CNC Milling don rivolyushon modna manufakchurin, bot yu don eva wanda wich mil method beta? klaym mil ɔ kɔvɛnshɔnal mil ? Dɛn tu tɛknik ya de ple impɔtant wok dɛn fɔ mek dɛn prodyuz ay kwaliti pat dɛn, bɔt ɛni we gɛt difrɛn bɛnifit ɛn prɔblɛm dɛn.
Insay dis atikul, wi go fɛnɔt aw CNC mil de wok, ɛn wetin mek fɔ ɔndastand di difrɛns bitwin klaym mil ɛn kɔvɛnshɔnal mil impɔtant fɔ mashinist dɛn. Yu go lan aw fɔ pik di rayt we bay we yu yuz di tin dɛn we dɛn yuz fɔ mek di tin dɛn, di mashin dɛn we dɛn go yuz fɔ mek di tin dɛn, ɛn di tin dɛn we dɛn want fɔ mek fɔ mek dɛn ebul fɔ wok fayn ɛn fɔ mek di prɔdak fayn.
Wetin na klaym mil?
Klim mil, we dɛn kin kɔl bak Down Milling , de tɔk bɔt di we aw dɛn de kɔt am usay di tul we dɛn de kɔt de rɔn na di sem say we di fid muvmɛnt de go. I de alaw di kɔta in tit fɔ ɛnjɔy di wokpies frɔm di tap, we de ridyus di chans fɔ rikut chips. Dis we ya de mek dɛn kɔt klin wan ɛn i fayn fɔ mek pat dɛn we nid fɔ gɛt wan fayn fayn say fɔ dɔn.
Aw Klaym Milin de wok .
Insay klaym mil , chip fɔmɛshɔn bigin tik ɛn i kin tan lɛk tin we di kɔta de muv tru di matirial. Dis chip fכmeshכn patεn de ridyus di fכs dεm we de kכt, we de rεsult in lכw hεt jεnereshכn εn bεtε efyushכn. Di kɔtin muvmɛnt de dayrɛkt chips biɛn di tul, we de pul di nid fɔ ri-kɔt, we de kip di tul shapnɛs ɛn ɛp fɔ mek di sɔfays finish bɛtɛ.
Chip Fɔmeshɔn : bigin tik ɛn smɔl smɔl i de thin, i de ridyus strɛs pan di tul.
Tul pat ɛn muvmɛnt : Di kɔta de rɔta na di sem say we di fid de, we de push di wokpies dɔŋ, we de mek di stebiliti bɛtɛ.
Ki kwaliti dɛn fɔ klaym mil .
Climb Milling de gi sɔm bɛnifit dɛn fɔ prɛsishɔn wok:
Ridyus tul diflɛshɔn : Di tul de ɛkspiriɛns less bɛnd di tɛm we dɛn de kɔt, impruv akkuracy.
bεtεh surface finish : fכs tul mak dεm εn sכm sכfa dεm de kכmכt frכm kכntroled chip fכmeshכn.
Lower Cutting Load : Di lod we dɛn put pan di Cutting Tool de dɔŋ, i de ridyus di ɔt ɛn wear.
Advantej dɛn fɔ klaym mil .
Improved Surface Finish : I de lɛf biɛn wan klin say we yu kɔmpia am wit kɔvɛnshɔnal mil.
Ridyus tul wear : Di tul de ɛkspiriɛns less frikshɔn, ɛkstɛnd in layfspan ɛn ridyus wear.
LƆW HƐT JƐNƐRESHƆN : de mek smɔl ɔt, impruv di kɔt efyushɔn ɛn ridyus di tul ɔva ɔt.
Simpul wokholdin : Di fɔs we de dɔŋ de ɛp fɔ mek di wokpies sef, i de mek di klamp we dɛn nid simpul.
Di bad tin dɛn we pɔsin kin du we i de klaym mil .
Bɔt, klaym mil gɛt prɔblɛm dɛn bak, mɔ fɔ sɔm matirial ɛn mashin sɛtup dɛn:
Unsuitable for hard surfaces : Nɔ fayn fɔ matirial dɛn lɛk hardened steel, we kin pwɛl di tul.
