CNC mashin dɔn rivɔlɔshɔn di manufakchurin industri, we dɔn mek dɛn ebul fɔ prodyuz prɛsis ɛn kɔmpleks pat dɛn wit efyushɔn we nɔ gɛt wan kɔmpitishɔn. pan di difrεnt CNC mashin prכsεs dεm, CNC tכn de stand aut as krichכl opεrayshכn fכ mek silindrכl kכmכpכnt dεm.
Dis komprehensiv gayd de aim fɔ gi wan gud ɔndastandin bɔt di CNC tɔn prɔses, in advantej dɛm, ɛn in aplikeshɔn dɛm na di mɔdan manufakchurin. Wi go ɛksplɔrɔ di fawndeshɔnal kɔnsɛpt dɛn, di men kɔmpɔnɛnt dɛn, ɛn difrɛn opareshɔn dɛn we de insay CNC tɔn.
Wetin na CNC de tɔn?
CNC Turning na wan subtractive manufacturing process we involv fɔ yuz wan kɔtin tul fɔ pul matirial frɔm wan rotating wokpies, we de mek prɛsis silindrikal pat dɛn. Na wan we we rili efyushɔn ɛn kɔrɛkt fɔ mek pat dɛn we gɛt kɔmpleks jɔyometri ɛn tayt tolɛreshɔn.
Difinishɔn fɔ CNC tɔn .
CNC Turning na mashin prɔses usay wan singl-pɔynt kɔtin tul de pul matirial frɔm wan wok we de rɔta. Di wokpies de ol in ples bay wan chuck ɛn rotate wit ay spid we di kɔt tul de muv along di aks fɔ roteshɔn fɔ mek di shep we dɛn want. Lan mɔ bɔt aw fɔ tɔn ɛn mil prɔses . naya .
Kɔmpia to tradishɔnal tɔnin prɔses .
We yu kɔmpia am wit tradishɔnal tɔnin prɔses, CNC Turning de gi sɔm bɛnifit dɛn:
l Big big prɛsishɔn ɛn akkuracy .
l Inkris prodaktiviti ɛn efyushɔn .
l Kɔnsistɛnt ɛn ripit rizɔlt dɛn .
l Ridyus di Leba Kɔst ɛn Mɔtalman Mistek .
l Abiliti fɔ mek kɔmpleks shep ɛn kɔntɔ .
Tradishonal tɔnin de dipen pan di skil we di ɔpreshɔn gɛt, we CNC tɔn na ɔtomatik ɛn kɔntrol bay kɔmpyuta program dɛn, fɔ mek shɔ se dɛn gɛt mɔ kɔnsistɛns ɛn prɛsishɔn. Gɛt mɔ insayt dɛn bɔt aw fɔ mentɛn CNC lathe tul dɛn . Tul fɔ wan lathe ɛn tips fɔ mentein di CNC lathe tul dɛn - Tim MFG .
Ki komponent dɛn fɔ wan CNC tɔnin mashin .
Wan CNC tɔnin mashin gɛt sɔm impɔtant tin dɛn we de wok togɛda fɔ du di tɔnin prɔses:
1. Spindle we de na di .
Di spindle na di wan we de rotate di wokpies wit ay spid. Na moto de drɛb am ɛn dɛn kin program am fɔ rɔta pan spɛshal spid ɛn dairekshɔn.
2. Chuck we de na Chuck
Di Chuck na klamp divays we de ol di wokpies fayn fayn wan insay di tɛm we dɛn de tɔn di prɔses. I de ataya to di spindle ɛn dɛn kin yuz am wit yu an ɔ ɔtomɛtik wan.
3. Turret .
Di Turret na wan rotating tul holda we kin ol multiple cutting tools. I de alaw fɔ chenj kwik kwik wan tul ɛn i de mek di mashin ebul fɔ du difrɛn opareshɔn dɛn we i nɔ gɛt manual intavɛnshɔn.
4. Bed
Di bed na di fawndeshɔn fɔ di CNC tɔnin mashin. I de gi wan stebul bays fɔ di spindle, chuck, ɛn turret, we de mek shɔ se dɛn mek kɔrɛkt ɛn prɛsis mashin.
5. Panel fɔ kɔntrol .
Di kɔntrol panɛl na di intafɛs bitwin di ɔpreshɔn ɛn di CNC tɔnin mashin. I de alaw di ɔpreshɔn fɔ input program dɛn, ajɔst di sɛtin dɛn, ɛn monitɔr di mashin prɔses.
Ɔda impɔtant tin dɛn ɛn dɛn wok dɛn .
Apat frɔm di men tin dɛn we wi dɔn tɔk bɔt, wan CNC tɔnin mashin gɛt bak ɔda impɔtant pat dɛn we de ɛp fɔ mek i wok ɛn aw i de wok:
1. Hedstɔk .
Di edstɔk de na di lɛft say na di mashin ɛn i gɛt di men spindle, drayv motoka, ɛn gia bɔks. Na in ripɔtabl fɔ gi pawa ɛn rɔta muvmɛnt to di spindle.
2. Fid giaboks .
Di fid giaboks, we dɛn kin kɔl bak di 'Norton Gearbox,' de kɔntrol di fid ret fɔ di tul we dɛn de kɔt. I de ditarmin di spid we di tul de muv along di wokpies, we de afɛkt di sɔfays finish ɛn di matirial rimɔv rɛt.
3. Tailstock we de na di .
Di telstock de posishun opsaid di edstock en sopot di fri end of di wokpies. I kin muv along di bed fɔ akɔmod wokpies dɛn we gɛt difrɛn lɔng ɛn gi ɔda sɔpɔt fɔ mek dɛn nɔ deflɛshɔn we dɛn de mek mashin.
Aw CNC tɔn de wok?
CNC Turning na komplex proses we involv som step dem fo transfom wan raw wokepies to wan prizis mashin pat.
Di CNC tɔnin prɔses .
