Nau'in tafiyar matakai na sarrafawa: cikakken jagora zuwa hanyoyin sarrafa

Maching yana nufin tsarin masana'antu inda aka cire kayan daga ɗakin aiki don tsara shi cikin fam ɗin da ake so. Wannan hanyar da ake amfani da ita tana amfani da kayan aikin ko farji, sakamakon ingantaccen tsari kuma ya gama. Yana da mahimmancin ƙirƙirar abubuwan da aka gyara a masana'antu kamar mota, aerospace, da wayoyin lantarki. Maching yawanci ya ƙunshi ayyuka daban-daban kamar su juya, milling, zazzabi, da niƙa, masu ƙyamar masana'antu don samar da wadatattun halaye yadda yakamata.

Muhimmancin abin da ke cikin masana'antu

Maching yana taka muhimmiyar rawa a cikin masana'antar zamani. Yana ba da damar samar da sassan manyan abubuwan da suka dace da takamaiman bukatun zane. Kamfanoni sun dogara da hanyoyin sarrafawa don tabbatarwa:

• Samar da ingancin kayan aikin injin.

• M Aminci da daidaito don Majalisar da Ayyuka.

• Kirkiro na Prototypes ko samar da karancin girma.

• Mass samar da daidaitattun sassan da aka yi amfani dashi a cikin masana'antu daban daban.

Ba tare da Mactining ba, cimma nasarar daidaito da daidaito a duk bangarorin daban-daban zasu zama kalubale.

Tsarin masana'antar masana'antu

Mactining tsari ne na masana'antu, ma'ana yana cire kayan don ƙirƙirar siffar da ake so. Wannan bambance-bambance tare da shirye-shiryen girari kamar 3D, inda aka ƙara kayan da Layer. Machted miko ya ƙunshi hanyoyi daban-daban dangane da kayan aiki da aka yi amfani da kayan da ake yanka. Ayyuka na yau da kullun sun haɗa da juyawa, inda aikin motsa jiki yake jujjuyawa kan kayan aiki, da kuma niƙa, wanda ke amfani da mai yanke mai-maki don cire kayan.

Tsarin aikin ya biyo bayan waɗannan matakan gabaɗaya:

1. An zabi wani kayan aiki (karfe, filastik, ko hade).

2. An cire abu ta yankan, hako, ko nika.

3. An sake shirya sashin don cimma sifa ta ƙarshe da girma.

Wannan tsari yana da mahimmanci don yin sassa da farji da ke da ƙarfi da ingancin ingancin haɓaka.

HUKUNCIN CIKIN SAUKI A CIKIN SAUKI

1. Daidaitawa da sizing

Babban burin ya mai da hankali kan cimma takamaiman bayanai na lissafi:

• Creirƙirar Cikakken Sharuɗɗan Ba ​​Zai yiwu a samar da sauran hanyoyin masana'antu ba

• Kula da tsayayyen haƙuri mai ƙarfi a fadin manyan samarwa

• Tabbatar da daidaito a cikin Size Size

• Isar da sakamakon maimaitawa a cikin abubuwan masana'antu na girma

2. Daidaito mai kyau

Tsarin sarrafa zamani yana da fifiko daidai misalai:  

daidaitaccen matakin	aikace-aikace na yau da kullun	tsari
Ulimin Dabba	Abubuwan haɗin gani	Madaidaicin mafi girma
Babban daidaito	Sassan jirgin sama	Cnc milling
Na misali	Kayan aiki	Juyin gargajiya
Na duka	Gina gine-gine	Kayan tarihi na asali

3. Ingancin inganci

Manufofin sun cika makasudin da suka hada da:

• Samun takamaiman abubuwan da aka ƙayyade don abubuwan da aka gyara aiki

• Kawar da alamomin kayan aiki da ajizancin masana'antu ta hanyar ingantaccen iko

• Taron bukatun da ake buƙata don abubuwan da aka gyara a bayyane

• Creirƙiri Yanayi mafi Kyawun Yanayi don Masana'antu mai zuwa

4. Ingantaccen abu

Tsarin cire abubuwa na kayan abu ya tabbatar:

• Mafi kyau duka yankan sigogi don taƙaita ingancin samarwa

• Minimal Bone na ƙarni ta hanyar kayan aiki na kayan aiki

• Rage yawan amfani da makamashi yayin ayyukan masana'antu

• Rayuwar kayan aiki ta hanyar lalacewa mai kyau

Tsarin Motocin Motoci na al'ada

Machining na al'ada yana nufin aiwatar da tsarin gargajiya wanda ke cire kayan daga aikin kayan aiki ta amfani da injiniya. Waɗannan hanyoyin sun dogara da lambar kai tsaye tsakanin kayan aiki mai yankewa da kayan aiki don sifa, girma, da gama sassa. An yi amfani da su sosai a masana'antu saboda daidaito da gomarsu. Hanyoyin gudanarwa na al'ada na al'ada sun haɗa da juyawa, hako, acting, da niƙa, a tsakaninsu.