Vaybreshɔn Isyu : Baklash na di fid mɛkanism kin mek vaybreshɔn we dɛn de kɔt.
Mashin Rikwaymɛnt : I nid mashin dɛn we gɛt baklash ɛliminɛshɔn ɔ kɔmpɛnshɔn fɔ mek tul nɔ brok.
Wetin na kɔvɛnshɔnal mil?
Ditayl ɛksplen bɔt kɔvɛnshɔnal mil (ɔp mil)
Kɔnvɛnshɔnal mil, we dɛn kin kɔl bak Up Milling, na tradishɔnal mashin tɛknik usay di tul we dɛn de kɔt de rɔn agens di fid dairekshɔn fɔ di wokpies. Dis we ya dɔn de yuz bɔku bɔku wan fɔ mek tin dɛn fɔ lɔng tɛm bikɔs ɔf in yon kwaliti ɛn bɛnifit dɛn na patikyula aplikeshɔn dɛn.
Kɔnvɛnshɔnal mil dairekshɔn ɛn in ifɛkt pan di kɔt prɔses .
insay kɔvɛnshɔnal mil:
Di kɔta de rɔta ɔpsayd to di wokpies fid dairekshɔn .
Fɔ kɔt di tit dɛn de ɛnjɔy di matirial frɔm di bɔt, de muf go ɔp ɔp
Chip tiknes de stat na ziro ɛn i de go ɔp to maksimam na di ɛnd pan di kɔt .
Dis upward motion de kriet difrεnt ifekt dεm pan di mashin prכsεs, influεns chip fכmeshכn, tul wear, εn surface finish.
Karakta ɛn prɔpati dɛn fɔ kɔvɛnshɔnal mil .
Chip Fɔmeshɔn : Tin-to-tik chip patɛn
Fכs we de kכt : fכs dεm we de go כp kin tεnd fכ lif di wokpies .
Tul Engagement : Smɔl smɔl inkris na di kɔt lod as di tut de go bifo de go bifo
Hɛt Jɛnɛreshɔn : Ay ɔt kɔnsɛntreshɔn na di say we dɛn de kɔt .
Advantej dɛn fɔ kɔvɛnshɔnal mil .
Enhanced Stability : Smɔl smɔl tul ɛnjɔymɛnt de gi bɛtɛ kɔntrol, mɔ fɔ di tin dɛn we at fɔ yuz
Backlash Elimination : Upward fos dɛn naturally kɔmpɛns fɔ mashin baklash
Hard Surface Compatibility : I fayn fɔ mek mashin dɛn we gɛt at ɔ we gɛt abraziv tin dɛn fɔ mek dɛn nɔ gɛt bɔku bɔku tin dɛn fɔ du wit am.
Chatter Reduction : Less prone to vibration in sɔm sɛtup dɛn .
Disadvantej dɛn fɔ kɔvɛnshɔnal mil .
Inferior Surface Finish : Upward chip evakueshɔn kin lid to ri-kat ɛn surface marring
Aksɛlɛrat Tul Wear : Inkris Frikshɔn ɛn Ɔt Jɛnɛreshɔn Ridyus Tul Layfspan
Thermal Stress : Di lod dɛn we de kɔt ɛn di ɔt kin mek di wokpies distɔshɔn nɔ de wok fayn .
Kɔmpleks wokholdin : Strɔng klamp we dɛn nid fɔ kɔntrarakt liftin fɔs dɛn .
Klaym mil vs konvɛnshɔnal mil: ki difrɛns dɛn
Chip fomeshɔn ɛn dairekshɔn
| aspek |
klaym mil |
kɔvɛnshɔnal milling |
| Chip tiknes . |
Tik to tin . |
Tin to tik . |
| Di distribyushɔn fɔ ɔt . |
Efisiɛns ɔt transfa to chips . |
Hɛt kɔnsɛntreshɔn na kɔt zon . |
| Tul strɛs . |
Lɔw initial impak . |
Smɔl smɔl inkris na di kɔt lod . |
Di chip fomeshɔn patɛn signifyant inflɔws ɔt jenɛreshɔn ɛn tul wear. Klim Milling in tik-to-tin chips de mek am izi fɔ mek di ɔt dispɛpshɔn bɛtɛ, ridyus di tɛmal strɛs na di tul ɛn di wokpies.
