Birakwiye kuvuga ko Laser Gukata na Wire Edm Gukata ni bibiri byuzuye bihurirana nikoranabuhanga, nubwo umuntu ashobora kubabona ko ari babiri banyuranye. Kumenya gutandukanya kwabo birakenewe kuba injeniyeri nababikora kugirango bahitemo uburyo bwiza bwumushinga watanzwe.
Iyi blog igamije kugereranya laser gukata na wire muri buri kintu, harimo ariko ntigigarukira kumahame yabo, ubushobozi nubuhanga, ibyiza byabo, nibibi. Gusobanukirwa itandukaniro ryibanze ryibintu byaciwe bituma abakora kubahiriza ikoranabuhanga ryumushinga watanzwe kumushinga runaka, ubwo bwiza, butera-igihe nibiciro birashimishije.
Itandukaniro riri hagati ya laser gukata na wire edm
Gukata laser gutema?
Gukata kwa Laser bivuga uburyo bworoshye kandi bukerekana neza kugirango dushyireho imiterere nubunini bwibikoresho bitandukanye dukoresheje urumuri rwa laser rukomeye. Muri uru rubanza, beam ya laser iyobowe ku ishusho intego, kandi urumuri rukomeye rwinjijwe nishusho yoroshya cyangwa rwuzuyemo ishusho hanyuma ukatemagurira.
Ni ubuhe buryo bwo guca laser?
Imashini yo gutema kwa laser ni igikoresho cyo kugabanya mudasobwa (CNC) gikoresha laser ya laser yingufu nyinshi, cyane cyane dioxyde de carbone, fibre laser, cyangwa ubundi bwoko bwa laser igiti cya laser. Urukurikirane rw'indorerwamo no kwibanda ku moko ya laser kugeza ku gice cy'akazi. Mugihe uyobora laser hejuru yibikoresho, ibikoresho bikurura ingufu zamanitswe kandi mumasegonda ashyushye kuburyo butangaje, buhinduka imyuka, cyangwa gucika intege, gucika intege. Ibinyuranye, gaze mubisanzwe nitroduse cyangwa ogisijeni ihana perpendicular kumurongo wo gukata binyuze mukata ibikoresho byo gukuramo ibikoresho, birinda okiside yibikoresho, no gukonjesha.
CNC LPG Gukata hamwe na Spark Hafi
Ibyiza bya Laser Gukata
Ikoranabuhanga rya Laser Gutema Gutanga inyungu nyinshi zifata uburyo ukunda mugukora inganda zigezweho. Izi nyungu zimara kugaragara neza, gukora neza, ubuziranenge, nuburyo butandukanye:
Ubusobanuro buke: Precision ya Laser Gukata ± 0.05mm, nubugari bwo gukata burashobora kuba buke nka 0.1mm, bwujuje ibisabwa byo gutunganya neza.
Umuvuduko wihuse: Umuvuduko wa Laser Gukata birashobora kugera kuri metero nyinshi kumunota, bikuzanira cyane imikorere yumusaruro.
Agace gato k'ibasiwe keza: Ahantu ho guhurira hamwe na laser yaciwe munsi ya 0.5mm, idafite ingaruka nke kurugamba rwumurimo wakazi.
Ubwiza bwiza: Guhagarika kwa Laser Gukata kwa Laser biroroshye kandi biremereye-kubuntu, kugabanya gukenera gutunganya nyuma.
Umubare munini wibikoresho bikurikizwa: Gukata kwa laser birakwiriye ibikoresho bitandukanye, harimo nashatali nibitari ibyuma.
Guhinduka Byinshi: Gukata kwa Laser birashobora kugabanya uburyo bwo kugabanya ibintu bigoye hamwe nuburyo bwo guhura nibikenewe byihariye.
Inkwi Edm ni iki?
