Plastik injɛkshɔn moldin savis dɛn .

Injekt plastic insay wan mold na wan prɔses we dɛn kin yuz fɔ mek big batch dɛn fɔ plastic pat dɛn. Dis prosidur involv fɔ mek wan mold bay we dɛn mɛlt di plastic insay de. Team MFG na wan big provaida fɔ plastic injɛkshɔn moldin savis na difrɛn industri dɛm lɛk fɔ prosɛs it, mɛdikal, ɛn kɔnstrɔkshɔn. Team MFG na wan big plastic injɛkshɔn moldin kɔmni na Chaina we dɔn de na di industri frɔm 2003. Wi de sav kɔstɔma dɛn ɔlsay na di wɔl ɛn wi de wok tranga wan fɔ gi di ay kwaliti prɔdak ɛn savis dɛn. Wi kɔstɔma dɛn de frɔm fɔs tɛm invɛntɔ dɛn ɔlsay te to Fɔchɔ 500 kɔmni dɛn. Wi na ISO 9001:2008 Sɛtifiket injɛkshɔn moldin kɔmni.

Wi plastic injekshɔn moldin savis dɛn .

● Mold dɛn we dɛn de mek fɔ mek tin dɛn .

● Ɛkspɔt Mɔld dɛn .

● Famili mold dɛn .

● Put mold dɛn insay .

● Ovamoldin .

● Kɔmpreshɔn moldin .

● Valyu Adɛd Savis dɛn .

● Plastik injɛkshɔn moldin .

● Tɛmɔplastik injɛkshɔn moldin .

Wi de yuz wan ɔfsho injɛkshɔn moldin fasiliti fɔ gi wi kɔstɔma dɛn lɔw prayz pas wi domestik kɔmpitɛt dɛn. Kwaliti na wi tɔp prayoritɛd, ɛn wi de yuz wi kwaliti sistɛm fɔ mek shɔ se di pat dɛn we wi de prodyuz na di ayest pɔsibul standad dɛn. Wi kwik turnaround taim de alaw wi kostoma dem fo get dia oda fo du insaid tri dez. Wi onlayn kot sistem de gi bak instant kot fɔ difrɛn plastic injɛkshɔn moldin savis dɛn.

Plastik injɛkshɔn moldin analisis savis dɛn .

● Injɛkshɔn moldin bɛsis .

● Advans Tɛknɔlɔji Injɛkshɔn Mɔldin .

● Kɔl di plastic mold shrinkage .

● Kɔlkul di kɔling sistem insay injɛkshɔn moldin .

● Kɔstɔm injɛkshɔn moldin tɛmplastik .

● Klamp tonaj injekshɔn moldin .

● Gas ɛp fɔ injɛkshɔn moldin .

● CAD dizayn savis .

Frɔm 2016, Tim MFG dɔn bi wan big manifakta fɔ plastic injɛkshɔn mold pat fɔ difrɛn industri dɛn lɛk mɛdikal, transpɔt, it & drink, ɛn ɔda tin dɛn. Wi dɔn ebul fɔ dɔn di prɔjek dɛn fayn fayn wan na Yurop, Sawt Amɛrika, ɛn Amɛrika. Frɔm 2016, wi dɔn de wok pan kɔstɔm plastic injɛkshɔn prɔjek fɔ difrɛn industri dɛn. Sɔm pan dɛn tin ya na it & drink, mɛrɛsin, ɛn difrɛn ɔda aplikeshɔn dɛn.

Di kɔstɔm moldin prɔses na Tim MFG bigin wit wi instant onlayn kot sistɛm. Wi de gi lɔw-kɔst plastic injɛkshɔn mold ɛn . CNC mashin plastic prototypes . Team MFG de gi inexpensive kɔstɔm mold ɛn injɛkshɔn mold plastic, ɛn tipikli chaj 30%–50% less pas ɔda plastic fabricators. Wi de gi difrɛn kayn injɛkshɔn mold dɛn dipen pan di kayn pat dɛn we yu nid ɛn di saykl dɛn we dɛn de ɛkspɛkt fɔ mek. Sɔm pan dɛn na in-haus injɛkshɔn plastic mold dɛn we de rɔn na wi faktri, we di ɔda wan dɛn de ɛkspɔt.