Juya

Juya tsari ne wanda ya shafi juyawa wani aiki yayin da kayan kayan aiki yake cire kayan daga gare ta. Wannan tsari ne aka saba yi a kan injin din. Kayan aiki na yankan ya kasance tsaye a matsayin spins ɗin kayan aiki, yana ba da izinin sarrafa ainihin iko akan yanayin ƙarshe na abu.

• Babban aikace-aikacen:

• Samar da abubuwan cylindricals na cylindricals irin su shaftS, fil, da kuma bolts

• Samar da sassa

• Qarya na conical sifofi

• Kalubale:

• Cimma wani babban daidai da kuma karewa

• Yin ma'amala da girgizawa da hira

• Gudanar da Kayan Kayan Aiki da Breakage

Hakowa

Abawa tsari ne wanda ke amfani da jujjuyawar motsi don ƙirƙirar ramuka na cylindrical a cikin wani aiki. Yana daya daga cikin ayyukan da aka fi so na yau da kullun kuma yana da mahimmanci don ƙirƙirar ramuka don masu ɗaukar nauyi, bututu, da sauran abubuwan haɗin.

• Babban aikace-aikacen:

• Irƙirar ramuka don kusoshi, sukurori, da sauran masu hamada

• Samar da ramuka don bututu da wayoyin lantarki

• Shirya aiki don ƙarin ayyukan mura

• Kalubale:

• Kulawa da rami madaidaiciya da zagaye

• Hana fashewar fashe da sutura

• Gudanar da Gaggawa Gaggawa da Zaman zafi

M

Mallungiyar mama ce wadda take faɗaɗa kuma tana ƙarfafa ramuka na fari don cimma madaidaicin diamita da firam. Ana yin shi sau da yawa bayan hakowar don inganta daidaito da gama ramin.

• Babban aikace-aikacen:

• Samar da hakkin daidai don bearings, bushings, da sauran abubuwan haɗin

• Yana faɗi da ƙare ramuka don inganta dacewa da aiki

• Samar da tsagi na ciki da fasali

• Kalubale:

• Kula da Tufafi da Kula da Ramin na asali

• Gudanar da rawar jiki da hira don babban daidaito

• Zabi kayan aikin da ya dace don kayan da aikace-aikace

Maimaitawa

Reaming tsari tsari ne wanda ke amfani da kayan aikin da ake kira da ake kira maimaitawa don inganta yanayin ƙarewa da girma daidai rami rami. Ana yin shi sau da yawa bayan hako ko mai ban sha'awa don cimma wadatar haƙuri da wadatar haƙuri da kuma shimfidar wurare.

• Babban aikace-aikacen:

• Kammala ramuka don ainihin dacewa da fil, bolts, da sauran abubuwan haɗin

• Inganta ƙarshen ramuka don kyakkyawan aiki da bayyanar

• Shirya ramuka don tating da zaren aiki

• Kalubale:

• Kulawa da rami madaidaiciya da zagaye

• Hana sutturar sake

• Zabi mai da ya dace Reamer don kayan da aikace-aikacen

M

Milling tsari tsari ne wanda ke amfani da kayan aiki mai lalacewa don cire abu daga kayan aiki. Ana ciyar da kayan aikin a kan mai yanka milling mai cutarwa, wanda kwakwalwan kwamfuta yake don ƙirƙirar siffar da ake so.

• Babban aikace-aikacen:

• Samar da filayen lebur, tsagi, ramuka, da kuma contours

• Irƙirar Sharuɗɗan da fasali

• Inji na gears, zaren, da sauran sassan da ke canzawa

• Kalubale:

• Kulawa da daidaitaccen daidaitawa da ƙarewa

• Gudanar da rawar jiki da hira don babban daidaito

• Zabi mai abun yanka da ya dace da sigogi don kayan da aikace-aikace

Tuadn ruwa

Kinging tsari ne wanda yake amfani da ƙafafun da fargaba don cire adadi kaɗan na kayan daga kayan aiki. Ana amfani dashi sau da yawa azaman aikin gama don haɓaka ƙarewar ƙasa, daidaito daidai, kuma cire kowane mai ƙonewa ko ajizai.

• Babban aikace-aikacen:

• Kammala da lebur da silinda

• Sharpening da sake sauya kayan aikin yankan

• Cire lahani na farfajiya da Inganta Rubutun Sama

• Kalubale:

• Sarrafa zafi da lalacewar zafi

• Kula da daidaito da hana girgiza

• Zabi dabarun da ya dace da sigogi don kayan da aikace-aikace

Zata matsa

Tryping shine tsari na ƙirƙirar zaren na ciki ta amfani da kayan aiki da ake kira famfo. Matsa tana juyawa kuma an cire shi cikin rami pre-digo, yankan zaren a cikin ramin rami.