Di CNC tɔnin prɔses kin brok dɔŋ to 4 men step dɛm:
1. Loading di wokpies .
Di fɔs tin we yu fɔ du na di CNC tɔnin prɔses na fɔ lod di wokpies insay di mashin. Di wokpies na tipikli hol in ples bay wan chuck, we grip di matiryal sikrit wan. Di rayt ples fɔ wok fayn na impɔtant tin fɔ mek dɛn mek di kɔrɛkt mashin ɛn fɔ mek dɛn sef.
2. Fɔ pik ɛn mount Cutting Tools .
We dɛn dɔn lod di wokpies, dɛn fɔ pik di rayt tin dɛn fɔ kɔt ɛn put am insay di tul tɔrɛt. Di we aw dɛn kin pik di tin dɛn we dɛn kin yuz fɔ kɔt kin dipen pan di tin dɛn we dɛn de mek wit mashin, di shep we dɛn want, ɛn di say we dɛn nid fɔ mek di tin dɛn we dɛn nid. Tul dɛn kin tipikul fɔ ol in ples bay tul ɔlda dɛn, we dɛn mek fɔ spɛshal insɛt jɔyometri.
Di tin dɛn we dɛn kin yuz fɔ mek tin dɛn . | Di fayn fayn tin dɛn we dɛn fɔ yuz fɔ wok . |
Kabid we dɛn kin yuz fɔ mek tin dɛn . | Metal, Plastik, Wud |
Sɛramik dɛn . | Had mɛtal dɛn, ay-tɛmpracha alɔy dɛn . |
Tul dɛn we dɛn kɔt . | Metal, Abraziv Matirial dɛn . |
3. Progrɛm di CNC tɔnin mashin .
Wit di wokpies ɛn kɔt tul dɛn we de, di nɛks tin we yu fɔ du na fɔ program di CNC tɔnin mashin. Dis min se dɛn fɔ mek wan sɛt fɔ instrɔkshɔn dɛn, we dɛn kɔl G-Kɔd, we de tɛl di mashin aw fɔ muv di tin dɛn we dɛn de kɔt ɛn di wok we dɛn want fɔ mek di shep we dɛn want. Di program gɛt infɔmeshɔn lɛk:
L spindle spid yu gi oh .
L Fid ret .
l Dip we de kɔt .
L Tul Path dɛn .
Mɔdan CNC tɔnin mashin dɛn kin gɛt yuz-frenli intafɛs ɛn dɛn kin import CAD mɔdel dɛn, we kin mek programin mɔ efishɔnal ɛn kɔrɛkt.
4. Fɔ ɛksɛkutiv di tɔnin ɔpreshɔn .
Wans di program dɔn lod, di CNC tɔnin mashin dɔn rɛdi fɔ ɛksɛkutiv di tɔnin ɔpreshɔn. Di mashin de fala di instrɔkshɔn dɛn we dɛn dɔn program, i de muv di tul dɛn we dɛn de kɔt ɛn di wok we dɛn dɔn tɔk bɔt lɛk aw dɛn dɔn sho. Di men tin dɛn we de insay di ɔpreshɔn we dɛn de tɔn na di wok na:
L Wokpies roteshɔn .
L Tul muvmɛnt along di X ɛn Z aks dɛn .
L Material Rimov .
As di ɔpreshɔn we de tɔn de go bifo, di tin dɛn we dɛn de yuz fɔ kɔt de pul di tin dɛn we de na di wokples, ɛn smɔl smɔl i de shep am to di fɔm we dɛn want. Di mashin de kɔntinyu fɔ fala di program we dɛn dɔn program te dɛn rich di las shep.
Tru di CNC tɔnin prɔses, di mashin in kɔntrol sistɛm de kɔntinyu fɔ wach ɛn ajɔst di paramita dɛn fɔ kɔt fɔ mek shɔ se i kɔrɛkt ɛn kɔnsistɛns. Dis klos-lɔp fidbak sistɛm na wan pan di men bɛnifit dɛn we CNC tɔn, we de mek ay prɛsishɔn ɛn ripitabiliti.
Fɔ ɔndastand mɔ, ɛkspɛn yu no wit kɔmprɛhnsiv risɔs pan . CNC masta: ɔndastandin fɔ tɔn ɛn mil prɔses - Tim MFG ɛn diskɔba impɔtant Tul fɔ wan lathe ɛn tips fɔ mentein di CNC lathe tul dɛn - Tim MFG.
Kɔmɔn CNC tɔnin ɔpreshɔn ɛn dɛn prinsipul dɛn .
CNC turning mashin dɛn ebul fɔ du bɔku bɔku opareshɔn dɛn fɔ mek difrɛn tin dɛn pan wok. Ɛni ɔpreshɔn gɛt in yon sɛt fɔ prinsipul ɛn tɛknik, we impɔtant fɔ ajɔst di rizɔlt dɛn we dɛn want.
1. we de fes .
Fεs na di prכsεs fכ mek wan flat sεf na di εnd כf wan wokpies. Di tul we dɛn de kɔt de muv pɔrpindikul to di aks we de rɔtin, we de pul di tin dɛn we de na di fes fɔ di wok. Dis opareshɔn de mek shɔ se di ɛnd fɔ di wokpies smol ɛn flat.
2. Di dayamita we de na do we de tɔn .
Di dayamita we de na do we de tɔn, we dɛn kin kɔl bak OD Turning, involv fɔ pul di tin dɛn we de na di ɔda say na wan wokpies. Di tul we dɛn de kɔt de muv paralel to di aks fɔ rɔtin, we de shep di wokpies to di dayamita we dɛn want. Dis opareshɔn kin mek say dɛn we stret, we dɛn kin tap, ɔ we gɛt kɔnto.
3. Gens
Boring na di prɔses fɔ mek wan ol we bin dɔn de bifo tɛm na wan wokpies we bin dɔn de bifo. Di tin we dɛn kin yuz fɔ kɔt, we dɛn kɔl boring bar, dɛn kin put am insay di ol ɛn muv along di aks we de rɔtin, we de pul di tin dɛn we de insay di ol. Boring alaw fɔ prɛsis kɔntrol fɔ di ol dayamita ɛn sɔfays finish.