Dɛn kin yuz stɛl fɔ mek plastic injɛkshɔn mold pat dɛn bikɔs i kin te ɛn i kin ebul fɔ mek kɔmpleks plastic pat dɛn. Dɛn kin yuz ɔda kayn stɛl dɛn bak fɔ mek plastic injɛkshɔn mold. Dɛn kin yuz P-20 fɔ mek plastic injɛkshɔn mold pat dɛn, bɔt dɛn kin yuz ɔda kayn stɛl dɛn bak. Frɔm di biginin te to di ɛnd, wi kin ɛp yu fɔ du di wok rayt ɛn fast. Wi kin ɛp yu bak fɔ bigin fɔ ɛkspɔt plastic pat dɛn.

Plastik injɛkshɔn mold manufakchurin prɔses flɔ .

Injekt resin insay wan mold na wan manufakchurin proses usay dɛn de fid ɔt rɛsin insay wan mashin. Dɔn dɛn kin shot di rɛsin insay di pat fɔ mek am. Dɔn dɛn kin kɔmprɛs di pellet dɛn ɛn put dɛn insay di mashin in rɔna sistem. Dɔn di rɛsin kin go tru wan hop we tan lɛk fɛnɛl fɔ go insay di mashin. Dɔn dɛn kin wam am te i rich 120 digri sɛlshiɔs ɛn dɛn kin kɔmprɛs am to chɛmba we dɛn dɔn ɔt.

As di plastic patikyula dεm de muv sכmtεm fכ go bifo, dεn de fכs tru wan noz we dεn mek fכ alaw dεm fכ go insay di mold kכva. di tεmprachכ fכ di rεsin de stil de na wan sεt pכynt. Di injɛkshɔn mold pat de kɔntinyu fɔ de na wan sɛt tɛmpracha so dat di plastic go solidify ɔlmost as soon as di mold ful. di pat de kol εn i de at to di shep we di mold kכva de. Dɔn di ejekta pin dɛn kin push di pat kɔmɔt na di mol ɛn go insay wan bin.

Selekt di rayt injɛkshɔn moldin plastic .

We i kam pan injɛkshɔn moldin plastic, sɔm opshɔn dɛn de we de na di industri:

● Plastik dɛn we dɛn mek wit kristal .

● Plastik dɛn we dɛn kɔl Amorphous .

● Plastik dɛn we dɛn mek wit ami .

● Poliethylene (PE)

● Polipropilɛn (PP) .

● Akrilonitril Butadiɛn Stɛrin (ABS)

● Poliɔksimɛtilɛn (POM) .

● Polistayn (PS) .

Fɔ disayd di rayt plastic fɔ yu prɔjek na impɔtant tin we yu fɔ du fɔ mek yu gɛt injɛkshɔn moldin. Aside frɔm in prɔpati dɛm, difrɛn rɛsin dɛm sɛf gɛt dɛn yon kwaliti dɛm. Pɔfɔmɛnshɔn, fleksibiliti, ɛn kɔlɔ na sɔm pan di tin dɛn we dɛn kin tink bɔt bɔku tɛm we dɛn de pik di rayt plastic fɔ wan prɔjek.

Plastik injɛkshɔn mold dɛn we de mek .

Injɛkshɔn mold tul na pat pan di prɔses we dɛn kin yuz fɔ mol kɔmpɔnɛnt dɛn insay dɛn imej. Di kaviti sayd na wan pat na tipikli di haf we dɛn mek fɔ gɛt di bɛst sɔfayz eria. Di kor sayd, we na di oda haf, na tipikli di pat we get ejekted from dis haf.

Dɛn kin yuz kɔvɛnshɔnal mashin fɔ mek injɛkshɔn mol, ɛn dɛn kin yuz CNC mashin fɔ kɔmpleks pat dɛn. Bikɔs ɔf di teknɔlɔji advans dɛn na di fild fɔ injɛkshɔn mold manufakchurin, CNC mashin dɛn dɔn bi di we we dɛn kin lɛk fɔ mek kɔmpleks pat dɛn.