• Babban aikace-aikacen:

• Kirkirar ramuka masu rubutu don kusoshi, sukurori, da sauran masu sauri

• Samar da zaren ciki a cikin kayan daban-daban, gami da karafa da makarkata

• Gyara zaren da ya lalace

• Kalubale:

• Kula da daidaito da kuma hana tsallake-threading

• HANYA MAGANAR STA, musamman cikin kayan wuya

• Tabbatar da Tsarin Rake da Inganta da Matsa Jign

Filma

Planning aikin aiki ne wanda ke amfani da kayan aiki guda ɗaya don ƙirƙirar shimfidar wuri akan kayan aiki. Aikin aikin an motsa shi da layi akan kayan aikin yankan, cire kayan don cimma daidaito da girma.

• Babban aikace-aikacen:

• Samar da manyan, lebur saman kamar gadajen injin da hanyoyi

• Inji na dovetail nunin faifai da grooves

• Squaring na aikin aiki da gefuna

• Kalubale:

• Samun babban lebur da ƙaddara akan manyan manyan wurare

• Gudanar da rawar jiki da hira don ƙarewa mai kyau

• Kula da manyan ma'aikata

Ƙulli

Knurling tsari ne wanda ke haifar da tsarin madaidaiciya, ango, ko tsallaka layin a farfajiya na kayan aiki. Ana amfani da shi sau da yawa don inganta riƙe, ado bayyanar, ko don samar da mafi kyawun ƙasa don riƙe madotricts.

• Babban aikace-aikacen:

• Samar da kasan da ke kama da hanyoyin da ke kan iyawa, ƙwanƙwasa, da sauran sassan silinda

• Kayan ado na ado a kan kayan haɗin daban-daban

• Samar da saman samar da mafi kyawun m ko riƙewa

• Kalubale:

• Ci gaba da kulawar knurl da zurfi

• Hana sanya kayan aiki da kuma karya

• Zabi filin knuwar da ya dace da tsari na aikace-aikacen

Sa

Sawing aikin aikin da ke amfani da satar ruwa don yanke wani aiki a cikin ƙananan sassan ko don ƙirƙirar ramuka da grooves. Ana iya yin amfani da nau'ikan saws daban-daban, kamar bands, madauwari saws, da hacsaws.

• Babban aikace-aikacen:

• Yanke albarkatun albarkatun kasa zuwa cikin karamin aiki

• Kirkirar ramummuka, tsagi, da yanke-kashe

• Rashin daidaituwa na sassan kafin ci gaba da injin

• Kalubale:

• Cimma matsakaiciya madaidaiciya

• Rage kashe masu zurara da ganin alamara

• Zabi wanda ya dace da sag da sigogi don kayan da aikace-aikace

Siffa

Shaping tsari tsari ne wanda ke amfani da kayan aiki mai lamba guda ɗaya don ƙirƙirar yankan yankan da shimfidar wuri a kan kayan aiki. Kayan aiki na motsa layi daya yayin da kayan aikin ya kasance tsaye, cire kayan tare da kowane bugun jini.

• Babban aikace-aikacen:

• Inji na keyways, ramuka, da grooves

• Samar da filayen lebur da contours

• Samar da hakora hakora da kuma faɗaɗa

• Kalubale:

• Kulawa da daidaitaccen daidaitawa da ƙarewa

• Gudanar da kayan aiki na kayan aiki da kuma rauni

• Inganta yankan yankan sigogi don cire ingantattun abu

Disagad

Broaching aikin aikin da ke amfani da kayan aikin yankan kayan yankan, wanda ake kira Broach don cire kayan kuma ƙirƙirar takamaiman siffofi a cikin kayan aiki. An tura Broach ko aka ja ta hanyar kayan aikin, ci gaba da cire kayan tare da kowane hakori.

• Babban aikace-aikacen:

• Ingirƙiri keys na waje da waje, da hakora

• Samar da madaidaiciyar ramuka tare da siffofi masu hadaddun

• Inji na yanki, tsagi, da sauran fasali masu fasali

• Kalubale:

• Babban kayan aiki saboda ƙwararrun ƙwararru

• Kula da ƙaƙƙarfan tushe da ƙage don cikakken yanke

• Gudanar da guntu da fitarwa

Ƙara daraja

HONING tsari ne wanda ke amfani da duwatsun ban sha'awa don inganta gamawa da daidaitaccen daidaitaccen abu na cylindrical. Kayan aiki mai hoto yana juyawa da oscillate a cikin ciki, cire adadi kaɗan na kayan don cimma sakamako da ake so da girma.

