kurwanya irashobora kubikwa ukoresheje ibikoresho byo mu modoka irwanya cyangwa niba ukoresha ubususu bwagumana ubushuhe ugereranije na 40%. Ibikoresho bidasanzwe byo gucukura buri gihe biza hamwe nibikoresho bya pulasitike hamwe ninyandiko za VI nkirinda okiside iyo ari yo yose y'ibikoresho byoroheje.
Ubushyuhe buri hagati ya 65-75 ° C kubungabunga ibice bitwikiriye TIn-bitwikiriye kwirinda guhangayika. Hamwe na magnetike yamashanyarazi 10-32, abakoresha bashoboye kubika neza ibikoresho byo gukata utaretse impande.
Nibikorwa bisanzwe kugirango uhindure imikoreshereze yimyitozo yo kuringaniza kugirango yongere ubuzima bwiza bwo gukora neza mu kugera kuri 25, 55 cyangwa 75% muri iki gihe kirekire. Amakuru aboneka yerekeye gukoresha imyitozo ikubiyemo numero yimyuga, ibikoresho byakoreshejwe kimwe nigihe cyo kubara kwabo kizaba ngombwa kubikorwa byo gutegura indwara zidasanzwe.
Tekinike yo kugenzura ubuziranenge
Gusuzuma imikorere ya 10 / -32 Hariho ibipimo byihariye byo gupima igikoresho hamwe na ± 0,0001 santimetero nziza ya digitale. Ibi bikubiyemo urutonde ruzasubiza diameter ikwiye kugirango habe uburyo bwo gupima diameter bushobora kuboneka neza kandi neza.
Ibipimo by'indege bishingiye kandi ku kwihanganira inch 0,659 bigomba kuba bihuye n'ubugari bw'umuyoboro. Ibikoresho bito hamwe ningugu ikomeye ya dogere 82 byombi byateganijwe mbere, bityo bikaba, izuru bigomba gutondekwa kuburyo bitunganiye neza kubuso bwakazi.
Impande zambarwa cyangwa zangiritse zipimirwa kuri 20x gukuza ukoresheje ishusho nziza. Ibi bikoresho bikoresha software kugirango bibare umubare wibihe byambara byoroheje bisigaye no gusuzuma amakuru yo kwiyambura intera muri micrometer (kuri max 0,005). Ibikoresho byo gushiraho moteri bitangwa kubikorwa, ibikoresho byo guhumeka, guhumeka imisozi, imipira yikuramo amateraniro, bityo ibikoresho bya hydraulic, muri ubwo buryo bukoresha silinderi yo mu kirere / hydraulic.
Kuki duhitamo?
Kuri ikipe mfg, dusobanurira neza ko muri 10-32 thinter yo muri clus ikora neza. Ibigo byacu byagezweho 5-AXIS bigera ku bidasanzwe kuri santimetero zidasanzwe kuri santimetero imwe, mugihe ipfundo ryabandi, mugihe ipfundo ryayo ryatangariza ubuzima bwa 400%. Buri gikoresho gihinduka ubugenzuzi bwuzuye 20 bwerekana neza, hagaragaza neza ko ari 82 ° gukata impande kandi ni byiza kuroga 28 ° Helix impande za Chip yo hejuru.
Hamwe nimyaka 25 yurusobe rwa Engineering kandi ihamye 64 HRC imaze gukomera, ibikoresho byacu byashyizeho ibipimo bishya muburyo bwo gukora ibikoresho bya Aerospace nubuvuzi. Hitamo ikipe Mfg kubisobanutse neza, kuramba, no gukora muburyo bwawe bwo gucunga neza.
Ibibazo bikunze kubazwa (Ibibazo) hafi ya 10-32 yubunini bwumutwe Thines
Ikibazo: Ni ubuhe buryo bwa diameter ya 10-32 ya conll thict yo gutwara umwobo?