Ilɛktrod-magnɛtik (EDM) na wan prɔses we gɛt fɔ du wit kɔpa ɔ grafayt ilɛktrɔd we dɛn de put dɔŋ insay wan mol, we dɛn kin put insay parafin ɔyl insay di wata. Dis we ya de mek wan mold nɔ ivin, we kin at fɔ mashin. Bikɔs ɔf in versatility, bɔku kɔmni dɛn na di industri naw gɛt in-haus EDM mashin dɛn. Dis prɔses de alaw injɛkshɔn mold manifakta dɛn fɔ mek dizayn dɛn we at fɔ mashin bikɔs ɔf dɛn difrɛn tin dɛn, lɛk rib ɛn skwea kɔna.

We yu kɔmpia am wit ɔda we dɛn fɔ mek tin dɛn, lɛk 3D printin, injɛkshɔn moldin kin nid fɔ gɛt ay ɔp-frɔnt invɛstmɛnt. Pan ɔl we dɛn bin dɔn put bɔku mɔni insay di fɔs fɔs, dɛn kin kɔst smɔl pas ɔda tin dɛn we dɛn kin yuz fɔ mek tin dɛn. I de bak as wan we we fast pasmak ɛn we nɔ dia fɔ mek di sem pat dɛn.

Dɛn kin mek mol wit difrɛn tin dɛn lɛk stɛl, aluminiɔm, ɛn kɔpa alɔy. Di nɔmba fɔ di pat dɛn we dɛn nid fɔ wan givɛn prodakshɔn saykl, dɛn tek am bak na kɔna. Stilin mold layfspan kin lɔng pas di wan dɛn we dɛn mek wit aluminiɔm ɔ kɔpa. Dis kin mek di mashin ebul fɔ mek bɔku difrɛn pat dɛn. Pre-hardened steel injection mold dɛn kin yuz fɔ . Di pat dɛn we de na di volyum we smɔl pas ɔl ..

Dipen pan di matirial in ɔrijin ɛn di ikɔnomi kɔndishɔn, dɛn kin mek aluminiɔm insay difrɛn shep ɛn saiz dɛn. I shɔt pas stɛl mold dɛn. Dɛn kin mek kɔpa bak fɔ mek difrɛn shep ɛn saiz dɛn, mɔ na say dɛn we dɛn kin mek ay ay ɔt.

Dɛn kin mek kɔmpleks plastic pat dɛn bak tru injɛkshɔn moldin. Insay simpul kes dɛn, dɛn kin pul di tu mold af dɛn afta dɛn dɔn di pat. Dɛn kin mek wan simpul pat tru injɛkshɔn moldin if i nɔ gɛt ɛni ɔvalapin ɔ ɔndamin ficha. Fɔ akɔmod difrɛn tin dɛn lɛk ɔnda-kɔt, lɛk sayd-pul mɛkanism, dɛn kin augmɛnt mold kes wit slayd dɛn. dis kכmכpכnt dεm dεn dכn dכn insay wan kכva we dεn de yuz pεrpindikul dairekshכn. Dɔn dɛn kin put di pin dɛn insay di slayd dɛn ɛn fos dɛn fɔ muv bak wans dɛn dɔn pul di pat kɔmɔt na di mol. Dɔn di mol kin lɔk.

Mold dɛn we gɛt bɔku bɔku tin dɛn fɔ du (famili mold dɛn) .

Apat frɔm wan pat, dɛn kin mek wan mol bak fɔ mek bɔku bɔku vɛshɔn dɛn fɔ di sem pat. Dɛn kin kɔl dis kayn mol wan impreshɔn mol ɔ wan mɔltip ɔl impreshɔn mol. Sɔntɛnde, ay-volyum mold dizayn dɛn kin mek pas 128 kaviti dɛn. Dɛn kin kɔl bɔku bɔku impreshɔn mol as famili mol. Dis kayn mold kin mek bɔku pat dɛn we fiba, we gɛt di sem sayz na di sem matirial ɛn kwantiti.