• Babban aikace-aikacen:

• Kammalawa na Silininders, Biyan, da sauran daidaitattun daidaito

• Inganta farfajiya da kuma kawar da ajizancin ƙasa

• Cimma m hadari da zagaye

• Kalubale:

• Kiyaye daidaitaccen daraja da dutse

• Sarrafa na giciye-ƙyanƙyashe na kwana da ƙare

• Zabi manyan duwatsu masu dacewa da sigogi don kayan da aikace-aikace

Yanke kayan

Yankan kaya shine tsari mai sarrafa wanda ke haifar da haƙoran dafaffen gears ta amfani da kayan aikin yankewa na musamman. Ana iya yin amfani da hanyoyi daban-daban, kamar hobing, dannawa, da kuma broaching, dangane da nau'in kayan da buƙatun kaya.

• Babban aikace-aikacen:

• Prose of Spur, Helical, Bevel, da kuma tsutsotsi gears

• Murcing na cututtukan jini, faɗowa, da sauran kayan haɗin

• Ƙirƙirar kayan kwalliya na ciki da na waje

• Kalubale:

• Kula da daidaitaccen bayanan hakori da daidaituwa

• Sarrafa kayan haƙori ya ƙare da rage yawan hayaniya

• Zabi hanyar kayan gari da suka dace da sigogi don aikace-aikacen

Zama

Slotting aikin aikin injin da ke amfani da kayan aiki na yanke kayan aiki don ƙirƙirar yanki, tsagi, da keya'idodi a cikin kayan aiki. Kayan aiki na motsa layi daya yayin da kayan aikin ya kasance tsaye, cire kayan don samar da fasalin da ake so.

• Babban aikace-aikacen:

• Inji na keyways, ramuka, da grooves

• Createirƙira Cikin Gida da na waje

• Samar da daidaitattun ramuka don abubuwan da aka gyara

• Kalubale:

• Kula da fadin gungumen da zurfin daidaito

• Gudanar da Dalili da Tsarkakewa

• Gudanar da Goge Chipation da hana kayan aikin kayan aiki

Zare

Threading tsari tsari ne wanda ke haifar da zaren ciki ko na ciki akan aikin kayan aiki. Ana iya yin ta amfani da hanyoyi daban-daban, kamar tazara, da injin niƙa, da zare birgima, dangane da nau'in zaren da buƙatun zaren.

• Babban aikace-aikacen:

• Productionirƙirar da aka sanya wa masu ɗaukar nauyi, kamar su ƙevts da sukurori

• Kirkirar ramuka masu rubutu don Majalisar da Canjin

• Inji na kwastomomin jagoran, tsutsotsi na ruwa, da sauran kayan haɗin

• Kalubale:

• Kula da madaidaicin murfin zaren da daidaito

• Gudanar da zaren zaren ya gama da hana lalacewar zaren

• Zabi hanyar da ta dace da sigogi don kayan da aikace-aikace

Ta

Rayuwa shine aikin injin da ke haifar da wani lebur farfajiya wanda yake jujjuyawa ga axis na juyawa akan kayan aiki. Ana yin shi ne da yawanci a kan Lathe ko injin milling don tabbatar da cewa ƙarshen fuskokin wani ɓangare suna santsi, lebur, da perpendicular.

• Babban aikace-aikacen:

• Ana shirya ƙarshen shafewa, fil, da sauran abubuwan haɗin kwamfuta

• Ingirƙirar shimfiɗar katako don abubuwan da ke tattare da taro

• Tabbatar da cunkoso da facewar fuskoki na kayan aiki

• Kalubale:

• Kulawa da Fasaha da Fikitin Cikin All Duk da haka

• Gudanar da Kammalawa da hana alamomin tattaunawa

• Gudanar da Kayan Kayan aiki da Tabbatar da Halayyar yanke yanayi

Mai kula da

Corcorboring tsari ne wanda ke fadada wani yanki na rami na farko kafin a kirkiri wani lokacin buɗewa don samar da shugaban mai ban dariya, kamar kudu ko dunƙule. Ana yin shi sau da yawa bayan hakowar don samar da madaidaici, flush fit don kai mai sauri.

• Babban aikace-aikacen:

• Samar da recess na bolt da dunƙule shugabannin

• Samar da kwayoyi don kwayoyi da wanki

• Tabbatar da zama da kyau da kuma jeri na m

• Kalubale:

• Kula da Tufafi da Kula da Ramin na asali

• Gudanar da madaidaiciyar madaidaiciya da daidaitaccen tsarin diamita

• Zabi kayan yankan yankan da sigogi don kayan da aikace-aikace

Mai tawa

Countersinking aikin aiki ne wanda ke haifar da hutu na gari a saman rami pre-dami rami don saukar da shugaban countersunk fasterner. Yana ba da damar zama mai ɗaukar hoto don zama ja da ƙasa ko ƙasa da kayan aiki, yana ba da m da ƙarewar Aerodynamic.