4. Threading we dɛn de trɛd .
Threading involv fɔ mek hɛlikal grov dɛn na di intanɛnt ɔ ɛksternal sɔfays na wan wokpies. Di tul fɔ kɔt, wit wan patikyula prɔfayl, de muv along di aks fɔ rɔtin na wan prɛsis angle ɛn pitch fɔ mek trɛd dɛn. CNC Turning Machines kin prodyuz difrɛn kayn trɛd dɛn, we inklud:
L Yunaytɛd trɛd dɛn (UNC, UNF) .
L m ɛ trik trɛd dɛn .
l Acme threads na di .
l Butress threads yu gi oh .
5. Grooving we de gro .
Grooving na di prɔses fɔ mek smɔl, stret-sayd kɔt na di sɔfays fɔ wan wokpies. Di tul we dɛn kin yuz fɔ kɔt, we dɛn kɔl grooving tul, de muv pɔrpindikul to di aks fɔ rɔtin, we de kɔt wan grov we gɛt wan patikyula wit ɛn dip. Bɔku tɛm dɛn kin yuz grooving fɔ mek O-ring sidɔm ples, snap ring grov, ɛn ɔda tin dɛn we tan lɛk dat.
6. Parting
Parting, we dɛn kin kɔl bak Cut-Off, na di prɔses fɔ separet wan pat we dɔn dɔn frɔm di raw stok matirial. Di tul we dɛn kin yuz fɔ kɔt, we dɛn kɔl pating tul, de muv pɔrpindikul to di aks fɔ rɔtin, we de kɔt di wan ol dayamita fɔ di wokpies. Parting na tipikli di fainal opareshon we dem du pan wokpies.
7. Knurling .
Knurling na wan prɔses we de mek wan patɛn tɛkstɔr na di surface fɔ wan wokpies. Di knurling tul, we gɛt wan patikyula patɛn na in wil, dɛn kin prɛs am agens di wok we de rɔn, ɛn i kin imprint di patɛn pan di say we i de. Bɔku tɛm, dɛn kin yuz knurling fɔ mek i go fayn ɔ fɔ mek dɛn dekɔret am.
Diskɔba in-dip infɔmeshɔn bɔt . Unveiling the Art of Knurling: Wan kɔmprɛhɛnsif ɛksplɔrɔshɔn fɔ di prɔses, patɛn, ɛn ɔpreshɔn - Tim MFG .
Ɔpreshɔn | Tul Moshɔn . | Plan |
we de fes . | Pɛrpindikul to Aks . | Krio Flat Surface . |
OD we de tɔn . | Paralel to Aks . | Shep di ɔda dayamita . |
Gens | Paralel to Aks . | Enlarge ol dɛn . |
Threading we dɛn de trɛd . | Hɛlikal Path . | Krio trɛd dɛn . |
Grooving we de gro . | Pɛrpindikul to Aks . | Kɔt smɔl grov dɛn . |
Parting | Pɛrpindikul to Aks . | Seperet pat we dɔn dɔn . |
Knurling . | we dɛn prɛs agens di sɔfays . | Krio tɛkstɔr patɛn . |
We dɛn ɔndastand di prinsipul dɛn we de biɛn ɛni CNC tɔnin ɔpreshɔn, di wan dɛn we de mek di tin dɛn kin pik di rayt tɛknik ɛn tul dɛn fɔ mek prɛsis ɛn kɔmpleks ficha dɛn na wan wokpies.
Materials we fit fɔ CNC tɔn .
CNC Turning na wan versatile mashin prɔses we dɛn kin yuz fɔ shep bɔku bɔku matirial dɛn. Di we aw dɛn kin pik di tin dɛn we dɛn kin pik kin dipen pan di patikyula tin dɛn we dɛn nid fɔ du fɔ di aplikeshɔn, lɛk fɔ gɛt trɛnk, fɔ mek dɛn go de fɔ lɔng tɛm, ɛn fɔ mek dɛn ebul fɔ mek mashin. Na sɔm kɔmɔn tin dɛn we dɛn kin du fayn fayn wan fɔ CNC tɔn:
1. Mɛtal dɛn .
Metal na di mכst kכmכn yus mεtirial dεm na CNC tכn bikoz fכ dεn trεnk, dכrabiliti, εn εksεlεnt machinabiliti. Sɔm pɔpul mɛtal dɛn na:
L Aluminium: Dɛn sabi am fɔ in laytwɛt prɔpati ɛn gud mashinabiliti, dɛn kin yuz aluminiɔm bɔku tɛm na aerospace ɛn ɔtomotiv aplikeshɔn.
L Stilin: Wit in ay trɛnk ɛn taf, dɛn yuz stɛl bɔku bɔku wan fɔ mek mashin pat, tul, ɛn strɔkchɔral kɔmpɔnɛnt dɛn.
L Brass: Dis alɔy fɔ kɔpa ɛn zink de gi gud mashinabiliti ɛn kɔrɛshɔn rɛsistɛns, we de mek i fayn fɔ dɛkɔretiv ɛn mɛkanikal kɔmpɔnɛnt dɛn.
l Titanium: Pan ɔl we i nɔ izi fɔ mashin, Titanium in ay trɛnk-to-weyt ratio ɛn kɔrɛshɔn rɛsistɛns de mek i fayn fɔ aerospace ɛn mɛdikal aplikeshɔn.
2. Plastik dɛn .
Plastik na ɔda grup fɔ matirial dɛn we dɛn kin mashin izi wan bay we dɛn de yuz CNC tɔn. Dɛn laytwɛt, lɔw-kɔst, ɛn ilɛktrik insuleshɔn prɔpati dɛn de mek dɛn fayn fɔ difrɛn aplikeshɔn dɛn. Sɔm kɔmɔn plastic dɛn we dɛn kin yuz fɔ tɔn CNC na:
l Nylon: Dɛn sabi am fɔ in ay trɛnk ɛn wear resistans, dɛn kin yuz naylon bɔku tɛm fɔ gia, bia, ɛn ɔda mɛkanikal pat dɛn.
l Asetal: Dis ensinia plastic de gi fayn fayn dimenshonal stebiliti en kemikal resistans, we de mek i fayn fo presis komponent.