Tul deflekshɔn ɛn kɔt akkuracy .
Tul deflekshɔn dairekshɔn impak dɛn mashin prɛsishɔn. Paralel diflɛshɔn na kɔvɛnshɔnal mil kin gi bɛtɛ kɔntrol, mɔ we dɛn de wok had matirial ɔ insay rɔf ɔpreshɔn.
Klim mil tipikli prodyuz smol smol surface finish bikos of:
Efisiɛns chip ɛvakyushɔn .
Ridyus Likelihood fɔ Chip Rikɔt .
Daunward kot fos we de minimiz wokpies liftin .
Konvɛnshɔnal mil kin rilizɔt in rɔf rɔf say dɛn we kin kam bikɔs ɔf ɔp-ɔp chip flɔ ɛn pɔtɛnɛshɛl rikut fɔ chips.
Tul Layf ɛn Wear .
Climb Milling Extends Tool Life tru:
Lower initial impakt strɛs pan di kɔt ed dɛn .
Ridyus frikshɔn ɛn ɔt jenɛreshɔn .
Efisiɛns chip ɛvakyushɔn, minimiz abrashɔn
Kɔnvɛnshɔnal mil kin mek dɛn mek di Aksɛlɛrat tul wear bikɔs ɔf:
Smɔl smɔl inkris na di kɔt lod .
ay frikshɔn as di tul de rɔb agens di wokpies .
Inkris ɔt kɔnsɛntreshɔn na di say we dɛn de kɔt .
Suitabl Wokpies Matirial
| Matirial Tayp |
Preferred Milling Method . |
| Sɔft mɛtal dɛn (ɛgz., aluminiɔm) |
Klaym mil . |
| Had alɔy (ɛgz., taytaniɔm) . |
Kɔnvɛnshɔnal Milin . |
| Plastik ɛn Kɔmpɔzit dɛn . |
Klaym mil . |
| Di tin dɛn we dɛn kin yuz fɔ wok we dɛn de wok . |
Klaym mil . |
| Abraziv Matirial dɛn . |
Kɔnvɛnshɔnal Milin . |
Factors fɔ tink bɔt we yu de pik bitwin klaym ɛn kɔvɛnshɔnal mil .
Mashin Kapabiliti dɛn .
Backlash Elimination : Impɔtant fɔ klaym mil fɔ mek vaybreshɔn nɔ go bifo ɛn fɔ mek i nɔ pwɛl.
Rigidity : Higher machine rigidity alaw fɔ mɔ ifektiv klaym mil, mɔ insay ay-spid aplikeshɔn.
Kontrol Sistem : Advans CNC sistem kin kompens baklash, enabling safer klaim mil opareshon.
wokpies matirial prɔpati dɛn
| matirial karakta we |
dɛn lɛk fɔ mil we dɛn lɛk fɔ mil . |
| Soft ɛn daktayl . |
Klaym mil . |
| Hard ɛn brital . |
Kɔnvɛnshɔnal Milin . |
| Di wok we dɛn de du fɔ ambɔg di wok we dɛn de du . |
Klaym mil . |
| Abraziv we de na di wɔl . |
Kɔnvɛnshɔnal Milin . |
Tink bɔt matirial-spɛsifi k chalenj dɛn lɛk chip fɔmɛshɔn, ɔt jenɛreshɔn, ɛn tul wear we yu de pik di mil tɛknik.
Cutting Tool Geometri ɛn Kɔtin .
Rake Angle : Pozitiv rayk angul dɛn kin du bɔku tɛm bɛtɛ na klaym mil, we di nɛgitiv rayk angul dɛn kin fit kɔvɛnshɔnal mil fɔ di tin dɛn we at fɔ yuz.
Flute Design : Tul dɛn we dɛn mek fɔ klaym mil tipikul gɛt mɔ efishɔnal chip ɛvakyushɔn chanɛl dɛn.
Coatings : Tialn ɔ TICN coatings kin ɛp fɔ mek di tul wok fayn na ɔl tu di mil we dɛn de yuz, fɔ mek di wear resistans ɛn di ɔt dispɛpshɔn bɛtɛ.