• Babban aikace-aikacen:

• Samar da maganganu don counterunk sukurori da rivets

• Bayar da flush ko an gama su don fasteners

• Inganta kaddarorin Aerodynamic na abubuwan da aka gyara

• Kalubale:

• Kula da kusurwa mai daidaituwa da zurfi

• Hana chipping ko fashewa a ƙofar rami

• Zabi kayan aikin da suka dace da sigogi don kayan da aikace-aikace

Sassaƙa

Faja shine tsari na mikiya wanda ke amfani da kayan aiki mai kaifi don ƙirƙirar dokar, m salle da alamu a farfajiya na kayan aiki. Ana iya yin ta da hannu ko amfani da injunan CNC don samar da ƙira mai tasiri, tambari, da rubutu.

• Babban aikace-aikacen:

• Ingirƙirar Alamar shaida, Lambobi Siyayya, da Logos

• Samar da alamomin ado da zane a kan abubuwa daban-daban

• Sassaƙa da molds, ya mutu, da sauran abubuwan kayan aiki

• Kalubale:

• Kulawa da zurfin zurfin fasali

• Sarrafa dabi'un kayan aiki da rawar jiki don ƙirar ƙira

• Zabi kayan zane da sigogi don kayan da aikace-aikace

Hanyoyi na al'ada na al'ada

Hanyoyin da ba na al'ada na al'ada ba sun ƙunshi dabaru waɗanda ba sa dogaro da kayan aikin yankunan gargajiya na gargajiya. Madadin haka, suna amfani da nau'ikan makamashi daban-daban - kamar su lantarki, sunadarai, ko thermal-don cire kayan. Waɗannan hanyoyin suna da amfani musamman ga kayan masarufi, hadaddun geometries, ko sassai masu laushi. An fifita su lokacin da hanyoyin al'ada suka gaza saboda taurin abu, ƙayyadaddun tsari, ko wasu iyakoki.

Abvantbuwan amfãni na injin da ba na al'ada ba

Matatting ɗin da ba na al'ada ba yana ba da fa'idodi da yawa waɗanda zasu sa su zama mahimmanci a masana'antu masana'antu:

• Adadin da ke da kyau na kayan wuya kamar manyan-zazzabi.

• Babu lamba ta kai tsaye tsakanin kayan aiki da kayan aiki, rage yawan damuwa na inji.

• Ikon inji mai zane-zane tare da cikakkun bayanai da kuma m amincewa.

• Rage haɗarin murdiya na zafi idan aka kwatanta da ayyukan al'ada.

• Ya dace da kayan aiki-da-na'urori waɗanda hanyoyin gargajiya ba za su iya bi ba.

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Square Sarar aljihu (EDM)

• Tsarin fasaha na Edm : Edm yana amfani da fitarwa na lantarki don cire abubuwan lantarki don ƙirƙirar abu daga kayan aiki. Kayan aiki da kayan aiki sun shiga cikin ruwa mai gina jiki, da kuma fashin wuta tsakanin su yana haifar da kananan Arcs waɗanda ke cire kayan.

• Babban aikace-aikace na Edm : Edm yana da kyau don samar da sifofin hadaddun abubuwa cikin wuya, kayan koyarwa. Ana yawanci amfani da shi yadda ake amfani dashi don yin gyara, mutu yana nutsuwa, yana kashe sassa masu canzawa, da ƙirƙirar sassa a cikin masana'antun Aerospace da hanyoyin lantarki.

• Kalubale a cikin ayyukan EDM :

• Slow abu cire kudaden cire kayan, musamman akan kayan aikin kauri.

• Ana buƙatar kayan sarrafawa na lantarki, suna iyakance hanyar ta.

Memalming

• Tsarin fasaha na kwayarwar : injin sunadarai, ko etching, ya shafi yin tsaftace kayan aikin a cikin wanka na sunadarai. Masks suna kare yankunan da suke buƙatar kasancewa cikin kwanciyar hankali, yayin da wuraren da aka fallasa su ba su da ciki.

• Babban aikace-aikacen da aka yiwa injinan : ana amfani dashi don samar da kayan abinci akan sassan ƙarfe, kamar a cikin masana'antar lantarki don ƙirƙirar allon lantarki ko kayan ado.

• Kalubale a cikin ayyukan da aka yi amfani da su :

• Zubar da kuma kula da cutar sinadarai.

• Ci gaba da cire kayan aiki na kayan aiki.

Injin lantarki (ECM)

• Tsarin fasaha na ECM : ECM tana cire kayan amfani da amfani mai amfani. A halin yanzu na yau da kullun wucewa tsakanin aikin (Andede) da kayan aiki (Katako) a cikin maganin lantarki, narkar da kayan.

• Babban aikace-aikacen ECM : Ana amfani da ECM sosai a cikin Aerospace don karafa mai wuya da allo, kamar ruwan ɗakunan kwamfuta da kuma bayanan martaba na Turbine.

• Kalubale a cikin ayyukan ECM :

• Babban farashi na kayan aiki da saiti.