L Peek: PolyetheretherTeterketone (PEEK) na wan ay-perfomans plastic we kin ebul fɔ bia wit ay tempɔret ɛn dɛn kin yuz am bɔku tɛm na erospace ɛn medikal industri.
3. Wud
Pan ɔl we i nɔ kɔmɔn pas mɛtal ɛn plastic, dɛn kin mek wud bak bay we dɛn de yuz CNC fɔ tɔn. Bɔku tɛm dɛn kin yuz had wud dɛn lɛk ɔk, maple, ɛn chɛri, fɔ mek tin dɛn we dɛn kin yuz fɔ mek fayn fayn tin dɛn, fɔ mek tin dɛn fɔ yuz fɔnicha, ɛn fɔ mek myuzik.
4. Kɔmpɔzit dɛn .
Kɔmpɔzit matirial dɛn, we dɛn mek bay we dɛn jɔyn tu ɔ mɔ matirial dɛn we gɛt difrɛn prɔpati dɛn, dɛn kin mashin bak bay we dɛn de yuz CNC tɔn. Dɛn tin ya de gi yunik kɔmbaynshɔn fɔ trɛnk, layt, ɛn kɔrɛshɔn rɛsistɛns. Sɔm ɛgzampul dɛn na:
L Kabon fayba riinfɔs polima dɛn (CFRP): Dɛn kin yuz am na ɛrospɛs ɛn ay-pɔfɔmɛnshɔn aplikeshɔn dɛn.
l Glass fayba riinfɔs polima dɛn (GFRP): Bɔku tɛm dɛn kin yuz am na ɔtomotiv ɛn marin industri.
Tin dɛn | Di bɛnifit dɛn we pɔsin kin gɛt . | Aplikeshɔn dɛn . |
Mɛtal dɛn . | Strɔng, Durabiliti, Machinabiliti . | Mashin Pat, Tul dɛn, Struktural Kɔmpɔnɛnt dɛn . |
Plastik dɛn . | Layt, lɔw-kɔst, ilɛktrik insuleshɔn | gia, bia, prɛsishɔn kɔmpɔnɛnt dɛn . |
Wud | Aesthetics, Natural Properties . | tin dɛn fɔ dekɔret, fɔnicha, myuzik inschrumɛnt dɛn |
Kɔmpɔzit dɛn . | Strɔng, laytwɛt, kɔrɛshɔn rɛsistɛns . | Erospace, Automotive, Marine Industries |
Advantej dɛn fɔ CNC Turning .
CNC Turning de gi bɔku bɛnifit dɛn pas tradishɔnal we fɔ tɔn, we de mek i bi wan impɔtant prɔses na di mɔdan manufakchurin. Frɔm prɛsishɔn ɛn ripitabiliti to kɔst-ɛfɛktiv ɛn versatility, CNC tɔn de gi wan rich advantej we de ɛp manifakta dɛn fɔ prodyuz ay kwaliti pat dɛn fayn fayn wan.
A. Prɛsishɔn ɛn akkurayt .
Wan pan di bɛst bɛnifit dɛn we CNC tɔn na in ebul fɔ prodyuz pat dɛn wit ɛksɛpshɔn prɛsishɔn ɛn akkuracy. CNC turning mashin dɛn gɛt ay-rɛzolushɔn ɛnkɔda ɛn servo moto dɛn we de mek dɛn ebul fɔ muv fayn fayn wan ɛn put dɛn pozishɔn.
Dis lεvεl כf prεsishכn de alaw di manifakta dεm fכ prodyuz pat dεm wit tayt tכlerans, we dεn kin mכsu insay maykron.
B. Ripitabiliti .
CNC turning de mek shɔ se kɔnsistɛns rizɔlt dɛn akɔdin to bɔku bɔku prodakshɔn rɔn dɛn. We dɛn dɔn mek ɛn tɛst wan CNC program, di mashin kin mek di sem pat dɛn we nɔ gɛt ɛni chenj.
Dis ripitabiliti na impɔtant tin fɔ mek dɛn kɔntinyu fɔ gɛt di kwaliti fɔ di prɔdak ɛn fɔ mit di kɔstɔma dɛn spɛsifikɛshɔn dɛn. Wit CNC tɔn, di manifakta dɛn kin minimiz skrap ret ɛn riwɔk, we kin mek dɛn gɛt mɔ prodaktiviti ɛn kɔst sevings.
C. Fasta prodakshɔn tɛm dɛn .
We yu kɔmpia am wit manual tɔn, CNC tɔnin signifyantli ridyus prodakshɔn tɛm. CNC tɔnin mashin dɛn kin wok wit ay spid ɛn fid ret, we kin alaw fɔ pul di matirial fast fast ɛn shɔt saykl tɛm dɛn.
Apat frɔm dat, CNC tɔnin sɛnta dɛn kin gɛt ɔtomɛtik tul chenj ɛn mɔlti-aks kapabiliti, we kin mek di mashin ebul fɔ du bɔku ɔpreshɔn dɛn na wan sɛtup. Dis de mek dɛn nɔ nid fɔ chenj di tul dɛn wit an ɛn i de ridyus di ɔl prodakshɔn tɛm.
D. Kɔst-ɛfɛktiv .
CNC Turning na wan kɔst-ɛfɛktiv manufakchurin sɔlvishɔn, patikyula fɔ ay-volyum prodakshɔn rɔn. Di inkris efyushɔn ɛn ridyus di leba rikwaymɛnt dɛn we gɛt fɔ du wit CNC tɔnin de rilizɔt fɔ lɔwa fɔ ɛni yunit kɔst.
Dɔn bak, di prɛsishɔn ɛn ripitabiliti fɔ CNC tɔnin minimiz matirial west ɛn skrap, we de kɔntribyut to ɔl di kɔst sevings.