Wire Edm, uzwi nka Wire Edm, ninzira ihamye irimo ibisigazwa byamashanyarazi bikozwe mubikoresho byo kuyobora bikozwe neza. Inzira ikubiyemo isegonda imwe kuri ntanumwe ufata aho ukoreramo imirimo yambuwe mumazi ya deioional hanyuma insinga zoroheje cyane zisunikwa kumuvuduko mwinshi uzengurutse ibikorwa kubera ibiziga bibiri biyobora. Iyo inshuro ndende ya voltage ikoreshwa hagati yinsinga hamwe nakazi, itanga arc zihoraho hagati yabiri, bikavamo ubushyuhe bwinshi cyane mukarere runaka. Nyuma yibyo, agace k'ubuso bwakazi gatangira gushonga, guhumeka no guterura bityo bigatuma ibikoresho bizahimba kandi igice cyo gucibwa.
Gufunga hafi yinsinga yerekana EDM Umutwe kumutwe winganda
Itandukaniro hagati ya WEDM na EDM gakondo
Ugereranije na EDM gakondo, Wedm ifite ibiranga bikurikira:
Gukata neza: WEDM ikoresha umurongo wa 0.01-0.2Mhm-ingagi.
Guturika bitabarika: Nta cyerekezo cyakozwe na wire, kuko ibi bikorwa kuri ndeba rwose muri WEDM iva mu mashini ya mashini.
Isuri ingana: Birashoboka guhora ukomeza uburebure bumwe na wedm kugirango utange imiterere nyayo.
Gukata neza cyangwa kuzunguruka: Wedm na we yemerera gutunganya imitwe, cones, hamwe na geometrike igoye.
Igihe cyo gukora neza: Umuvuduko wihuse cyane wo gukata wagezeho nubu bwoko bwo gufotora kuburyo mumunota umwe ushobora gukorwa na milimetero magana ku itara.
Ibyiza byo gukoresha Wedm
Hano hari ibyiza byinshi byihariye bya wire-gukata edm cyangwa wedm bituma bihinduka muburyo bwo gukora neza. Bimwe mubyiza byerekana neza ikoranabuhanga rya Wedm riri tekiniki muri kamere:
Inshingano zukuri zikora: Hano harashobora kuvugwa ko gutandukana kw'ibipimo byateganijwe bishobora gukomera mu gihe cya ± 0.001mm, mu gihe kaburimbo ya RaP yo kugerwaho ku butaka bwafashwe kuri 0.1lm cyangwa nibyiza.
Imihindagurikire minini yibikoresho byatunganijwe: tekinike yo gukata insinga yisi yemerera gutunganya ibintu byinshi bifatika, harimo no gukomera kwinshi nko kwicwa no kuvurwa.
Kubura imbaraga zo gukata: ibikorwa byo gutema insinga zidashingiye ku guhuza igikoresho cyo gukata cyangwa electrode hamwe nakazi.
Ingano ya Micro Kerf: Ubugari bwo gukata mu isuri irashobora kuba nto cyane mu gaciro kandi niba ariko isezerano ryo kugabanya imyanda.
Imiterere igoye yo gutema: Ihangane kandi iterwa n'ubushobozi bw'isuku n'ibisabwa, nta gaciro bya geometrike n'ibice byabo, cyangwa ibindi bice bifatika by'ibifu birimo gukoreshwa neza, bitabaye ukuri ku bindi bikorwa hafi ya byose.
Kugereranya Laser Gukata na Wire Edm: Itandukaniro rikomeye
Ubushobozi bwo gutema: Laser vs EDM
Hariho inyungu zitari nke zikoreshwa kuri buri tekinoroji. Gukata kwa Laser mubisanzwe nibyiza kubikoresho byoroheje cyangwa hamwe nibikenewe byinshi kuko bifasha kugabanya umuvuduko wihuse. Abashaka fibre bafite ubushobozi bwo kugera ku muvuduko wa eyeliner mugihe cyo gutema amashanyarazi bityo byongera umubare wibice byakozwe nababikora mugihe runaka.
Kurundi ruhande, Win Edm irashobora gusobanurwa nkubuhanga bwihuse bwa ultraprefise. Nubwo imashini zijimye zishingiye ku buryo bugaragara kuruta ibice bitoroshye, byasobanuwe neza na pace ya wire edm. Ubu buryo busobanutse neza buranga hamwe nubushishozi buke kandi bwihanganira bwa hafi burashobora kugera kunganira inganda aho byibanda kubisabwa.