Ovamoldin we dɛn de mek fɔ di wan dɛn we de wok na di wɔl .

Ovamold na wan prɔses we dɛn kin yuz fɔ prodyuz mɔlti-matirial pat dɛn. Fɔ ɛgzampul, dɛn kin yuz am fɔ mek wan grip fɔ wan tul ɔ wan gem kɔntrol we dɛn mek wit difrɛn matirial. Dɛn kin mek wan gem kɔntrol ɔ wan pawa tul fɔ gɛt difrɛn tɛkstɔr ɛn matirial dɛn we dɛn put insay in bɔdi. insay dis prכsεs, dεn de ri-introdכks wan pat insay injεkshכn mashin, we dεn de injεkt difrεnt mεtirial insay fכ fכm nyu layεr. Sɔm mashin dɛn kin mek tu-shɔt ɔ mɔlti-shɔt injɛkshɔn mashin dɛn bak. Fɔ ɛgzampul, dɛn kin yuz tu-shɔt injɛkshɔn mol fɔ mol wan bɛsik shep, ɛn dɛn kin put di sɛkɔn tin insay di ɔda opin ples dɛn.

Pan ɔl we i gɛt bɔku bɛnifit dɛn, fɔ ɔvamold nɔ simpul lɛk fɔ injɛkshɔn fɔ mol wan pat. Di prɔses nid fɔ yuz kɔmpatib ɛn kemikal stebul matirial dɛn. sכmtεm di mεlt tεmprachכ fכ di sabstεrayt mεtirial difrεnt frכm di wan we di rεsin we dεn כva mכld, di pat dεm we dεn prodyuz tru dis prכsεs kin gεt difכm.

Insert fɔ mol .

Dɛn kin mol di mɛtal, plastic, ɛn sɛramik pis dɛn to pat dɛn we gɛt bɔku bɔku tin dɛn we gɛt ɔda tin dɛn ɛn tin dɛn we dɛn de du. Insted fɔ gɛt fɔ instɔl di pat dɛn afta di prɔses, insay mold de alaw di pat dɛn fɔ mol insay di mol we yu nɔ nid fɔ sikyuɔr. Dɔn bak, i kin mek di pat dɛn ebul fɔ bia wit ay tɛmpracha ɛn prɛshɔn. Bikɔs dɛn kin mol di insay pat dɛn di tɛm we dɛn de mek di tin dɛn, dɛn kin strɔng pas di wan dɛn we dɛn dɔn mol we dɛn de yuz di we aw dɛn kin yuz post-molding tɛknik dɛn.

Dis kayn mold kin tranga fɔ wok wit pas di injɛkshɔn prɔses. Bɔku tɛm, kɔmni dɛn we spɛshal pan insɛt moldin kin gɛt mɔ ɛkspiriɛns pan di prɔses. Fɔ mek di prodakshɔn rɔn smɔl, wan ɔpreshɔn kin put di insay pat dɛn insay di mol. Bɔt fɔ mek dɛn prodyuz bɔku bɔku wan, dɛn kin yuz ɔtomatik mashin.

Molding saykl tɛm analisis .

di saykl bigin afta di mold klos en di resin de injekt insay de. I de mentɛn wan prɛshɔn we de ol fɔ mek di matirial nɔ shrink. Di nɛks shot de dayrɛkt na di frɔnt pat pan di skru, we kin tɔn ɛn rilis di rɛsin. Yu kin yuz fɔmula fɔ no di saykl tɛm fɔ injɛkshɔn moldin. Di tɛm we i tek fɔ mek wan pat yuz injɛkshɔn moldin, dɛn kin kɔl am as:

Total tɛm = 2m + t + c + e

Usay:

(2m) = tu tɛm di mold opin/klos tɛm

(t) = injekshɔn tɛm (S/F) .

(c) = tɛm fɔ kol .