E. Versatility na di .
CNC tɔnin mashin dɛn kin rili yuz bɔku tin dɛn ɛn dɛn kin ebul fɔ gɛt bɔku bɔku tin dɛn, lɛk mɛtal, plastic, ɛn kɔmpɔzit dɛn. Dɛn kin du difrɛn difrɛn tin dɛn bak fɔ tɔn, lɛk fɔ fes, fɔ boring, fɔ trɛd, ɛn fɔ grov, fɔ mek di wan dɛn we de mek tin dɛn ebul fɔ mek kɔmpleks pat dɛn we gɛt bɔku bɔku tin dɛn.
Di fleksibiliti fɔ CNC tɔn de mek di manifakta dɛn ebul fɔ adap to di chenj we dɛn de chenj di prɔdak we dɛn nid ɛn di dimand fɔ di makit.
F. Ridyus di Leba Rikwaymɛnt dɛn .
CNC we de tɔn ɔtomɛtik di mashin prɔses, we de ridyus di nid fɔ manual leba. Wans dɛn dɔn mek di CNC program, wan ɔpreshɔn kin ɔvasayz bɔku mashin dɛn, we kin mek dɛn gɛt mɔ prɔdaktiviti ɛn dɛn nɔ kin pe bɔku bɔku wokman dɛn.
Di ɔtomatik nature fɔ CNC tɔn bak de minimiz di risk fɔ mɔtalman mistek, fɔ mek shɔ se kɔnsistɛns kwaliti ɛn ridyus di nid fɔ skilled manual ɔpreshɔn.
Bɛnifit | Bɛnifit |
Prɛsishɔn ɛn Akkurayt . | Tayt tolɛreshɔn, ay kwaliti pat dɛn . |
Ripitabiliti fɔ . | Kɔnsistɛnt rizɔlt, ridyus skrap ɛn riwɔk . |
Fasta prodakshɔn tɛm dɛn . | shɔt saykl tɛm, inkris prodaktiviti . |
Kost-ɛfɛktiv . | Lɔwa fɔ ɛni yunit kɔst, ridyus matirial west . |
Versatility na di . | Akɔmod difrɛn matirial ɛn ɔpreshɔn dɛn . |
Ridyus di Leba Rikwaymɛnt dɛn . | Inkris prodaktiviti, lɔwa leba kɔst . |
CNC turn vs. cnc milling
CNC turning ɛn CNC mil na ɔl tu sɔbtraktiv manufakchurin prɔses. Bɔt, dɛn gɛt sɔm impɔtant tin dɛn we difrɛn. Lɛ wi fɛn ɔl dɛn difrɛns ya ɛn ɔndastand ustɛm fɔ yuz ɛni prɔses.
A. Difrɛns pan di prɔses .
Insay CNC tɔn, di wokpies de rɔta we di tul we dɛn de kɔt de kɔntinyu fɔ de steshɔn. Di tul de muv along di wokpies in aks fɔ pul di matirial. Insay CNC mil, di tul we dɛn de kɔt de rɔta ɛn muv along bɔku bɔku aks dɛn. Di wokpies stil de steshɔn.
B. Wokpies oriɛnteshɔn .
CNC Turning tipikli de hol di wokpies horizontal bitwin tu senta o in wan chuck. I de rɔta di wokpies bɔt in aks. CNC mil de mek di wokpies sef to tebul ɔ fiks. I nɔ de chenj di wok we dɛn de du.
C. Cutting Tool Muvmɛnt .
insay CNC tכn, di kכt tul de muv linya along di z-aks (aks fכ rotashכn) εn x-aks (pεrpindikul to z-aks). Insay CNC mil, di tul we dɛn de kɔt kin muv along X, Y, ɛn Z aks dɛn wan tɛm. Dis de alaw fɔ mek dɛn gɛt mɔ kɔmpleks shep ɛn kɔnto.
D. Aplikeshɔn dɛn we fit fɔ ɛni prɔses we go fayn fɔ ɛni prɔses .
CNC turning na fayn tin fɔ prodyuz silindrikal ɔ aksal simɛtrik pat dɛn. Dɛn tin ya na shaft, bush, ɛn spɛshal tin dɛn. CNC miling na beta fit fɔ mek pat wit kɔmpleks jɔyometri. Dɛn tin ya na mold, day, ɛn aerospace komponent dɛn.
We | Wokpies oriɛnteshɔn . | Cutting Tool Muvmɛnt . | Tipik Aplikeshɔn dɛn . |
CNC we de tɔn . | Horizontal, Rotates bɔt in aks . | Linear along z-aks ɛn x-aks . | Silindrikal ɔ aksial simɛtrik pat dɛn . |
CNC mil di . | Steshɔn, we dɛn tay to tebul ɔ fiks | Multi-Axis (X, Y, ɛn Z) wan tɛm . | Pat dɛn we gɛt kɔmpleks jɔyometri dɛn . |
We yu de disayd bitwin CNC tɔn ɛn CNC mil, tink bɔt dɛn tin ya:
L Pat jɔyometri ɛn shep .
l Rikwayd tolerans ɛn sɔfays finish .
L Prodakshɔn Volyum ɛn Lid Taym .
L Ikwipmɛnt ɛn tul dɛn we de ɛn tul dɛn .
Tayp dɛn fɔ CNC tɔn mashin dɛn .
CNC tɔnin mashin dɛn kin kam insay difrɛn kɔnfigyushɔn dɛn fɔ fit difrɛn manufakchurin nid dɛn. Lɛ wi fɛn di men kayn CNC tɔnin mashin dɛn ɛn wetin dɛn ebul fɔ du.
A. 2-aks CNC Lathes .
2-aks CNC lathes na di mɔs besik kayn CNC tɔnin mashin. Dɛn gɛt tu aks fɔ muv: di x-aks (krɔs slayd) ɛn di z-aks (lɔngitudinal fid). Dɛn mashin dɛn ya fayn fɔ simpul tɔnin opareshɔn dɛn, lɛk fɔ fes, fɔ boring, ɛn fɔ trɛd.