Gukata Laser. Ibyuma bifatanye hamwe na Spark kuri CNC Laser Guhindura maching
Guhuza ibikoresho no kugarukira
Umubare munini wibikoresho bikwiranye na laser gukata ibyuma, nta byunama na compos. Kurugero, icyuma nkicyuma cyangwa aluminium kandi ntacyuma nka plastiki cyangwa ibiti, bishobora gukoreshwa mugukata kwa laser, ziranga ubutunzi muri laser guca laser. Kubijyanye nibikoresho byonyine, guhitamo ubwoko bwa laser birashobora guterwa nibintu bimwe na bimwe byatunganijwe ubwabyo, nka co2 cyangwa fibre laser.
Ibinyuranye na laser Gukata, Gukata insinga bikoresha ihame ritandukanye kandi bigarukira kubyuma byose byujuje ibyangombwa byatsinzwe kandi bitwara amashanyarazi gusa. Bimwe muribi bikoresho byangirika byari bigizwe na steel, aluminium, Titanium, umuringa nibindi nka. Ariko, ubu buryo ntibushobora gukoreshwa mugihe cyo gutunganya ibijyanye nibikoresho bya plastiki, ikirahure, nubutwari. Ingorane muri wire edm kugirango ukore ibyuma aho bisaba ubu buhanga muri ibyo porogaramu kandi ikora.
Urwego rwo gushushanya no kwihanganira kwihanganira
Mubice byose byateguwe biboneka uyumunsi, Win Edm iguma imbere yipaki. Irashoboye gutanga abahanga mu binyabuzima ku buryo busubirwamo hagati ya 0.001 na ± 0.005, harimo ibisabwa bikomeye kubice bifatika nibice byiza. Nta ngabo zikoreshwa nko gukata imashini zo gukuraho ibibazo bijyanye no kunyerera mu mwobo ukabije mu mwobo waciwe, ugenzure neza.
Kugera kubibazo byukuri, Gukata kwa Laser nkuko byagaragaje ibisubizo byanonosowe: Sisitemu ya vuba irashobora gupfuka ibikoresho bito byukuri kuri ± 0.002 kuri ± 0.005. Ariko, hamwe nibikoresho binini byatunganijwe, hagamijwe kurangiza neza mugihe cya laser gukata kubera ubushyuhe bwakozwe, ndetse no kurwanya ubushyuhe mubihe bimwe.
Ubuso burangiye: Laser yaciwe vs Edm Yakozwe
Mubisanzwe, Win Edm izwiho ubushobozi bwo gutanga ubuziranenge kandi butangaje burangiza neza ko hafi Iyi jwi ridasanzwe rirangira ni ukubera ko gukata bigenzurwa nibikorwa bya Laser. Ubuso busanzwe burangiza iyo edm irashobora kugeraho ni 16-32 ra micicches yimico ya 16-32 itanga ibicuruzwa byanyuma umwambaro mwinshi wasasuye.
Gukata kwa Laser bifite akamaro mugukuramo neza, impande nziza cyane cyane kubikoresho bigufi. Ariko, hamwe no kwiyongera kwubunini bwijimye impande ntizishobora kuba zifite imico myiza kubera ibisohoka byinshi. Gutunganya kandi biba ngombwa kubikoresho ugereranije niba ubwiza bugomba kunozwa no kuvuga cyangwa gusya.
Gukata umuvuduko wa laser gukata na wire edm
Ibiti bya laser bitanga ibisubizo byihuse kandi mubisanzwe ni amahitamo meza mugihe bigeze mugihe no gukora neza. By'umwihariko, kubera ko ingufu za laser mubisanzwe biganisha ku mva zikaze zibikoresho, muri laster itunganijwe mubisanzwe bivamo imikorere yihuta cyane. Ibi bifata cyane cyane kubice bito, aho kuba wire yin biza gukina, guhagarika laser byatanze amabwiriza yubunini bwihuse.