(E) = tɛm (E) we de kɔmɔt na di ejeshɔn (E) .

(S) = Mold saiz (in3) .

(f) = flɔ rit (in3/min) .

Di tɛm ɛn di say dɛn we di injɛkshɔn mold pat dɛn de kin difrɛn difrɛn wan bay di sayz we di mashin gɛt ɛn di kayn pat we de na di pat.

Proses Efisiɛns .

Fɔ mek di injɛkshɔn moldin prɔses fayn, na impɔtant tin bikɔs i de afɛkt di kɔst, kwaliti, ɛn prodaktiviti. Sɔm pan difrɛn optimayzeshɔn chɛk dɛn na:

• Optimize di holding tɛm bay we yu kɔndɔkt get sil ɔ get friz stɔdi .

• Kɔndɔkt wan kɔling tɛm stɔdi fɔ optimize di kol tɛm fɔ wan injɛkshɔn mold pat

• Prɛshɔn drɔp stɔdi dɛn de sho if di mashin gɛt inof prɛshɔn fɔ muv di skru na di sɛt ret .

• Du viskɔsiti kɔv fɔ no di injɛkshɔn spid .

• Vari di mɛlt tɛmpracha ɛn di prɛshɔn we de ol fɔ mek di prɔses winda wok fayn fayn wan .

Mold Trial Analysis .

We dɛn de mek nyu injɛkshɔn mold, dɛn kin du trial prosidur fɔ mek dɛn dayɛl ɔltin insay.Di fɔs tin we dɛn fɔ du na fɔ ful di mol wit smɔl wet ɛn smɔl smɔl i de mek di prɛshɔn we dɛn de kip go ɔp smɔl smɔl te i rich wan patikyula saiz. Dis step in gol na fɔ no di saykl tɛm ɛn disayd di get friz ɔf tɛm fɔ mek di prɔses mɔ efishɔnal. Di prɛshɔn we dɛn de kip de go ɔp te di get friz ɔf apin, we na impɔtant stɛp na di saykl tɛm kɔlkyulɛshɔn. Dis step impɔtant bak bikɔs i de afɛkt di prɔfitabiliti fɔ di prodakshɔn prɔses. Afta dɛn dɔn no di get friz ɔf tɛm, di prɛshɔn we dɛn kin gɛt kin go dɔŋ te di pat dɔn wit in wet. Di get solidification proses de du tu fo ditarmin di saikl taim en di profitabiliti of di prodakshon proses. Di prɛshɔn we dɛn kin gɛt kin go ɔp te dɛn rich di pat wet ɛn di sink mak dɛn kin smɔl. Dɔn dɛn kin mek wan sɛt fɔ gaydlayn fɔ standad di injɛkshɔn moldin prɔses.

Ikwipmɛnt fɔ plastic injɛkshɔn moldin .

Plastik injɛkshɔn mashin na mashin dɛn we dɛn kin yuz fɔ mek plastic pat dɛn. Dɛn de wok bay we dɛn de yuz mɛkanikal pɔmp ɛn plastic valv fɔ injɛkt di rɛsin insay di mol.

Di klamp fos we dɛn kin yuz fɔ mek plastic injɛkshɔn mashin, na tanj we dɛn kin rayt. Dɛn kin kɔl in fɔs bay we dɛn tek di eria fɔ di pat we dɛn dɔn mol we dɛn de mol ɛn multiply am bay 2 to 8 tan. Di mɔ we di mashin de yuz fɔ klamp, na di mɔ i go lɔk di pat. Di eria fɔ di pat we dɛn de mol, dɛn kin multiply am bay di klamp fɔs fɔ gɛt di tɔtal tonaj we dɛn nid. Bɔku tɛm, dɛn kin yuz 4 to 5 tan fɔ wan inch fɔ bɔku pan di prɔjek dɛn. Di mɔ we di mashin de yuz fɔ klamp, na di mɔ i go nid fɔ ol di rɛsin na di mol. I kin yuz 4 to 5 tan pan wan inch.