• Na bukatar madaidaicin iko na sigogin lantarki don hana lalacewar abubuwa.

Abasar jakar jet

• Tsarin fasaha na Abincing Set Motocaring : Wannan tsari yana amfani da matsanancin ƙarfi na gas da aka hade da barbashi mai ban sha'awa don ƙirƙirar abu daga farfajiya. An jagorance jet a ɗakin aikin, a hankali cire kayan.

• Babban aikace-aikacen jet mai jetwararren jet : yana da kyau don ayyukan da iri iri, tsaftace saman, da kuma samar da samfuran da ake ciki game da kayan zafi da gilashi.

• Kalubale a cikin ayyukan jetwararrun jet :

• Gudanar da yaduwar da sarrafa barbashi.

• Iyakar daidaitawa don cikakken tsari ko ƙira.

Ultrasonic

• Tsarin fasaha na ultrasonic : Motocin ultrasonic yana da matsanancin matsanancin tashin hankali ta hanyar kayan aiki don cire kayan. Absaive slurry tsakanin kayan aiki da kayan aikin cinikin.

• Babban aikace-aikace na Ultrasonic Mactining : Wannan hanyar tana da kyau don kamun kayan da aka yi da kayan kwalliya, kamar su Brorication da tabarau, sau da yawa ana amfani da su a cikin lantarki da abubuwan lantarki.

• Kalubale a cikin ayyukan ultrasonic :

• Kayan aiki na kayan aiki saboda tsananin rawar jiki.

• Wahala a cikin kiyaye daidaituwa mai gamsarwa.

Daskararren Laser Biyayya (LBM)

• Tsarin fasaha na LBM : LBM yana amfani da mai mayar da hankali Laser ya narke ko vavorize abu, yana ba da daidaitawa ba tare da lambar kai tsaye ba. Yana da lamba mara lamba, tsari na zafi.

• Babban aikace-aikacen na LBM : Ana amfani da lbm don yankan, hako, da yin alama a cikin masana'antu suna buƙatar kayan aiki, kamar kayan aiki, na'urorin likita, da kuma aeraspace.

• Kalubale a cikin ayyukan LBM :

• Yawan amfani da makamashi.

• Wahalar masara mai nunawa kamar alumini.

Motyar ruwa

• Tsarin fasaha na ruwa jet : Motocin ruwa na ruwa yana amfani da matattarar ruwa mai zurfi na ruwa, galibi a hade da barbashi na farfado, don yanke abubuwa. Tsari ne mai sanyi wanda ke guje wa yanayin zafi.

• Babban aikace-aikacen jirgin ruwa jet : ana amfani dashi don yankan ƙarfe, roba, har ma da samfuran abinci, da kuma sanya shi sanannen masana'antu, da kuma tattara masana'antu.

• Kalubale a cikin ayyukan jirgin ruwa na ruwa :

• Wahala a cikin yankan kauri mai kauri ko kayan aiki.

• Yana buƙatar sarrafa sharar gida mai ɗaukar ruwa.

Ion Biyayi Biyayya (IBM)

• Tsarin fasaha na IBM : IBM ya shafi bin ka'idojin katako na ions a saman aikin, yana canza tsarinta a matakin kwayar halitta ta hanyar fashewa.

• Babban aikace-aikacen IBM : Sau da yawa ana amfani da IBM a cikin masana'antar lantarki zuwa Etch Micro-alamu akan kayan semiconducts.

• Kalubale a cikin ayyukan IBM :

• Na bukatar wani wuri mai sanyi don kauce wa gurbatawa.

• Yuwuwar subsrate lalacewa saboda ta fashe bam na ion.

Plasma Arc Muracing (Pam)

• Tsarin fasaha na Pam : Pam yana amfani da babban ƙarfi na ionized gas (plasma) don narke da kuma cire kayan daga aikin. Torch Plasma yana haifar da matsanancin zafi don yankan.

• Babban aikace-aikace na PAM : Ana amfani da PAM don yankan kuma a wuyan ƙarfe masu wahala, musamman bakin karfe da aluminum, a masana'antu kamar jirgin ruwa da gini.

• Kalubale a cikin ayyukan PAM :

• UV Radoation Rikicin Tsorewa.

• Mafi yawan amfani da wutar lantarki yana ƙaruwa farashin aiki.

Injin katako mai katako (EBM)

• Tsarin fasaha na EBM : EBM yana amfani da katako mai sanyin gwiwa don vaporze abu daga aikin. Ana yin shi a cikin wuri don tabbatar da daidaito.

• Babban aikace-aikacen EBM : Ana amfani da EBM a cikin aikace-aikacen babban-daidai kamar hering micro-ramuka a cikin kayan aikin Aerospace.

• Kalubale a cikin ayyukan EBM :

• Babban saiti mai yawa da rikitarwa na kiyaye wani vacuil.