Wire Edm ikoresha umwanya munini ugereranije nibindi bikorwa bitewe nuko yibanda kubikorwa byabigenewe. Umuvuduko wimbuto urashobora gutandukana bitewe nibintu bifatika, ubunini, nubuso burangiye bisabwa muri wire edm. Wire Edm ntabwo ari gahoro kuruta guca laser ariko ubushobozi bwo kugabanya umuvuduko mwinshi kandi neza muri wire edm aracyakora neza kubisabwa.
Guhitamo hagati ya laser gukata na serivise edm
Mugihe ugena hagati ya laser gukata na serivise edm zibereye inshingano zifatika, zirimo ubwoko bwibikoresho, ubunini bwigice, urwego rwukuri, urwego rwikintu nibiciro nibindi byinshi.
Ibintu ugomba gusuzuma
Ibikoresho : Gukata kwa Laser nubuhanga butunganya butunganya bushobora gukorana nubwoko butandukanye bwibintu - harimo na Flasits, plastike, ibiti, ibiti, nibiti. Ibi bitandukanye na Wire Edm ishobora gukora gusa kubyuma bikurikirana na alloys.
Ubunini : Tekinoroji ya Larse irakwiriye iyo umuntu asaba gutunganya ibice bito. Mugereranije, EDM ya Wire irashobora gukoreshwa mugihe akazi gakomeye cyane. Guhitamo gutya mubisanzwe biterwa nubwinshi bwakazi n'umushinga.
Precision : Mubijyanye no gusobanura neza, kwikenga EDM Irushanwa ritanga ibisobanuro bidahenze kandi ryemerera kwihanganira nka ± 0.001 santimetero cyangwa munsi yayo. Nanone, bitandukanye na laser gukata hageze kubyemeza hejuru, uru rubanza rugabanuka ukoresheje ibikoresho byijimye.
Umubumbe : Iyo umubare munini wibintu bikenewe muburyo bumwe bwo gutanga umusaruro, hanyuma ukatema bwa laser bihinduka uburyo bukunzwe cyane kuko bufite umuvuduko mwinshi cyane kandi udahenze. Wire Edm rero igamije cyane imishinga isaba ukuri ariko ikeneye amajwi make ugereranije.
Igiciro : Igiciro cya Laser Gukata cyangwa EDM izatandukana bitewe nibintu byinshi nkibikoresho byakozwe, igihe cyakazi hamwe nigipimo cyigihe cyizuba kumasaha. Umwe arasabwa kureba ibiciro byingenzi kandi bisigaye mugihe ahitamo serivisi.
Ibisanzwe bya laser Gutema
Hariho intego nyinshi zitangwa na laser gukata munganda zitandukanye. Gutanga uburyo buke bukoreshwa:
Ikiranisha niyerekanwa : Resorts na parike, amasosiyete manini nka Google cyangwa BMW, ninde ugerageza kwerekana ibyangombwa byabo mubirori byabo cyangwa ukorera mubice bitandukanye bya Amerika. Bakora ibintu bitandukanye ibimenyetso bishingiye ku kirango / ikirango.
Electronics : Umwihiga wa Niche hamwe ninganda zinyuranye nuburyo butandukanye bwibintu bya elegitoroniki, harimo no guhisha hamwe nibintu bya Bga, byatumye habaho iterambere rya laser.
Umusaruro mwinshi : Gutandukanya na geometrike bikoreshwa mubikorwa binini-u mubihe nkibi. Abahiga bakoresha mu gukora ibintu bitanga umusaruro wibice byinshi kandi byinshi mugihe kimwe nibintu bitera ibisubizo byiza kubamo kugabanuka mubihe bimwe.
EDM isanzwe ikoresha
Amashanyarazi yo gusohora amashanyarazi (EDM) afite umwanya wihariye mugihe gikeneye neza ibikorwa, nka:
Aerospace : Ubwoko nk'ubwo bwibiti, inshinge za turbine, hamwe nibice byo kugwa byoroshye kubyara ukoresheje EDM ya Wire, shakisha ikoreshwa cyane mumurenge wa Aerospace.
Ibikoresho byubuvuzi : Mu guhinga ibikoresho byo kubaga, gushiramo cyangwa ibikoresho nka EDM ya Wire, bishobora kugera kubwukuri bukabije kandi bukennye cyane, ubu buhanga burakenewe.