Di want we dɛn want fɔ dɔn ɛn di dimɛnshɔnal akkuracy .
Klaym mil jɔs de prodyuz:
Smoother surface finishes .
Bɛtɛ dimɛnshɔnal akkuracy in sɔft matirial dɛn .
Ridyus di risk fɔ mek Burr fɔmɛshɔn .
Dɛn kin lɛk fɔ yuz kɔmɔn mil fɔ:
Roughing Opareshɔn dɛn .
Machining Hard Materials usay di say we dɛn dɔn fɔ dɔn di wɔl nɔ rili impɔtant .
Aplikeshɔn dɛn we nid strikt kɔntrol pan di dip we dɛn de kɔt dip .
Machining Parameters
| Paramita |
Klaym miling |
Konvɛnshɔnal Milin . |
| Di spid we dɛn de kɔt . |
Di spid dɛn we ay pas dat kin pɔsibul . |
I kin nid fɔ gɛt smɔl spid . |
| Di ret fɔ it . |
kin ebul fɔ handle ay fid ret . |
kin nid fɔ ridyus di fid ret we dɛn dɔn ridyus . |
| Dip di kot . |
Shallower kot dɛn we dɛn dɔn rɛkɔmɛnd . |
kin ebul fɔ handle dip kɔt dɛn . |
Optimayz dɛn paramita ya bays pan di mil we dɛn dɔn pik, wokpies matirial, ɛn di autkam we dɛn want. Prɔpa ajɔstmɛnt de mek shɔ se di bɛst chip fɔmɛshɔn, tul layf, ɛn di kwaliti kwaliti.
Aplikeshɔn dɛn fɔ klaym mil ɛn kɔvɛnshɔnal mil .
Indastri fɔ Erospɛs .
Di aerospace sekta rili dipen pan advans mil teknik fɔ mek impɔtant komponent dɛn:
Di strɔkchɔ dɛn we de na di plen .
Klim mil: I fayn fɔ aluminiɔm alɔy pat dɛn, mek shɔ se dɛn dɔn di surface finish ɛn tayt tolɛreshɔn dɛn.
Kɔnvɛnshɔnal mil: dɛn kin lɛk am fɔ di kɔmɔpɛnshɔn dɛn we dɛn dɔn mek wit strɔng stɛl, we de gi stebiliti di tɛm we dɛn de mek mashin.
Enjin komponent dɛn .
Turbine Blades: Klim mil excels in prodyuz komplex airfoil shep, minimiz tul wear wen wok titanium alloy.
Kɔmbɔshɔn Chamba dɛn: Kɔnvɛnshɔnal mil de gi bɛtɛ kɔntrol fɔ intrikɛt intanɛnt ficha dɛn ɛn ɔt-rɛsistant supaalɔy dɛn.
Landing gear parts .
Struts: Klaym mil de deliver supia surface finish, kruchual fɔ fatigue resistans.
Pivot pins: Konvɛnshɔnal mil de mek shɔ se dimɛnshɔnal akkuracy we i de mek mashin dɛn we dɔn at fɔ mek i at.
Ɔtomotiv Indastri .
Milin teknik de ple wan impɔtant pat pan ɔtomotiv manufakchurin:
| Kɔmpɔnɛnt |
klaym mil |
kɔvɛnshɔnal mil . |
| Enjin blɔk dɛn . |
Finish pass fɔ silinda bores . |
Raf mashin fɔ kɔst ayɛn blɔk dɛn . |
| Transmishɔn Kes dɛn . |
Faynal Surface Finishing . |
Di fɔs tin dɛn we dɛn kin yuz fɔ pul di tin dɛn . |
| Silinda ed dɛn . |
Valve sit mashin . |
Port roughing opreshɔn dɛn . |
Medikal Divays Manufakchurin .
Precision milling Critical fɔ prodyuz mɛdikal divays dɛn:
Ɔtpidik Implant dɛn .
Hip Riplesmɛnt: Klaym mil de mek shɔ se di say dɛn we dɛn de yuz fɔ artikul fayn fayn wan na di taytaniɔm kɔmpɔnɛnt dɛn.