Ilɛktrik injɛkshɔn mashin dɛn kin yuz mɔ ɛnaji ɛn dɛn kin gi dɛn bɛtɛ ripitabiliti. Bɔt, dɛn stil de 30% mɔ kɔst pas tradishɔnal prɛs. Pan ɔl we di kɔst fɔ ilɛktrik prɛs na 30% ay, big dimand fɔ plastic injɛkshɔn-mɔld pat dɛn dɔn big wan lɔk di gap pan kɔst.

Injekshɔn mold dɛn: aluminiɔm vs. stɛl .

Di choice of matiryal fɔ kɔnstrɔk wan . Plastik injɛkshɔn mold pat na bɔku tɛm na kwɛstyɔn bɔt badjɛt ɛn di ɛnd-prɔdakt we dɛn want. Bifo dɛn yuz ilɛktrik injɛkshɔn mashin dɛn, dɛn bin de yuz stɛl injɛkshɔn mol fɔ mek bɔku bɔku wan.

Tide, di prayz fɔ injɛkshɔn we dɛn mek wit mɛtal injɛkshɔn kin rili smɔl pas di wan dɛn we dɛn mek wit stik. Bikɔs ɔf di we aw dɛn dɔn mek di ɔt nɔ fayn, dɛn kin yuz aluminiɔm mol prayz fɔ bɔku bɔku pat dɛn. Pan ɔl we stɛl prayz dɛn ay pas di wan dɛn we de na aluminiɔm, dɛn lɔng layfspan dɛn kin ɔltɛm ɔfset bay ay initial kɔst. Dɛn no se ay kwaliti stɛl dɛn kin bia wit di strɛs dɛn we dɛn kin gɛt we dɛn de yuz plastic injɛkshɔn moldin. Dɛn kin yuz stɛl injɛkshɔn mold fɔ big tin dɛn, lɛk lens. If yu de luk fɔ aluminiɔm ɔ stɛl injɛkshɔn mold, Tim MFG gɛt di ɛkspɛriɛns fɔ mek yu prɔjek kam layf.

Kost fɔ plastic injɛkshɔn moldin .

Di kɔst fɔ plastic injɛkshɔn mold pat kin difrɛn difrɛn wan bay difrɛn tin dɛn, lɛk di kɔmplisiti fɔ di mol, di nɔmba fɔ di kaviti dɛn, ɛn di sayz fɔ di pat. Di fɔs kɔst kin bɔku, bɔt di las prayz kin smɔl. I impɔtant fɔ no se di kwantiti pat dɛn we dɛn yuz de mek difrɛns pan di ɔl di kɔst.

Varieshɔn dɛn fɔ Moldin we Dɛn De Injɛkshɔn na Plastik Injɛkshɔn .

Pan ɔl we bɔku pan di plastic injɛkshɔn moldin prosidyuz dɛn de kɔba bay di we dɛn we wi dɔn tɔk bɔt ɔp, difrɛn difrɛn we dɛn de bak we dɛn kin mek insay di prɔses.

● Ko-injekshɔn moldin .

● Tin-wɔl moldin .

● Injɛkshɔn fɔ rɔba .

● Lɔw-prɛshɔn plastic injɛkshɔn moldin .

● Inset ɛn ɔtset plastic moldin .

Plastik injɛkshɔn moldin savis – wetin mek yu pik Tim MFG

If yu na injinia, disayna, ɔ motoka pat manifakta, we yu gɛt pat we dɛn mek ɛn mek yuz injɛkt-injɛkshɔn tɛknik kin tranga. na . Team MFG , wi gɛt wan tim fɔ ɛkspɛkt dɛn we kin ɛp yu fɔ minimiz kɔmɔn mistek ɛn mek smat disizhɔn dɛn di tɛm we di pat de divɛlɔp. Na Team MFG, wi de komit fɔ deliv top-kwaliti plastic mold prodakshɔn na kɔmpitishɔn prayz. Wi kwaliti sistem ɛn prɔses dɛn de ɛp wi fɔ minimiz mistek ɛn prodyuz smɔl pat dɛn we nɔ fayn. Kontakt wi tide!