B. Multi-Axis CNC Turning Centers .
Multi-Axis CNC turning senta dɛn de gi ɔda aks dɛn fɔ muv, we de mek dɛn ebul fɔ du mɔ kɔmpleks mashin ɔpreshɔn.
1. 3-aks .
3-aks CNC turning senta dεm gεt wan adishכnal rotary aks, we dεn kכl di c-aks. Dis kin mek dɛn ebul fɔ mil di opareshɔn dɛn, lɛk fɔ drɔ, tap, ɛn slɔt, fɔ du pan di wok we dɛn de du.
2. 4-aks .
4-aks CNC tɔnin sɛnta dɛn ad wan y-aks to di X, Z, ɛn C aks dɛn. Di Y-aks alaw fɔ ɔf-sɛnta mil ɔpreshɔn, we mek am pɔsibul fɔ prodyuz mɔ kɔmpleks jɔyometri.
3. 5-aks .
5-aks CNC tɔnin sɛnta dɛn gɛt tu ɔda rotary aks dɛn (A ɛn B) wit di X, Y, ɛn Z aks dɛn. Dis konfigyushɔn de ɛnabul simultaneous mashin fɔ bɔku sayd dɛn na wan wokpies, we de ridyus di nid fɔ bɔku sɛtup dɛn.
C. Vɛtikal vs. ɔrizɔntal CNC tɔn mashin dɛn .
CNC turning mashin dɛn kin klas bak bays pan di oriɛnteshɔn fɔ di spindle.
Vɛtikal CNC tɔnin mashin dɛn gɛt di spindle ɔriɛnted vertikal. Dɛn fayn fɔ big, ebi wok wok, bikɔs di vertikal ɔriɛnteshɔn de ɛp fɔ minimiz diflɛshɔn we kin kam bikɔs ɔf graviti.
Horizontal CNC turning mashin dem get di spindle oriented horizontally. Dɛn na di kayn CNC tɔnin mashin we dɛn kin yuz mɔ ɛn dɛn fayn fɔ bɔku bɔku wok ɛn aplikeshɔn dɛn.
Mashin tayp . | Aks dɛn fɔ muv . | Di tin dɛn we pɔsin kin ebul fɔ du . |
2-aks CNC lathe | X, Z . | Simpul tɔnin ɔpreshɔn dɛn . |
3-aks CNC turning senta | X, Z, C | Fɔ tɔn ɛn mil ɔpreshɔn . |
4-aks CNC turning senta | x, y, z, c, di wan dɛn we de na di wɔl. | Mil we nɔ de na di sɛnt, kɔmpleks jɔyometri dɛn . |
5-aks CNC turning senta | X, Y, Z, A, B | simultaneous mashin fɔ bɔku say dɛn . |
Vɛtikal CNC tɔnin mashin . | spindle oriented vertikal . | Big big wok dɛn we gɛt ebi ebi wok dɛn . |
Horizontal CNC turnin mashin . | spindle oriented horizontally . | Wid renj fɔ wokpies ɛn aplikeshɔn dɛn . |
We yu de pik CNC tɔnin mashin, tink bɔt tin dɛn lɛk pat kɔmplisiti, prodakshɔn volyum, ɛn di flo spɛs we de. We yu pik di rayt mashin fɔ yu aplikeshɔn, dat kin mek yu ebul fɔ wok fayn ɛn mek yu wok fayn fayn wan.
Factors we de afɛkt CNC tɔnin kwaliti .
Fɔ ebul fɔ rich di ay kwaliti rizɔlt dɛn we dɛn de tɔn CNC, dɛn nid fɔ tek tɛm tink bɔt sɔm impɔtant tin dɛn. Dɛn tin ya kin rili ambɔg di mashin prɔses ɛn di fayn fayn kwaliti fɔ di prɔdak. Lɛ wi fɛn sɔm pan dɛn tin ya ditayli.
A. Paramita dɛn we dɛn de kɔt .
Di kɔndishɔn dɛn we dɛn de kɔt de ple wan impɔtant pat fɔ mek dɛn kɔntinyu fɔ gɛt stebul mashin ɛn fɔ mek di tul wear nɔ bɔku. Fɔ mek shɔ se dɛn gɛt di bɛst rizɔlt, i rili fayn fɔ sɛt di paramita dɛn fɔ kɔt, lɛk fɔ kɔt spid ɛn fid ret, akɔdin to tɛknikal hanbuk ɛn di tul manifakta in spɛsifikɛshɔn dɛn.
B. Tul matirial ɛn jɔyometri .
Di sɛlɛkshɔn fɔ di kɔt tul dɛn impɔtant fɔ mek dɛn kɔntinyu fɔ kɔt di efyushɔn ɛn stebiliti we dɛn de tɔn CNC. I impɔtant fɔ pik di rayt tul ɔlda bay di jɔyometri fɔ di insɛt. Apat frɔm dat, fɔ pik di rayt tul matirial dɛn, lɛk kabayd, sɛramik, ɔ tul dɛn we dɛn kɔt, dipen pan di patikyula aplikeshɔn, rili impɔtant fɔ mek dɛn ebul fɔ rich di kwaliti we dɛn want.
C. Wokpies matirial prɔpati dɛn .
Di prɔpati dɛm fɔ di wokpies matirial kin rili inflɔws di mashin prɔses ɛn di kwaliti we kɔmɔt. Difrɛn matirial dɛn we gɛt difrɛn prɔpati dɛn kin biev difrɛn we we dɛn de mek mashin. Fɔ ɔndastand di matirial kwaliti dɛn, lɛk di had ɛn mashinabiliti, na di ki fɔ pik di aprɔpriet kɔt kɔndishɔn ɛn tul dɛn fɔ di bɛst rizɔlt.