Knee Implants: Kɔnvɛnshɔnal mil de gi stebiliti we dɛn de mashin kobalt-krɔmiɔm alɔy.
Instrumɛnt dɛn we dɛn kin yuz fɔ du ɔpreshɔn .
Dental komponent dɛn .
Teknɔlɔji advansmɛnt ɛn dɛn impak pan klaym ɛn kɔvɛnshɔnal mil .
Di wan dɛn we de mek ay-spid mashin (HSM) .
HSM rivɔlɔshɔn ɔl tu di klaym ɛn kɔvɛnshɔnal mil tɛknik:
HSM aplikeshɔn dɛn akɔdin to di industri dɛn .
Erospɛs:
Turbine blad manufacturing wit spindle spid we go rich 40,000 rpm
Structural komponent prodakshɔn ridyusin pat kɔnt bay 42% .
Ɔtomotiv:
Wɛlbɔdi biznɛs:
Advans Kɔtin Tul Matirial dɛn .
Modern Tool Materials Significantly Impact Milling Performance:
| Material |
Hardness (HV) |
Di bɛst we fɔ mek |
| Kabid we dɛn kin yuz fɔ mek tin dɛn . |
1,300 - 1,800 pipul dɛn |
Versatile, ay-spid aplikeshɔn dɛn . |
| Sɛramik . |
2,100 - 2,400 |
Alɔy dɛn we nɔ de ɔt, stɛl dɛn we dɛn dɔn mek tranga wan . |
| HSS we de na di . |
800 - 900 na di |
Sɔft matirial, kɔst-ɛfɛktiv opshɔn . |
| Daymɔnd-kɔt . |
>10,000 pipul dɛn. |
Abrasive Materials, Ultra-Prɛsishɔn Wok |
Di men bɛnifit dɛn:
Carbide inserts: Ekstend tul layf, impɔtant prodaktiviti insay ɔl tu di mil tɛknik dɛn
Ceramic Inserts: I fayn fɔ mek dɛn mek ay-tɛmpracha mashin insay aerospace aplikeshɔn dɛn
HSS Tul dɛn: Kɔst-ɛfɛktiv fɔ jenɛral-pɔpɔs mil ɔpreshɔn
Tul dɛn we dɛn kɔt wit dayamɔn: Wear resistance we nɔ gɛt wan kɔmpitishɔn fɔ di tin dɛn we nɔ gɛt fɔ du wit di tin dɛn we nɔ gɛt fɛro
Kɔmpyuta-Ɛyd Manufakchurin (CAM) Sɔftwɛl .
CAM softwea de ɛp fɔ mek di mil strateji dɛn go bifo tru di advans ficha dɛn:
Adaptiv Klia: Optimiz tul pat dɛn bays pan di matirial we lɛf, we de bɛnifit ɔl tu di mil mɛtɔd dɛn.
High-speed Machining (HSM) algɔritm dɛn: de ridyus di saykl tɛm dɛn ɛn i de impruv di sɔfays finish dɛn na di klaym miling.
Trochoidal Milling: Yuz sεkyulכr tul pat dεm fכ minimiz hεt jεnereshכn in kכvεshכnal mil.
Rɛst Machining: Efishinli pul di matirial we big big tul dɛn lɛf, we de kɔmplit ɔl tu di tɛknik dɛn.
Populɔr CAM softwea pakej dɛn:
Autodesk Fusion 360.
MastaKam .
SolidCam .
HSMWorks .
CAMWORKS .
Dɛn softwea sɔlvishɔn ya de gi kɔmprɛhɛnsif simulshɔn kapabiliti, we de alaw mashinist dɛn fɔ ɔptimayz mil strateji bifo aktual prodakshɔn. Dɛn seamlessly intagret klaym ɛn kɔvɛnshɔnal mil tɛknik fɔ ajɔst optimal rizɔlt akɔs difrɛn manufakchurin sɛnɛriɔ.
Chalenj ɛn tin dɛn fɔ tink bɔt we yu de klaym ɛn kɔvɛnshɔnal mil .
Tul deflekshɔn ɛn chata .