• Haɗarin katako mai ƙarfi yana haifar da rashin daidaituwa.

Injin zafi

• Tsarin fasaha na machining mai zafi : Machining mai zafi ya ƙunshi preheatating kayan aiki da yankan kayan aiki don saukad da kayan cirewa na kayan aiki, musamman a cikin kayan ƙarfe-metal.

• Babban aikace-aikace na machining mai zafi : ana amfani dashi don SuperAlloys a cikin Aerospace, inda kayan suka zama abin da aka fi dacewa a tsananin yanayin zafi.

• Kalubale a cikin ayyukan da aka yi na zafi :

• Gudanar da damuwa na zafi don guje wa warping ko fatattaka.

• Tabbatar da amincin mai ba da izini saboda yanayin zafi.

Filin Magnetic ya taimaka (MFAM)

• Tsarin fasaha na MFAM : Mfam yana amfani da filayen magnetic don inganta kayan maye yayin aiwatar da ayyukan da ke tattare da zurfin motsi.

• Babban aikace-aikace na MFAM : Ana amfani dashi don daidaitaccen kayan aikin kayan kamar manyan tuddai da kuma kayan kwalliya a cikin kayan aiki da kuma starspace.

• Kalubale a cikin ayyukan MFAM :

• Ana buƙatar daidaitawar filin magnetic.

• Mai yiwuwa tsangwama tare da kayan aiki masu hankali kusa da shi.

Motocin hoto

• Tsarin fasaha na injinan hoto : Motocin hoto yana amfani da haske don rufe takamaiman bangarorin rufe, da etching Etching don cire abu daga wuraren da aka fallasa.

• Babban aikace-aikace na inji mai daukar hoto : Ana amfani dashi don samar da bakin ciki, burr-free sassan karfe a cikin masana'antu kamar kayan lantarki da Aerospace.

• Kalubale a cikin ayyukan motsi na hoto :

• Yadda ya dace zubar da kayan aikin sunadarai yana da mahimmanci.

• Iyakantarwa akan kauri na kayan zai iya sarrafawa.

Waya Sutturar Waya - Waya

• Tsarin fasaha na Wedm : Wedm yana amfani da bakin ciki, ana cajin waya zuwa abu mai lalacewa ta hanyar lalacewa ta hanyar lalacewa, yana ba da izinin yanke da yarda da haƙurin yarda da yarda.

• Babban aikace-aikacen Wedm : Ana amfani da Wedm don karafa mai wuya da alluna a cikin Aerospace, na'urorin likita, da masana'antu.

• Kalubale a cikin Ayyukan Wedm :

• Saurin yanke sauri akan kayan kauri.

• Canjin waya akai-akai yana ƙaruwa farashi.

Bambanci tsakanin hanyoyin da ba na al'ada ba

Za'a iya rarraba hanyoyin mama cikin manyan manyan abubuwa biyu: al'ada da rashin al'ada. Dukansu suna wasa mahimman matsayi a cikin masana'antar zamani, suna bayar da kusanci ga cire kayan. Fahimtar bambance-bambance tsakanin waɗannan nau'ikan biyu suna taimakawa wajen zabar hanyar da ta fi dacewa don takamaiman bukatun masana'antu.

Mahimmanci tsakanin rikice-rikice tsakanin al'ada da mara tsari na al'ada

Tsarin al'ada da rashin daidaituwa ya bambanta a cikin hanyoyin cire kayan abu, amfani da kayan aiki, da hanyoyin kuzari. Anan akwai mahimman bayanai:

• Cire kayan :

• Motocin al'ada : Yana cire kayan ta hanyar ƙarfin injiniya kai tsaye da aka yi amfani da kayan aikin.

• Madayar da ba ta al'ada ba : Yana amfani da siffofin makamashi kamar wutar lantarki, sunadarai, ko thermal zuwa kayan aiki ba tare da tsarin sadarwa ba tare da lambar sadarwa ta injin ba.

• Tattaunawa :

• Machining na al'ada : Ana buƙatar tuntuɓar jiki tsakanin kayan aiki da kayan aiki. Misalai sun hada da juyawa, milling, da hakowa.

• Injin da ba na al'ada ba : galibi ba hanyoyin sadarwa ba. Hanyoyin da ke son jigilar kayan lantarki (EDM) da laseran katako na Laser (LBM) amfani da Sparks ko katako mai haske.

• Daidai :

• Machining na al'ada : Mafi dacewa don cimma kyakkyawan tsari amma na iya gwagwarmaya tare da zane mai tasiri.

• Macijin da ba na al'ada ba : wanda zai iya samar da siffofi mai matukar tasiri sosai, koda wasu bayanai masu kyau, har ma a cikin kayan da wuya-na'ura.

• Kayan aiki :

• Machining na al'ada : Mafi kyawun dacewa don ƙarfe da kayan da suke da sauƙin yanka ta amfani da kayan aikin injin.