Igikoresho : Kurugero, wire edm ikoreshwa mugukora ibintu nkibi nkibibatsi na cores hamwe na insmos ifite igishushanyo mbonera.
Umubumbe muto : Kandi kubikorwa bito bigizwe nibice byinshi bihanitse, EDM ya Wire iri mubwinshi bwibisubizo byinshi byo guhatanira.
Ahazaza ka laser gukata tekinoroji ya edm
Nkuko inganda zikora zikomeje guhinduka, muri laser yaciwe hamwe na tekinoroji ya edm irimo gutera imbere gakomeye kugirango uhuze ibisabwa byose kugirango bikure neza, imikorere, no kuramba.
Gutera imbere mu ikoranabuhanga rya Laser
Ikoranabuhanga rya Laser ryatemye rirahura na udushya rigamije kuzamura ubushobozi bwayo n'imikorere:
Imbaraga Zisumbuye : Gutezimbere Amashanyarazi-Amashanyarazi ya Laser, nka fibre laser, ashoboza umuvuduko wihuse
Uburebure bushya : Intangiriro Yuburebure bushya, nkicyatsi na Ultraviolet, kwagura ibintu bishobora guterwa neza, harimo nibikoresho byerekana ubushyuhe hamwe nibikoresho byoroheje.
Byoroheje : Iterambere ryambere ryikora, nka optatic netzle ihinduka, optics zidasanzwe, hamwe nuburyo bwo kugenzura igihe, hindura inzira yo gukata, kugabanya igihe cyo guta, no kwemeza ubuziranenge.
Iterambere muri Wire Edm
Ikoranabuhanga rya EDM naryo rirashimangira kandi iterambere ryibanze ku kuzamura imashini no kwagura ubushobozi bwo gutunganya ibintu:
Gukora imashini : Abakora batezimbere imashini za EDM zifatika zifite umuvuduko wihuse, zigabanya ibyo kurya byihuse, bigabanya ibyokurya byihuse, kandi byateje imbere uburyo bworoshye bwo kugabanya igihe cyo gucikamo igihe cyo kugabanya igihe cyo gucikamo.
Kwagura Ibikoresho : Imbaraga zubushakashatsi zibanda ku kweza ubushobozi bwa Wire
Imbaraga zirambye
Gukata kwa Laser na Wire * Ikoranabuhanga rya Edm ryashyize imbere birambye kugabanya ingaruka zabo ibidukikije:
Gukora ingufu : Abakora barimo guteza imbere imashini zikoresha ingufu no gushyira mu bikorwa ibintu byo kuzigama ingufu zo kugabanya ibiyobyabwenge no kugabanya ikirenge cya karubone.
Kugabanya imyanda : Imbaraga zirimo gushyirwaho kugirango ukoreshe imikoreshereze yibintu, ugabanye imyanda, kandi uteze imbere ikoreshwa ryibidukikije kandi byinshuti zangiza ibidukikije, nkamazi ya Biodegraviod, nkangiza Indyo ya Biodegravic, muri Wire Edm.
Ubushobozi bwa hybrid laser / edm sisitemu
Ejo hazaza hashobora guhamya kugaragara kwa Hybrid Laser / Edm sisitemu ihuza imbaraga zimbaraga zikoranabuhanga ryikoranabuhanga ryikoranabuhanga:
Ubushobozi bwuzuzanya : Sisitemu ya Hybrid irashobora gukoresha umuvuduko no guhuza Laser Gukata kwa Laser kugirango ugabanye neza kandi neza kandi birangize hejuru yinsinga kurangiza, gutanga ibyiza byisi.
Urwego rwo gusaba : Kwishyira hamwe kwa laser na edm tekinoroji imwe hashobora gukora gutunganya ibikoresho byagutse na geometries, kugaburira ibyo ukeneye inganda zitandukanye.
Umwanzuro
Kuri Guverinoma, Byombi byaciwe na Win Edm biratandukanye ariko ni tekinoroji idasanzwe hamwe nibyiza byabo mugushingwa neza. Kumenya uburyo bukomeye hagati ya sisitemu zombi ni ngombwa mugihe uhisemo uwo wahisemo umurimo uwo ariwo wose, mu nyungu zubuziranenge kimwe nigiciro.