Di tin dɛn we kin mek tin apin ɛn di tin dɛn we kin apin
| to di prɔblɛm kin mek di tin dɛn we |
kin |
apin kin mek i apin . |
| Diflɛshɔn fɔ di tul . |
Material Hardness, Dip we de kɔt, tul jɔyometri |
Dimensional inaccuracies, poor surface finish |
| Chatter na na na na na na na na na na na na na na na na na na na |
Di mismatch tul ɛn mashin frikshɔn dɛn, di fɔs we dɛn de kɔt pasmak . |
Vaybreshɔn, sɔfayz impɛrɛfɛkshɔn, ridyus tul layf |
Mitigashɔn Strateji dɛn .
Yuz shɔt, rigid tul dɛn fɔ mek diflɛshɔn nɔ bɔku .
Optimize spindle spid fɔ avɔyd rezonant frikshɔn dɛn .
Impliment advans wokholdin teknik fɔ impɔtant stebiliti .
Employed high-pressure coolant systems fɔ ridyus di fɔs we dɛn de kɔt fɔs .
Chip fɔmɛshɔn ɛn ɛvakyushɔn .
Kɔmparativ analisis
| aspek |
klaym mil |
kɔvɛnshɔnal milling . |
| Chip fɔmɛshɔn . |
Tik-to-tin patɛn . |
Tin-to-tik patɛn . |
| Di dairekshɔn fɔ kɔmɔt na di ples fɔ kɔmɔt na di ples . |
Away frɔm di say we dɛn de kɔt . |
Towards cutting zone . |
| Di distribyushɔn fɔ ɔt . |
Efisiɛns ɔt transfa to chips . |
Hɛt kɔnsɛntreshɔn na di say we dɛn de kɔt . |
Optimayzeshɔn Mɛtɔd dɛn .
Balans kɔt paramita (spid, fid, dip) fɔ optimal chip fɔmɛshɔn
Selekt tul dɛn wit polish flut ɛn ay ɛliks angul fɔ mek dɛn ebul fɔ kɔmɔt na di os fayn fayn wan .
Impliment air blasts or high-pressure kulant fɔ efishɔnal chip rimobul
Adjɔst di tul kɔtin fɔ mek dɛn nɔ adheshon chip ɛn mek dɛn ebul fɔ kɔmɔt na di say we dɛn de.
Influwens ɔf wokpies matirial ɛn jɔyometri .
Material Impact pan Milling Teknik Sɛlɛkshɔn .
Sɔft, daktayl matirial dɛn (ɛgz., aluminiɔm): Klaym mil we dɛn kin lɛk fɔ mek dɛn ebul fɔ dɔn di ples fayn fayn wan fɔ mek dɛn ebul fɔ dɔn di wok fayn fayn wan.
Hard, brital materials (eg, hardened steel): Kɔnvɛnshɔnal mil de gi mɔ stebiliti
Di tin dɛn we dɛn kin yuz fɔ du bad tin dɛn: Klim mil de ridyus di risk fɔ mek dɛn at pwɛl fɔ mek dɛn at pwɛl .
Abrasive Materials: Kɔnvɛnshɔnal Milin de gi bɛtɛ tul layf ɛn kɔntrol
Jɔyometri Kɔnsidɛreshɔn dɛn .
Ekstanshal kot: Klaym mil excels in periferik mil opareshon
Intanɛt ficha dɛn: Kɔnvɛnshɔnal mil de gi bɛtɛ kɔntrol fɔ slot ɛn pɔkit dɛn
Tin-wɔl kɔmpɔnɛnt dɛn: Klim mil de ridyus di risk fɔ difɔmeshɔn .
Kɔmpleks kɔntɔ: Kɔmbaynshɔn fɔ ɔl tu di tɛknik dɛn kin nid fɔ mek dɛn gɛt di bɛst rizɔlt .
Di bɛst we fɔ du tin ɛn advays dɛn fɔ klaym mil ɛn kɔvɛnshɔnal mil .
Prɔpa sɛlɛkshɔn fɔ di paramita dɛn we dɛn de kɔt .
Optimize milling pefomans bay fayn-tyun dis krichɔl paramita dɛn:
Di spid we dɛn de kɔt: Adjɔst bays pan di matirial prɔpati ɛn di tul kapabiliti dɛn .