D. mashin rigiditi ɛn tɛmral difɔmeshɔn .
Di stebiliti ɛn pawa fɔ di CNC tɔnin mashin na di men tin dɛn we de afɛkt di akkuracy ɛn prodaktiviti fɔ di manufakchurin prɔses. Wan rigid mashin strɔkchɔ de ɛp fɔ minimiz vaybrɛshɔn ɛn diflɛshɔn, we de rilizɔt impɔtant sɔfays finish ɛn dimɛnshɔnal akkuracy. Rigyul mashin mentenɛns ɛn di rayt manejmɛnt fɔ tɛmral difɔmeshɔn impɔtant fɔ mek shɔ se kɔnsistɛns kwaliti de ɔlsay na di mashin prɔses.
E. Yuz fɔ kɔt wata .
Pan ɔl we dɛn nɔ kin tɔk klia wan ɔltɛm, di we aw dɛn kin yuz di wata we de kɔmɔt na di bɔdi kin rili ambɔg di kwaliti we CNC dɔn tɔn pat pan. Di wata we de kɔmɔt na di wata kin ɛp fɔ ridyus di we aw di ples kin wam, fɔ mek di tul nɔ klin, ɛn fɔ mek di chip kɔmɔt na di say we dɛn de. Fɔ pik di rayt kɔtin fluid bays pan di wokpies matirial ɛn mashin kɔndishɔn impɔtant fɔ optimiz di mashin prɔses ɛn ajɔst di kwaliti we yu want.
Lan mɔ bɔt CNC mashin tolɛreshɔn dɛn insay Ɔndastand CNC mashin tolɛreshɔn ɛn fɛn ɔl di bɛnifit ɛn chalenj dɛn we de insay . CNC mashin: Advantej ɛn disadvantej - Tim MFG.
Tin | Di men tin dɛn we wi fɔ tink bɔt . |
Paramita dɛn we dɛn de kɔt . | Set akɔdin to di tɛknikal gaydlayn ɛn di tul manifakta in kɔmɛnt dɛn |
Tul Matirial ɛn Jɔmɛtri . | Selekt di rayt tul ɔlda ɛn matirial dɛn we de bays pan Insert Geometri ɛn Aplikeshɔn . |
wokpies matirial prɔpati dɛn . | Ɔndastand di matirial kwaliti dɛn fɔ pik di rayt we fɔ kɔt di kɔndishɔn ɛn di tul dɛn . |
mashin rigiditi ɛn tɛmral difɔmeshɔn . | Mentɛn mashin stebiliti ɛn manej tɛmral difɔmeshɔn fɔ kɔnsistɛns kwaliti |
Yuz fɔ kɔt wata . | Pik di rayt we fɔ kɔt fɔ mek di ples nɔ wam, fɔ mek di tul nɔ fayn, ɛn fɔ mek di chip kɔmɔt fayn fayn wan . |
bay we dεn כndastand di fכnshכn dεm fכ dεn kכmכpכnt dεm ya, di כpεret dεm kin optimize di CNC tכnn prכsεs, mek sכh se di rεsul dεm we dεn want fכ du di rayt tin, εn fכ achy di risal dεm we dεn want kכnsistεnt wan.
Aplikeshɔn dɛn fɔ CNC Turning .
CNC turning na wan rili bɛnifit prɔses we dɛn de yuz akɔdin to difrɛn industri dɛn. I de gi prɛsishɔn, spid, ɛn kɔst-ɛfɛktiv insay manufakchurin kɔmpɔnɛnt dɛn. Na sɔm pan di men sɛktɔ dɛn we de yuz bɔku bɔku CNC fɔ tɔn:
A. Ɔtomotiv Indastri .
Di ɔtomotiv industri de rili abop pan CNC tɔn fɔ prodyuz impɔtant kɔmpɔnɛnt dɛn lɛk:
L Silindr Blɔk dɛn .
L kamshaft dɛn .
l brek rotors .
L gia dɛn .
l Shaft dɛn .
CNC tɔn de mek shɔ se ay prɛsishɔn ɛn ripitabiliti, impɔtant fɔ mek motoka dɛn wok fayn fayn wan. Automotive Parts and Components Manufacturing - Team MFG.
B. Erospes Indastri .
Insay di erospace sekta, CNC tɔn de ple impɔtant pat pan di manufakchurin:
l jet enjin komponent dɛn .
l Landing gia pat dɛn .
L Fastɛns dɛn .
L Haydrolik Komponent dɛn .
Di stringent kwaliti rikwaymɛnt dɛn fɔ di aerospace industri mek CNC tɔn wan ideal chuk. Aerospace Parts and Components Manufacturing - Team MFG.
C. Divays dɛn fɔ Mɛdikal .
CNC turning na impɔtant tin fɔ mek dɛn prodyuz mɛdikal divays dɛn, we inklud:
L Surgical Instruments .
L Implant dɛn .
l Di tin dɛn we de insay di tit .
L Ɔtpidik Divays dɛn .
Di prɔses alaw fɔ mek dɛn mek intrɛst, ay-prɛsishɔn kɔmpɔnɛnt dɛn we mit strikt mɛdikal standad. Medikal Divays Komponents Manufakchurin - Team MFG.
D. Di prɔdak dɛn we pipul dɛn kin yuz fɔ bay tin dɛn .
Bɔku ɛvride kɔshɔma prɔdak dɛn de we dɛn mek bay we dɛn de yuz CNC tɔn, lɛk:
l Kichin aplayans dɛn .
L Plumbing Fixtures .
L Spɔting guds .
L Furniture komponent dɛn .
CNC turning enables mass prodakshɔn fɔ dɛn tin ya wit kɔnsistɛns kwaliti ɛn afɔdabiliti. Konsuma ɛn durable guds manufakchurin - Tim MFG.
E. Ɔyl ɛn Gas Indastri .
Di ɔyl ɛn gas sɛktɔ de yuz CNC tɔn fɔ mek:
L Valv dɛn .
l Fitin dɛn .
l Drill bit dɛn .
L Pɔmp dɛn .
Dɛn komponent ya fɔ bia wit harsh envayrɔmɛnt ɛn ay prɛshɔn, we go mek CNC tɔn in prɛsishɔn impɔtant.
F. Fɔ mek mold .
CNC Turning de wok na di mold making industry fɔ prodyuz:
l injekshɔn mold dɛn .
l Blɔ mol dɛn .