• Macijin da ba na al'ada ba : na iya aiki tare da kayan wuya, yurkikoci, kayan kwalliya, da ƙarfe waɗanda ke da wahalar amfani da shi a al'ada.

• Tushen makamashi :

• Machining na al'ada : dogara da makamashi na inji daga kayan aikin injin don cire kayan.

• Madayar da ba ta al'ada ba : Yana amfani da hanyoyin samar da makamashi kamar wutar lantarki, lasers, halayen sunadarai, ko jiragen ruwa mai zurfi don cimma cirewa.

Fa'idodi da iyakance kowane nau'in

Nau'in na'uransu suna da ƙarfinsu da rauninsu, dangane da aikace-aikacen.

Abvantbuwan amfãni na Mabin al'ada:

• Lowerarancin farashi mai tsada : gabaɗaya mai rahusa sakamakon yaduwar kayan aiki da injina.

• Sauƙaƙa sauƙin : injuna da kayan aiki masu sauki ne don aiki, suna sa shi sauƙi ga yawancin mahalli masana'antu.

• Manyan Hanyoyi Mai Girma : Ya dace da samar da karawa tare da farashin cire kayan cire kudi.

Iyakanto na al'ada injinan:

• Iyakantaccen abu na zamani : gwagwarmaya don kayan aiki masu wuya kamar fure ko kayan kwalliya.

• Saka da kiyayewa : Yana buƙatar shafewar kayan aiki na yau da kullun saboda hulɗa kai tsaye saboda hulɗa ta yanar gizo.

• Wahala a cikin nau'ikan hadaddun siffofin : daidaitaccen abu yana da wahala don cimma nasarar shiga cikin inticate ko cikakken tsari.

Abvantbuwan amfãni na injin da ba na al'ada ba:

• Can kayan aiki masu wuya : Hanyoyi kamar Edm da Laser Mactining na iya aiki a kan kayan da suke da wahala ko labra.

• Babu suturar kayan aiki : A cikin matakan lamba mara lamba, kayan aiki ba ya lalace ta jiki.

• Babban daidaici da dalla-dalla : iya iya sarrafa ƙa'idodi mai kyau da kuma cimma nasarar geometries tare da m hadari.

Iyakantarwa na injin da ba na al'ada ba:

• Babban tsada : yawanci mafi tsada saboda cigaban fasaha da hanyoyin makamashi da ake buƙata.

• Slower na cire kayan cire abubuwa : Hanyoyin da ba na al'ada ba, kamar ecm ko jirgin ruwa jet, na iya zama mai hankali idan aka kwatanta da hanyoyin yanke shawara.

• Tsararren saiti : yana buƙatar ƙarin ƙwarewa da iko akan sigogin tsari, kamar mayar da hankali na zamani ko begen.

Kwatantawa

Tsarin tebur	na al'ada	na al'ada
Hanyar cire abu	Yanke na inji ko bagagari	Lantarki, thermal, sunadarai, ko fargaba
SAURARA	Kai tsaye lamba tare da aikin sana'a	Ba a hulɗa da hanyoyi da yawa ba
Daidaici	Mai kyau, amma iyakance don zane mai tasiri	Babban daidaito, wanda ya dace da sifofin hadaddun
Kayan aiki	Ci gaba da kiyayewa	Minimal ko babu kayan aiki
Kayan aiki	Ya dace da ƙarfe da kayan m	Da ikon sarrafa kayan masarufi ko kayan braintle
Kuɗi	Ƙananan farashin aiki	Mafi girma saboda cigaba
Sauri	Da sauri don babban ƙarfin girma	Motar kayan aiki a cikin matakai da yawa

Taƙaitawa

Wannan jagorar ta cire matakai daban-daban guda daban-daban, gami da hanyoyin al'ada da marasa al'ada. Hanyoyi na al'ada kamar juyawa da kuma cinya da upgly da karfi na inji, yayin da ba na al'ada na al'ada kamar Edm da Laser na al'ada suna amfani da wutar lantarki, sunadarai, ko makamashi, ko makamashi, ko makamashi, ko makamashi, ko makamashi, ko makamashi, ko makamashi, ko makamashi, ko makamashi, ko makamashi, ko makamashi, ko makamashi, ko makamashi, ko makamashi, ko makamashi.

Zabi tsarin sarrafawa na dama yana da mahimmanci. Yana shafar saɗama, daidai da saurin haɓaka. Zaɓin da ya dace yana tabbatar da ingancin aiki, ingancin farashi, da ingantaccen sakamako a masana'antu. Ko aiki tare da karafa, berkens, ko kuma kayan aiki, fahimtar kowace karfin hanyar tana taimaka wa mafi kyawun sakamako.

Takamatsu

M

Maimaitawa

Ƙara daraja

Yanke kayan

Ultrasonic

Mafi kyau Cnc Service Service

Ƙulli

Disagad