Fid ret: balans wit kot spid fɔ optimal chip fɔmɛshɔn
Dip ɔf Kɔt: Kɔntrol fɔ manej kɔt fɔs ɛn ɔt jenɛreshɔn
| paramita |
klaym mil |
kɔvɛnshɔnal milling |
| Di spid we dɛn de kɔt . |
Di spid dɛn we ay pas dat kin pɔsibul . |
Modaret spid dɛn we dɛn kin advays . |
| Di ret fɔ it . |
kin ebul fɔ handle ay fid dɛn . |
Lower feeds fɔ stebiliti . |
| Dip di kot . |
Shallower kots we dɛn lɛk |
kin manej dip kɔt dɛn . |
Optimizing tul jɔyometri ɛn kɔtin .
Pik di rayt tul kwaliti dɛn fɔ sɔm patikyula aplikeshɔn dɛn:
Rake angle: Pozitiv fɔ klaym mil, negatif fɔ kɔvɛnshɔnal in had matirial
Helix Angle: Di ay angul dɛn de impruv chip ɛvakyushɔn na Klaym Milin
Flute Design: Opin flut fɔ bɛtɛ chip flɔ insay kɔvɛnshɔnal milling
Coatings: Tialn fɔ ay-tɛmpracha rɛsistɛns, TICN fɔ abraziv matirial dɛn
Kɔntrolin chip fɔmɛshɔn ɛn ɛvakyushɔn .
Ɛnjɔy chip manejmɛnt tru dɛn strateji ya:
Impliment ay-prɛshɔn kulant sistem fɔ efishɔnal chip rimɔvmɛnt .
Yuz Air Blasts fɔ mek dɛn nɔ pul di chip bak na kɔnvɛnshɔnal mil .
Selekt tul dɛn wit polish flut fɔ ridyus chip adhesion .
Adjɔst di paramita dɛn fɔ kɔt fɔ ajɔst di optimal chip tiknes .
Minimizing tool deflection ɛn chata .
Ridyus di vaybreshɔn ɛn mentɛn akkuracy:
Employ Rigid Toolholding Systems fɔ minimiz diflɛshɔn .
Optimize spindle spid fɔ avɔyd rezonant frikshɔn dɛn .
Yuz shɔt tul ɔvahang dɛn we i pɔsibul .
Impliment Vibration damping tools fɔ chalenj matirial dɛn .
Fɔ mek shɔ se dɛn gɛt rayt fɔ wok ɛn fɔ mek mashin dɛn strɔng .
Maksimayz stebiliti ɛn prɛsishɔn:
Yuz robust fixturing sistem dɛn we fit fɔ di mil tɛknik
Impliment multiple klamping points fɔ big wokpies dɛn .
Tink bɔt vaykum klamp fɔ tin matirial dɛn na klaym mil .
ɔltɛm de mentɛn ɛn kalibrayt mashin tul dɛn fɔ mek shɔ se di bɛst rigiditi .
Dɔn
In sɔmari, klaym mil ɛn kɔvɛnshɔnal mil difrɛn pan chip fɔmɛshɔn, tul diflɛshɔn, ɛn sɔfays finish. Klaym mil na fayn tin fɔ mek yu gɛt sɔft matirial ɛn fɔ dɔn di finish fayn fayn wan, ɛn di kɔmɔn mil de sus di tin dɛn we at fɔ du ɛn di kɔntrol we dɛn kin kɔntrol fayn fayn wan.
Yuz klaym mil fɔ soft matirial lɛk aluminiɔm. Pik kɔvɛnshɔnal mil we yu de mek mashin we at fɔ mek lɛk stɛl ɔ kɔst ayɛn. Mashin tayp ɛn di nid fɔ baklash kɔmpɛnshɔn de afɛkt di chukchuk bak.
Fɔ optimal efisiɛns ɛn ɛkstend tul layf, mach di mil mɛtɔd to di matirial ɛn mashin rikwaymɛnt dɛn. Fɔ pik di rayt tɛknik de ridyus di tul wear ɛn impruv di pefɔmɛns.