Umuyoboro w'indege wa direteri ni 0.159 santimetero (4.04mm) neza iyo taps yunze ubumwe kuri 32 kugeza 32, hamwe no gutandukana kwa ± 0.001 mumpamvu zo gusezerana.
Ikibazo: Kuki gutwika inguni ikibazo cyo kwishyiriraho 10-32?
82-Impamyabumenyi hamwe na Impamyabumenyi 100-Impamyabubasha Guhuza Ibiryo bitandukanye byo kwikuramo imitwe. 82-Impamyabumenyi ni igipimo gisanzwe gishushanya umutwe kandi bishima neza kandi biranga imbaraga za Tulip.
Ikibazo: Nigute nahitamo umuvuduko mwiza wo gukata ibikorwa 10-32?
Kugirango ukoreshe ibyuma, umuvuduko mwiza wo gukata waba umuvuduko wa 1000 kugeza 1200 ukoresheje igipimo kinini cyangwa 0.005 santimetero. Kubijyanye nibikoresho bya aluminium muri rusange bikozwe kumuvuduko wihuta cyane, mubisanzwe mukarere ka 5000 rpm ku giciro kimwe kigaburira nk'abo mu guca ibyuma.
Ikibazo: Ni iki gitandukanya na TIN - yatinyutse kuva ku ya 10-32 ya Al22 yavuguruwe?
Yazamuye kandi imikorere ya bits kugeza kuri magana atatu ku ijana, akabashyiraho imikoreshereze y'ubushyuhe hafi ya 850 ° F na FSO ibikoresho bya HSS bidashobora guhuza mubihe bimwe.
Ikibazo: Ni kangahe dukwiye kwemerera ko counteryink kuba mugihe ukoresha imigozi 10-32 iringaniye?
Ubujyakuzimu bwiza bwo kubarwa buguye muri 0.064 kugeza kuri santimetero 0.072 bihagije uhereye hanze kugirango uhuze umutwe neza ariko, ntabwo cyane nko gutera '.
Ikibazo: Ni mu buhe buryo nkwiye guta umutwe wa 10-32.
Ugomba guta imashini yawe mugihe umuderevu wawe umaze 0.161 santimetero, iyo iminota 0.002 ntarengwa yo kwambara igenwa no gukata impande cyangwa nyuma yimyobo 300 kugeza 500 zaciwe.
Ikibazo: Ni ubuhe bushobozi ikoranabuhanga ryo gukora umwobo 10 wakanze mu bisabwa 32 byananiranye?
Ikibazo cyonyine no kubona ubujyakuzimu bukwiye hamwe nibi bihangano byakwa kwambara kurubuga rwaciwe, gahunda yo guteganwa idakwiye / igipimo cyihuse, hamwe ningingo zihuse ziterwa numwanya utari wo muri pikile zishingiye. Twabibutsa ko ibikoresho byo gufata biri muri 0.001 'tir.
Ikibazo: Nigute nakwirinda Chip Prich mugihe cyo guca ibikorwa byimbitse 10-32 byimbitse?
Koresha amababi yo gucukura mugihembwe 0
Ikibazo: Ni ubuhe buryo bukwiye kuri STD 10-32 Thintes bits?
Gukoresha HSS isaba izo bits kugirango igaragare ibintu byoroshye, bishoboka cyane alumini, ibyuma bito nubwoko bimwe na plastiki. Kubikoresho bifite ubukana hejuru ya 35, karbide cyangwa amakondo asabwa imyitozo irasabwa.
Ikibazo: Ni izihe ngamba z'umutekano zikoreshwa mugihe ukoresheje imyitozo 10-32 yo gutwika?
Gabanya umuvuduko ukwiye kugeza munsi ya 1500 rpm, wambare ijosi ryumutekano, ukore kuri drill bit kugirango wirinde byoroshye kugirango wirinde imyitozo ngorore hanyuma umenetse.
Kubindi bibazo, Twandikire Uyu munsi !