L Kɔmpreshɔn mold dɛn .
Di prɔses alaw fɔ mek dɛn mek kɔmpleks mold jɔyometri wit tayt tolɛreshɔn.
G. Ilɛktronik Indastri .
Insay di ilɛktroniks industri, dɛn kin yuz CNC tɔn fɔ mek:
L Kɔnɛkta dɛn .
L Haus dɛn .
l Hɛt sink dɛn .
L switch dɛn .
Di abiliti fɔ wok wit difrɛn matirial dɛn ɛn prodyuz smɔl, intrikɛt kɔmpɔnɛnt dɛn de mek CNC tɔn valyu na dis sɛktɔ.
CNC Turning in versatility, akkuracy, ɛn efficiency mek am wan indispensable prɔses akɔs bɔku bɔku industri dɛm. I aplikeshɔn dɛn de kɔntinyu fɔ bɔku as tɛknɔlɔji de go bifo, we de mek di wan dɛn we de mek di tin dɛn ebul fɔ mek ay kwaliti prɔdak dɛn we nɔ gɛt bɔku mɔni.
Besiks fɔ CNC tɔnin programin .
Fɔ masta CNC tɔn, fɔ ɔndastand in programin fundamentals na impɔtant tin. Lɛ wi dayv insay di men aspek dɛn fɔ CNC tɔnin programin:
A. Mashin Kɔdinɛt Sistɛm .
Di mashin kɔdinɛt sistem na di fawndeshɔn fɔ CNC tɔnin programin. I gɛt:
l X-Axis: Riprizent di dayamita fɔ di wokpies .
l Z-Aksis: Riprizent di lɔng we di wokpies lɔng
L c-aks: Riprizent di rotary muvmɛnt fɔ di spindle .
Fɔ ɔndastand dɛn aks ya impɔtant fɔ mek dɛn rayt di program dɛn fɔ program di tul pat ɛn di muvmɛnt dɛn kɔrɛkt wan.
B. Kɔmpɛnshɔn fɔ Tul .
Tul kɔmpɛnshɔn na wan impɔtant aspek fɔ CNC tɔnin programin. I gɛt fɔ du wit:
l Tul jɔyometri: Fɔ spɛsifa di shep ɛn dimɛnshɔn dɛn fɔ di tul we dɛn de kɔt
l Tul wear: Akɔntin fɔ tul wear fɔ mentɛn kɔrɛkt kɔt
l Tul nos rayus kɔmpɛnshɔn: Adjɔst fɔ di rawnd tip fɔ di tul we dɛn de kɔt
Prɔpa tul kɔmpɛnshɔn de mek shɔ se prɛsis mashin ɛn prolɔng tul layf.
C. Fiks Saykl Kɔmand dɛn .
Fiks saykl kɔmand dɛn de mek programin simpul bay we dɛn de ɔtomayz ripit ɔpreshɔn dɛn. Sɔm kɔmɔn fiks saykl dɛn na:
Lk di Drilin: G81, G82, G83.
L Tapping Saykl dɛn: G84, G74.
L Boring Saykl: G85, G86, G87, G88, G89.
Dɛn kɔmand dɛn ya kin ridyus di tɛm fɔ program ɛn mek dɛn kɔnsistɛns bɛtɛ.
D. Progrɛm ɛgzampul ɛn analisis .
Lɛ wi luk wan simpul CNC tɔnin programin ɛgzampul:
Dis program:
1. Set di Wok Kɔdinɛt Sistɛm (G54) .
2. Selekt di roughing tul (T0101) .
3. Set kɔnstant sɔfayz spid ɛn stat di spindl (G96, M03)
4. I de du wan roughing saykl (G71) .
5. Chenj to di Finishing Tool (T0202) .
6. I de du wan finish saykl (G70) .
7. Rapid to wan sef pozishɔn ɛn stɔp di spindle (G00, M05)
8. Ɛnd di program (M30) .
Bay we yu analayz ɛn praktis programin ɛgzampul dɛn lɛk dis, yu kin ɔndastand kwik kwik wan di bɛsis fɔ CNC tɔnin program ɛn bigin fɔ mek yu yon efishɔnal program dɛn.
Dɔn
Insay dis kɔmprɛhɛnsif gayd, wi dɔn ɛksplɔrɔ di fawndeshɔnal tin dɛm fɔ CNC tɔn. Wi dɔn kɔba in prɔses, ɔpreshɔn, advantej, ɛn programin bɛsis. Wi bin tɔk bak bɔt di difrɛn industri dɛm we de bɛnifit frɔm CNC tɔn ɛn tin dɛm we wi fɔ tink bɔt we wi de pik wan savis provayda.
L CNC Turning na wan subtractive manufacturing process we de prodyuz silindrikal pat dɛn .
l I involv fɔ rɔta di wokpies we wan kɔtin tul de pul matirial .
L CNC Turning de gi ay akkuracy, fleksibiliti, sef, ɛn fasta prodakshɔn tɛm
l Programming Basics inklud mashin kɔdinɛt, tul kɔmpɛnshɔn, ɛn fiks saykl dɛn .
Di wan dɛn we de mek di tin dɛn fɔ ɔndastand di tin dɛn we CNC tɔn ɛn di tin dɛn we dɛn nɔ ebul fɔ du fɔ mek dɛn disayd fɔ du sɔntin we dɛn no. Ɔndastand CNC tɔnin de alaw fɔ optimize dizayn dɛn, pik di rayt matirial dɛn, ɛn ajɔst di rizɔlt dɛn we dɛn want fayn fayn wan.
If yu prodakt dɛn nid prɛsis, silindrikal kɔmpɔnɛnt dɛn, CNC tɔnin kin bi di ideal sɔlvishɔn. I versatility across industry and materials de mek am wan valyu manufakchurin proses. Tink bɔt aw fɔ fɛn CNC tɔn fɔ yu nɛks prɔjek fɔ mek yu gɛt ay kwaliti rizɔlt.