Mu mwanya wo gukata gusa, tuzakoresha neza urugero rwa EDM ya EDM ya EDM kubisaba byavuzwe haruguru. Hoba hariho ibikenewe, nyamuneka ntutindiganye kutwandikira igihe icyo aricyo cyose.
Inkomoko
Gukata Laser
Gusohora amashanyarazi (EDM)
Ibibazo
Niki gitandukanya insinga ya laser gucamo cyane?
Gukata laser cyane byibanze ku gukora ibikoresho bito mu bushobozi bwo kwihuta. Wire Edm nibyingenzi mugihe uhuye no gukata ibikoresho byinshi byishyamba kubikoresho byateganijwe. Kubijyanye no guhuza ibikoresho, Laser yatemye atsindira margin nini ugereranije na wire edm igera kubisobanutse neza kandi ifite ubuso bwiza.
Urashobora kwiranga byakata ibikoresho bitari byiza?
Oya, wire edm yagenewe mu buryo bw'amashanyarazi kandi itandukaniro ryayo yose isiga ibikoresho bidayobora nkibigereranya iyo ukoresheje Edm.
Ni ubuhe buryo bwo gukata bufite inyungu nyinshi zo kubyara ibintu binini?
Mubihe byuruhererekane runini, laser Gutema igipimo cyo gukata nibyiza kuko aribyihuta kandi mubukungu bifatanye cyane kandi kubwinshi. Kurundi ruhande, Wire Edm azaba aruta ingano ntoya kuko umuntu adashobora kwiyuhagira akazi gakomeye.
Nigute Gukata EDM bishobora kugerwaho ugereranije na laser gukata?
Mu buryo nk'ubwo, Wire Edm irashobora kugera ku bumenyi ± 0.001 kuri ± 0.005 santimetero ndetse na geometries igoye nta kibazo. Laser kurundi ruhande ni hafi kurwego rwa ± 0.002 kuri ± 0.005 santimetero kugirango yerekane ibikoresho bitoroshye mugihe ibintu byose byukuri kubikoresho byijimye.
Yihuta cyane? Laser cyangwa Gutema WaterJet cyane cyane kubigize Icyuma kibyimbye?
Oya, lasers ntabwo buri gihe ari vuba kuruta amazi; Umuvuduko wa laser ugenwa nimbaraga zamazi. Mugihe ibi ari ukuri, ariko, mubyukuri Winm akomeza kuba ukuri ndetse no kumuvuduko mwinshi, niko igisubizo cyiza kubikoresho byikibi bisaba ukuri gukomeye.
Ni mu buhe buryo butandukanye, serivisi yo gutema kwa Laser irakenewe?
Kuva gukora ibimenyetso no kwerekana, gukorana nibice bya elegitoronike hamwe nibicuruzwa bya elegitoronike, ikoreshwa rya laser Cuters hamwe no kongeramo igisubizo cyihuse kandi ubushobozi bwo gukora ibintu bisanzwe mugihe gito.
Nigute ubuso burangira bigize ibice bya laser-yaciwe ugereranije nibyatanzwe na Wire-Edm?
Wire Edm azwiho gutanga ubuziranenge bwo hejuru aho ubundi buryo bwa nyuma ari umurimo mwiza ushobora gutandukana mubice bibiri hamwe nibiciro bisanzwe bya 15 - 32 JICEns Ra. Iyo bigeze kubikoresho byoroheje, gukata laser bifite icyiza nyacyo ariko kubikoresho binini, impande zirashobora gusaba gukomeza gutunganywa.
Turashobora kwitega impinduka nshya muri laser gukata no gukorana na larm edm?
Mubyukuri, iyi ikoranabuhanga ryombi rikomeje kunozwa, kubera urugero rwitangizwa rya laser ya laser nyinshi, uburebure bwa laser wa laser bikaviramo umusaruro usukuye, kandi amahitamo menshi yibikoresho byo kwerekana EDM. Byongeye kandi, guhuza ingamba z'icyatsi no gushyira mu bikorwa gahunda za Hybrid nabyo itanga amahirwe menshi.
